field bus on nordson melters with ipcemanuals.nordson.com/adhesives/english_manuals/7135952.pdf ·...

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

Field Bus on Nordson Melters with IPC

Manual P/N 7135952_11- English -

Edition 06/13

P/N 7135952_11 � 2013 Nordson CorporationFELD_BUS_IPC

Order numberP/N = Order number for Nordson articles

NoteThis is a Nordson corporation publication which is protected by copyright. Copyright � 2008.

No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Nordson Corporation.

The information contained in this publication is subject to change without notice.

� 2013 All rights reserved.- Translation of Original -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF, CleanSleeve,CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI‐stylized, Excel 2000,Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli‐flow, Helix, Horizon, HotShot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG,Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet,No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO, PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware,Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead, Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink,Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEEand design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo, Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus,Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus,TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat,VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit, Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ® - ofNordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo, AutoScan,Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat,Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+,E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Freedom, G‐Net, G‐Site,Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniEdge,Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus, PatternJet, PatternPro, PCI,PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet, PurTech, Quad Cure,Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, Spectronic,SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, TradePlus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) are trademarks- � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their ownpurposes, could lead to violation of the owners' right.

Table of Contents I

P/N 7135952_11� 2013 Nordson Corporation FELD_BUS_IPC

Table of Contents

Profibus‐DP 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Characteristics 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Address 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unit Master File - (GSD) 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 1‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting PROFIBUS Cable 1‐3. . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Network Card Profibus Address 1‐4. . . . . . . . . . . . . . . . . . .Diagnosis Using Bus Port Plug LEDs 1‐5. . . . . . . . . . . . . . . . . . . . .

ControlNet 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Characteristics 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Address 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electronic Data Sheet - EDS 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 2‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting ControlNet Cable 2‐3. . . . . . . . . . . . . . . . . . . . . . . . . . .Gateway LEDs (Troubleshooting) 2‐4. . . . . . . . . . . . . . . . . . . . . . . .

Setup of PLC Scanner Interface 2‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting Gateway Network Address 2‐6. . . . . . . . . . . . . . . . . . . . . . .Setting up the Gateway as a Sub‐module of the PLC Scanner 2‐7Scheduling ControlNet Gateway on the Network 2‐10. . . . . . . . . . .Troubleshooting Help 2‐10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sample Program for the ControlLogix 5000 PLC with Standard Index Protocol 2‐11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EtherNet/IP 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Characteristics 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 3‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IP Address 3‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 3‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting EtherNet Cable 3‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gateway LEDs (Troubleshooting) 3‐4. . . . . . . . . . . . . . . . . . . . . . . .

Setting up Interface of Customer's Control Unit 3‐6. . . . . . . . . . . . . . .Setting Gateway Network Address 3‐6. . . . . . . . . . . . . . . . . . . . . . .

With DIP Switches 3‐6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With a PC 3‐7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Software 3‐8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting up the Gateway in the PLC Module List 3‐10. . . . . . . . . . . . .Troubleshooting Help 3‐12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Profinet IO 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Characteristics 4‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface 4‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unit Master File - GSDML 4‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 4‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Profinet Cable 4‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gateway LEDs (Troubleshooting) 4‐4. . . . . . . . . . . . . . . . . . . . . . . .

Setting up Interface of Customer's Control Unit 4‐6. . . . . . . . . . . . . . .Setting Gateway Network Address 4‐6. . . . . . . . . . . . . . . . . . . . . . .Setting up the Gateway in the PLC Module List 4‐8. . . . . . . . . . . . .

Index Protocols and Communication Data List 5‐1. . . . . . . . . . . .Definition of Term(s) 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 5‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Selecting Control Options / Control Mode 5‐2. . . . . . . . . . . . . . . . . . . .Data Interface 5‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission and Receive Data Block 5‐3. . . . . . . . . . . . . . . . . . . .Example: Retrieval of Actual Temperature Values 5‐3. . . . . . . .

Data Block Processing 5‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Index Protocols 5‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Index Protocol and Data Image 5‐5. . . . . . . . . . . . . . . . .Transmission data block (standard) 5‐5. . . . . . . . . . . . . . . . . . . .Receive data block (standard) 5‐6. . . . . . . . . . . . . . . . . . . . . . . .

Extended Index Protocol and Data Image 5‐6. . . . . . . . . . . . . . . . .Transmission data block (extended) 5‐7. . . . . . . . . . . . . . . . . . .Receive data block (extended) 5‐8. . . . . . . . . . . . . . . . . . . . . . . .

Protocol Data 5‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Control 5‐9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status 5‐12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Command 5‐16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Index 5‐17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Channel Number 5‐17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Write Data Value 5‐18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Read Data Value 5‐19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Speed Value for Motor 1‐n (Key‐to‐line Mode) 5‐21. . . . . . .

Example of Startup with Standard Index Protocol 5‐22. . . . . . . . . . . . .Communication Data List 5‐23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 5‐23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Data 5‐24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Motor Data 5‐32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Data 5‐42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Data 5‐46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Level Data 5‐52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inert Gas Data 5‐53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Seven‐day Clock Data 5‐53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OptiStroke Data 5‐54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pattern Controller Data 5‐57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Field Bus Recipes Data 5‐59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definition of "Field Bus Recipe" 5‐59. . . . . . . . . . . . . . . . . . . . . . . .Important when Saving and Loading 5‐59. . . . . . . . . . . . . . . . . . .

Profibus‐DP 1‐1


Section 1

Profibus‐DP

ATTENTION: Observe all safety instructions and regulations concerningenergized unit components (active parts). Failure to observe may result in anelectric shock.

General InformationThe PROFIBUS interface provides the ability to centrally compile data forfurther processing.

PROFIBUS DP uses the master‐slave access method.

PROFIBUS DP in compliance with standard IEC 61158 (formerly EN 50170)

Guideline

For additional information, also refer to PROFIBUS Guideline, InstallationGuideline PROFIBUS DP/FMS, published by the PROFIBUSNutzerorganisation e. V. (user organization).

Also refer to www.profibus.com.

Interface Characteristics

� Data volume: approx. 200 words for communication. Refer to section 5,Index Protocols and Communication Data List.

� Data:

� Status information

� Alarms and faults

� Control signals

� Actual values

� Setpoints

� Limit parameters

� The communication data is transmitted in Intel format, i. e. the low byte ofa word is placed on the lowest address and the high byte on the highestaddress.

Profibus‐DP1‐2


Interface

� Hardware: Field bus interface as slot card in the IPC casing

� Classification: Slave

� Data transmission rate: 9.6 kBit/s to 12 MBit/s

Nordson melters detect the selected data transmission rate automatically(Autodetection). It need not be set on the IPC.

NOTE: To avoid disruptions in electromagnetic compatibility, thesmallest possible data transmission rate (Baud rate) should be selected.Recommendation: 1.5 MBit/s.

� Connecting technique: Two‐wire connection according to EIA RS‐485;9‐pole D‐sub socket located in the control cabinet on the bottom of thecontrol panel.

Melter Address

Every unit on the PROFIBUS needs its own field bus address forcommunication. Each address may be assigned only once in the entirenetwork.

� Default of Nordson melter: 10

� Address setting

Refer to Setting Network Card Profibus Address

Unit Master File - (GSD)

There exists a unit master file (Gerätestammdatei GSD) for unequivocaldescription of the unit with PROFIBUS DP interface. The format is based onthe standard IEC 61158.

Nordson provides the GSD file on data media with each melter equipped withthe PROFIBUS DP interface described here.

Profibus‐DP 1‐3


Installation

ATTENTION: Before opening the electrical cabinet: Disconnect theelectrical cabinet from the line voltage.

NOTE: Two‐wire connection according to EIA‐RS 485. Line A (green) andline B (red) must be uniform on the entire bus.

To ensure fault‐free operation, the field bus must be equipped with a busterminator (terminating resistors) at the beginning and the end of aPROFIBUS segment.

We recommend attaching both sides of the bus cable screen to protectivegrounding / functional grounding. When the potential is not the same at bothends, lay an equipotential bonding conductor.

Connecting PROFIBUS Cable

CAUTION: Lay the cable outside of the melter such that there is no risk ofstumbling over it.

1 2 3

1. Set the main switch to 0/OFF and open electrical cabinet door.

2. Pass the cable through one of the sealing rings in the socket casing (1)and into the electrical cabinet. Secure with a cable clamp.

3. Put the socket casing into place and secure with the clamps (2).

4. Connect the cable to the bus port plug.

Strand color Terminal

Green A

Red B

5. Connect the bus port plug on the IPC, receptacle (3).

6. Close the electrical cabinet.

7. Connect the free end of the PROFIBUS cable to the master.

Profibus‐DP1‐4


Setting Network Card Profibus Address

The Profibus address of the network card is set on the IPC control panel.

� Setting range: 2 to 126

� Factory setting of network card: 10

Profibus address 10

Control mode

SetupCustomer

Screencleaning

System ready setup

Selecttemperature/pressure

units

Password setup Profibus setup

Profibus setup

Profibus address 10

Standard I/ONo field

busControl panel

Control mode: : Standard

Fig. 1‐1 Operating steps on the IPC

LEDs

Plug with LED (example)

Profibus‐DP 1‐5


Diagnosis Using Bus Port Plug LEDs

Plugs with LEDs allow operating modes to be monitored. Example:

Designation LED off LED on LED flashing

PWR Yellow

No voltage supply to controlpanel

Self test performed

Voltage supply OK

Master failed or short‐circuit(LED ERR also flashing)

TxD Green No communication - Communication at bus

Term Yellow

Terminating resistorsswitched off (OFF)

Terminating resistorsswitched on (ON)

ERR Red No fault Signal level out of range of permitted standard values

Terminating resistors not switched properly

Master failed or short‐circuit(LED PWR also flashing)

Internal terminating resistordefective

Profibus‐DP1‐6


ControlNet 2‐1


Section 2

ControlNet

General InformationThe ControlNet interface provides the ability to centrally compile data forfurther processing.

ControlNet uses the Producer/Consumer communication model.

Nordson melters on the ControlNet are Adapters. The customer's controlsystem must provide a ControlNet scanner with interface.

A ControlNet scanner can communicate cyclically via the ControlNetinterface (gateway) in the Nordson melter. Data is read and written asScheduled Messages.

This document describes the integration of the ControlNet interface(gateway) of the melter in a ControlNet network based on a Rockwell controlunit (ControlLogix 5000 PLC and RS Logix software).



� Data:



� Control signals

� Actual values

� Setpoints



ControlNet2‐2


Interface

� Hardware: Field bus gateway, located in the electrical cabinet

� Classification: ControlNet adapter

� Data transmission rate: 5 MBit/sec

� Connecting technique: Coax cable RG6 75 �, coax BNC - R6/Uconnector A, at a ControlNet tap located inside the electrical cabinet.

Melter Address

Every unit (node) on the ControlNet needs a field bus address forcommunication. Each address may be assigned only once in the entirenetwork.

� Default of Nordson ControlNet adapter (gateway):

Gateway address: 10

� Address setting

Refer to page 2‐6, Setting Gateway Network Address.

Electronic Data Sheet - EDS

There exists an electronic data sheet (EDS) for unequivocal description ofthe ControlNet interface.

Nordson provides the EDS files on data media with each melter equippedwith the ControlNet interface described here.

3

Example: VersaPUR

ControlNet 2‐3


Installation


To ensure fault‐free operation, the field bus must be equipped with a busterminator (terminating resistors) at the beginning and the end of aControlNet segment.

Connecting ControlNet Cable

CAUTION: Lay the cable outside of the melter such that there is no risk ofstumbling over it.

1 2 3

Example: VersaBlue


2. Pass the cable through one of the sealing rings in the socket casing (1)and into the electrical cabinet. Secure with a cable clamp.


