fillerx®-inspectrx®-spectrx™, most credible m2m

37
Ivy Lee @IvyLeeSensorX Marketing Director @AmericanSensorX June, 2015 One Of Most Credible M2M App FilleRx®-InspectRx®-SpectRxInspection & Packaging System 1

Upload: ivy-lee

Post on 14-Jun-2015

609 views

Category:

Engineering


2 download

DESCRIPTION

Hardware: 10 InspectRx® Camera Systems, 80 SpectRx™ FFT-NIR, Micro-Motion Servomotors Artificial Intelligence:Done by SensoRx Neural Network Analysis and Fast Fourier Transformations; 20 Bottles Sync /2 Lanes Asyn Count accuracy :100% DataStorage: Each Single Product Vision/NIR Permanent Record Software:Unlimited Product Program

TRANSCRIPT

Page 1: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

Ivy Lee

@IvyLeeSensorX

Marketing Director

@AmericanSensorX June, 2015

One Of Most Credible M2M App FilleRx®-InspectRx®-SpectRx™ Inspection & Packaging System

1

Page 2: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

2 2 2

Advanced Sensor Tech Partnering In Fantastic SensorX

• Food&Drug Safety Modernization Cloud

• Smart MFG Platform

• Data Center System & Analytics • IoT

• sPhone

• SensorX Climate

• SiteSocial

Smart Engineering

Compact

SpectRx™

FFT-NIR

InspectRx® SpectRx™ FilleRx® OS

NanoMEMS

Sensor Network

Robot 3D Printer FFT

2

SensorX

Page 3: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

3

@SensorXClimate, Your 12.5 Milliseconds AQI

Wearable InspectRx®-SpectRx™-Nano Positioning & ID Chip Sensor--Environment

InspectRx®: um Particle SpectRx™: Chemical Composition, 0.01% Concentration, 1 PPM Weight, 0.1% Sensitivity

SensorX

Page 4: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

4 4

FilleRx® 500 - InspectRx® - SpectRx™

FilleRx

® 500

Delivers >480 Bottles/min Based on 100 Counts Per Bottle

MTBF>75 Years, Permanent Data Storage & Security

SensorX

Page 5: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

5

FilleRx® 1000 - InspectRx® - SpectRx™

FilleRx

® 1000

Delivers >960 Bottles/min Based on 100 Counts Per Bottle

MTBF>75 Years, Permanent Data Storage & Security

SensorX

Page 6: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

6 6

FilleRx® Mission Frost & Sullivan Machine Vision & NIR Inspection Tech Excellence

The FilleR

x® System Fills Bottles Used in Pharmaceutical and Food Products

Counts Tablets, Capsules, and Gels with Absolute Accuracy

Inspects Each Tablet, Capsule, or Gel for Precise Dimensions, Colors, Shapes, and

Deformity Prior to Entering Bottles

Analyzes Pharmaceutical Products Chemical Compositions

Measures Active Ingredients by Weight of Any Pharmaceutical Product

M2C: Track Product to Bottle before Dispensing to Consumer

Ensures Product Integrity and Prevents Product Mix-up; thus Prevents Product Recalls, and Ensures Public Safety

Compliance with FDA 21 - Part 11 – Electronic Signature and Data Recording

SensorX

Page 7: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

7

Cluster Of Advanced Technologies in FilleRx® USA Patent 81,46,331

• InspectRx® Vision Tech and 10 Systems ( or Stand-Alone)

Patent 5,900,634

• SpectRx ™ NIR Tech and 80 systems ( or Stand-Alone)

Patent 5,679,954

• Innovative 72 Slats ( Patent )

• SensorX Micro-Motion ServoMotor System

• SensorX Vision/Spectroscopy Neural Network Analysis

• SensorX FFT ( Fast Fourier Transformation )

• SensorX Software Optimization & Implementations

SensorX

Page 8: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

8

Artificial Intelligence 1 InspectRx® Select Optimum Positions & Angles Automatically

The self-taught tools of “Neural Network Analysis” and “Fast Fourier

Transformations” along with several other mathematical tools

coupled with several servomotors, which drives the host of cameras,

and their carrying mechanisms will automatically select the optimum

positions and angles to view each single product while exiting the

corresponding slat cavities.

Agile Touch Buttons: Activate or Deactivate InspectRx® and/or SpectRx™ Adjust Production Speed at Any Instant

SensorX

Page 9: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

9 9 9

FilleRx®- InspectRx

®

Embedded 10 InspectRx

® Camera Systems can Move in X,Y,Z

Micro-Motion Servomotors

• Measure Size in Micron

• Measure Color combination

• Measure Volume

• Calculate Weight

SensorX

Page 10: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

Prevent Recall & Replace Weighter

FilleRx® Few Hours =10-40 Shifts Manual Check

10

Image Record

Foreign Object: Screw

Weight deformed and under Weight Product Chipped Product

Fatal Product Mix

Rejection Mechanism

10

SensorX

Page 11: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

• FilleRx® solves the problem of products that are jammed inside the cavities in a slat delivery mechanisms.

