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NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY Field Bus on Nordson Applicators with IPC Manual P/N 7169718_10 - English - Edition 06/19

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Page 1: Field Bus on Nordson Applicators with IPC

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

Field Bus on Nordson Applicators with IPC

Manual P/N 7169718_10- English -

Edition 06/19

Page 2: Field Bus on Nordson Applicators with IPC

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Order numberP/N = Order number for Nordson articles

NoteThis is a Nordson corporation publication which is protected by copyright. Copyright � 2011.

No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Nordson Corporation.

The information contained in this publication is subject to change without notice.

� 2019 All rights reserved.- Translation of original manual -

Trademarks4800 INTEGRA, AccuJet, AeroCharge, Allegro, Apogee, AquaGuard, Artiste, Asymtek, Automove, Autotech, Avex, Baitgun, BKG, Blue Box, BM-32, BM-58,BM-63, Bowtie, Build‐A‐Part, CanWorks, Century, CF, CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Connections to Life, Conexis, Contour,Control Coat, Coolwave, Cross‐Cut, CrystallCut, Dage, Dial-A-Dose, Dima, DispenseJet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail,Dura‐Screen, Durasystem, Easy Coat, Easymelt, Easymove Plus, Ecodry, Econo‐Coat, EDI, e.dot, EFD, Eliminator, Encore, Equatherm, ESP, e-stylized,ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, FlexTRAK, Flow Sentry, Fluidmove, FoamMelt, FoamMelt-stylized, FoamMix,F.R. Gross, Freedom, Fulfill, GreenUV, HDLV, Heli‐flow, Helix, Hot Shot, iControl, iDry, iFlow, IntelliJet, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS,Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Matrix, MatriX, Maverick, Measuring the Invisible, MEG, Meltex, MicroCoat, MicroMark, Micromedics,Micro‐Meter, MicroSet, Microshot, Millenium, MiniBlue, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Nordson-stylized,Nordson and Arc, nXheat, NYTVision, OptiMix, Optima, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO, PicoPulse, Plasmod, PluraFoam,Poly-Check, Polymer Solution Casting, Porous Coat, Posi‐Dose, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, ProBlue Liberty,Prodigy, Pro‐Flo, Program‐A‐Bead, Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, Pulsar, Quantum, Ratio‐Pak, RBX,ReadySet, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design,See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo, Shot‐A‐Matic, Signature, Signature-stylized, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus,Spectrum, Speed‐Coat, Spirex, Spraymelt, Spray Squirt, StediFlo, Stratablend, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure‐Max, SureWrap,Symphony, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, Trilogy, TrueBlue, TrueCoat, Tubesetter, Turbo, Ultra, UniScan, UpTime, U‐TAH,Value Plastics, Vantage, Vention Medical, Vention Medical Advancing Your Innovation For Health, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail,Versa‐Screen, Versa‐Spray, VP stylized, Walcom, Watermark, When you expect more., X‐Plane, Xaloy, Xaloy-stylized, YesTech, 2 Rings (design) areregistered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AirShield, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto‐Flo, Autoflex,AutoScan, Axiom, Best Choice, BetterBook, BetterDispensing, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate,ClassicBlue, Classic IX, Clean Coat, Cobalt, Concert, ContourCoat, Controlled Fiberization, Control Weave, CPX, cScan+, cSelect, Cyclo‐Kinetic, DispensLink,DropCure, Dry Cure, DuraBraid, DuraCoat, DuraPUR, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, EcoBead, EdgeControl, Emerald, Equalizer,EquiBead, Exchange Plus, FillEasy, Fill Sentry, FlexSeam, FlexVIA, Flow Coat, Fluxplus, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Horizon, Ink‐Dot,Inspire, iON, Iso‐Flex, iTrend, JetStream, KVLP, Lacquer Cure, LightTite, Loadermove Touch, Maxima, MaxVIA, Mesa, MesoSPHERE, MicroDot, MicroFin,MicroMax, MicroSpray, Mikros, MiniEdge, Minimeter, MiniPUR, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiStroke, Optix, Origin,Partnership+Plus, PatternJet, PatternPro, PCI, PharmaLok, PicoDot, PicoTouch, Pinnacle, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry,Pulse Spray, PURBlue, PUReOne, PURJet, PurTech, Qadence, Quad Cure, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic,Shaftshield, SheetAire, Smart, Smartfil, Smart Tune, SolidBlue, Spectral, Spectronic, SpeedKing, SPHERE, Spray Works, StediTherm, StratoSPHERE,StrokeControl, Summit, Sure Brand, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, Tempus, ThruCoat, ThruCure, ThruWave, TinyCure, Trade Plus, Trio,TruFlow, Ultraflex, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Unity, UNITYMotion, Universal, ValueMate, Versa, VersaPUR, VIA, Viper, Vista,VP Quick Fit, VP Quick-Fit stylized, WaferLock, Web Cure, 781Mini, 787Mini are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their ownpurposes, could lead to violation of the owners' right.