4. Connect the ControlNet cable to the free receptacle (3) on the ControlNettap.

NOTE: The tap and the gateway are mounted on a top hat rail eitherinside of the electrical cabinet (VersaBlue) or on the inside of the plugplate (VersaPail/Drum, VersaPUR).


6. Connect the other end of the ControlNet cable to the customer's PLC(ControlNet bridge, CNB).

ControlNet2‐4


Gateway LEDs (Troubleshooting)

Channel A Channel B

Module status Module owned

Subnet status Device status

LED Indicators

ControlNet address dials

x1

x10

ControlNet channel B

ControlNet channel A

1 2

3 4

5 6

Fig. 2‐1

ControlNet 2‐5


LED (number) Display Meaning

ControlNet Channel A (1)

Channel B (2)

A(1) and B(2), off Module not initialized

A(1) and B(2), red Fault, module must be restartedor replaced

A(1) and B(2), flashing red / green Bus controller self‐test

A(1) and B(2), flashing red Incorrect node configuration; e.g.duplicate address, etc.

A(1) or B(2), off Channel disabled, depends onnetwork configuration

A(1) or B(2), green Normal operation of channel

A(1) or B(2), flashing green Temporary fault or node notconfigured to go online

A(1) or B(2), flashing red Media fault or no other nodes onthe network

A(1) or B(2),flashing red / green

Incorrect network configuration

Module status (3) Flashing green Waiting for initialization

Green Initialized

Flashing red Minor fault, recoverable

Red Major fault, unrecoverable

Module owned (4) Green A connection has been openedtowards the module

Off No connection has been opened

Sub Network Subnet status (5) Off Power off

Flashing green Not running

Green Running

Red Stopped

(Ignore. This message remains;the program does not reset it.)

Device status (6) Off Power off

Flashing red / green Configuration missing

Green Initializing

Flashing green Configuration OK

1

ControlNet2‐6


Setup of PLC Scanner InterfaceTo set up the PLC scanner interface (Gateway) to be able to send andreceive data to/from the melter three steps are involved.

� Set the ControlNet gateway network address in the melter electricalcabinet

� Add the ControlNet gateway to the PLC ControlNet scanner module listwith the aid of RSLogix

� Add the ControlNet gateway to the network with the aid of RSNetWorx.

Setting Gateway Network Address

1. Open the left door of the electrical cabinet and identify the gateway.

2. Use a small screwdriver to adjust the dials (1). Set the x1dial to position 0and the x10 dial to position 1.

10

Fig. 2‐2

ControlNet 2‐7


Setting up the Gateway as a Sub‐module of the PLC Scanner

1. Start RSLogix software and ensure that the module 1756‐CNB has beenadded to the I/O configuration.If not: Continue with step 2. If yes: Continue with step 4.

2. Right‐click the Configuration icon in the directory tree and select Newmodule.

3. Select 1756‐CNB from the list of communication modules.

4. Right‐click the 1756‐CNB icon in the directory tree and select Newmodule.

5. Select Generic ControlNet Module from the list of modules as shown inthe following figure.

Fig. 2‐3

Continued ...

ControlNet2‐8


The module properties are edited in the following dialogue box.

Fig. 2‐4

6. The name of the module can be anything (e.g. Anybus Communicator orNordson Melter).

7. Set the network address to match the two dial settings of the ControlNetgateway: 10.

8. Set Comm Format to the format of the data being transmitted by themelter: DATA - SINT (Data - Short Integer).

9. Set the number of Assembly Instances: Input = 100 and Output = 150.

NOTE: Even though the melter does not use a Configuration instance,one must be entered with a size of 0.

10. Depending on the melter protocol type, the size of the Input and Outputblocks must be designated in terms of the selected data format:

Protocol Receive data block Transmission data block

Standard index protocol 22 Bytes 18 Bytes

Extended index protocol 30 Bytes 46 Bytes

The following applies to receive data blocks: Bytes 1 to 6 contain statusinformation. Data is not transmitted until byte 7.

The following applies to transmission data blocks: Bytes 1 and 2 containstatus information. Data is not transmitted until byte 3.

NOTE: For information concerning the content of the status and databytes, refer to section 5, Index Protocols and Communication Data List.

Continued ...

ControlNet 2‐9


11. Select Next to specify the data update rate.

Fig. 2‐5

12. Set Requested Packet Interval (RPI) to 10 ms.

13. Select Finish to leave the configuration screen.

14. Download the changes to the PLC.

NOTE: The I/O LED on the PLC scanner is flashing green now for an I/Ofault. The reason for this is that the ControlNet gateway has only been addedto the PLC scanner’s I/O list but not yet to the network.

ControlNet2‐10


Scheduling ControlNet Gateway on the Network

1. Start RSNetWorx for ControlNet and select File > New. An input windowNetwork configuration appears.

2. Install the melter field bus interface EDS file.

3. Select Online from the Network menu.

NOTE: RSNetWorx is scanning the network now for connected modules.A diagram appears with “+” above each module. This indicates that themodule is part of the network configuration but has not yet been saved inthe configuration file.

4. Select the check box Edits Enabled in the main menu.

A screen appears indicating a signature mismatch between active keeperand online PLC scanner.

5. Confirm with OK; this will download the offline configuration.

6. Save the configuration in a file. This downloads the configuration to thePLC scanner.

NOTE: When saving a dialogue box appears asking: Optimize andre‐write (schedule for all connections) or Merge (add data to existingschedule).

7. Select Optimize and re‐write.

NOTE: RSNetWorx now indicates a difference between online andoffline configuration in the PLC scanner and asks which configuration touse.

8. Use the offline data.

NOTE: RSNetWorx asks for a file name to save the configuration data.

9. Choose a file name and save.

All of the network elements are configured now and the PLC scanner canexchange data with the melter.

Troubleshooting Help

If problems should occur check if the ControlNet gateway configurationmatches that of the PLC scanner. Also refer to Fig. 2‐4 (Module Properties).

Also ensure that the two dial settings on the ControlNet gateway match theconfiguration.

ControlNet 2‐11


Sample Program for the ControlLogix 5000 PLC withStandard Index Protocol

This is an example for reading and writing indexes and commands from andto the melter with the standard index protocol.

Fig. 2‐6 Program structure

Fig. 2‐7 Data tags

ControlNet2‐12


Fig. 2‐8 User‐defined data structure of input data

Fig. 2‐9 User‐defined data structure of output data

EtherNet/IP 3‐1


Section 3

EtherNet/IP

General Information

The EtherNet/IP interface provides the ability to centrally compile data forfurther processing. It can not be used to operate the melter via theWebserver.

Nordson melters on the EtherNet/IP are adapters. The customer's controlsystem must provide an EtherNet/IP adapter with interface.

The EtherNet/IP interface in the Nordson melter functions in the network as agroup 2 and 3 server. The customer's EtherNet/IP adapter can communicatecyclically via the EtherNet/IP interface (gateway) in the Nordson melter.


� Data:



� Control signals

� Actual values

� Setpoints

� Limit parameters.

� The byte sequence of the Word‐formatted data is based on the Intelformat (least significant byte first, 16 bit signed integer).

EtherNet/IP3‐2


Interface


� Classification: Slave

� Data transmission rate: Gateway 10 to 100 MBit/s

� Connecting technique: RJ‐45, twisted pair cable ‐ 10baseT-UTP, locatedon the gateway in the electrical cabinet

IP Address

Every unit (node) on the EtherNet/IP needs a field bus address forcommunication. Each address may be assigned only once in the entirenetwork.

� Default of Nordson EtherNet/IP adapter (gateway) (written: four numbersseparated by periods):

IP address 192.168.0.98

� Address setting

Refer to page 3‐6, Setting Gateway Network Address.

4

EtherNet/IP 3‐3


Installation


Connecting EtherNet Cable

CAUTION: Lay the EtherNet cable outside of the melter such that there is norisk of stumbling over it.

31 2

Fig. 3‐1


2. Pass the EtherNet cable through one of the sealing rings in the socketcasing (1) and into the electrical cabinet. Secure with a cable clamp.


4. Connect the EtherNet cable to the network receptacle (3).

NOTE: The gateway is located on a top hat rail on the inside of theelectrical cabinet door.


6. Connect the other end of the EtherNet cable to the customer's PLC.

NOTE: The gateway has been parameterized by Nordson. The Nordson (4)interface may be used only by Nordson. Nordson does not condone use bythe customer.

EtherNet/IP3‐4



Module status Network status

Link


LED Indicators

1 2

3 4

5 6

Activity

Fig. 3‐2

EtherNet/IP 3‐5


LED Display Meaning

1 Module status Off No voltage

Green Ready

Flashing green Not configured / idle

Flashing red Minor fault

Red Major fault

Flashing red / green Self‐test

2 Network status Off No IP address

Green Online, link exists

Flashing green Online but no connection

Red IP address exists multiple times inthe network

Flashing red Link interrupted (timeout)

Flashing red / green Self‐test

3 (Link) Off No link

Green Gateway is connected to anEtherNet network

4 Activity Off No activity

Flashing green Data is being exchanged

5 Subnet status Flashing green Operating, but transmission fault

Green Running

Red Stopped

6 Device status Off Power off

Flashing red / green Invalid or no configuration

Green Initializing

Flashing green Configuration OK

1

EtherNet/IP3‐6


Setting up Interface of Customer's Control UnitTo set up the customer's control unit (PLC) interface to be able to send andreceive data to/from the melter, two steps are involved.

� Setting the EtherNet/IP adapter (Gateway) network address

� Add the EtherNet adapter (Gateway) to the module list of the customer'sPLC with the aid of RSLogix.


Default of Nordson EtherNet/IP adapter (Gateway): IP address 192.168.0.98

The IP address can be set in these ways:

� With the DIP switches on the gateway

� With a PC, by using the ARP command (ARP = Address Resolution

Protocol)

� With address configuration software.

With DIP Switches

Only the last part (x) of the IP address (192.168.0.x) is set (binary coded)with the DIP switches (1). The range of values for x is 1 to 254.

Use a small screwdriver to adjust the DIP switches.

Example

DIP switch settings for 192.168.0.98: 01100010DIP 1, 4, 5, 6 and 8 = OFF (0),DIP 2, 3 and 7 = ON (1)

Binary Decimal

0 1 1 0 0 0 1 0 98

DIP switch 1 2 3 4 5 6 7 8

1 2

EtherNet/IP 3‐7


With a PC

1. Set all DIP switches (1) on the gateway to OFF (00000000). Use a smallscrewdriver to adjust the DIP switches.

2. Create an EtherNet connection with the aid of a crosslink cable betweenthe PC and the gateway (2).

3. Change the IP address from a PC with the aid of the ARP command:

arp -s <IP address> <MAC address>ping <IP address>arp -d <IP address>

Observe the following:

� The MAC address (Media Access Control) can be found on a label onthe Gateway. It provides the unit with a unique address within thenetwork.

� Since the ARP command automatically sets the subnet mask to255.255.255.0, the first three bytes of the IP address must beidentical to those of the PC from which the command was executed.

Example:

PC: 10.10.14.100

Melter interface: 10.10.14.x (The range of values for x is 1 to 254, inthis case: 225):

arp -s 10.10.14.225 00-30-11-02-11-F5ping 10.10.14.225arp -d 10.10.14.225

� The arp -d command is optional. It deletes the entry in the ARP table.

2

EtherNet/IP3‐8


With Software

Change the IP address from a PC with the aid of address configurationsoftware.

NOTE: Set all DIP switches on the gateway to OFF (00000000).

