fifth wheel test machine project psu group members: jonathan eckart rob grace chris bozarth wayne...

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Fifth Wheel Test Machine Project PSU Group Members : Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor : Dr. Faryar Etesami

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Page 1: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Fifth Wheel Test Machine Project

PSU Group Members:

Jonathan Eckart

Rob Grace

Chris Bozarth

Wayne Farley

Academic advisor:Dr. Faryar Etesami

Page 2: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Fifth Wheel Test Machine Project

Industry Sponsor:

CONMET: Phillip Cullinan Frank Severini

Industry Partner:

Industrial Machine Services: Jim Fetters

Page 3: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Preview

• Introduction

• Design Requirements

• Design Selection

• Design Evaluation

• Photos and Video

SIMPLEX 400®

SOLID MOUNT FRAME

SLIDING MOUNT

Page 4: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Introduction

• Who is Conmet?

• What does Conmet do?

• What does Conmet want?

Page 5: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Introduction

• What is a fifth wheel?

Fifth wheel

Page 6: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Introduction

• What is a kingpin?

Page 7: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Introduction

• What is “Trailer loading”?

Page 8: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Requirements

• Stand alone design• Deliver 300,000 lbs force• Vertically adjustable• Horizontally adjustable• Acquire force data• Acquire displacement data• Area requirements: <100 square feet• Height requirements: <15 feet• Easy to operate (no more than 2 people)• Time: Operational by June 2, 2004 300000 lbs

SLIDING MOUNTSOLID MOUNT FRAME

Page 9: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection

Page 10: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection

Page 11: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection

Page 12: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection

Page 13: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection – Hydraulic System

Page 14: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Selection – Electrical System

Page 15: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Design Evaluation

Page 16: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

FEA Results - Stress

Page 17: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Reinforced Arm Design

Page 18: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

FEA Results - Stress

Page 19: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Photos and Video

• Pictures

• Virtual Motion

• Breaking the Fifth Wheel Video

Page 20: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Pictures of Fixture

Page 21: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Pictures of Fixture

Page 22: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Pictures of Fixture

Page 23: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Videos

• Virtual Motion

• Breakage Video

Page 24: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

More Pictures

Page 25: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

More Pictures

Page 26: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

More Pictures

Page 27: Fifth Wheel Test Machine Project PSU Group Members: Jonathan Eckart Rob Grace Chris Bozarth Wayne Farley Academic advisor: Dr. Faryar Etesami

Questions?