� http://www.nordson.com/en/global-directory

Page 3: Field Bus on Nordson Applicators with IPC

Table of Contents I

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Table of Contents

Introduction 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Note on Manual 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definition of Term(s) 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Master/Slave 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Function 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nordson Internal Network - DO NOT CHANGE! 1‐3. . . . . . . . . . . .

Delivery State 1‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Exchange 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission and Receive Data Block 1‐4. . . . . . . . . . . . . . . . . .Unit Master File 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CANopen 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Comparison of Gateways 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Field Bus Cable 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Gateway Address 2‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Bit Rate 2‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Meaning of LEDs 2‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Profinet IO 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unit Master File - GSDML 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Field Bus Cable 3‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Gateway Network Address 3‐3. . . . . . . . . . . . . . . . . . . . . . .Configuring Gateway in Siemens PLC Module List 3‐5. . . . . . . . . .

Troubleshooting 3‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Meaning of LEDs - Customer's Profinet IO Network 3‐7. . . . . . . . .Meaning of LEDs - Internal CANopen Network 3‐8. . . . . . . . . . . . .

EtherCAT® 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unit Master File - XML 4‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Matching Data Version to Gateway 4‐2. . . . . . . . . . . . . . . . . . . . . . .Installation 4‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Field Bus Cable 4‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration of Gateway in Device List 4‐4. . . . . . . . . . . . . . . . . . .

Troubleshooting 4‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Meaning of LEDs - Customer's EtherCAT Network 4‐7. . . . . . . . . .Meaning of LEDs - Internal CANopen Network 4‐8. . . . . . . . . . . . .

Page 4: Field Bus on Nordson Applicators with IPC

Table of ContentsII

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Communication Data List 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transmission Data Block 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control 5‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Acknowledging Alarm 5‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receive Data Block 5‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status 5‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status Applicator 5‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setpoint Validity Status 5‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Alarms Motor 5‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Alarms Applicator 5‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Possible Implementation of Communication Data of an Applicator "TC-FS" in a Siemens PLC 5‐8. . . . . . . . . . . . . . . . . . . . . . .

UDT1 TC-FS Status Word: Status 1 5‐8. . . . . . . . . . . . . . . . . . . . . .UDT2 TC-FS Data Input (PLC View): TC_IN 5‐8. . . . . . . . . . . . . . .UDT3 TC-FS Control Word: Control 1 5‐9. . . . . . . . . . . . . . . . . . . . .UDT4 TC-FS Data Output (PLC View): TC_OUT 5‐9. . . . . . . . . . .Data Block with Input and Output Data Structure of TC-FS 5‐9. . .

Declaration View 5‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data View 5‐10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reading Data 5‐11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Writing Data 5‐12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 5: Field Bus on Nordson Applicators with IPC

V 2.09.007

Introduction 1‐1

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Section 1

Introduction

ATTENTION: Allow only qualified personnel to perform the following tasks.Follow the safety instructions here and in the entire documentation.

Applicators TC:Box 25 of the configuration code has been expanded in2018 by the option Profinet IO. Profinet IO is available beginning with IPCprogram version V2.08.007, with the relevant hardware.

Applicators EB: Box 19 of the configuration code has been expanded in2019 by the options Profinet IO and EtherCAT. They are available beginningwith IPC program version V2.09.007, with the relevant hardware.

Box Code Description / number

19 or25

C CANopenP/N 7186458 (Gateway w/CANopen software>=V2.0)

P Profinet IOP/N 7588396 (Gateway w/Profinet software>=V1.0)

A EtherCATP/N 7575867 (Gateway w/EtherCAT software>=V1.0)

Note on ManualDelivery State

Definition of Term(s)

Applicator

In this document, the term Applicator is used to designate the combination ofthe actual applicator and the corresponding control box.