1. Create an EtherNet connection with the aid of a crosslink cable betweenthe PC and the gateway (2).

2. Start the address configuration software Anybus IPconfig from theincluded Product Resource CD (Refer to Data/EtherNet/IP_EDS\Tools).After it is started, the program automatically searches for activatedgateways. If the process does not begin automatically, touch the Scanbutton.

Fig. 3‐3

3. Open the IP field (Refer to Figure 3‐3) of the detected gateway bydouble‐clicking the mouse. The following window appears:

Fig. 3‐4

Continued ...

EtherNet/IP 3‐9


4. Set the desired configuration.

5. Press Set to close the window.

The software should now show the gateway with the modified address:

Fig. 3‐5

NOTE: If multiple melters work together in one network, each melter must beassigned its own, uniquely defined IP address.

EtherNet/IP3‐10


Setting up the Gateway in the PLC Module List

1. Start RSLogix software and ensure that the communication module (e.g.1756‐ENET or 1756‐ENBT) has been added to the I/O configuration.If not: Continue with step 2.. If yes: Continue with step 4..

2. Right‐click the Configuration icon in the directory tree and select Newmodule.

3. Select the appropriate module from the list of communication modules.

4. Right‐click on the 1756‐ENET (or 1756‐ENBT) entry and select Newmodule.

5. Select Generic EtherNet module from the list of modules (as shown in thefollowing illustration).

Fig. 3‐6

Continued ...

EtherNet/IP 3‐11


The module properties are edited in the following dialogue box.

Fig. 3‐7

6. The name of the module can be anything (e.g. Anybus Communicator orNordson Melter).

7. Enter the network address. (It must correspond to the DIP switch settingor the IP address assigned via the software).

8. Set Comm Format to the format of the data being transmitted by themelter: DATA - SINT (Data - Short Integer).

9. Set the number of Assembly Instances: Input = 100 and Output = 150.

NOTE: Even though the melter does not use a Configuration instance,one must be entered with a size of 0.

10. Depending on the melter protocol type, the size of the Input and Outputblocks must be designated in terms of the selected data format:

Protocol Receive data block Transmission data block

Standard index protocol 18 Bytes 18 Bytes

Extended index protocol 26 Bytes 46 Bytes

The following applies to receive and transmission data blocks: Bytes 1 and 2contain status information. Data is not transmitted until byte 3.

NOTE: For information concerning the content of the status and data bytes,refer to section 5, Index Protocols and Communication Data List.

Continued ...

EtherNet/IP3‐12


11. Select Next to specify the data update rate.

12. Set Requested Packet Interval (RPI) to at least 10 ms.

13. Select Finish to leave the configuration screen.The gateway was added to the configuration in RSLogix.

14. Select Go online in the communication menu, and store the configurationin the customer's control unit (PLC) (download).

All of the network elements are configured now, and the customer's controlunit (PLC) can exchange data with the melter.

Troubleshooting Help

NOTE: If problems should occur, check if the melter's EtherNet/IP gatewayconfiguration matches that of the customer's control unit (PLC) for the melter.

Also ensure that the gateway IP address matches the configuration.

Profinet IO 4‐1


Section 4

Profinet IO

ATTENTION: Observe all safety instructions and regulations concerningenergized unit components (active parts). Failure to observe may result in anelectric shock.

General InformationThe Profinet IO interface provides the ability to centrally compile data forfurther processing.

Profinet IO used to Provider Consumer access method.

Profinet IO in compliance with standard IEC 61158 (formerly EN 50170)



� Data:



� Control signals

� Actual values

� Setpoints



Profinet IO4‐2


Interface


� Classification: Device

� Data transmission rate: Gateway 100 MBit/sec

� Connecting technique: RJ‐45, twisted pair cable ‐ 10baseT-UTP, locatedon the gateway in the electrical cabinet

Unit Master File - GSDML

There exists a melter master file (Gerätestammdatei GSD ML) forunequivocal description of the melter with Profinet IO interface. The format isbased on the standard IEC 61158.

Nordson provides the GSD file on data media with each melter equipped withthe Profinet IO interface described here.

4

Profinet IO 4‐3


Installation


Connecting Profinet Cable

CAUTION: Lay the Profinet cable outside of the melter such that there is norisk of stumbling over it.

31 2

Fig. 4‐1


2. Pass the Profinet cable through one of the sealing rings in the socketcasing (1) and into the electrical cabinet. Secure with a cable clamp.


4. Connect the Profinet cable to the network receptacle (3).

NOTE: The gateway is located on a top hat rail on the inside of theelectrical cabinet door.


6. Connect the other end of the Profinet cable to the customer's PLC.

NOTE: The gateway has been parameterized by Nordson. The Nordson (4)interface may be used only by Nordson. Nordson does not condone use bythe customer.

Profinet IO4‐4



Communicationstatus

Module status

Link / activity -/-


LED indicators

1 2

3 4

5 6

Fig. 4‐2

Profinet IO 4‐5


LED Display Meaning

1 Communication status Off No network

Green Link exists

Flashing green Link exists but is stopped

2 Module status Off No voltage, not initialized

Green Initialized, no fault

Flashes green once Diagnosis data available

Flashes green twice Module identification

Flashes red once Configuration fault

Flashes red three times No valid IP address

Flashes red four times Internal fault

3 Link / activity Off No link

Green Gateway is connected to an ProfinetIO network

Flashing green Data being received or transmitted

4 Not in use -/- -/-

5 Subnet status Flashing green Operating, but transmission fault

Green Running

Red Stopped

6 Device status Off Power off

Flashing red / green Invalid or no configuration

Green Initializing

Flashing green Running

2

Profinet IO4‐6


Setting up Interface of Customer's Control UnitTo set up the customer's control unit (PLC) interface to be able to send andreceive data to/from the melter, two steps are involved.

� Setting the Profinet IO device (Gateway) network address

� Adding the Profinet IO device (Gateway) to the module list of thecustomer's PLC with the aid of RSLogix.


Nordson Profinet IO device (Gateway) default: IP address 192.168.0.98

Set the IP address from a PC with the address configuration software:

1. Create a Profinet connection with the aid of a crosslink cable between thePC and the gateway (2).

2. Start the address configuration software Anybus IPconfig from theincluded Product Resource CD. Refer toData\Profinet_IO\README_IP_address_config_software.txt.After it is started, the program automatically searches for activatedgateways. If the process does not begin automatically, touch the Scanbutton.

Fig. 4‐3

3. Open the IP field (Refer to Figure 4‐3) of the detected gateway bydouble‐clicking the mouse. The following window appears:

Profinet IO 4‐7


Fig. 4‐4

4. Set the desired configuration.

5. Press Set to close the window.

The software should now show the gateway with the modified address:

Fig. 4‐5

NOTE: If multiple melters work together in one network, each melter must beassigned its own, uniquely defined IP address.

Profinet IO4‐8


Setting up the Gateway in the PLC Module List

NOTE: For information on Data image and Data flow in the standard indexprotocol and in the extended index protocol, refer to section 5, IndexProtocols and Communication Data List.

Index Protocols and Communication Data List 5‐1


Section 5

Index Protocols and Communication DataList

Definition of Term(s)In the following text, the term melter or bulk melter is used to designateVersaBlue melters as well as VersaPail and VersaDrum bulk melters.

General InformationThe field bus interface provides the ability to centrally compile data for furtherprocessing.

The section Index Protocols and Communication Data List applies toPROFIBUS, ControlNet and EtherNet/IP field buses. For bettercomprehension, only the pair master/slave is used in the text.

Field bus Nordson melter Customer's controlsystem

PROFIBUS Slave Master

ControlNet Adapter Scanner

EtherNet/IP Adapter

The customer's control system must provide a suitable interface.

Nordson has made available the unit master files (.EDS and .GSD) for thetechnical description of the field bus interfaces mentioned in this manual. Theformats are based on the standard EN 50170. The files can be downloadedat http://www.enordson.com/support.

Profibus address 10


busControl panel

Control mode: : Standard

V13 (original state)

Standard

Field bus

Dual

10Profibus address 10

Control mode

V13 (software < 5.02.004)

Index Protocols and Communication Data List5‐2


Selecting Control Options / Control ModeNOTE: The mode can be selected only on the melter control panel.

V1 V14V7 V13Field bus setup

Various control options can be switched on and off separately:

Control option

Control panel The bulk melter can be operated via the control panel / IPC Webserver

Standard I/O

Input signals at the Standard I/O interface are processed

Processing of the input signals Collective enable and Enable motor can beswitched separately.

Field bus The bulk melter can be operated via field bus signals.

The option Field bus must be switched on to allow control via the field bus.

NOTE:

� Not all combinations are possible

� With bulk melters with software < 5.02.004, only the followingcombinations (called Control mode) can be selected:

Control options Control mode


busControl panel Standard

No controlpanel

No standardI/O

Field bus Field bus

Field busNo standardI/OControl panel Dual



Data Interface

When data is exchanged between the master and Nordson melters, the datais accessed via indexes (Data index). All of the communication data iscompiled in the communication data list; refer to page 5‐23.

The index process works with small data blocks. This prevents the field busfrom being burdened with unnecessary data.

In the selection of the index protocol, the operator determines how the datablocks are transmitted.

Transmission and Receive Data Block

NOTE: Communication is always seen from the point of view of the master.

Two data blocks aid in communication. A block transmitted by the master isthe same as a command to the Nordson melter; a received data block is thesame as a reply from the Nordson melter.

The master may not formulate and transmit a new command until after arrivalof the receive data block.

Example: Retrieval of Actual Temperature Values

� The master sends a transmission data block to the Nordson melter. Thedata block contains a command that the Nordson melter is to process.

Nordson melter

Field bus

Transmission datablock (command)

Command: Read actualtemperature values

Master / scanner



� The Nordson melter replies to each transmission data block with areceive data block. The receive data block contains status information oncommand processing as well as the requested data.

Master / scanner

Field bus

Status: System ready

Nordson melter

Data: Actual channeltemperature values

Receive data block(reply)

Data Block Processing

The master formulates a command by determining the transmission datablock. The Nordson melter processes the command and formulates the reply(receive data block).

The master processes the data or repeats the command until a reply isreceived from the Nordson melter. Only one command is processed at atime. The Nordson melter keeps the reply available until the masterformulates a new command.

When a job (Command) cannot be executed, the Nordson melter replies witha fault signal in Status. The master recognizes by this signal whether thepreviously transmitted command was correctly processed by the Nordsonmelter.

The master must check whether the Acknowledge data (Data index andChannel number) from the Nordson melter corresponds to the data in thetransmission data block. If the data are identical, the job is completed. Eachdata index can also be retrieved to check values written earlier.

NOTE: Melter control, Melter control1 Melter control2, Melter control 3 andLine speed value for motor 1-n are processed by the Nordson melter forevery transmission data block, regardless of whether 1, 3 or 6 was enteredas command identification by Command.



Index Protocols

Two different index protocols can be selected on the melter control panel:

� Standard index protocol

� Extended index protocol

NOTE: The extended index protocol must be used for melters withPlusController.

Standard Index Protocol and Data Image

The data blocks are always the same length. The sequence of the dataimage must be followed (1st block outputs, 2nd block inputs).

NOTE: The data image is selected in the GSD with PROFIBUS.

Data image Direction of data flow

AFhex16 bytes, consistent, outputs

Transmission data block

9Fhex16 bytes, consistent, inputs

Receive data block

Transmission data block (standard)

Transmission data block (standard)

Byte address Format Designation

N Byte Melter control

N + 1 Byte Command Input required for index protocol

N + 2 Byte Data index Input required for index protocol

N + 3 Byte Channel number Input required for index protocol

N + 4 Word Write data value* Input required for index protocol

* Values with decimal places must be multiplied by the factor 10.