• FilleRx® handles any type, shape, color, combination of colors, and configurations of tablet, capsule, and gel products.

11

Count Accuracy : 100% Product Must Depart Cavities by Cavity Matching Finger

Empty Cavity subtracted

SensorX

Page 12: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

FilleRx® 500 Slat Configuration Max 800 Pills / Second

1 2 3 4 5 6 7 8 … … … … 73 74 75 76 77 78 79 80

2

3

4

5

6

7

8

9

10

FilleRx® 500 - Delivers 800 Tablets, Capsules, or Gels per Second

FilleRx® 1000 - Delivers 1600 Tablets, Capsules, or Gels per Second

Cavities: 80 Cavities/10 bottles/Slat = 8 Cavities/Bottle

10 Slats Each has 0,1 or 2 Cavities Cavity Diameter is Standard or Custom.

12

SensorX

Page 13: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

13 13 13 13 13 13

FilleRx®- SpectRx ™ FFT-NIR

Embedded 80 World Fastest SpectRx ™ Probes

80 SpectRx™ Probes 180 Analyses/Second/Probe

Precision(Concentration): 0.01% Precision(Weight): 25 ppm Sensitivity: 0.1%

20 Bottles/2 Lanes, Sync/Asyn

80 Chemical Composition Spectrum Deviation

Active Ingredients Weight Deviation

72 Slats

SensorX

Page 14: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

14 14 14

Innovative SpectRx ™ Probe 1st Rate IoT Speed ( 5 ms/ Analyse )

SensorX

Page 15: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

15 15

Sabrie Index

• Hardness

• Disintegration

Identify and Calculate

• Chemical Compositions and Active

Ingredients by Weight

• Air Humidity, Product Moisture Content

FilleRx®- SpectRx ™ FFT-NIR

Hardness Test Game Changer - Sabrie Index

SensorX

Page 16: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

16 16

Artificial Intelligence 2 Touch Screen User Interfaces: MI, OI, PI

(Production) Monitor Interface (MI), http://www.youtube.com/watch?v=xXBdHI3Ske0 (3:31’)

Operator Interface (OI): Encryption, Inspection, Analysis, Counting, and Weighing

SensorX

Page 17: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

17 17 17

Artificial Intelligence 3 Self-Learn New Products (Program 30s-,Pilot 5-10m, Batch 120s-)

1. New product program in 30- seconds is unmanned by highly sophisticated algorithms, proprietary software routines, coupled with “Neural Network Analysis”

2. FilleRx® requests:

• Operator, supervisor or administrator to enter the appropriate tolerance (even bottle height) vital to cause the product to be accepted or rejected.

• Product code.

3. FilleRx® automatically stores the data and incorporates the new routine using the existing drop down menu.

4. Operator selects a code, which contains servomotors setting, will automatically advance FilleRx ® vision, NIR and the dispensing chute heights to various designated locations.

Program Interface (PI)

SensorX

Page 18: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

18 18 18

10 Filled Bottles are Exiting – Lane 1

10 Bottles are being Filled – Lane 2

FilleRx®500 Servomotors Synchronize(10 bottles Sync, 2 Lanes Asyn) and Track all Motions

SensorX

Page 19: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

Audit Trail , Traceability of Flaws and Foreign Product

• If a single error is detected, FilleRx® will remember the precise location of the error and track it until the bottle containing the error is automatically removed or placed in the designated quarantine location.

• FilleRx® mathematically subtracts the rejected bottle providing a highly accurate count of the accumulated

product.

• If a foreign product is detected, FilleRx® will automatically shut down, freeze its image, and direct the operator to the exact location of the fatal error.

• A series of passwords are entered and the authorized individual removes the fatal error.

• An intensive audit will begin until the foreign object is removed and the reasons for the mix up will be carefully examined to determine the root cause of the fata error, and an FDA – “Audit Trail” takes place.