Master/Slave

Only the terms Master (customer's control system) and Slave (applicator) areused here, even if other terms have become common for certain field buses.

Page 6: Field Bus on Nordson Applicators with IPC

Control option Field bus:selected

Control option Field bus: notselected

Introduction1‐2

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

DescriptionNOTE: The field bus interface is part of an applicator's control box. Alsorefer to the applicator manual.

Intended Use

The field bus interface is used to exchange data between the applicator(Slave) and the customer's control system (Master). Refer to section 5,Communication Data List.

The master must have access to the same interface.

Function

To be able to control the applicator via the field bus, the control option Fieldbus must be selected on the applicator control panel:

NOTE:

� Data can be received by the applicator even when the control option Field

bus is not selected

� If the buttons do not appear on the control panel: Check the configurationcode. Refer to the applicator manual.

Not selected:

Page 7: Field Bus on Nordson Applicators with IPC

Baud

9 0 6

Introduction 1‐3

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Nordson Internal Network - DO NOT CHANGE!

Fig. 1-1 Field bus gateway in the control box

Delivery State

Baud rate (500 kbit/s): 6

Internal CAN bus address: 9

If the Dial is Unintentionally Adjusted

CAUTION: Adjust the dials only when the control box is deenergized.

The dials are very small. The switch setting is indicated by the small grooveon the flattened side.

In this example, the dial is set to 1.

Page 8: Field Bus on Nordson Applicators with IPC

Introduction1‐4

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Data Exchange

When data is exchange between the master and slave, all of the data istransmitted every time. All of the data is indicated in section 5,Communication Data List.

Transmission and Receive Data Block

NOTE: Communication is always seen from the master's point of view.

Two data blocks aid in communication. A block transmitted by the master isthe same as a command to the applicator; a received data block is the sameas a reply from the applicator.

Unit Master File

The unit master files (e.g. .EDS, .GSD, .XML) as well as technical documentson the hardware used (Gateways) can be found on the CD-ROM suppliedwith the applicator.

Page 9: Field Bus on Nordson Applicators with IPC

CANopen 2‐1

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Section 2

CANopen

ATTENTION: Observe all safety instructions and regulations concerningenergized unit components (active parts). Failure to observe may result in anelectric shock.

Interface

� Hardware: Field bus gateway in the control box

� Classification: Slave

� Data transmission rate (Bit rate): 10 kBit/s to 1 MBit/s

� Connection method: Two-wire connection, 9-pin D-Sub receptaclelocated on the gateway in the control box.

Comparison of Gateways

P/N 7157449 (until Oct. 31, 2014)AB7894-C

P/N 7186458 (beginning Nov. 1, 2014)AB7894-F

24 VDC

Connection to internal network

Customer's interface

LEDs

The EDS file AB7894-F is provided for gateway P/N 7186458.

NOTE: The CD supplied with the applicator contains both the EDSfile AB7894-F and the EDS file AB7894-C. Do not mistakenly exchange!

Page 10: Field Bus on Nordson Applicators with IPC

CANopen2‐2

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

InstallationATTENTION: Before opening the control box: Disconnect the control boxfrom the power supply.

Do this by turning off the control box with the switch or with the customer'sswitching device.

NOTE: To ensure smooth operation, the field bus must end with a busterminator (terminating resistors) at the beginning and the end of a field bussegment.

Connecting Field Bus Cable

CAUTION: Lay the cable outside of the control box, such that there is no riskof stumbling over it.

1 2

3

BeginningNov. 1, 2014

Until Oct. 31,2014

1. Thread the cable through one of the sealing rings in the socket casing (1)and into the control box, then secure it with a cable clamp.

2. Plug in the socket casing and secure with clamps (2).

3. Connect the cable with a bus plug (female):

Pin Usual wire color A Connection

7 White CAN High

2 Blue CAN Low

3, 6 - CAN GND B

NOTE A: The two-wire connection (lead colors) must be the same alongthe entire field bus

B: We recommend attaching both sides of the bus cable screen toprotective grounding. When the potential is not the same atboth ends, lay an equipotential bonding conductor.

4. Attach the bus plug to receptacle (3) on the gateway.CAUTION: Do not interchange receptacles. Otherwise the gateway canbe damaged.

5. Connect the free end of the cable to the master.

Page 11: Field Bus on Nordson Applicators with IPC

CANopen 2‐3

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Setting Gateway Address

Each unit on the CANopen field bus needs its own field bus address forcommunication purposes. Each address may be assigned only once in theentire network.