N + 6 Word Line speed value for motor 1 (key‐to‐line mode)**

** The value to be transmitted must always be multiplied by the factor 10.




Other bytes Reserved

NOTE: The communication data is transmitted in Intel format, i. e. the low byte of a word is placed on thelowest address and the high byte on the highest address.



Receive data block (standard)

Receive data block (standard)


N Word Status

N + 2 Byte Acknowledge: Data index

N + 3 Byte Acknowledge: Channel number

N + 4 Word Read data value 1*

* Received data with decimal places must be divided by the factor 10.






Extended Index Protocol and Data Image

The data blocks are always the same length. The sequence of the dataimage must be followed (1st to 3rd partial data blocks: outputs, 4th datablock: inputs).

NOTE: The data image is selected in the GSD with PROFIBUS.

Data image Direction of data flow

First partial data block: E1hex2 words, consistent, outputsSecond partial data block: E3hex4 words, consistent, outputsThird partial data block: EFhex16 words, consistent, outputs

Transmission data block

DBhex12 words, consistent, inputs

Receive data block



Transmission data block (extended)

Transmission data block (extended)


N Word Melter control 1

N + 2 Word Melter control 2

N + 4 Word Command Input required for index protocol

N + 6 Word Data index Input required for index protocol

N + 8 Word Channel number Input required for index protocol

N + 10 Word Write data value* Input required for index protocol

* Values with decimal places must be multiplied by the factor 10.


** The value to be transmitted must always be multiplied by the factor 10.












N + 36 Word Melter control 3

Other words Reserved

NOTE: The communication data is transmitted in Intel format, i. e. the low byte of a word is placed on thelowest address and the high byte on the highest address.



Receive data block (extended)

Receive data block (extended)


N Word Status 1

N + 2 Word Status 2

N + 4 Word Acknowledge: Data index

N + 6 Word Acknowledge: Channel number


* Received data with decimal places must be divided by the factor 10.






N + 20 Word Status 3

Other words Reserved



Protocol Data

Melter Control

With Melter control or Melter control1, Melter control2 and Melter control3,control signals that are processed by the Nordson melter are sent with everytransmission data block, regardless of whether 1, 3 or 6 was entered ascommand identification by Command.

NOTE: Empty or reserved bits must be set to 0 (zero).

Melter control

Bit Value Action

Standard Extended

Meltercontrol

Meltercontrol 1

Meltercontrol 2

Meltercontrol 3

0 0 - -0

1 Heaters ON

0

1 Heaters OFF

1 1 - - 1 All motors ON (collective enable)

0 All motors OFF

2 - 0 - 1 Enable motor 1

0 No motor 1 enable


0 No motor 2 enable


0 No motor 3 enable


0 No motor 4 enable

- 2 - - 1 Line started *

* With VersaBlue, for the features Pressure build-up (Box: 14, code: N and H) and flow control, variation 1 (box: 14, code: T)

0 Line stopped *

6 3 - -0

1 Enter standby

0

1 Exit standby

Continued ...



Melter control

Bit ActionValue

Standard Extended

Meltercontrol

Meltercontrol 3

Meltercontrol 2

Meltercontrol 1

7 4 - -0

1 Key-to-line mode (for all motors)

0

1 Manual mode (for all motors)

- - 4 - 1 Enable motor 5

0 No motor 5 enable


0 No motor 6 enable


0 No motor 7 enable


0 No motor 8 enable


0 No motor 9 enable


0 No motor 10 enable





- - - 0 1 Discharge mode motor 1

0 No discharge mode motor 1











Continued ...



Melter control

Bit ActionValue

Standard Extended

Meltercontrol

Meltercontrol 3

Meltercontrol 2

Meltercontrol 1















Status

With Status or Status1, Status2 and Status3, general information andcommunication data, to be evaluated by the master, are received with everyreceive data block.

Status

Bit Value Action

Standard Extended

Status Status 1 Status 2 Status 3

0 0 - - 1 System ready

0 System not ready

1 1 - - 1 Startup protection active (warning)

0 No startup protection

The motor startup protection prevents the motors fromstarting up on their own after heatup or after a fault. Themelter goes to startup protection if at least one motor wasrunning before heatup or before the fault occurred.

Acknowledging Startup Protection

Set All motors ON/OFF (collective enable). (rising edge;refer to Melter control: If bit 1 = 0, then set to 1. If bit 1 = 1,set to 0 then back to 1). All enabled motors are runningagain.

2 2 - - 1 General alarm -warning-

0 No warning

3 3 - - 1 General alarm -fault-

0 No fault

4 4 - - 1 Shutdown

0 No shutdown

5 5 - - 1 Heatup active

0 No heatup

6 6 - - 1 Standby entered

0 Standby exited

7 - 0 - 1 Motor 1 running

0 Motor 1 not running







Continued ...



Status

Bit ActionValue

Standard Extended

Status Status 3Status 2Status 1

11 7 - - 1 Tank is being filled

0 Tank is not being filled

12 8 - - 1 Heaters OFF

0 Heaters ON

- 9 - - 1 Control mode Standard(Control options Control panel & standard I/O)

0 Not control mode Standard

- 10 - - 1 Control mode Field bus(Control option Field bus)

0 Not control mode Field bus

- 11 - - 1 Control mode Dual(Control options Control panel & field bus)

0 Not control mode Dual

- 12 - - 1 Control mode Field bus (extended)(Control options Standard I/O & field bus)

0 Not control mode Field bus (extended)

NOTE: Only with melters / bulk melters with software version5.02.004 or higher

- 13 - - 1 Control mode Dual (extended)(Control options Control panel & standard I/O & fieldbus)

0 Not control mode Dual (extended)

NOTE: Only with melters / bulk melters with software version5.02.004 or higher

14 14 - - 1 Index protocol error:Incorrect Command receivedIncorrect Data index receivedIncorrect Channel number received

0 No index protocol error

15 15 - - 1 Communication data fault in the Data value or Linespeed value

Data values can not be changed.Example: Write job for actual values.

Data access not permitted.Example: Write jobs in Standard mode or jobs forchannels that are not installed.

The data value or at least one line speed signal value isinvalid. The data block received may not be evaluatedby the master.Example: A value is outside of the permitted valuerange.

0 No communication data fault

Continued ...



Status

Bit ActionValue

Standard Extended


- - 4 - 1 Motor 5 running
















- - - 0 1 Alarm: Motor 1 incorrect application weight

0 No alarm


0 No alarm


0 No alarm


0 No alarm

Continued ...



Status

Bit ActionValue

Standard Extended



0 No alarm


0 No alarm


0 No alarm


0 No alarm


0 No alarm


0 No alarm


0 No alarm


0 No alarm



Command

The master has to send a Command to the Nordson melter. Every Commandis defined by a command identification.

Valid commandidentification

Function

1 dez No communication data command for theNordson melter

3 dez The master wishes to readcommunication data from the Nordsonmelter

(Refer to Communication Data List)

6 dez The master wishes to writecommunication data to the Nordsonmelter

(Refer to Communication Data List)

Command = 0 is illegal (Refer to Communication Monitoring). All othercommand identifications are invalid and generate an index protocol error inStatus or Status1.

Communication Monitoring

If the melter is in Field bus or Dual control mode and No command from fieldbus master is indicated on the control panel, possible error sources are:

� The transmission data block contains the illegal command = 0.

� Field bus cable broken, defective or not connected

� Interruptions in communication, e.g. if the master is not switched on

� Defective or missing bus terminating resistor

� The network was not set up properly

� Sudden resets or crashes, e.g. due to electro‐magnetic interference

NOTE: When a fault occurs, the melter control system stops all motors thatare running.



Data Index

Indexes determined by the master are assigned to the communication data.The data index is used to address communication data that is to betransmitted or received (Refer to page 5‐23, Communication Data List).

If the Acknowledge data index of the receive data block is identical with thetransmitted data index, the job is completed.

Data index set to "0" (zero) is interpreted as No data index.

Channel Number

The master has to determine a channel number that is valid e.g. for atemperature channel, pressure channel or motor.

Beginning with the determined channel number as starting channel, thecommand to read data for six sequential channels is executed.

The range of channel numbers extends from 0 to 54. Channel number set to"0" (zero) is interpreted as No channel number.

If the Acknowledge channel number of the receive data block is identical withthe transmitted channel number, the job is completed.

NOTE: Channel number "0" is used for general melter data, e.g. programversions.



Write Data Value

In Write data value the master writes the data values for the settings in theNordson melter.

NOTE: The communication data is transmitted in Intel format, i. e. the lowbyte of a word is placed on the lowest address and the high byte on thehighest address. The master may need to switch bytes, if the formats of themaster and the Nordson melter do not agree.

Example 1

The master writes a data value of 25 minutes for the parameter System readydelay time {{9}}.

Transmission data:

Data index Channel number Write data value

9 0 25 dez(25 min)

Example 2

The master writes a data value of 31.5‐1 for the parameter Speed setpoint inmanual mode {{32}} for motor 1.

Transmission data:

Data index Channel number Write data value

32 1 315 dez(31.5 min‐1)

Transmission data with decimal places, such as parameters and setpoints,must be multiplied by 10 for transmission.



Read Data Value

In Read data value the master reads the data values received from theNordson melter. The Read data values of six sequential channels aretransmitted with every receive data block (Refer to example).

Example 1

The master reads the actual temperature values {{120}}. Channel number isset to 9.

Received data:

Data index Channel number Read data value

120 9 150 dez (150 °C)

10 151 dez (151 °C)

11 160 dez (160 °C)

12 165 dez (165 °C)

13 172 dez (172 °C)

14 180 dez (180 °C)

Received data with decimal places must be divided by the factor 10; theremainder is the decimal.

Example 2 (Standard Index Protocol)

If the master sets Data index to 0 (zero) in the transmission data block, theNordson melter sets all Read data values to 0 (zero).

The master sets Data index to 0 (zero). Status of the Nordson melter isSystem ready.

Transmission data block:

Melter control Command Data index Channelnumber

Write data value Line speed value(key‐to‐line) for motor

1 2 3 4

... 0 ...

Receive data block:

Status Acknowledge:Data index

Acknowledge:Channel number

Read data value

1 2 3 4 5 6

0001 hex 0 ... 0 0 0 0 0 0



Example 3 (Standard Index Protocol)

If the transmission data block is faulty, the Nordson melter sets all Read datavalues to 0 (zero).

The master sets Data index to the faulty value 999. Status of the Nordsonmelter is System ready and Index protocol error in the Data index.


Melter control Command Data index Channelnumber

Write data value Line speed value(key‐to‐line) for motor

1 2 3 4

... 999 ...

Receive data block:

Status Acknowledge:Data index

Acknowledge:Channel number

Read data value

1 2 3 4 5 6

4001 hex 999 ... 0 0 0 0 0 0

Example 4

The Nordson melter sets invalid Read data values to 0 (zero).

The Nordson melter has three motors. All motors run at a speed of 26.3min‐1. The master reads the actual speed {{36}}.

Received data:

Data index Motor Read data value

36 1 263 dez (26.3 min‐1)

2 263 dez (26.3 min‐1)

3 263 dez (26.3 min‐1)

No motor: Datainvalid

0


0


0



Line Speed Value for Motor 1‐n (Key‐to‐line Mode)

Line speed value for motor 1‐n consists of additional values in thetransmission data block. They need not be set by the master. This data isrequired only for motors working in key‐to‐line mode.

The range of values extends from 1.0 to 100.0 %, and the transmission datamust always be multiplied by a factor of 10 for transmission.

Line speed value for motor 1‐n set to "0.0" (zero) is interpreted as No speedsetpoint.

NOTE: Line speed value for motor 1-n is processed by the Nordson melterfor every transmission data block, regardless of whether 1, 3 or 6 wasentered by Command.

