figure no. 1 : cylinder head item 1 2 10 132.imimg.com/data2/jy/fg/my-841731/boxer-parts.pdf ·...
TRANSCRIPT
FIGURE No. 1 : CYLINDER HEADITEM
1249
101317
FIGURE No. 2 : VALVESITEM
1
23
6891112
FIGURE No. 3 : DRIVE CHAIN AXIS / TENSOR
ITEM1
345
67
9
1213
FIGURE No. 4 : CILINDER & PISTONSITEM
123
4
56
7
FIGURE No. 5 : CRANK SHAFTITEM
12345
67
9
10
11
16
FIGURE No. 6 : TRANSMISSIONITEM
12
3
45
678
9
10
11
1213
14
17
FIGURE No. 7 : SELECTOR GEARITEM
1
23
5
89
FIGURE No. 8 : GEAR CHANGE ASSY.ITEM
1
4
6
91011
FIGURE No. 9 : RIGHT CRANK CASE COVERITEM
5678 910
1213
FIGURE No. 10 : LEFT CRANKCASE ITEM
2
456
89
13
14
FIGURE No. 11 : OIL CONDUITITEM
1
234
FIGURE No. 12 :WHEEL COVER / CHAIN COVERITEM
123456789
10
FIGURE No. 13 : COVER CLUTCHITEM
1
234
5678910
FIGURE No. 14 : CLUTCHITEM
1
234567891011121314
15
FIGURE No. 15 : PEDAL CRANK / KICK STARTITEM
1234567891011121314
151617
FIGURE No. 16 : CARBURETTOR ITEM
12
3456789101112131415
FIGURE No. 17 : AIR FILTER ITEM
1
23456789101112131415
FIGURE No. 18 : SILENSOR
ITEM12345
67
8910
FIGURE No. 19 : OIL PUMPITEM
12345
FIGURE No. 20 : MAGNETITEM
1
2345678
9101112131415161718
FIGURE No. 21 : CHASISITEM
12345
6
7
89101112
131415
1617
18
1920
FIGURE No. 22 : SWING ARM & SHOCKER ITEM
1234
567891011
12131415161718192021
FIGURE No. 23 : FOOT REST & CENTRAL STANDITEM
1234567
89101112
13
1415
16
FIGURE No. 24 : MUDGUARDS FRONT & REARITEM
123 4567
8910
FIGURE No. 25 : WHEEL ASSEMBLYITEM
12
3
4
5
6
7
8
FIGURE No. 26 : HUB ASSY FRONTITEM
1234
56789
101112
1314
1516
17181920212223242526
27282930
FIGURE No. 27 : HUB ASSY REARITEM
1
2345
678910
11
121314151617181920
2122
2324
FIGURE No. 27 : REAR HUBITEM
2526
2728
FIGURE No. 28 : PEDAL BRAKEITEM
123
45
678910
11121314151617
FIGURE No. 29 : HANDLE BAR / STEERINGITEM
1
234567
8910
1112
1314
15
1617181920
FIGURE No. 29 : STEERINGITEM
212223
242526
27
28
FIGURE No. 30 : FRONT FORKITEM
1
2345678910111213161718192021
22
2324
FIGURE No. 31 : FUEL TANK/ SIDE COVERSITEM
1
2
34567
FIGURE No. 33 : FUEL TANK COVER / LIDITEM
1234
5678910
11
12131415
FIGURE No. 34 : CHAIN COVERITEM
12345678
FIGURE No. 35 : FASTERNERS FOR SIDE COVERS (FUEL TANK)ITEM
123456
78910
FIGURE No. 36 : SPEEDOMETERITEM
1
23
4
56
7
8
9
1011
FIGURE No. 37 : CABLESITEM
1
23456
7
8
9
10
11
FIGURE No. 39 : HEAD LIGHT SHEILDITEM
1
2
34
56789101112131415161718192021
FIGURE No. 40 : INDICATORSITEM
1
2
3
4
56
78
FIGURE No. 41 : NUMBER PLATE ASSYITEM
1234
567
FIGURE No. 42 : TAIL LIGHTITEM
12345678
FIGURE No. 43 : WIRE HARNESSITEM
12
345
6
78910
11
FIGURE No. 44 : TOOL KITITEM
12
345
FIGURE No. 45 : ACCESSORIES ITEM
1
23
4
5678
4654
FIGURE No. 1 : CYLINDER HEADSET
1 36DU1001 O Ring kit2 31101006 Cover tappad2 31101008 Valve Guide1 DU101069 Cylinder Head1 DU101208 Cylinder Head1 31101007 Cover timing chain1 DD101343 Cylinder Head Gaskit1 DU101058 Mani Fold
FIGURE No. 2 : VALVESSET
2 DU101065 Shaft Rocker2 DU101191 Shaft Rocker2 DF101055 Rocker Adjuster2 DU101060 Rocker Arm2 DU101190 Rocker Arm2 31101018 SPRING RETAINER VAL
1 36311008 KIT REPAIR VALVE 4S
1 36311028 KIT VALVE CALIBER BO
4 31101019 Collet
2 39103519 Valve SEAL OIL
FIGURE No. 3 : DRIVE CHAIN AXIS / TENSOR
SET1 36311006 KIT CHAIN GUIDE 4S B
1 DU101096 Bolt1 DU101056 SPROCKET CAMSHAFT
1 DU101078 Cam Shaft Assy1 DU101102 Cam Shaft Assy1 31101033 Timming chain1 DD101407 TENSIONER ASSEMBLYCL
1 DD101487 TENSIONER ASSEMBLYCL
1 DD101062 BOLT
1 DU101066 WASHER SPROCKET CAM
1 DU101067 COLLAR CAMSHAFT
FIGURE No. 4 : CILINDER & PISTONSSET
2 39100006 PIN HOLLOW DOWEL
1 DD101007 Cylinder Gaskit1 DU101094 Cylinder kit
DU101218 Cylinder kit1 DD101014 Ring Piston STD1 36DD4001 Ring Piston STD2 39098517 Circlip1 DU101042 Piston Kit1 DU101207 Piston Kit3 DH101430 Rubber pad
FIGURE No. 5 : CRANK SHAFTSET
1 39105515 NUT1 1100610 Key1 DU101005 Crank Shaft2 31101173 Key1 31101076 GEAR PRIMARY DRIVE H