Customer's interface: 10

x10 x1

Beginning Nov. 1, 2014

NOTE: The internal CAN bus address is set to 9 and may not bemodified.

x10x1Beginning Nov. 1, 2014

Setting Bit Rate

To minimize electromagnetic incompatibility, the bit rate should be adaptedto the bus length used.

500 kbit/s

Bit rate [kbit/s] 1000 800 500 250 125 50 20 10

Max. bus length [m] 20 50 100 250 500 1000 2500 5000

Dial setting 8 7 6 5 4 3 2 1

Beginning Nov. 1, 2014

Continued...

Page 12: Field Bus on Nordson Applicators with IPC

GW statusNot in useRUNERRPWR

GW statusNot in useRUNERRPWR

Customer's network

Internal Nordson network

CANopen2‐4

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

NOTE: The internal bit rate is set to 500 kbit/s (setting 6) and may not bemodified:

Beginning Nov. 1, 2014

Meaning of LEDs

LED Color / status Meaning

GW(gateway)status

Green Communication running

Red Communication error

Flashing red Network interface error

RUN Green Operational state

Green (flashing) Pre-operational state

Green (flashes once)

Stopped state

Red (flashing) Bus initialization fault

Off Device not powered

ERR Red Bus off

Flashes once Warning limit reached

Flashes twice Error control event

Flashes 3 times Sync error

Off No error

PWR Green Device powered

Off Device not powered

Page 13: Field Bus on Nordson Applicators with IPC

Profinet IO 3‐1

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Section 3

Profinet IO

ATTENTION: Observe all safety instructions and regulations concerningenergized unit components (active parts). Failure to observe may result in anelectric shock.

InterfaceProfinet IO pursuant to standard IEC 61158 (formerly EN 50170)

� Hardware: Field bus gateway in the control box

� Classification: IO device ("Slave")

� Data transmission rate (Bit rate): 100 Mbit/s

� Data amount: Approx. 40* words for communication. Refer to sectionCommunication Data List.

*32+8 each are configured for inputs and outputs

� Connection method: Twisted pair cable; RJ45 receptacle located at thegateway in the control box.

Unit Master File - GSDMLThere is a unit master file (GSD) that clearly describes the interface.

Delivery of every applicator equipped with the interface described hereincludes the unit master file on data media. The file is also provided by themanufacturer at https://www.anybus.com/.

InstallationATTENTION: Before opening the control box: Disconnect the control boxfrom the power supply.

Do this by turning off the control box with the switch or with the customer'sswitching device.

Page 14: Field Bus on Nordson Applicators with IPC

RJ45

Profinet IO3‐2

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Connecting Field Bus Cable

CAUTION: Lay the cable outside of the control box, such that there is no riskof stumbling over it.

1 2

324 VDCCustomer's

Connection to internalnetwork(CAN)

4USB

Fig. 3‐1 CANopen Slave / Profinet IO Slave

1. Thread the cable through one of the sealing rings in the socket casing (1)and into the control box, then secure it with a cable clamp.

2. Plug in the socket casing and secure with clamps (2).

3. Connect the cable to the network receptacle (3).

The receptacle (3) is also used to set the network address. Refer to SettingGateway Network Address. Then a PC is connected to the gateway.

Pin Signal

1 TD+ (Transmit Data)

2 TD-

3 RD+ (Receive Data)

4,5,7,8 Termination to PE

6 RD-

4. Connect the free end of the Profinet cable to the customer's PLC.

The gateway parameters have been set by Nordson. The interface (4,Fig. 3‐1) may be used only by Nordson; Nordson does not support any useby the customer.

Page 15: Field Bus on Nordson Applicators with IPC

Profinet IO 3‐3

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Setting Gateway Network Address

Each unit on the field bus needs a field bus address for communicationpurposes. Each address may be assigned only once in the entire network.

IP address 192.168.0.98

NOTE: The internal CAN bus address is set to 9 and may not be modified.

On a PC, set the IP address with the address configuration software:

1. Use a crossover cable to connect the PC and gateway.

2. Install the address configuration software hms-IPConfigTool and start it.

The tool and the GSDML can be found at https://www.anybus.com/ or onthe included CD.

When it is started, the program automatically searches for any activatedgateways; if not, press the Scan button.

Fig. 3‐2

Continued...