In key‐to‐line the pump speed is regulated by Line speed value for motor 1-n.Every motor works with its own line speed signal.

The parameters Line speed for min./max. pump speed and Min. / Max. pumpspeed apply to every motor.

100 [%]

[min‐1] Line speed for max. pump speed

Max. pumpspeed

Min. pumpspeed

100

80

60

40

20

00 20 40 60 80 Line speed signa

value

Line speed for min. pump speed

Fig. 5‐1 Example



Example of Startup with Standard Index ProtocolFor indexes and bit positions, refer to page 5‐23, Communication Data List.

1. Set the main switch to I/ON.

NOTE: The control unit needs some time to boot after the melter is switchedon. No data can be exchanged via the field bus during this time.

2. With Profibus: Set the field bus address on the control panel. Other fieldbuses: Set the address on the gateway.

3. Select control mode Field bus or Dual on the control panel.

4. Set the general melter data as well as limits and setpoints for all of themotors, temperature channels and pressure sensors.

Examplea. Set Heaters ON (Melter Control, bit 0)

b. Enable motors #1 and #2 (Melter Control, bit 2, bit 3)

c. If the motors are to operate in key‐to‐line, set Key‐to‐line mode (for allmotors) (Melter Control, bit 7)

d. Set the temperature setpoint {{115}} for channel number 4 to 180 °C

e. Set Command to 6 (The master wishes to write data to the Nordsonmelter)

f. Set the line speed signal for motor #1 to 20.4 min‐1 and for motor #2to 32.6 min‐1.


Melter controlBit Position

Command Data index Channelnumber

Write datavalue

Line speed value formotor

7 6 5 4 3 2 1 0 1 2 3 4

1 0 0 0 1 1 0 1 6 115 4 180 204 326 ... ...

Bit 0 Heaters ON/OFF is edge‐controlled. To switch on, 0 -> 1 (rising edge)Bit 7 Key‐to‐line is edge‐controlled. To switch on, 0 -> 1 (rising edge)

� Check the Acknowledge data of the receive data block (replay from theNordson melter): If the Acknowledge data is identical to the transmitteddata index and the channel number, the job (Command = 6) iscompleted.

Continued ...



5. When the system is ready for operation, start the motors.

To do this, check the Status of the receive data block, e.g. by cyclicallyretrieving bit 0 System ready.

When the system is ready for operation (All temperature channels areheated, no errors), all motors that were previously enabled can be startedwith bit 1 All motors ON (collective enable) in Melter control.


Melter controlBit Position

Command Data index Channelnumber

Write datavalue

Line speed value formotor

7 6 5 4 3 2 1 0 1 2 3 4

1 0 0 0 1 1 1 1 6 115 4 180 204 326 ... ...

Communication Data List

General Information

� ACM = Auxiliary Control Module (Option). Additional electrical cabinetthat controls pump stations, for example

� Transmission data with decimal places must be multiplied by the factor10. Received data with decimal places must be divided by the factor 10

With two decimal places: �100 or �100

With three decimal places: �1000 or �1000

� [R]: All data with R(ead) can only be read by the master. Writing is notpermitted

� [W]: All data with W(rite) can only be written by the master. Reading is notpermitted

� Some data is valid only for melters with a certain configuration, evenwhen this is not explicitly stated

� Channel number 0 is used for data that is not channel‐related.

Continued ...



Melter Data

Melter Applies to:

Dataindex

Data designationChannelnumber

Setting range,resolution V

PU

R-T

VP

UR

‐S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

1[R]

Manufacturer 0 "Nordson" -

�

�

�

�

�

2[R]

Software version IPC and HMI 0 ”1.000.000” -”9.999.999”

-

�

�

�

�

�

3[R]

Recipe version 0 ”00” - ”99” -

�

�

�

�

�

300[R]

Software version PlusController 0 ”1.000” - ”9.999” -

�

301[R]

Software version OptiStroke 0 ”1.000” - ”9.999” -

�

4[R]

Melter control mode 0 0 - 4 0

�

�

�

�

�

0: Standard

1: Field bus

2: Dual

3: Field bus (extended)

4: Dual (extended)

5[R]

Counter: Total hours with heaters on 0 0 - 99999 h -

�

�

�

�

�

26 Activate/deactivate maintenance interval 0 0 / 1 1

� � � � �0: Deactivated

1: activated

6 Service interval

Definable time for signaling a certain servicetask

0 1 - 8736 h (1 year)

500

�

�

�

�

�

7 Reset maintenance interval 0 0 / 1 0

�

�

�

�

�

0: No reset

1: ResetTime for service interval is reset to"0"

8[R]

Field bus address

Only for PROFIBUS DP

0 2 - 126 10

�

�

�

�

�

9 System ready delay time 0 0 - 60 min 0

�

�

�

�

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR

-TSetting range,resolution

Channelnumber

Data designationDataindex

10[R]

Melter status 0 0 - 22 -

�

�

�

�

�

0: Reserved

�

�

�

�

�

1: Heatup phase

�

�

�

�

�

2: Startup protection

�

�

�

�

�

3: System ready

�

�

�

�

�

4: Motor running

�

�

�

�

�

5: Warning

�

�

�

�

�

6: Fault

�

�

�

�

�

7: Shutdown

�

�

�

�

�

8: Standby

�

�

�

�

�

9: Heaters off

�

�

�

�

�

10: Reserved

�

�

�

�

�

11: Motor circuit switch open

�

12: Reserved

�

�

�

�

�

13: Pressure build‐up completed

�

14: Platen outside of container

�

�

15: Platen not heated

�

�

16: Container is empty (fault)

�

�

17: No container inserted

�

�

18: Platen lift‐up protection(because platen has not yet reachedsetpoint temperature)

�

�

19: Switch not set to Down(selector not onLower)

�

�

20: Adhesive level low

�

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


10[R]

21: Wait for switch(with Automatic ChangeoverSystem)

�

�

22: Other temperature channels notready

�

�

23: Container is empty (warning)

�

�

24 Slug almost empty

�

25 Slug empty

�

26 Reservoir empty (warning)

�

27 Reservoir empty (fault)

�

28 Material unprotected(Inert gas alarm and/or lid NOTclosed)

�

11‐12 Reserved

13 Fault delay: Container is empty 0 0 - 60 s 0

�

�

14[R]

Bulk melter status and alarms 0 Bit field -

�

�

Bit 0 Value: 1 Status: Adhesive levellow

�

�

Bit 1 Value: 1 Drum is empty

�

�

Bit 2 Value: 1 Container is empty (fault)

�

�

Bit 3 Value: 1 Alarm: Supply airpressure too low

�

�

Bit 4 Value: 1 Alarm: Pump inlet airpressure too high

�

Bit 5 Value: 1 Alarm: Platen positionswitch defective

�

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


15[R]

Melter status and alarms 0 Bit field -

�

�

�

�

�

Bit 0 Value: 1 Alarm: Main contactor /tank thermostat failure(shutdown)

�

�

�

�

�

Bit 1 Value: 1 Alarm: Command fromfield bus master missing(fault)

�

�

�

�

�

Bit 2 Value: 1 Alarm: Changeover system communication failure (fault)

�

�

Bit 2 Value: 1 Alarm: PlusControllercommunication failure(fault) / PlusController expansion communicationfailure (fault)

�

Bit 3 Value: 1 Alarm: Service intervalexpired (warning)

�

�

�

�

�

Bit 4 Value: 1 Alarm: CAN bus notstarted (shutdown) orMaster failed

�

�

�

�

�

Bit 5 Value: 1 Alarm: Gateway failure(shutdown)

�

�

�

�

�

Bit 6 Refer to page 5‐52, LevelData

�

Bit7+8

Refer to page 5‐53, InertGas Data

�

�

Bit9-13

Refer to page 5‐52, LevelData

�

�

�

�

Bit 14 Refer to page 5‐42,Pressure Data

�

Bit 15 Refer to page 5‐32, MotorData

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


16[R]

Alarm: Temperature controller outputshort‐circuit

1 - 9 0 / 1 -

�

�

�

�

�

1: Short‐circuit at 24 VDC output (fault)

17[R]

Alarm: I/O board 1 - 4 0 / 1 -

�

�

�

�

�1: I/O board #n failure (shutdown)

18[R]

Alarm: Motor controller 1 - 12 0 / 1 -

�

�

�

�

�1: Motor controller #n failure

(shutdown)

19[R]

Alarm: Temperature controller 1 - 9 0 / 1 -

�

�

�

�

�1: Temperature controller #n failure

(shutdown)

20[R]

Alarm: Pressure sensor A(only CAN bus sensors)

1 - 12 0 / 1 -

�

�

�

�

�1: Pressure sensor A failure(shutdown)

21[R]

Alarm: Pressure sensor B(only CAN bus sensors)

1 - 12 0 / 1 -

�

�

�

�

�1: Pressure sensor B failure(shutdown)

22[R]

Alarm: Pressure sensor C(only CAN bus sensors)

1 - 8 0 / 1 -

�

�

�

1: Pressure sensor C failure(shutdown)

�

�

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


23[R]

Alarm overview 0 -

�

�

�

�

�

NOTE: If several alarms are triggered at once, the most severe takes priority:Shutdown before Fault before Warning. If several channels are affected, the alarmwith the lowest channel number is shown first. When it is reset the next is displayed,and so on.

Low byte Bit field

�

�

�

�

�

Bit 0 Value: 1 Melter alarm

�

�

�

�

�(Also refer to pages 5‐27, Data index 15, and 5‐28, Data index 16 and 22)

Bit 1 Value: 1 Temperature alarm

�

�

�

�

�(Also refer to page 5‐51, Data index 157)

Bit 2 Value: 1 Motor alarm

�

�

�

�

�(Also refer to page 5‐34, Data index 47)

Bit 3 Value: 1 Pressure alarm� � � � �

(Also refer to page 5‐44, Data index 79)

Bit 4 Value: 1 Level alarm� �

(Also refer to page 5‐52, Data index 15 (level))

Bit 5 Value: 1 Inert gas alarm

�

�(Also refer to page 5‐53, Data index 15 (inert gas))

Bit 6 Value: 1 Alarm (onlybulk melters and meltersfor reactive materials)

�

�

�

�

for VersaPail / VersaDrum also refer to 5‐26, Data index 14 and page 5‐30, Data index 180.

Bit 7 Reserved

�

�

�

�

�

High byte Channel number(Channel number ofaffected channel)

0 - 54 dez

�

�

�

�

�

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


24[R]

Alarm overview 2 0 -

�

NOTE: If several alarms are triggered at once, the most severe takes priority:Shutdown before Fault before Warning. If several channels are affected, the alarmwith the lowest channel number is shown first. When it is reset the next is displayed,and so on.

Low byte Bit field

Bit 0 Value: 1 Pattern controller alarm(Also refer to page 5‐58, Data index 431)

Bit 1 Value: 1 OptiStroke alarm(Also refer to page 5‐56, Data index 466)

Bit 2 ‐7

Value: 1 Reserved

High byte Channel number(Channel number ofaffected channel)

0 - 54 dez

180[R]

Melter status and alarms (VPUR) 0 0/1 � �

Bit 0 Value: 1 Alarm: Foil bag almostempty (warning) �

Bit 1 Value: 1 Alarm: Foil bag empty(warning) �

Bit 2 Value: 1 Alarm: Empty level(warning)

�

�

Bit 3 Value: 1 Alarm: Empty level (fault)

�

�

Bit 4 Value: 1 Alarm: Automatic entry ofstandby after gridactivation (warning)

�

�

Bit 5 Value: 1 Alarm: Low level(warning)

�

Bit 6 Value: 1 Alarm: Lid NOT closed(warning)

�

181 Level remaining volume 0 0 - 1000 cm3 65 � �

Continued ...