1 DX101047 GEAR PRIMARY DRIVE H
1 FA101334 GEAR OIL PUMP DRIVE
1 DU101041 COVER CENTRIFUGAL OI
1 DH101195 NUT PRIMARY DRIVE LO
1 DU101103 BODY CENTRIFUGAL O F
1 DX101053 BODY CENTRIFUGAL O F
1 DU101010 GASKET CENTRIFUGAL O
1 28101107 Key
FIGURE No. 6 : TRANSMISSIONSET
1 DD1013091 DU101097 GEAR 2ND INPUT
1 DX101045 GEAR 2ND INPUT
1 DU101053 GEAR TRANSMI SPUR
1 DX101048 GEAR TRANSMI SPUR
2 39098717 Circlip
1 DU101036 GEAR 4TH INPUT
1 DX101049 GEAR 4TH INPUT
1 DU101011 SHAFT INPUT TRANSMIS
1 DU101080 GEAR 1ST DRIVEN
1 DU101037 GEAR 4TH OUTPUT
1 DX101051 GEAR 4TH OUTPUT
1 31101083 GEAR TRANSMISSION S
1 DX101050 GEAR TRANSMISSION S
1 DU101214 SHAFT OUTPUT
1 DX101046 SHAFT OUTPUT
1 DM101115 PLATE LOCK SPROCKET
1 DU101213 PLATE LOCK SPROCKET
1 36DU1505 KIT CHAIN SPROCKET C
1 31101216 COLLAR SINTERED
1 DP101155 COLLAR SINTERED
1 39101821 RING O
1 DM101114 SPROCKET OUTPUT
1 DU101212 SPROCKET OUTPUT
1 DX101052 SPROCKET OUTPUT
FIGURE No. 7 : SELECTOR GEARSET
1 31101191 FORK SHIFT
2 31101051 ROD SHIFT
1 DU101081 DRUM CHANGE
1 31101192 FORK SHIFT
1 DM1010991 DU101083 CAM DRUM CHANGE
FIGURE No. 8 : GEAR CHANGE ASSY.SET
1 DU101073 STOPPER DRUM GEAR SH
1 DU101074 PLATE POSITION
1 DD101336 LEVER CHANGE SHAFT
1 DD101495 LEVER CHANGE WITH DA
1 31101108 DAMPER
1 31101109 coller
FIGURE No. 9 : RIGHT CRANK CASE COVERSET
1 39186420 BEARING BALL 20X52 X
1 39105006 PIN HOLLOW DOWEL
1 1170111 BEARING BALL
1 31121100 oil filter
1 DP101452 Oil Filter
1 DG101498 GASKET
1 DD101275 Oil Nut
1 DU101075 CRANKCASE RH CT 100
1 DU101085 BUSHING
FIGURE No. 10 : LEFT CRANKCASE SET
5 39099906 PIN HOLLOW DOWEL
1 39104319 SEAL OIL
1 39108019 SEAL OIL
1 39100820 BEARING NEEDLE
1 31101056 Plate Timing chain
1 31201081 SWITCH NEUTRAL BOXER
1 DD101101 CRANKCASE LH BOXER A
1 DU101216 CRANKCASE LHCT 100 C
1 DD101219 Pipe
FIGURE No. 11 : OIL CONDUITSET
1 DU121005 PIPE OIL
1 DU121010 PIPE OIL
4 31121006 GASKET
2 39102304 BOLT
2 39106204 BOLT FLANGED SMALL M
FIGURE No. 12 :WHEEL COVER / CHAIN COVERSET
1 31101062 Nut11 31101295 COVER GENERATOR
1 31101061 Nut1 31101113 Gasket1 DD101058 Gasket52 39107404 BOLT FLANGED SMALL M
1 DM1010561 DM1011493 39214704
FIGURE No. 13 : COVER CLUTCHSET
1 DU101013 COVER CLUTCH WITH GR
1 DU101210 COVER CLUTCH WITH GR
1 DF1010712 39099906 PIN HOLLOW DOWEL
