fiber based scaffolds for medical...
TRANSCRIPT
Fiber Based Scaffolds for Medical Applications
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Content
The Freudenberg Group
Scaffolene Technology
Customized Solutions
Summary
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
3
The Freudenberg Group: Key Figures
Family company
160 years old
16 Business Groups
34.000 Employees
Operating in 59 countries
5,481 million EUR in 2010
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Content
The Freudenberg Group
Scaffolene Technology
Customized Solutions
Summary
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
5
Scaffolene Technology: Cutting Edge Technology
Aim: Production of bioresorbable 3-D scaffolds for
medical applications
How do we differentiate from existing technologies?
We have developed unique technology due to the gentle
processing of raw materials and biopolymers
We produce at low temperature, without harmful solvents
and polymeric degradation
The result is a reliable procedure fully dedicated to the
production of bioresorbable nonwoven
What is the advantage of the new technology?
The innovative technology enables to convert highly
sensitive or atypical polymers into bioresorbable 3D
scaffolds
This technology allows to incorporate other sensitive
bioactive materials (e.g. peptides, proteins, antibiotics,
growth factors etc.) into the bioresorbable nonwoven
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Scaffolene Technology: Technical Data & Quality
What are the key facts of our technology?
Platform technology: More than 80% of all medical approved
bioresorbable polymers can be spun
Product variety: Customized solutions since product features
can be adapted to desired specification
Finishing processes: Allmost all of the nonwoven standard
finishing technologies can be applied
Industrial production: Reliable proprietary process, computer
controlled, no cross contamination, clean room environment
Customized solutions: Joint product developments according
to specific customer needs
… and relevant quality standards: The production is in
accordance with all the relevant quality standards as DIN EN
ISO 14644, DIN EN ISO 13485 and DIN EN ISO 10993
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Scaffolene Technology: Matrix Polymers and Additives
Which polymers can be transformed:
Natural Polymers: Gelatin, Gelatin /
Collagen, Dextran, Chitosan, Hyaluronic
acid
Synthetic Polymers: PVP, PEG, PEO,
PCL, PLA
…
… and which additives can be incorporated:
Ion chelators
Proteins like Enzymes or Growth factors
ECM proteins and other metabolic substrates
Antibiotics or other APIs
Dispersed nanoparticles
…
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Scaffolene Technology: Product features
Which generic features can we provide?
Can be easily adapted to match every
shape (cutting, multilayer)
Bioresorbable
Suturable
… and which variable features?
3D structure of scaffold can be adjusted to
particular need and specification
Adjustable fibre diameters
Fluid absorption (hydrophilic / hydrophobic)
can be modified
Tensile strength can be varied by different
raw materials
Multilayer is possible
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Scaffolene Technology: Unique product features
Resorption of Nonwovens
Adjustable stability (from several hours to months)
Several processes for cross-linking established
Biocompatibility confirmed
Adjustable hydrophilicity and water-up-take
Elastic but tear resistant in wet state
Release of Actives
Incorporation of sensitive actives into the fibers
Wide variety of actives processable
Adjustable and controlled release
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300 350
sam
ple
mas
s /%
time /h
Gelatin (Cross-linking A)
Gelatin (Cross-linking B)
Gelatin (Cross-linking C)
Gelatin (Cross-linking D)
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Content
The Freudenberg Group
Scaffolene Technology
Customized Solutions
Summary
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Customized Solutions for Medical Applications
Biosurgery
Hemostyptica, adhesion prophylaxis, surgical mesh, …
Advanced / Active Woundcare
Wound heailing, soft tissue regeneration, burn wounds, …
Regenerative Medicine
Regenerative tissue matrices, …
Local Drug Delivery
Antibiotics, contraceptives, cytostatics, growth fators, …
AND FURTHERMORE FOR YOUR PRODUCT IDEAS!!
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
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Content
The Freudenberg Group
Scaffolene Technology
Customized Solutions
Summary
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe
13
High innovative power
Using unique technology, innovative products can be developed
in line with customers’ specific requirements
with fast realization times
Satisfied users
Physicians’ and users’ wishes for real innovation are met by
using alternative polymers with modified matrix properties, and
the integration of functions in nonwovens and the controlled release of active ingredients
Reliable production
Industrial-scale production processes are used with guaranteed medical quality
under clean-room conditions
in accordance with all relevant QM standards (e.g. ISO 13485)
Proven service
For more than 160 years, the Freudenberg name has stood for
sustainable high-tech solutions at reasonable prices
satisfied B to B customers
Summary
Dirk Grafahrend, Freudenberg New Technologies KG 6th October, Medevice – Biomaterials Europe