Applies to:

Melter

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

‐S

VP

UR


Channelnumber


182 Activate/deactivate level remainingvolume monitoring

0 0 / 1 1

�

�

0: DeactivateNow the reservoir can be emptied formaintenance or repair work without thefault Empty level occurring.

1: Activate

183+184

Refer to Temperature

185 Activate/deactivate Melt-On-Demand 0 0 / 1 1

� 0: Deactivate

1: Activate



Motor Data

Motor

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

15[R]

Melter status and alarms

(Also refer to page 5‐24, Melter Data)

0 Bit field -

Bit 15 Value: 1 Motor circuit switchopen

�

0 Motor circuit switchclosed

25 General control data 0 Bit field -

�

�

�

�

�

Bit 0 Value: 1 Melter state: activated

0

1

0

1

�

�

0 Melter state:Deactivated

NOTE: Only for bulk melters with software�version 5.03.007 or higher and applicableonly configured as ACO system in the control panel screen Melter configuration.Switching is edge‐controlled.

Bit 1 Reserved

Bit 2 Reserved

Bit 3 Reserved

Bit 4 Value: 1 Line started

�NOTE: With the features Pressure build-up and Flow control variation 1 in thestandard index protocol. In the extended index protocol, via melter control 1.

Bit 5 Reserved

Bit 6 Reserved

Bit 7 Reserved

Bit 8 Reserved

Bit 9 Value: 1 Enable flow controlmode(for all motors)

�

Bit10-15

Reserved

Continued ...



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,

resolutionChannelnumber

Data designation

30 Motor mode 1 - 12 0 - 12 dez 0

�

�

�

�

�NOTE: The motor must be off to be able to switch between speed and pressurecontrol.

0: Speed control

�

�

�

�

1: Pressure control

�

�

�

�

2: Quantity control

�

3 - 9: Reserved

�

�

�

�

�

10:[R]

Pressure build‐up feature

�

11:[R]

Flow control

�

12:[R]

Pressure positioning mode

�

31 Switch motor to manual mode /key‐to‐line

1 - 12 0 / 1 0

�

�

�

�0: Manual Mode

1: Key‐to‐line

32 Speed setpoint, in manual mode 1 - 12 1.0 - 100.0 min‐1 5.0

�

�

�

�

33 Key‐to‐line

Line speed for max. pump speed(index 34) or for max. pressure (index 80)

1 - 12 0.0 - 100.0 % 100.0

�

�

�

�

34 Key‐to‐line

Max. speed

1 - 12 1.0 - 100.0 min‐1 80.0

�

�

�

�

35 Key‐to‐line

Min. speed

1 - 12 0.0 - 100.0 min‐1 0.0

�

�

�

�

36[R]

Actual speed 1 - 12 0.0 - 100.0 min‐1 -

�

�

�

�

37 Motor OFF delay 1 - 12 0 - 30 s 0

�

�

�

�

�

38[R]

Status: Motor OFF delay 1 - 12 0 / 1 -

� � � � �0: Motor OFF delay not operating

1: Motor OFF delay operatingContinued ...



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

39 Key‐to‐line

Line speed for min. pump speed(index 35) or for min. pressure (index 81)

1 - 12 0.0 - 100.0 % 0.0

�

�

�

�

40‐42 Reserved

�

�

�

�

�

43 Activate/deactivate threshold switch 1 - 12 0 / 1 0

�

�

�

�0: Deactivate

1: Activate

44 Upper threshold value 1 - 12 1.0 - 100.0 % 10.0

�

�

�

�

45 Lower threshold value 1 - 12 1.0 - 100.0 % 5.0

�

�

�

�

46 Reserved

�

�

�

�

�

47[R]

Motor status and alarms 1 - 12 Bit field -

�

�

�

�

�

Bit 0 Value: 1 Motor running 1 - 12

�

�

�

�

�

Bit 1 Value: 1 Alarm: Motor couplingblocked or phasemissing (shutdown)

1 - 12

�

Bit 2 Value: 1 Alarm: Phase missing(shutdown)

1 - 12

�

�

�

�

Bit 3 Value: 1 Alarm: Motor or motorcontroller hasovertemperature (fault)

1 - 12

�

�

�

�

Bit 4 Value: 1 Alarm: Motorcontroller: Noparameter file(shutdown)

1 - 12

�

�

�

�

Bit 5 Value: 1 Alarm: Motorcontroller: Faultyparameter file(shutdown)

1 - 12

�

�

�

�

Continued ...



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

47[R]

Bit 6 Value: 1 Alarm: Motor couplingbroken (shutdown)

1 - 12

�

Bit 7 Value: 1 Flow control operating 1 - 12

�

Bit 8 Value: 1 Alarm: Motorcontroller: Wrong type(shutdown)

1 - 12

� � � �

0 No alarm (Hardwarecorresponds to software configuration)

Bit 9 Value: 1 Alarm: Automatic filltime expired

1 - 12

�

�

Bit 10 Value: 1 Alarm: Optical encoderbeing calibrated

1 - 12

�

Bit 11 Value: 1 Alarm: Opticalencoder: Max. lightoutput reached

1 - 12

�

48 Reserved

49 Flow control

Pump speed when parent machine isstopped

1 - 12 1.0 - 100.0 min‐1 5.0

�

50 Automatic fill time 1 - 12 0 / 1 0

�

� 0: Deactivate

1: Activate

51 Automatic fill time 1 - 12 1 - 90 s 5

�

�

52‐59 Reserved

82 Motor control data 1 - 12 Bit field -

�

�

Bit 0 Refer to Pressure

�

�

�

�

�

Bit 1 TruFlow capability enabled 1 - 12 0 / 1 0

�

Bit 2 Value: 0 PlusControlBasic Settings

1 - 12 0 / 1 0

�Value: 1 PlusControlExtended settings

Continued ...



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

90 Material density 0.5 - 2.00 g/cm3 VPUR:1.00

Others:0.90

� � �

91 Application weight correction 1 - 12 50 - 150 % 100 � �

92[R]

Actual output quantity

*) Display depends on the pump (in conjunction with index 93)

1 - 12 *) -

� �

2 decimal places withSN0030 to SN0186SF0016 to SF0300DN0030 to DN0093DF0016 to DF0120

0,00 - 999.99 g/min

1 decimal place withSN0371 to SN1710SN1891 to SN3135SF0450DN0186 to DN0773DF0175 to DF0240GN1160

0.0 - 9,999.9 g/min

No decimal places withSN4390 to SN6272

0 - 99,999 g/min

93[R]

Decimal places actual output quantity/ grammage

*) Factor depends on the pump (refer to index 92)

1 - 12 1..100 **)

� �

�100 withSN0030 to SN0186SF0016 to SF0300DN0030 to DN0093DF0016 to DF0120

�10 withSN0371 to SN1710SN1891 to SN3135SF0450DN0186 to DN0279DF0175 to DF0240GN1160

�1 withSN4390 to SN6272

94-100

Reserved

Continued ...



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

322 Application weight:

Setpoint type input

- 0 / 1 1

�0: Time-based (g/min)

1: Product-based (g/product)

323 Application weight

Range selection

1 - 12 0 - 5 3

�

0: 0.001 - 60.000 mg

1: 0.01 - 600.00 mg

2: 0.1 - 6,000.0 mg

3: 0.001 - 60,000 g

4: 0.01 - 600.00 g

5: 0.1 - 6,000.0 g

324 Application weight:

Time-based

1 - 12 0.001 mg�/�min -6000.0 g�/�min

1,000g/min

�

325 Application weight

Product-based

1 - 12 0.001 mg�/�product -6000.0 g�/product

100g�/product

�

326 Maximum web speed

Time-based

1 - 12 0.1 - 2,000.0 m/min 100.0

�

327 Product length for product-based webspeed

1 - 12 0.1 - 6,000.0 mm 100.0

�

328 Maximum web speed

Product-based

1 - 12 1 - 60�000products�/�min

1000

�

329 Selection of application mode 1 - 12 0 / 1 1

�0: continuous

1: intermittent

330 Line speed for phase detection

Ramp detection limit

1 - 12 0.1 - 1000.0 m�/�s2 10.0

�


Evaluation time

1 - 12 0 - 2 2

�

0: 100 ms

�

1: 300 ms

�

2: 500 ms

�


Extension of ramp phase

1 - 12 0 - 60 s 3

�



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

332 Activate/deactivate flow control as afactor of the line speed

1 - 12 0 - 2 2

�

0: Deactivate

1: Activate during speed phase

2: Activate during speed and rampphase

333 Flow PID controller

PID controller delay

1 - 12 0, 1, 3, 5, 10, 15,20 s

10

�


Speed filter for ramp phase (intermittent)

1 - 12 2, 4, 6, 8, 10 s 2

�


Speed filter for speed phase

1 - 12 5, 10, 15, 20, 25 s 10

�


Parameter set in ramp phase

1 - 12 0 - 3 1

�

0: slow

1: normal

2: fast

3: customer-specific


Customer-specific P portion for rampphase

- 12 0.01 100.00 % 9.00

�


I portion for ramp phase

1 - 12 0.0 100.0 s0.0 = off

5.0

�


D portion for ramp phase

1 - 12 0.0 100.0 s0.0 = off

0.5

�


Offset ramp up

1 - 12 0.0 100.0 % 4.0

�


Offset ramp down

1 - 12 0.0 (-100.0) % - 4.0

�


Parameter set in speed phase

1 - 12 0 - 3 1

�

0: slow

1: normal

2: fast

3: customer-specific



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation


Customer-specific P portion for speedphase

1 - 12 0.01 100.00 % 0.50

�


I portion for speed phase

1 - 12 0.0 100.0 s0.0 = off

5.0

�


D portion for speed phase

1 - 12 0.0 100.0 s0.0 = off

0.5

�

360 Maximum controller output 1 - 12 1.0 100.0 % 20.0

�

364 Activate/deactivate automatic adaptation of controller output

1 - 12 0 / 1 1

�

0: deactivated

1: activated

NOTE: The parameters of index 361, 362 and 363 have to be considered even whencontroller adaptation is activated. Automatic adaptation does not occur until all threevalues have been met. The automatically adapted value is then written to Index 360.