Page 16: Field Bus on Nordson Applicators with IPC

Profinet IO3‐4

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

3. Open the field IP (Refer to Fig. 3‐2) of the gateway found bydouble-clicking the mouse. The following window appears:

99

Fig. 3‐3

4. IP address: Set the desired IP address.

5. Touch Set to apply the IP address and exit the window.

The software should now display the gateway with the changed IP address:

192.168.0.99

Fig. 3‐4

Page 17: Field Bus on Nordson Applicators with IPC

Profinet IO 3‐5

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Configuring Gateway in Siemens PLC Module List

The Profinet IO interface is configured by importing the GSDML file into theengineering tool of the customer's higher-ranking PLC.

1. Install the unit master file GSDML‐...xml in the Siemens HW Config.

2. Open HW Config.

3. Select PROFINET IO/ Additional Field Devices / Gateway/Anybus X‐gateway PN IO/ RT Standard.

4. Assign the device number and IP address under Properties

192.168.0.99

Page 18: Field Bus on Nordson Applicators with IPC

Profinet IO3‐6

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

5. Add module Inputs 032 bytes.6. Add module Inputs 008 bytes.7. Add module Outputs 032 bytes.8. Add module Outputs 008 bytes.

9. Assign the device name and then touch Assign name.

192.168.0.99

10. Load hardware configuration onto PLC.

Page 19: Field Bus on Nordson Applicators with IPC

GW statusLINKCSMSNot in use

Internal Nordson network

Customer's network

Profinet IO 3‐7

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Troubleshooting

Meaning of LEDs - Customer's Profinet IO Network

LED Color / status Meaning

GW(gateway)status

Green Communication running

Red Communication error

Flashing red Network interface error

LINK Green Link OK

Flickering green Transmitting/receiving data

Off Link not detected or no power

CS Green Online, connection established, IOcontroller in RUN state

Green flashing Online, connection established, IOcontroller in STOP state

Off No connection to IO controller

MS Green Module initialized, no errors

Flashing green (1x) Diagnostic data available

Flashing green (2x) Flashing (used by an engineeringtool to identify the slave interface)

Flashing red (1x) IO configuration error

Flashing red (3x) Station name or IP address not set

Flashing red (4x) Internal error

Off No power

Page 20: Field Bus on Nordson Applicators with IPC

GW statusNot in useRUNERRPWR

Internal Nordson network

Profinet IO3‐8

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Meaning of LEDs - Internal CANopen Network

LED Color / status Meaning

GW(gateway)status

Green Communication running

Red Communication error

Flashing red Network interface error

RUN Green Operational state

Green (flashing) Pre-operational state

Green (flashes once)

Stopped state

Red (flashing) Bus initialization fault

Off Device not powered

ERR Red Transmission off

Flashes once Warning limit reached

Flashes twice Error control event

Flashes 3 times Sync error

Off No error

PWR Green Device powered

Off Device not powered

NOTE: To ensure smooth operation, the field bus must end with a busterminator (terminating resistors) at the beginning and the end of a field bussegment.

Page 21: Field Bus on Nordson Applicators with IPC

EtherCAT® 4‐1

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Section 4

EtherCAT®EtherCAT is a registered trademark of Beckhoff Automation GmbH

Anybus is a registered trademark of HMS Industrial Networks AB

ATTENTION: Observe all safety instructions and regulations concerningenergized unit components (active parts). Failure to observe may result in anelectric shock.

InterfaceEtherCAT pursuant to EtherNet Standard IEEE 802.3 User organization: EtherCAT Technology Group

� Hardware: Field bus gateway in the control box

� Classification: Slave

� Data transmission rate (Bit rate): 100 Mbit/s100BASE-TX, 100 Mbit/s Vollduplex transmission through (cable lengthup to 100 m)

� Data amount: 40 for communication. Refer to section Communication

Data List.

� Connection method: EtherNet cable; RJ45 receptacle located at thegateway in the control box.

Page 22: Field Bus on Nordson Applicators with IPC

Nordson deliveriesbeginning in 2019

EtherCAT®4‐2

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Unit Master File - XMLThere is a unit master file (GSD) that clearly describes the interface.

Delivery of every applicator equipped with the interface described hereincludes the unit master file (40 words) on data media.

Matching Data Version to Gateway

NOTE: If over time the gateway firmware changes, several unit master filescan be found on the Nordson data medium.