1 31101067 GAUGE
1 39104119 SEAL OIL
1 30101142 SEAL OIL
1 DD101325 CAP FILLER OIL
11 DD101060 Gasket
10
FIGURE No. 14 : CLUTCHSET
1 DU101115 HOUSING CLUTCH
1 DX101054 HOUSING CLUTCH
1 28101195 HOLDER
21 DU101109 COLLAR CLUTCH
1 DD101492 WHEEL CLUTCH ACL/CT
5 DD101480 PLATE FRICTION
4 30101096 PLATE CLUTCH
1 DD101493 HUB CLUTCH CALIBER /
6 28101214 SPRING
61 39105315 NUT HEXAGON FLANGE
1 39240320 BEARING DEEP GROOVE
1 31101148 ROD PUSH
1 31101144 LEVER ASSY
1 DX101035 LEVER ASSY
1
FIGURE No. 15 : PEDAL CRANK / KICK STARTSET
1211 DU101050 LEVER KICK
1 30101154 BUSH
1 36DU1007 KIT BOSS KICK CT100
11 31101041 SPRING
11 311010391 31101038 RATCHET
1 DU101038 GEAR SPUR KICK
24 39073817 CIRCLIP EXTERNAL
1 DU101045 SHAFT KICK
1 31101040 GUIDE
1 DD101095 LEVER KICK
FIGURE No. 16 : CARBURETTOR SET
1 DU121009 CARBURETTOR CT 100
1 DU101057 INSULATOR CARB. AND
111 36DU1206 KIT CARBU HOLDER JET
1 36DU1204 KIT GASKET O RING CA
1 36DU1205 CARBURTOR FLOAT PIN
1 36DU1202 KIT IDLING SCREW CT
1 36DU1203 KIT AIR CONTROL SCRE
2 391675041 DU121028 SEAT JET NEEDLE
21 DU121017 VALVE THROTTLE
1 DH121101 MAGNET ASSY
1 DH121102 SWITCH REED PULSAR
1
FIGURE No. 17 : AIR FILTER SET
1 DU121001 AIR FILTER ASSY CT 1
1 DF121023 AIR FILTER ASSY CT 1
1 DU121004 CASE AIR FILTER
1 390986081 DU121008 DUCT AIR FILTER TO T
1 31121029 ELEMENT AIR FILTER
1 36DU12011 DH121103 DUCT
1 DM2210011221211
FIGURE No. 18 : SILENSOR
SET1 31101014 GASKET
2221 DU101070 SILENCER CT 100
1 DU101182 SILENCER CT 100
11 DF101019 SHIELD TUBE EXHAUST
1 DU101180 SHIELD TUBE EXHAUST
2 39019711 Washer
22
FIGURE No. 19 : OIL PUMPSET
211 DF121003 PUMP OIL BOXER AR/CA
12
FIGURE No. 20 : MAGNETSET
1 DF111015 MAGNETO ASSY BOXER /
1 DX111003 MAGNETO ASSY BOXER /
1 DD111048 CAP SPARK PLUG RESIS
1 DF111020 STARTER ASSEMBLYCOU
1 39104219 SEAL OIL
1 39100320 BEARING BALL 17X 35X
1 39102821 RING O
3 39165911 WASHER PLAIN
1 DF111017 CDI ASLY/DAMPER-SUP1
1 DZ111002 CDI ASLY/DAMPER-SUP1
1 31111058 COIL PULSAR
21 DU201062 REGULATOR RECTIFIER
1 DD111018 PLUG SPARK BOXER AR
1 DF111033 COIL H. T.SINGLE PO
131 31111056 COIL EXCITOR
1 DD111011 GROMMET CAP SPARK PL
1 DD111012 GROMMET CABLE H. T.
FIGURE No. 21 : CHASISSET
111 DF181090 NUT STEERING BEARING
