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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

Field Integrated TechnologyMOVIFIT®

Innovative Decentralized Drive Systems

Driving the world – with innovative drive solutions for allbranches of industry and for every application. Products andsystems from SEW-EURODRIVE for any application – worldwide.SEW-EURODRIVE products can be found in a variety of industries,e. g. automotive, building materials, food and beverage as wellas metal-processing. The decision to use drive technology“made by SEW-EURODRIVE“ stands for safety regardingfunctionality and investment.

Decentralized Installation Concepts with MOVIFIT®2

New solutions for decentralized installationsMOVIFIT®: open and flexible

For years now, the components from SEW-EURODRIVE’s decentralized drive system have

been proving how compact and modular a decentralized system structure can be in a

variety of applications. And yet, even in this area, the drive engineering requirements are

becoming more and more demanding. System designers and operators are looking for

alternatives that offer more efficiency early in the planning phases for components and

systems.

SEW-EURODRIVE has met these challenges by

developing a new concept for installations

covering a lot of floor space: The new MOVIFIT®

systems combine the well-known advantages of

SEW-EURODRIVE decentralized installation tech-

nology with modern, application-oriented drive

and communication functions. The resulting

application solutions represent actual reductions

in unit costs, setup times and startup work.

– Senkung der Investitionskosten für die Anlagen

(Gerätekosten – Aufbauzeiten –

Inbetriebnahmezeiten)

– Verkürzung der Planungszeiten durch Wieder-

verwendung von Standardförderelementen

– Reduzierung der Betriebkosten durch

schnellere Wartung und bessere Diagnose-

möglichkeiten mit effizienten Engineeringtools

– Einsatz moderner Kommunikationstechnologien

basierend auf ETHERNET

– Problemlose Anpassung und Erweiterung von

bestehenden Anlagen

– Einfache Handhabung der Antriebslösung

trotz zunehmender Komplexität der Förder-

Die Vorteile der MOVIFIT®-Systeme im Überblick

funktionen und Kommunikation

– Neuer Geräteaufbau mit moderner Anschluss-

technik für anspruchsvolle Fördertechnik

– Unterstützt neue Strategien für optimierte

Anlagentopologien

– Neue Leistungsteile mit Frequenzumrichtern

und Motorschaltern

– Hoher Integrationsgrad

– Dezentrale Installation mit zentraler

Datenhaltung

– Lebensmitteltaugliche Geräteausführungen

– Fertige, flexible Förderfunktionen von

SEW-EURODRIVE

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– Lower system investment costs

(unit costs – installation times – startup time)

– Reduce planning times by reusing standard

conveyor components

– Reduce operating costs through faster

maintenance and improved diagnostic

options with efficient engineering tools

– Use of the latest communication technologies

based on ETHERNET

– Trouble-free adaptation and expansion of

existing systems

An overview of the advantages of MOVIFIT® systems

– Simple drive handling despite the increasing

complexity of the conveyor functions and

communication

– New unit design with modern connection

technology for sophisticated conveyor

technology

– Supports new strategies for optimized system

topologies

– New power sections with frequency inverters

and motor control switches

– High level of integration

– Decentralized installation with central data

storage

– Food grade unit designs

– Ready-to-use, flexible conveyor functions

from SEW-EURODRIVE

MOVIFIT® is the result of SEW-EURODRIVE’smany years of experience in decentralizeddrive engineering. It is suitable for materialshandling applications in demanding fields, forexample in the automotive industry, food andbeverage industry and logistics.

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Function level, designs and features4

MOVIFIT®: Designs and features

MOVIFIT®-MC

MOVIFIT®-SC

– Up to three MOVIMOT® to be connected via hybrid cable

– Voltage range 3 x 380 … 500 V

– Integrated power distribution and line protection

– Integrated communication interface

– Maintenance switch

– Function “Safe stop” by deactivation of 24 V (MOVIMOT® supply)

– Stop categories 0 and 1 acc. to EN 60204-1

– Safety category 3 to EN 954-1

– 12 digital inputs + 4 digital inputs/outputs

– CAN/SBus interface

– Optional connection of sensors/actuators

via external standard I/O boxes

– Simple and fast parameter setting via DIP switches or fieldbus

– Electronic (contactless) motor starter

- connection of two motors (dual motor starter) j one direction of rotation- connection of one motor (reversing starter) j two directions of rotation

– Power range

- connection of two motors j 2 x 0.37 to 2.2 kW- connection of one motor j 1 x 0.37 to 4.0 kW

– Adjustable start ramp


– Increased safety by switching of three phases

– Integrated energy distribution

– Integrated brake management for SEW three-wire brakes (400 V)

– Control output for external brake control

– Optional maintenance switch


– Digital inputs/outputs

- 6 DI + 2 DI/O with function level Classic

- 12 DI + 4 DI/O with function level Technology or System




– Simple and fast parameter setting via DIP switches

– Expanded parameter setting via fieldbus or diagnostics interface

The MOVIFIT® system provides decentralized installation technology with the latest in

application-oriented drive and communication functions.