Example of file name: ABX_V3_28_MAX40.xml

Physics="YY"><Type ProductCode="#x0000003D"RevisionNo="#x0003001C">Anybus X-gateway - Slave

File name ABX_V3_29_MAX40*.xml

Physics="YY"><Type ProductCode="#x0000003D"RevisionNo="#x0003001D">Anybus X-gateway - Slave

* 40 stands for the data volume (40 words for communication)

Fig. 4‐1 Selecting and adding gateway

Page 23: Field Bus on Nordson Applicators with IPC

EtherCAT® 4‐3

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

InstallationATTENTION: Before opening the control box: Disconnect the control boxfrom the power supply.

Do this by turning off the control box with the switch or with the customer'sswitching device.

Connecting Field Bus Cable

CAUTION: Lay the cable outside of the control box, such that there is no riskof stumbling over it.

24 VDC

4USB

1 2

Customer's3

Connection to internalnetwork(CAN)

Fig. 4‐2 CANopen Slave / EtherCAT Slave

1. Thread the cable through one of the sealing rings in the socket casing (1),into the control box and to the gateway, then secure it with a cable clampas described in step 2..

2. Connect the cable to the network receptacle (3) X2.1 IN.

3. Plug in the socket casing and secure with clamps (2).

4. Connect the free end of the EtherCAT cable to the customer's PLC.

The gateway parameters have been set by Nordson. The interface (4,Fig. 4‐1) may be used only by Nordson; Nordson does not support any useby the customer.

Page 24: Field Bus on Nordson Applicators with IPC

EtherCAT®4‐4

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Configuration of Gateway in Device List

The EtherCAT interface is configured by importing the XML file into theengineering tool of the customer's higher-ranking PLC.

1. Configure the gateway in the PLC device list.

a. Import the XML file into the engineering tool of the customer'shigher-ranking PLC (e.g. PLC Designer). Do this by selecting theXML file:

1.

2.

4.

3.

Fig. 4‐3

Page 25: Field Bus on Nordson Applicators with IPC

EtherCAT® 4‐5

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

b. Select and add the gateway:

Fig. 4‐4

Page 26: Field Bus on Nordson Applicators with IPC

EtherCAT®4‐6

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

The address is assigned automatically:

Fig. 4‐5

c. Select the gateway and assign the bytes to the customer's variables(mapping).

Fig. 4‐6 Example of address section configured with pointer

2. Transmit the hardware configuration to the PLC and save it.

Page 27: Field Bus on Nordson Applicators with IPC

GW statusL/A 1RUNERRL/A 2

Internal Nordson network

Customer's network

EtherCAT® 4‐7

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Troubleshooting

Meaning of LEDs - Customer's EtherCAT Network

LED Color / status Meaning

GW(gateway)status

Green Communication running

Red Communication error

Flashing red Network interface error

L/A 1(IN)

Green Link established

Green flashing Transmitting/receiving data

Off Link not detected or no power

RUN Green Operational state

Green flashing Pre-operational state

Flashes once Safe-operational state

Off Init state

ERR Red Application watchdog timeout

Flashing red General configuration error

Flashes once Unsolicited state change

Flashes twice Sync manager watchdog timeout

Off Normal operation, no errors

L/A 2(OUT)

Green Link established

Green flashing Transmitting/receiving data

Off Link not detected or no power

Page 28: Field Bus on Nordson Applicators with IPC

GW statusNot in useRUNERRPWR

Internal Nordson network

EtherCAT®4‐8

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Meaning of LEDs - Internal CANopen Network

LED Color / status Meaning

GW(gateway)status

Green Communication running

Red Communication error

Flashing red Network interface error

RUN Green Operational state

Green (flashing) Pre-operational state

Green (flashesonce)

Stopped state

Red (flashing) Bus initialization fault

Off Device not powered

ERR Red Bus off

Flashes once Warning limit reached

Flashes twice Error control event

Flashes 3 times Sync error

Off No error

PWR Green Device powered

Off Device not powered

NOTE: To ensure smooth operation, the field bus must end with a busterminator (terminating resistors) at the beginning and the end of a field bussegment.

Page 29: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐1

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Section 5

Communication Data List

NOTE: The communication data is transmitted in Intel format, i.e. the lowbyte of a word is placed on the lowest address and the high byte on thehighest address.

Transmission Data BlockNOTE: All values are setpoints.