11 36311803 cone kit1 DH181024 cone kit1 DH181025 cone kit1 DH181026 cone kit462 DJ181115 Bearing1141151 DU221001 GRIP FRAME DIE CAST
1 DU221004 GRIP FRAME DIE CAST
221 DU161093 BRACKET ENGINE FR LH
1 DU161094 BRACKET ENGINE FRRH
1 DD161203 BRACKET ENGINE FR LH
1 DD161203/00 BRACKET ENGINE FR LH
1 DD161204 BRACKET ENGINE FRRH
1 DD161204/00 BRACKET ENGINE FRRH
15
FIGURE No. 22 : SWING ARM & SHOCKER SET
4482 DU171008 SHOCK ABSORBER RR C
2 DM171025 SHOCK ABSORBER RR C
1 36DF1701 Bush21221111 15151062 Chain Adjuster241 15151061 Chain Adjuster1 31171012 DAMPER SWING ARM
22211
FIGURE No. 23 : FOOT REST & CENTRAL STANDSET
2 DF161413 DAMPER STEP FRONT PV
1 DD161417 Front footrest4111 DL161048 STAND SIDE
2 30161158 SPRING
1 30161157 SHAFT STAND
1 DU161032 STAND CENTER
1 39078708 Split Pin
1 DG161124 DAMPER
1 DU161077 STAY LH ANG. FOOTRES
1 DU161144 STAY LH ANG. FOOTRES
1 DU161078 STAY RH ANG. FOOTRES
1 DU161145 STAY RH ANG. FOOTRES
2 39129804 SCREW HEX SOCKET HEA
2 DF161414 RUBBER STEP PILLION
2 DX161056 RUBBER STEP PILLION
1
FIGURE No. 24 : MUDGUARDS FRONT & REARSET
41 DD1610131 DD161011 Bracket1 DU161098 Bracket411 DD1610511 DU161073 FENDER RR CT100
1 DU161008 FENDER RR CT100
1 DM161009 FENDER RR CT100
44
FIGURE No. 25 : WHEEL ASSEMBLYSET72 16151066 Nipple36 DF151005 Spoke36 DU151025 Spoke36 DF151006 Spoke36 DU151026 Spoke2 DM151008 Wheele Rim
1222222 Tyre1 Tyre11111 Tyre22 Tube21 Tyre1 Tyre1 DU151018 Wheele Rim
FIGURE No. 26 : HUB ASSY FRONTSET
1 36DU1502 KIT BRG FR WHEEL CT1
1 DF151003 DRUM BRAKE FR BOXER
1 31151004 Sleeve1 DD151005 GEAR SPEEDOMETER 22
1 31151064 GEAR SPEEDOMETER 22
1 36DU1504 KIT BUSHING FR HUB C
1 DU151005 COLLAR ASSY AXLE
111111 DD151008 LEVER BRAKE CAM
1 31151036 AXLE BOXER AR / CT 1
1 DZ151012 AXLE BOXER AR / CT 1
11 31151039 Panal Front Brake
1 DL151002 Panal Front Brake
1 DZ151027 Panal Front Brake
1 31151011 Cam Front Brake
1
2 30151037 Spring
2 31151060 Brake Shoe
1 39101321 RING O
1 39268020 Bearing
1 39268120 Bearing
1 14151021 Oil Seal
11 31151014 Oil Seal
1 30151118112 30151042111 30151041 GEAR METER SCREW
FIGURE No. 27 : HUB ASSY REARSET
1 36DU1505 KIT CHAIN SPROCKET C
1 36DU4003 KIT CHAIN SPROCKET C
1 DU151013 KIT CHAIN SPROCKET C
42 31151029 Lock Pati
41 39224020 BEARING BALL
111 39098815 NUT HEXAGON M18 X 1
1 31151026 Coller4 31151021 DAMPER SHOCK