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The function level indicates the functions included in the software for MOVIFIT® units regarding

– operation

– system control

– diagnostics

Overview of MOVIFIT® function level

SystemApplication functions

(MOVIVISION)

– Central data storage for decentralized

units

– Central parameter and diagnostics

system

– Scalable drive-based conveyor functions

TechnologyOpen programming (MOVI-PLC®/

MOVITOOLS® MotionStudio)

– The programming takes place to

IEC 61131

(e. g. in KOP, FUP, AWL, ST, AS)

– Multi-stage library concept

MOVIFIT®-FC – Open-loop frequency inverter– Power range from 0.37 to 1.5 kW and 2.2 to 4 kW


– Integrated energy distribution

– Integrated brake management for SEW three-wire brakes

(400 V, 230 V, 110 V)

– Control output for external brake control

– Optional internal braking resistor (integrated in ABOX)

– Optional external braking resistor

– Optional maintenance switch


– Digital inputs/outputs

- 6 DI + 2 DI/O with function level Classic

- 12 DI + 4 DI/O with function level Technology or System




– Function “Safe stop” by deactivation of 24 V (inverter supply)

- Stop categories 0 and 1 acc. to EN 60204-1

- Safety category 3 to EN 954-1

– Simple and fast parameter setting via DIP switches

– Expanded parameter setting via fieldbus or diagnostics interface

ClassicSimple functions

– Control as fieldbus gateway via

MOVILINK®

– Simple handling

– Comparable with control of SEW field

distributors (Z.3,Z.6, etc.)

MOVIFIT® function level

Installation technology6

Flexible installation technology

The flexible installation technology of the MOVIFIT® system from SEW-EURODRIVE sets

new standards resulting in more efficiency in component and system planning. The system

is rather simple: A modular concept that permits functional combinations of the electronics

and connection units, selected to match the requirements of the application and the

installation concept.

The electronics unit is housed in the EBOX and

comes equipped with communication interfaces,

digital inputs and outputs as well as an optional

power component, such as a frequency inverter

or an electronic motor control. Its counterpart,

the ABOX, represents the passive unit with

connection technology. The simple and uniform

closing mechanism of ABOX and EBOX makes

for a variety of possible combinations as well as

quick and easy installation. This means you can

design the MOVIFIT® system to offer the function

level and design requirements best suited for a

particular application.

– Aluminum die cast housing:

- High degree of stability

- IP65 design for industrial applications

- Hygiene design with increased ingress

protection and surface coating for the food

industry

– Separation of connection unit (ABOX) and

electronics (EBOX) through dual-chamber

design

– “Just-in-time installation,” i.e. no damages or

contamination of electronic components

during installation and service

– Fast installation or replacement of electronic

components without wiring

– Reduced installation times through innovative

drive assignments

– Variable connection options through modular

installation concept

– Sector-oriented, sophisticated connection

technology

– Designs with cable glands and/or industry-

standard connectors

– Support of several power bus concepts

Overview of benefits:

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MOVIFITÆ

EBOX: MOVIFIT®-MC ABOX: Standard design with cable glands

ABOX: with M12 connectors and cable glands

ABOX: with Phoenix connector and Duplicon

power distribution

ABOX: with Harting connector HAN-Compact®/

HAN-Modular®

EBOX: MOVIFIT®-SC

EBOX: MOVIFIT®-FC

Size 1/Size 2

Active electronics Passive connection unit

EBOX and ABOX 8

Electronics unit: EBOX

– For MOVIFIT® MC, SC and FC

– Starter and inverter power ratings up to 1.5 kW

– For MOVIFIT® FC

– Inverter power ratings as of 2.2 kW

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EBOX

Size 1

Size 2

EBOX: Uniform mounting position, interfaces and

closing mechanism regardless of integrated functions

– Closed electronics unit with communication interface, I/Os and optional power section

(frequency inverter or electronic motor control switch)

– Optional drive control

– DIP switch for easy configuration of power components

– Diagnostic LEDs for

- I/Os (can be labeled)

- communication

- unit status

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Connection unit: ABOX

– Cable glands

– Terminal strip for I/O and bus

– Terminal strip for motor cables

– Terminal strip for power

– Combination of cable glands and M12

– M12 for I/O and bus

– Terminal strip and cable gland for motor connection and power


– VARICON for motor connections

– Integrated DUPLICON for energy distribution


– HAN-Compact® / HAN-Modular® for motor connections and power

– External T-distributor available for power

ABOX: Standard design with cable glands

ABOX: with M12 connectors and cable glands

ABOX: with Phoenix connector and Duplicon power distribution

ABOX: with Harting connector HAN-Compact® / HAN-Modular®

ABOX : Passive connection and mounting

technology with uniform interfaces

Branch-specific solutions “Made by SEW-EURODRIVE”10

Branch-specific solutions “Made by SEW-EURODRIVE”

Drive engineering solutions from SEW-EURODRIVE

not only meet the operating requirements in the

standard hygienic range but can also be used if

there is a need for resistance to aggressive

cleansing agents and disinfectants.