Byte address Format Designation

N Word Control

Refer to page5‐2 Control

N + 2 Word Application width motor 1The value cannot exceed or fall below the limits Maximum / minimum applicationwidth.Resolution: 0,1 mm (Values with decimal places must be multiplied by the factor10)

N + 4 Word Application width motor 2The value cannot exceed or fall below the limits Maximum / minimum applicationwidth.Resolution: 0,1 mm (Values with decimal places must be multiplied by the factor10)

N + 6 Word Not used

N + 8 Word Maximum application width motor 1Resolution: 1 mm

N + 10 Word Minimum application width motor 1Resolution: 1 mm

N + 12 Word Maximum application width motor 2Resolution: 1 mm

N + 14 Word Minimum application width motor 2Resolution: 1 mm

N + 16 Byte Acknowledge alarm

Refer to page 5‐3, Acknowledging Alarm

N + 17 Byte Not used

Page 30: Field Bus on Nordson Applicators with IPC

Communication Data List5‐2

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Control

NOTE: Empty or reserved bits must be set to 0 (zero).

Bit Value Action Note

0 1 Enable data exchangeMust always be set

1

1 Enable application width adjustment

The signal Enable motors (Adjustment enabled) must also be received by thecontrol box interface

0 Block application width adjustment

2

1 Control module: Enable switching

The signal Enable solenoid valves must also be received by the control boxinterfaceOnly with applicator TC‐FS, TC-HP and EB

0 Control module: Block switching

Only with applicator TC‐FS, TC-HP and EB

30

1 Open nozzle closure

Only with applicator EB

1

0

Close nozzle closure

Only with applicator EB

40

1 Minimize application slot A

50

1 Maximize the application slot (Move the piston to changing/maintenanceposition)

A

60

1 Go to minimum application width A

70

1 Select the maximum application width A

80

1 Go to set application width (Motor 1) A

90

1 Stop application width adjustment (Motor 1)

100

1 Send value Maximum application width motor 1 to control panel

110

1 Send value Minimum application width motor 1 to control panel

120

1 Go to set application width (Motor 2) A

130

1 Stop application width adjustment (Motor 2)

140

1 Send value Maximum application width motor 2 to control panel

150

1 Send value Minimum application width motor 2 to control panel

NOTE A: Bit 4 or bit 6 has to be set to 1 in Status.

Page 31: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐3

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Acknowledging Alarm

NOTE: Empty or reserved bits must be set to 0 (zero).

Bit Value Action

0 0

1 Acknowledge alarm (Fault or Shutdown)

When Shutdown has been acknowledged, the operating unit is restarted

Receive Data BlockNOTE: All values are actual values.

Byte address Format Designation Note

N Word Status

Refer to page 5‐5, Status

N + 2 Word Application width motor 1 B

N + 4 Word Application width motor 2 B

N + 6 Word Not used

N + 8 Byte Status Applicator

Refer to page 5‐6, Status Applicator

N + 9 Byte Setpoint validity status

Refer to page5‐6, Setpoint Validity Status.

N + 10 Word Alarms Applicator

Refer to page 5‐7, Alarms Applicator.

N + 12 Word Alarms Motor

Refer to page 5‐7, Alarms Motor.

N + 14 Word Not used

N + 16 Word Maximum application width motor 1

N + 18 Word Minimum application width motor 1

N + 20 Word Maximum application width motor 2

N + 22 Word Minimum application width motor 2

NOTE A: These values are a factor of the limits of the specific applicator model (coded in its configuration code)and of the set values Maximum / minimum application width: The minimum application width can e.g. notbe greater than the maximum application width

B: Received data with decimal places must be divided by 10.

Continued ...

Page 32: Field Bus on Nordson Applicators with IPC

Communication Data List5‐4

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Receive Data Block (contd.)

Byte address Format Designation Note

N + 24 Word Maximum possible value Maximum application width motor 1 A

N + 26 Word Maximum possible value Minimum application width motor 1

N + 28 Word Minimum possible value Maximum application width motor 1

N + 30 Word Minimum possible value Minimum application width motor 1

N + 32 Word Maximum possible value Maximum application width motor 2

N + 34 Word Maximum possible value Minimum application width motor 2

N + 36 Word Minimum possible value Maximum application width motor 2

N + 38 Word Minimum possible value Minimum application width motor 2

NOTE A: These values are a factor of the limits of the specific applicator model (coded in its configuration code)and of the set values Maximum / minimum application width: The minimum application width can e.g. notbe greater than the maximum application width

B: Received data with decimal places must be divided by 10.