361 Controller output adaptation

At line speed signal

- 10, 20, ..., 90 70

�

10: greater than 10 %










When the setpoint and actual value areequal for a duration of

0 0 - 4 1

�

0: longer than 5 s

1: longer than 10 s

2: longer than 15 s

3: longer than 20 s

4: longer than 30 s



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation


When the actual value deviates from thesetpoint by

0 0 - 3 1

�0: 99 - 101 % (�1 %)

1: 97 - 103 % (� 3 %)

2: 95 - 105 % (� 5 %)

3: 90 - 110 % (�10%)

370 Alarm application weight

Time-based detection limit in ramp phase

1 - 12 1.0 - 2�000.0 m�/�min 10.0

�


(product-based detection limit in rampphase)

1 - 12 1 - 60�000products�/�min

100

�


Alarm delay in ramp phase

1 - 12 0 - 60 s 5

�


Lower limit in ramp phase

1 - 12 1 - 99 % 80

�


Upper limit in ramp phase

1 - 12 101 - 1�000 % 120

�


Time-related detection limit in speedphase

1 - 12 1.0 - 2�000.0 m�/�min 50.0

�


Product-related detection limit in speedphase

1 - 12 1 - 60�000products�/�min

100

�


Alarm delay in speed phase

1 - 12 0 - 60 s 5

�


Lower limit in speed phase

1 - 12 1 - 99 % 95

�


Upper limit in speed phase

1 - 12 101 - 1�000 % 105

�

390[R]

Actual web speed

Time-based

1 - 12 0.0 - 2�000.0 m�/�min -

�

391[R]

Actual web speed

Product-based

1 - 12 0 - 60�000products�/�min

-

�

392[R]

Actual controller output 1 - 12 0.0 - 100.0 % -

�



Applies to:Motor

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

393[R]

Line speed phases 1 - 12 0 - 3 -

�

0: Stop

1: Ramp up

2: Speed

3: Ramp down

394[R]

Actual application weight 1 - 12 0.0 - 999.0 % -

�



Pressure Data

Pressure

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

15[R]



0 Bit field -

Bit 14 Value: 1 Pressure build‐upcompleted

�

60 Pressure unit for all values 0 0 - 2 0

�

�

�

�

0: bar

1: psi

2: kPa

61[R]

Actual pressure value (pressuresensor A)

1 - 12 0 - 100 bar(0 - 1450 psi)

(0 - 10000 kPa)

-

�

�

�

�

62[R]

Actual pressure value (pressuresensor B)

1 - 12 0 - 100 bar(0 - 1450 psi)

(0 - 10000 kPa)

-

�

�

�

�

63[R]

Actual pressure value (pressuresensor C)

1 - 24 0 - 100 bar(0 - 1450 psi)

(0 - 10000 kPa)

-

�

�

�

64 Pressure setpoint (only pressuresensor A)

1 - 12 VersaBlue:1 - 80 %

VersaPail / VersaDrum:

1 - 90 %

5

�

�

�

�

NOTE: Pressure values stated as a percentage are a factor of the highest value inthe measuring range for the pressure sensor used

65 PID pressure control parameter Kp(gain P)

1 - 12 0.00 - 300.00 0.80

�

�

�

�

66 PID pressure control parameter Ti(integral action time I)

1 - 12 10 - 65000 ms 600

�

�

�

�

67 PID pressure control parameter Kd(differential portion D)

1 - 12 0.0 - 5.0 0.0

�

�

�

�

68 PID pressure control parameter: Effectof PID controller

1 - 12 0.0 - 100.0 % 100.0

�

�

�

�

69 Activate/deactivate pressure alarmmonitoring

0 0 / 1 0

�

�

�

�0: Deactivate

1: ActivateContinued ...



Applies to:Pressure

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

70 Value for underpressure warning(pressure sensor A)

1 - 12 Speed control:0 - 100 %

Pressure Control:2 - 100 %

0

�

�

�

�

71 Value for underpressure warning(pressure sensor B)

1 - 12 0

�

�

�

�NOTE: Pressure values stated as a percentage are a factor of the highest value inthe measuring range for the pressure sensor used

72 Value for underpressure warning(pressure sensor C)

1 - 24 0 - 100 % 0

�

�

�


NOTE: The value for the overpressure warning can not be greater than the value for theoverpressure fault.

NOTE: Only with Speed control: The value for the overpressure warning or an overpressurefault can not be less than the value for the underpressure warning.

73 Value for overpressure warning(pressure sensor A)



10

�

�

�

�


74 Value for overpressure warning(pressure sensor B)



10

�

�

�

�


75 Value for overpressure warning(pressure sensor C)

1 - 24 0 - 100 % 10

�

�

�NOTE: Pressure values stated as a percentage are a factor of the highest value inthe measuring range for the pressure sensor used

76 Value for overpressure fault (pressuresensor A)



15

�

�

�

�


77 Value for overpressure fault (pressuresensor B)



15

�

�

�

�


Continued ...



Applies to:Pressure

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

78 Value for overpressure fault (pressuresensor C)

1 - 24 0 - 100 % 15

�

�

�

79[R]

Pressure status and alarms Bit field -

�

�

�

�

Bit 0 Value: 1 Alarm: Pressuresensor A, underpressure warning

1 - 12

�

�

�

�

Bit 1 Value: 1 Alarm: Pressuresensor A, overpressure warning

1 - 12

�

�

�

�

Bit 2 Value: 1 Alarm: Pressuresensor A, overpressure fault

1 - 12

�

�

�

�

Bit 3 Value: 1 Alarm: Pressuresensor B, underpressure warning

1 - 12

�

�

�

�

Bit 4 Value: 1 Alarm: Pressuresensor B, overpressure warning

1 - 12

�

�

�

�

Bit 5 Value: 1 Alarm: Pressuresensor B, overpressure fault

1 - 12

�

�

�

�

Bit 6 Value: 1 Alarm: Pressuresensor C, underpressure warning

1 - 24

�

�

�

Bit 7 Value: 1 Alarm: Pressuresensor C, overpressure warning

1 - 24

�

�

�

Bit 8 Value: 1 Alarm: Pressuresensor C, overpressure fault

1 - 24

�

�

�

Bit 9 Value: 1 Alarm: Safety valveopen

1 - 4

�

Bit 10 Value: 1 Alarm: Overpressurefault at pressure switch(warning or fault)

1 - 16

�

Bit11-15

Reserved

�

�

�

�

�

Continued ...



Applies to:Pressure

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

80 Key‐to‐line mode (max. pressure) 1 - 12 VersaBlue / VPUR

1 bar - 80 %

VersaPail / VersaDrum1 bar - 90 %

VersaBlue /VPUR 80

VersaPail /VersaDrum

90

�

�

�

�


81 Key‐to‐line mode (min. pressure) 1 - 12 VersaBlue / VPUR1 bar - 80 %

VersaPail /VersaDrum1 bar - 90 %

1 bar

�

�

�

�


82 Motor control data 1 - 12 Bit field -

�

Bit 0 Value: 1 Enable pressurebuild‐up feature

0

Bit 1 - 2

Refer to Motor

Bit3 - 15

Reserved

83 Pressure build‐up feature

Line speed for activating pressurebuild‐up

1 - 12 0 - 95 % 10

�

84 Pressure build‐up feature

Setpoint for pressure build‐up (onlysensor A)

1 - 12

�

CAN‐Bus - 100 bar - sensor 1 - 70 bar 10

Analog - 35 bar - sensor 1 - 24 bar 3



Temperature Data

NOTE: Also refer to the melter manual, section Graphic Presentation ofTemperature Parameters.

Temperature

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

Assignment of Channel - channel number in the fieldbus

�

�

�

Ob

se

rve

no

te!

�

Grid (low melt) / platen 1

Reservoir (high melt) / pump 2

Hose 1 3

Gun 1 4

Hose 2 5

Gun 2 etc. 6

VP

UR

-T

Grid 1

�

Reservoir 2

Tank 15

Hose 1 3

Gun 1 4

Hose 2 5

Gun 2 etc. 6

NOTE: With VersaPail / VersaDrum with piston pump (Box 10 = A, B), withseparately heated hose manifold (standard beginning in approx. February 2011)

� �

Ve

rsa

Pa

il

Platen 1

Pump 2

Hose manifold 15

Hose 1 3

Gun 1 4

Hose 2 5

Gun 2 etc. 6

Ve

rsa

Dru

m

Platen 1

Pump 2

Hose manifold 19

Hose 1 3

Gun 1 4

Hose 2 5

Gun 2 etc. 6

110 Temperature unit 0 0 / 1 0

�

�

�

�

�0: °Celsius

1: °FahrenheitContinued ...



Applies to:Temperature

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

111 Activate/deactivate temperaturechannel

1-2 [R]3 - 54

0 / 1 0 � � �

NOTE: For VPUR‐T 1, 2, 15 [R]3 - 14 0 / 1 0 �

NOTE: With VersaPail / VersaDrumwith piston pump (Box 10 = A, B),with separately heated hosemanifold (standard beginning inapprox. February 2011)

VersaPail:1, 2, 15 [R]

3 - 14VersaDrum:1, 2, 19 [R]

3 - 18

0 / 1 0 �

NOTE: A temperature channel that is part of a group can not beactivated/deactivated with this index.

� � � � �0: Deactivate

1: Activate

112 Switch application group 1 - 8 0 / 1 0

�

�

�

�

�

0

1

0

1

NOTE: Standby or Deactivate is dependent on the function selected on the controlpanel:

Falling edge: Switch application group to standby or deactivate the applicationgroup

Rising edge: Switch application group to control mode

113 Temperature channel control mode /display mode

1-2 [R]3 - 54

0 / 1 0

�

�

�

NOTE: For VPUR‐T 1, 2, 15 [R]3 - 14 0 / 1 0 �

NOTE: With VersaPail / VersaDrumwith piston pump (Box 10 = A, B),with separately heated hosemanifold (standard beginning inapprox. February 2011)

VersaPail:1, 2, 15 [R]

3 - 14VersaDrum:1, 2, 19 [R]

3 - 18

0 / 1 0

�

NOTE: The mode (control mode / display mode) of a temperature channel that ispart of a group can not be switched with this index.

�

�

�

�

�0: Control mode

1: Display mode

114[R]

Status: Temperature channel 1 - 54 0 - 4 -

�

�

�

�

�

0: Switched off

1: Deactivated

2: Display mode

3: Control mode

4: StandbyContinued ...




Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

115 Temperature setpoint 1 - 54 Refer to table

�

�

�

�

�

Setting range:

VersaBlue

Min: 40 °C (100 °F)Max:Type VT: 250 °C (480 °F)Other types: 230 °C (450 °F)

Default:

VersaBlue

Grid and reservoir: 150 °CHose 1 and gun 1: 150 °C(deactivated)All other channels: 40 °C(deactivated)

VersaPail / VersaDrum / VPUR

Min: 40°C (100 °F)Max:Box 12 = L: 150 °C (300 °F)Box 12 = M: 180 °C (350 °F)Box 12 = T: 200 °C (390 °F)Box 12 = H: 230 °C (450 °F)

VersaPail / VersaDrum / VPUR

Platen and pump or tank, grid andreservoir:Box 12 = L: 135 °C (275 °F)Box 12 = M: 150 °C (300 °F)Box 12 = T: 150 °C (300 °F)Box 12 = H: 150 °C (300 °F)All other channels: 40 °C(deactivated)

NOTE: With VersaPail / VersaDrum withpiston pump (Box 10 = A, B), with separatelyheated hose manifold (standard beginning inapprox. February 2011):Values also apply to hose manifold

116‐119

Reserved

120[R]

Actual temperature 1 - 54 -10 - 250 °C(14 - 482 °F)

-

�

�

�

�

�

Continued ...




Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

121 Controlled System Heating Rate 1-2 [R] - -

�

�

�3 - 54 0 - 4 1NOTE: For VPUR‐T 1 [R]

2 [R]15 [R]

-897

�

3 - 14 0 - 4 1NOTE: With VersaPail / VersaDrumwith piston pump (Box 10 = A, B),with separately heated hosemanifold (standard beginning inapprox. February 2011)

1 - 2 [R] - 5

�

VersaPail:15 [R]

VersaDrum:19 [R]

- 6

VersaPail:3 - 14 [R]

15 - 54 [R]VersaDrum:

3 - 18 [R]20 - 54 [R]

0 - 4 1

0: Slow

�

�

�

�

�

1: Normal

�

�

�

�

�

2: Fast

�

�

�

�

�

3: Very fast

�

�

�

�

�

4: Customer defined

�

�

�

�

�

5 [R]: Platen and pump � �

6 [R]: Hose manifold �

7 [R]: Tank (extension) �

8 [R]: Grid � �

9 [R]: Reservoir � �

122-126

Reserved

127 Standby value 1 - 54 5 - 190 °C(10 - 350 °F)

50 °C

�

�

�

�

�

NOTE: Differential value

128-131

Reserved

132 Enable / do not enable manualstandby duration

0 0 / 1 0

�

�

�

�

�0: Not enabled

1: Enabled

133 Manual standby duration 0 1 - 1440 min (24 h) 60

�

�

�

�

�

Continued ...




Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

134 Enable / do not enable automatic enterstandby after motor stop

0 0 / 1 0VPUR:

1

�

�

�

�

�

0: Not enabled

1: Enabled

135 Automatic enter standby after motorstop

0 1 - 1440 min (24 h) 60VPUR:

180

�

�

�

�

�

136 Value for undertemperature warning 1 - 54 5 - 30 °C(10 - 55 °F)

5 °C

�

�

�

�

�NOTE: The value for the undertemperature warning can not be greater than thevalue for the undertemperature fault.

137‐140

Reserved

141 Value for undertemperature fault 1 - 54 5 - 60 °C(10 - 110 °F)

10 °C

�

�

�

�

�

142‐145

Reserved

146 Value for overtemperature warning 1 - 54 5 - 30 °C(10 - 55 °F)

5 °C

�

�

�

�

�NOTE: The value for the overtemperature warning can not be greater than the valuefor the overtemperature fault.

147‐150

Reserved

151 Value for overtemperature fault 1 - 54 5 - 60 °C(10 -110 °F)

10 °C� � � � �

152‐155

Reserved

156[R]

Value for overtemperature shutdown 1 - 54 Refer to value forovertemperature fault +10 °C(20 °F)

� � � � �

Continued ...




Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

157[R]

Temperature status and alarms 1 - 54 Bit field -

� � � � �

Bit 0 Value: 1 Heater switched on

Bit 1 Value: 1 Alarm: Undertemperature warning

Bit 2 Value: 1 Alarm: Undertemperature fault

Bit 3 Value: 1 Alarm: Overtemperature warning

Bit 4 Value: 1 Alarm: Overtemperature fault

Bit 5 Value: 1 Alarm: Overtemperature shutdown

Bit 6 Value: 1 Alarm: Sensorshort‐circuit (fault)

Bit 7 Value: 1 Alarm: Sensor inputopen or sensor broken(fault)

NOTE: With VersaPail / VersaDrum with piston pump (Box 10 = A, B), the value 1can also mean: No high pressure hose connected (although required)

158[R]

Regulation ratio

The regulation ratio indicates the percentageof a time interval during which the heateroutput is on.Duration of measurement is 1000 msExample: 82 % = 820 ms on and 180 ms off

1 - 54 0 - 100 % -

� � � � �

159-164

Reserved

165 MOD standby*) Temperature setpoint (grid) - 50 °C

1 40 °C totemperature

setpoint (grid)

*)

�

166-169

Reserved

183 Automatic entry of standby after gridactivation

0 0/1 VPUR‐S1 (ON)Others:0 (OFF)

� �

184 Automatic entry of standby after gridactivation

0 1 - 120 min VPUR‐S30 minOthers:120 min

� �

Continued ...



Level Data

Level

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Blu

e

15[R]



0 Bit field -

�

Bit 6 Value: 1 Alarm: Level sensordefective (fault)

NOTE: Only with 5‐point sensor (fixed measuring points)

Bit 9 Value: 1 Status: Tank is beingfilled

Bit 10 Value: 1 Alarm: Tank overfilled(warning)

Bit 11 Value: 1 Alarm: Tank level islow (warning)

Bit 12 Value: 1 Alarm: Tank empty(fault)

Bit 13 Value: 1 Alarm: Level sensorfailure (fault)

NOTE: Only with 5‐point sensor (fixed measuring points)

190[R]

Actual level 0 0 - 100 % -

�NOTE: Only with analog level sensor (variable measuring points)

191 Start (filling) at 0 5 - 98 % 10


192 Stop (filling) at 0 5 - 98 % 80


193 Warning Tank level low 0 5 - 90 % 10


194 Activate/deactivate level control 0 0 / 1 1

�

0: DeactivateNow the tank can be emptied formaintenance or repair work withoutthe fault Tank empty occurring.

1: Activate



Inert Gas Data

Inert gas

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

15[R]



0 Bit field -

�Bit 7 Value: 1 Status: Inert gas injection

Bit 8 Value: 1 Inert gas alarm (warning) �

170 Activate/deactivate inert gas function 0 0 / 1 1�

0: Deactivate

1: Activate

171 Gas on duration 0 2 - 120 s 5

�

172 Gas off duration 0 2 - 120 min 30

�

173 ‐174

Reserved

Seven‐day Clock Data

Seven-day clock

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

200 Activate/deactivate seven‐day clock 0 0 / 1 0

�

�

�

�

�0: Deactivate

1: Activate



OptiStroke Data

OptiStroke

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

440 Value transmission of compensationdata (on/off time)

0 0 / 1 1

�0: Single value (each value is

transmitted)

1: Mean value (9 singlemeasurements as average)

441 Switchon time offset 1 - 32 -100.0 - 100.0 ms 0.0 �

442 Switchoff time offset 1 - 32 -100.0 - 100.0 ms 0.0 �

443 Max. alarm value for switchon time 1 - 32 Index 444 - 100.0 ms

10.0 �

444 Min. alarm value for switchon time 1 - 32 0.1 ms - Index 443 1.5 �

445 Max. alarm value for switchoff time 1 - 32 Index 446 - 100.0 ms

10.0 �

446 Min. alarm value for switchoff time 1 - 32 0.1 ms - Index 445 1.5 �

447 Switchon time stem stroke threshold 0 15 - 90% 15 �

448 Switchoff time stem stroke threshold 0 15 - 90 % 15 �

449 Scan time 1 - 32 0 / 1 0 �

0: Automatic standby �

1: Manual �

450 Manual scan time duration 1 - 32 1 ... 10 10:

�

0: 5.0 ms

1: 7.5 ms

2: 10 ms

3: 15 ms

4: 20 ms

5: 30 ms

6: 40 ms

7: 50 ms

8: 75 ms

9: 100 ms

451 Threshold value for no stem stroke(setting for product rejection)

0 8 - 60 % 20 �

452 Signal duration for product rejection 0 1 - 100 ms 50 �

460[R]

Current number of OptiStrokechannels

1 - 32 0 ... 32 - �

Continued ...



Applies to:OptiStroke

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

461[R]

Control module switchon time (compensation time determined byOptiStroke)

1 - 32 0.00 - 100.00 ms -

�

NOTE: The compensation switchon time that actually applies to pattern control ismade up of the control module switchon time [Index 461] and the switchon time offset[Index 441].

462[R]

Control module switchoff time(compensation time determined byOptiStroke)

1 - 32 0.00 - 100.00 ms -

�NOTE: The compensation switchoff time that actually applies to pattern control ismade up of the control module switchoff time [Index 462] and the switchoff time offset[Index 442].

463[R]

Light output (current sensortransmitted light)

1 - 32 0 - 100 % - �

464[R]

Control module type 1 - 32 0 / 1 -

�

0: Control module opens by movingdown

1: Control module opens by movingup

465[R]

OptiStroke control module alarms 1 - 32 0 / 1 -

�

Bit 0 Value: 1 Warning: Control module actiontime outside of definedrange (limit exceeded)

Bit 1 Value: 1 Warning: No stem stroke (forproductrejection)

Bit 2 Value: 1 Warning: Sensorinitialization: Stemstroke not detected(calibration)

Bit 3 Value: 1 Warning: OptiStrokesensor: Max. lightoutput reached.

NOTE: Current value query lightoutput via Index 463

Continued ...



Applies to:OptiStroke

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

466[R]

OptiStroke communication alarms 0 0 / 1 -

�

Bit 0 Value: 1 Fault: OptiStroke: Incorrectconfiguration

Bit 1 Value: 1 Warning: OptiStroke:General alarm

Bit 2 Value: 1 Fault: OptiStroke:Communication alarm



Pattern Controller Data

Pattern controller

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Blu

e

409 Offset application pattern 1 - 8 0 - 9,999 mm 0 �

410 1. Pause application pattern 1 - 8 0 - 9,999 mm 0 �








420 1. Apply pattern 1 - 8 1 - 9,999 mm 1 �

421 2. Apply pattern 1 - 8 1 - 9,999 mm 1 �

422 3. Apply pattern 1 - 8 1 - 9,999 mm 1 �

413 4. Apply pattern 1 - 8 1 - 9,999 mm 1 �

424 5. Apply pattern 1 - 8 1 - 9,999 mm 1 �

425 6. Apply pattern 1 - 8 1 - 9,999 mm 1 �

426 7. Apply pattern 1 - 8 1 - 9,999 mm 1 �

427 8. Apply pattern 1 - 8 1 - 9,999 mm 1 �

401 Manual specification of controlmodule switchon compensation

1 - 8 0.01 - 200.00 ms 6.00

�NOTE: This value is used when there is no OptiStroke channel to evaluate theswitching time or OptiStroke has no/faulty values.

402 Manual specification of controlmodule switchoff compensation

1 - 8 0.01 - 200.00 ms 8.00

�NOTE: This value is used when there is no OptiStroke channel to evaluate theswitching time or OptiStroke has no/faulty values.

403 Control module mode 1 - 8 0 ... 3 0

�

0: Deactivated

1: Continuous

2: Intermittent

3: Always open

404 Encoder resolution for web speedcalibration

1 - 8 1.00 - 100.00pulses/mm

5.00 �

430[R]

Currently calculated web speed 1 - 8 0.0 - 2,000.0 m/min - �

400 Starting speed for activation of patterncontroller

1 - 8 0.1 - 2,000.0 m/min 0.5 �

Continued ...



Applies to:Pattern controller

Ve

rsa

Blu

e

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

VP

UR

-SDataindex V

PU

R-TSetting range,


Data designation

405 Pattern controller mode 0 0 / 1 0

�0: Product tracking

1: Product tracking with simulatedtrigger

406 Simulated product length 0 0.1 - 6,000.0 mm 100.0

�NOTE: This index is used during simulation and to track the product with simulatedtrigger

431[R]

Pattern controller status alarm 1 - 8 0 / 1 -

�

Bit 0 Value: 1 Warning: Wrong ratio trigger -application pattern

Bit 1 Value: 1 Warning: Applicationpatternpause not feasible

Bit 2 Value: 1 Warning: ApplicationpatternApplication notfeasible

Bit 3 Value: 1 Warning: Offset, pause orapplication too long forresolution



Field Bus Recipes Data

NOTE: Only with bulk melters with software version 5.03.005 or higher

Recipes

Applies to:

Dataindex



PU

R-T

VP

UR

-S

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mP

isto

n P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

Ve

rsa

Pa

il /

Ve

rsa

Dru

mG

ea

r P

um

p

210[W]

Save Recipe 1 - 100 0 / 1 0

� � � � � �

0: No command

1: Command: Initiate Save

211[W]

Load Recipe 1 - 100 0 / 1 0

0: No command

1: Command: Initiate Load

NOTE: Channel number serves as the recipe number

Definition of "Field Bus Recipe"

A Field bus recipe contains all of the data that can be changed via the fieldbus, except for Motor mode (Data index 30).

Important when Saving and Loading

� Field bus recipes can not be saved or loaded via the Webserver

� No values may be changed via other indexes during saving and loading

� An attempt to load a recipe that does not exist will trigger an error on thefield bus (Bit 14: Incorrect data index received)

� During command processing, the Data index and the Channel numberareanswered with 0 in the receive data block on the field bus. Data index andChannel number do not fulfill the requirement from the transmission datablock until the process is completed.

� Saving a recipe overwrites a recipe previously saved under that recipenumber

� Saving and loading are not possible as long as the control panel screenRecipes (V12.1) is open. An attempt to save a recipe will trigger an erroron the field bus (Bit 15: Data access not permitted)

field bus on nordson melters with ipcemanuals.nordson.com/adhesives/english_manuals/7135952.pdf ·...

Documents