The new MOVIFIT® series of units from

SEW-EURODRIVE not only represents a new

electronic component that is compact and

modular but one that meets the demanding

hygienic cleaning standards of the food and

beverage industry: Drive electronics for decen-

tralized installation concepts in hygienic design.

Housing design and coating:suitable for use in the foodand beverage industry(IP69K protection, smoothsurface)

Inspection window: meets IP69K protection

Cable run: downwards

Installation and guide rail

Central opening/closingmechanism for fast unitreplacement

Diagnostic LEDs

Dual-chamber design: Internalseal protects electroniccomponents from humidity

Screw fittings: Stainlesssteel instead of plastic

Pressure compensation: Option upgrade available viascrew fitting

– The coating of the MOVIFIT® housing makes

the unit suitable for operation in the food

industry; the coating repels cleaning agents

and water without any traces (self-draining)

– Separation of electronics and connection

technology providing effective protection

against humidity

– Pressure compensation:

Option upgrade available via screw fitting

– Cable run: downwards

(meeting the general guidelines)

Overview of benefits:– MOVIFIT® combines the familiar advantages

of decentralized installation technology, such

as short wiring distances and modular machine

design, with the food and beverage industry’s

more exacting requirements in terms of leak-

tightness and cleaning

– Housing design and inspection window meet

the requirements for degree of protection

IP69K

– Screw fittings:

Stainless steel instead of plastic

SEW-EURODRIVE offers system solutions for entire

production plants in the food and beverage industry

through the combination of aseptic gearmotors in

ASEPTIC® design, the ASEPTICplus drive package

and decentralized MOVIFIT® drive electronics in

hygienic design.

MOVIFIT® units have been developed for installation

close to the motor, they meet the requirements

for degree of protection IP69K and are protected

by a special surface coating. The new contours

of the housing make sure that water and

cleaning agents do not adhere to the unit or leave

any traces. The internal dual-chamber design

protects the power electronics against humidity.

Furthermore, this design makes for quick replace-

ment of electronics without wiring work –

for increased system availability.

Decentralized installation concepts in hygienic

design for the food and beverage industry

Branch-specific solutions from SEW-EURODRIVE – overview of benefits: – Gearmotors and drive electronics are

perfectly matched

– Startup effort is reduced through preconfigured

and optimized drive packages

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– Simplified order processing

– Worldwide service: Complete Drive Management

from SEW-EURODRIVE, e.g. 24-h hotline

SEW-EURODRIVEDriving the world

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

With people who

think fast and

develop the

future with you.

How we’re driving the world

With drives and controls

that automatically

improve your productivity.

With comprehensive

knowledge in virtually

every branch of

industry today.

With uncompromising

quality that reduces

the cost and complexity

of daily operations.

With a global presence

that offers responsive

and reliable solutions.

Anywhere.

With a worldwide

service network that is

always close at hand.

With innovative

technology that

solves tomorrow’s

problems today.

With online information

and software updates,

via the Internet,

available around

the clock.

ArgentinaPhone +54 3327 4572-84Fax +54 3327 [email protected] +61 3 9933-1000Fax +61 3 [email protected] +43 1 617 55 00-0Fax +43 1 617 55 [email protected] +32 10 231-311Fax +32 10 [email protected] +55 11 6489-9133Fax +55 11 [email protected] +1 905 791-1553Fax +1 905 [email protected] +56 2 75770-00Fax +56 2 [email protected] +86 22 25322612Fax +86 22 [email protected] +57 1 54750-50Fax +57 1 [email protected]

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Russia Phone +7 812 3332522Fax +7 812 [email protected] Phone +65 68621701Fax +65 [email protected] Africa Phone +27 11 248-7000Fax +27 11 [email protected] Korea Phone +82 31 492-8051Fax +82 31 [email protected] Phone +34 9 4431 84-70Fax +34 9 4431 [email protected] Phone +46 36 3442-00Fax +46 36 [email protected] +41 61 41717-17Fax +41 61 [email protected] +66 38 454281Fax +66 38 [email protected] +90 216 4419163Fax +90 216 [email protected]

USA Phone +1 864 439-7537Fax +1 864 [email protected] +58 241 832-9804Fax +58 241 [email protected]

SEW-EURODRIVE is right there for you:

SEW-EURODRIVE GmbH & Co KGP.O.Box 30 23D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

j www.sew-eurodrive.com

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field integrated technology movifit › download › pdf › 11465816.pdfdi13/do01 di14/do02...

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