Page 33: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐5

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Status

With Status, general information and communication data, to be evaluated bythe master, are received with every receive data block.

NOTE: Empty bits are not used

Bit Value Information

0 1 System ready

0 System not ready

1 1 Alarm Warning

0 No alarm Warning

2 1 Alarm Fault

0 No alarm Fault

3 1 Shutdown

0 No shutdown

4 1 Position adjustment possible (Motor 1)

0 Position adjustment not possible (Motor 1)

5 1 Application width has been adjusted, but not via the field bus (Motor 1)

0 Application width has not been adjusted (Motor 1)

6 1 Position adjustment possible (Motor 2)

0 Position adjustment not possible (Motor 2)

7 1 Application width has been adjusted, but not via the field bus (Motor 2)

0 Application width has not been adjusted (Motor 2)

8 1 Open/close nozzle closure possible

Only with applicator EB

0 Open/close nozzle closure not possible

Only with applicator EB

9 1 Control option Control panel on

0 Control option Control panel off

10 1 Control option Field bus on

0 Control option Field bus off

Page 34: Field Bus on Nordson Applicators with IPC

Communication Data List5‐6

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Status Applicator

NOTE: Empty values are not used.

Value Information

1 Position adjustment not possible

3 System ready

4 Motor position is beyond limits

5 Warning

6 Fault

7 Shutdown

8 Set reference point / calibrate application width display / calibrate position

9 Nozzle closure not open

Only with applicator EB

10 Product counter fault

Only with applicator EB

Setpoint Validity Status

The transmission data block setpoints are evaluated by the applicatoroperating unit The Setpoint validity status indicates whether a setpoint iswithin the permitted limits.

NOTE: Empty bits are not used

Bit Value Information

0 1 Setpoint Application width motor 1 faulty

0 Setpoint within the permitted limits

1 1 Setpoint Application width motor 2 faulty

0 Setpoint within the permitted limits

2 1 Setpoint Maximum application width motor 1 faulty

0 Setpoint within the permitted limits

3 1 Setpoint Minimum application width motor 1 faulty

0 Setpoint within the permitted limits

4 1 Setpoint Maximum application width motor 2 faulty

0 Setpoint within the permitted limits

5 1 Setpoint Minimum application width motor 2 faulty

0 Setpoint within the permitted limits

Page 35: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐7

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Alarms Motor

NOTE: Empty bits are not used

Bit Value Information

0 1 The battery voltage of the absolute encoder of motor 1 is low

0 No alarm

1 1 Electronic control components fault motor 1

The fault is indicated more precisely by LEDs on the motor

0 No alarm

2 1 Motor 1 is blocked

0 No alarm

3 1 Motor 1 not connected to CAN bus

0 No alarm

8 1 The battery voltage of the absolute encoder of motor 2 is low

0 No alarm

9 1 Electronic control components fault motor 2

The fault is indicated more precisely by LEDs on the motor

0 No alarm

10 1 Motor 2 is blocked

0 No alarm

11 1 Motor 2 not connected to CAN bus

0 No alarm

Alarms Applicator

NOTE: Empty bits are not used

Bit Value Information

0 1 Field bus: Communication error

0 No alarm

1 1 Gateway: Fault

0 No alarm

2 1 CAN bus not started

0 No alarm

3 1 I/O board: Fault

Only with applicator TC‐FS, TC-HP and EB

0 No alarm

Page 36: Field Bus on Nordson Applicators with IPC

Communication Data List5‐8

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Possible Implementation of Communication Data of anApplicator "TC-FS" in a Siemens PLC

UDT1 TC-FS Status Word: Status 1

Nozzle closure - not with TC-FS

UDT2 TC-FS Data Input (PLC View): TC_IN

Page 37: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐9

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

UDT3 TC-FS Control Word: Control 1

Nozzle closure - not with TC-FS

UDT4 TC-FS Data Output (PLC View): TC_OUT

Data Block with Input and Output Data Structure of TC-FS

Declaration View

Page 38: Field Bus on Nordson Applicators with IPC

Communication Data List5‐10

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Data View

Page 39: Field Bus on Nordson Applicators with IPC

Communication Data List 5‐11

P/N 7169718_10� 2019 Nordson Corporation FIELDBUS_APPLICATOR

Reading Data

Page 40: Field Bus on Nordson Applicators with IPC

Communication Data List5‐12

P/N 7169718_10 � 2019 Nordson CorporationFIELDBUS_APPLICATOR

Writing Data