4 DX151024 DAMPER SHOCK
1 DF151009 DRUM BRAKE RR BOXER
1 DU151009 DRUM BRAKE RR BOXER
1 31151018 COLLAR BEARING
2 30151069 SPRING
1 31151060 SHOE BRAKE BOXER AR
1 31151022 Cam Rear
1 31151024 PANEL BRAKE REAR
1 301510381 31151037 Lever Cam
11 31151001 AXLE BOXER AR / CT 1
1 DU151029 AXLE BOXER AR / CT 1
11111
FIGURE No. 27 : REAR HUBSET
1 31151030 Coller1 31151027 COUPLING
1 DU151010 COUPLING
1 31151028 SLEEVE
1
FIGURE No. 28 : PEDAL BRAKESET
121 31191016 ROD BRAKE
1 DU191030 ROD BRAKE
11 DU191007 LEVER BRAKE TUB
1 DM191016 LEVER BRAKE TUB
111 30191031 SPRING
12
221121 DF1510161
FIGURE No. 29 : HANDLE BAR / STEERINGSET
1 DU181021 HANDLE BAR CT 100
1 DF181117 HANDLE BAR CT 100
1 31181054 HANDLE BAR CT 100
2 FD181030 HOLDER HANDLE UPPER
4 39107404 BOLT FLANGED SMALL M
1 DU201018 SWITCH CONTROL RH CT
1 DD201155 SWITCH CONTROL LH CA
1 DL191012 HOLDER LEVER LH
1 DL191013 LEVER GRIP LH
1 DU191035 LEVER GRIP LH
2 DL191014 STUD LEVER HANDLE
21 DU191009 GRIP LH
1 DF191026 GRIP LH
1 DD191141 HOLDER LEVER RH
1 DD191142 LEVER GRIP RH
1 DF191066 LEVER GRIP RH
1 DD201170 SWITCH WITH LEVER CA
1 DU191003 GRIP ASSY RH
1 DF191027 GRIP ASSY RH
1 DD191144 BOOT FOR LEVER LH
1 DM191014 BOOT FOR LEVER LH
1 36DU1901 KIT CABLE ADJ CT 100
1 DU201046 PLUNGER & SPRING CO
222
FIGURE No. 29 : STEERINGSET
222
22111 DD191140 LEVER GRIP RH
1 DU191031 SWITCH CONTROL RH
1 DD191148 LEVER GRIP LH
1 DU191033 SWITCH CONTROL LH
FIGURE No. 30 : FRONT FORKSET
1 DL181080 SEAL OIL FORK DOUBLE
11 DD181010 Outer Tube1 DD181014 Outer Tube2222 DD181029 PIPE INNER FORK CAL
2 DM181008 Spring1 FD181012 Nut2 30181044 Bolt221 DD181205 HOLDER FORK UPER
1 DD181207 HOLDER FORK UNDER
2222111 36311803 Cone1 DH181023 Cone1 DU181015 DAMPER ASSY LH GARTI
1 DU181016 DAMPER ASSY RH
FIGURE No. 31 : FUEL TANK/ SIDE COVERSSET
1 56DU0123 TANK FUEL PRIMCT100
1 52DU8007 TANK FUEL PRIMCT100
11111111111111 DU161011 Tail Panal1 DU181030 COWLING
1 52DD0286 Front Fender1 52DU0071 Front Fender
FIGURE No. 33 : FUEL TANK COVER / LIDSET
11 DD141055 ROTOR WITH KEY
1 DU181032 LOCK SET CT 100
1 DU141061 CAP ASSY FUELTANK
112 DD141016122221 DD201168 GAUGE FUEL
1 DU201070 GAUGE FUEL
1414
FIGURE No. 34 : CHAIN COVERSET
1 301612711 DM161012 CASE CHAIN ASSY
1 DF1614151 15161069 CAP RUBBER
