field engineer
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© 2014 BAKER HUGH ES INCO RPO RAT ED. ALL R IGHT S RESERVED. T ERM S AN D COND ITIO NS O F U SE: BY ACCEPTING T HIS DOCU MENT, THE RECIP IEN T AG REES THAT TH E DO CUM ENT TOG ETHER W ITH ALL INF ORM ATION I NCLUDED THEREIN IS T HE CONF IDEN TIAL AND PRO PRIETARY PRO PERTY OF BAKER HUGH ES INCO RPORAT ED AND INCLU DES VALUABLE TRADE SECR ETS AN D/OR PRO PRIETARY INFO RM ATIO N OF BAKER HUG HES (CO LLECT IVELY " INF ORM ATIO N" ) . BAKER HUG HES R ETAINS ALL R IG HTS UNDER COPYRIG HT LAW S AND T RAD E SECRET LAW S OF THE UNITED STATES OF AM ERI CA AND OT HER COUNT RIES. T HE REC IPIENT F URTHER AG REES THAT T HE DOC UM ENT M AY NO T BE D I ST RIBU TED, TRANSM ITTED, CO PI ED O R REPRODU CED I N W HOLE OR IN PART BY ANY M EANS, ELECTRO NIC, M ECHANICAL, OR OT HERW ISE, WIT HOU T T HE EXPRESS PRIOR WR ITTEN CO NSENT OF BAKER H UGHES, AND M AY NO T BE USED DIRECTLY OR IND IRECTLY IN ANY WAY D ET RIM ENTAL TO BAKER HU GHES ’ INTEREST.
Field Engineer 1 Local Review
Jose ChapaField Engineer 1 - CementingSan Antonio, TX
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Outline
■Background
■Health, Safety, and Environment (HSE)
■Technical
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Background
■ Education– B.S. in Biology with a minor in Chemistry
Texas A&M International University – 2004– M.S. in Biology
Texas A&M International University – 2010
■Work– Lab Tech I - Drilling Fluids Aug. 2011 – May 2012
– Lead Technician - Cement May 2012 – Feb 2013
■ Baker Hughes– Lab Tech III - Cement Mar 2013 – Jun 2014
– Field Engineer - Cement Jun 2014 – present
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HSE
■ Perfect HSE Day– Zero recordable injury or illness– Zero motor vehicle accidents– Zero serious environmental spill or release
■ Life Rules!– 10 rules related to life critical hazards– Icons help identify hazards
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Recognize and Use Life Rules!
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Safety Moment – Fit and Well
■Not use drugs and/or alcohol while on duty
■Report to work rested and alert
■Stop working when fatigue affects your ability to perform the job safely
■Know your body’s limitations
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HSE
■DROPS– Reduce the number of dropped objects
■Hand Safety– Over one third of recordables are hand
injuries– Most from Pressure Pumping
■Upstream Safety Process– 10 critical requirements– Focus on equipment, process, and people
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Technical – Outline
■Cementing– Casing– Types of jobs
■ Engineering– Design– Simulation
■ Laboratory– Equipment– Procedures
■Operations– Bulk Plant– Cement Job
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Cementing
Conductor Surface Intermediate Production
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Technical – Engineering
■Design based on wellbore characteristics
■Customer provides us with:– Wellbore Sketch– Directional Data– Drilling/Completion Fluid– Tubular Data
■ Things to consider:– TRRC– Cost– Customer preference
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Technical – CemFACTS
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Technical – WellTemp
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Technical – Software
• Calculates radial and tangential stresses• Models stresses to cement• Predicts success or failure of cement
sheath
• Improves plug placement• Provides visualization
IsoVision Plug Cement Wizard
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Proposal and Lab Request
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Technical – Laboratory
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Technical – Production Job
■ Typical Production Job (5 ½” Long String)– TVD: 10,000 ft– MD: 16,000 ft– BHST: 295°F
■ Lead: 35:65:8 ‘H’ Cement @ 13.0 ppg– FF < 1%– FL < 600 cc/30min– 24hr CS > 250 psi
■ Tail: ‘H’ Cement @ 16.4 ppg– FF < 0%– FL < 100 cc/30min– 24hr CS > 1500 psi
Dynamic Settling
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Technical – Laboratory
Blender AtmosphericConsistometer Rheometer
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Technical – Laboratory
StirredFluid Loss
FannFilter Press
Oven andWater Bath
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Technical – Laboratory
PressurizedConsistometer
Ultrasonic Cement Analyzer
Twin CellUCA
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Technical – Laboratory
Static GelStrength Gas Model Hydraulic
Press
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Technical – Operations
Cement Bulk Plant
Digital Controls for Storage and Scale Tanks
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Technical – Operations
Cement BulkTruck
FalconCementing
Trailer
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Technical – Operations
Batch Mixer
Equipment Spotting Field Silo
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Technical – Operations
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Technical – Operations
TO RIG FLOOR
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Technical – Operations
DOWNHOLE
TO CEMENT UNIT
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Technical – Operations
JobMaster
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Our Work Matters
Jose Luis ChapaField EngineerSan Antonio Pressure Pumping
11245 Old Corpus Christi HwySan Antonio, TX 78223Mobile: 210.218.8816E-mail: [email protected]
www.bakerhughes.com