221 DM161015 CASE CHAIN ASSY
1 36DU4005 CASE CHAIN ASSY
1
FIGURE No. 35 : FASTERNERS FOR SIDE COVERS (FUEL TANK)SET
221111 DD161107 LOCK SIDE COVER WITH
1 DU181032 LOCK SIDE COVER WITH
2 39155304 BOLT FLANGE M6 M6 X
221
FIGURE No. 36 : SPEEDOMETERSET
1 DU191014 INSTRUMENT CLUSTER
1 DM191009 INSTRUMENT CLUSTER
5111111 DU191019 Speedo Meter11 DU191020 METER FUEL CT 100
1 DU191026 METER FUEL CT 100
111122
FIGURE No. 37 : CABLESSET
1 DU191008 CABLE INNER BRAKE CT
1 DM191011 CABLE INNER BRAKE CT
1 301910701 301910691 301910711 301910721 DU191006 CABLE CLUTCH CT 100
1 DM191017 CABLE CLUTCH CT 100
1 DU191013 CABLE SPEEDOMETER CT
1 DZ191014 CABLE SPEEDOMETER CT
1 30191067 SEAL OIL
1 39156121 SEAL OIL
1 31191004 CABLE INNER SPEEDO B
1 DU191041 CABLE INNER SPEEDO B
1 DU191005 CABLE ACCELERATOR BO
1 DM191005 CABLE ACCELERATOR BO
1 DD191125 CABLE STARTR PULSAR/
1 DM191002 CABLE STARTR PULSAR/
FIGURE No. 39 : HEAD LIGHT SHEILDSET
1 DU201047 LAMP HEAD CT 100
1 DU201101 LAMP HEAD CT 100
1
11145951 DD181183 BRACKET COWLING LOW
1 DD181184 BRACKET FORK LOWER
112212241 DU181031 WIND SHIELD CT 100
41
FIGURE No. 40 : INDICATORSSET
2 DU201032 Blinker1 DU201008 Blinker1 DU201037 Blinker1 DU201010 Blinker1 DU201050 Blinker1 DU201012 Blinker1 DU201052 Blinker1 DU201014 Blinker4 6201083 Lamp4 FD201033 Blinker Lens4 DU201016 Blinker Lens1 DD181192 BRACKET SIGNAL
4
FIGURE No. 41 : NUMBER PLATE ASSYSET
1 DP161145 PLATE NUMBER REAR
1 DP161145 PLATE NUMBER REAR
22
11 DD201002 REFLECTOR REFLEX
1
FIGURE No. 42 : TAIL LIGHTSET
31 DU201023 LAMP TAIL CT 100
1 DU201066 LENS LAMP TAIL CT 10
23 3120100113 DD2010113
FIGURE No. 43 : WIRE HARNESSSET
11 DF201140 HORN 12V DC BOXER A
1 DF201252 HORN 12V DC BOXER A
1 31201079 SWITCH REAR BRAKE BO
1 30201074 SPRING SWITCH BRAKE
1 DU201007 HARNESS WIRING CT 1
1 DU201068 HARNESS WIRING CT 1
1 31201027 Battery
111 DF201129 Fueg Box
11 31201003 RELAY
1 31201082 CAPACITOR ELECTROLYT
1 DU201063 CAPACITOR ELECTROLYT
1
FIGURE No. 44 : TOOL KITSET
11 DU211001 SEAT ASSY CT 100
1 DU211001 SEAT ASSY CT 100
1922
FIGURE No. 45 : ACCESSORIES SET
1 DU221003 Leg Guard1 DU221003 Leg Guard11 DD221008 MIRROR ASSY RH CAL
1 DF221007 MIRROR ASSY RH CAL
1 DD221007 MIRROR ASSY LH CAL1
1 DF221037 MIRROR ASSY LH CAL1
2121 DD221021 MIRROR ASSY
1222