19 Document – Classify – Record - Track to the Bottle

SensorX

Page 20: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

20 20 20

The FilleRx® Leading Suppliers

Lakso Merrill King

Cost of Main Machine

FilleRx

®1000

$475,000

FilleRx

®500

$325,000

$275,000

$275,000

$275,000

Cost of Vision Inspection

Included

10 InspectRx

Camera Systems

$180,000 - $250,000

$180,000 - $250,000

$180,000 - $250,000

Cost of NIR Analysis

Included

SpectRx NIR System & Technology

$310,000

Unavailable Unless Purchased from

American SensoRx

$310,000

Unavailable Unless Purchased from

American SensoRx

$310,000

Unavailable Unless Purchased from

American SensoRx

$475,000

$765,000 - $835,000

$765,000 - $835,000

$765,000 - $835,000

Cost Advantage

SensorX

Page 21: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

21 21

Cost Advantage

Performance

The FilleRx®

1000

L e a d i n g S u p p l i e r s

Lakso Merrill King

Production Capacity

>960 Bottles/m

<300 Bottles/m

<300 Bottles/m

<300 Bottles/m

Counting

Absolute &

Guaranteed

Inaccurate

3-10% Losses

Inaccurate

3-10 Losses

Inaccurate

3-10% Losses

NIR Chemical Analysis

Measures Active Ingredients

Incapable

Incapable

Incapable

Fatal Product Mix

Prevents Recalls & Product

Mix-up Guaranteed

Incapable Incapable Incapable

SensorX

Page 22: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

22 22

Performance

The FilleRx® 1000

L e a d i n g S u p p l i e r s

Lakso Merrill King

Change Over

<20 minutes

360-600 minutes

360-600 minutes

360-600 minutes

Products Delivery and

Handling

Smooth Delivery and Prevents

Jamming

Destroys some products each

cycle and Cannot Prevent Jamming

Destroys some products each

cycle and Cannot Prevent Jamming

Destroys some products each

cycle and Cannot Prevent Jamming

Control

Capable of Micro Motion - Equipped with Servo Motors

Incapable

Incapable

Incapable

Flexibility

Unlimited Product Routines Stored in

Data Base - Recalled Instantly

Inflexible

Inflexible

Inflexible

Cost Advantage

SensorX

Page 23: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

FilleRx® Unique Capabilities

23

• Critical inspections especially those

involving high cost/high margin

tablets (bi-layer or tri-layer tablets)

• Tablets with laser drilled holes

• Inspection of readability of printing

or embossing ( cannot be achieved

manually )

SensorX

Page 24: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

24

FilleRx® Inventor

Dr. Sabrie Soloman Ph.D., Sc.D., MBA, PE Chairman & CEO American SensoRx, Inc.

Professor & Founder Advanced Tech Dept. Columbia University Author Sensors Handbook 2010 Sensors & Control Systems 2010 8 Engineer Text Books McGraw-Hill Publishing Co.

24

SensorX

Page 25: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

25

FilleRx

® Long-Term Goal

Maintain a Superior Advancement in Vision Inspection and NIR Analytical Technologies

Maintain a Leading Edge in Filling Speed and System Reliability

Offer Unique Assurance of Product Integrity to Prevent Mix-up and Avoid Product Recalls

Capture 80% of World's Market Share in 2020

SensorX

Page 26: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

26

Customer Wishes

Customer Wishes a Filling System Achieving >300 Bottles/min Based on 100 Counts Per Bottle

Filling and Packaging System does not Break Down Once Every 10 Minutes

Filling and Packaging System does not Destroy Products During Filling Operations

Filling and Packaging System must be Safe, Simple, and Fast Change-Over from Product to Product

It must be Highly Reliable System with Credible Mean Time Between Failures “MTBF”

It must Provide Absolute Counting Accuracy

Provides 100% Inspection and Product Analysis

Measures Active Ingredients, Tablet Hardness, Moisture Contents

Maintains Product Integrity

SensorX

Page 27: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

27

Problems Plaguing Pharma Manufacturers

Inaccurate counting creating under-filled bottles

Broken or separated product

Chipped product

Crushed product

Dirt presence on product

Cracked product

Exploded capsules

SensorX

Page 28: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

28

Leaking gel

Foreign substance present

Intensive labor required

No assurance that product departed the cavities and entered the

designated bottle

Product jam in the cavity

Full-time manual operators standing by the machine watching for empty

cavities to manually compensate

Long and tedious setup time

Problems Plaguing Pharma Manufacturers

SensorX

Page 29: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

29

Significant lead time to change from product to product

No Record Keeping, no “Electronic Logbook,” and no Batch History

Very Low Speed

Significant product waste

Personnel not accountable for running machine efficiently

Impossible to “back-track” produced bottle at any instant during a Batch

Run

No Electronic Record to Cross Reference between the Bottle and its

Contents – especially after distribution

Problems Plaguing Pharma Manufacturers

SensorX

Page 30: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

30

No Electronic Daily, Weekly, Monthly, or Periodic History of Maintenance and Operator Interface

Difficulty in Incorporating and Retrofitting Inspection Devices

300 Bottles/minute maximum of 100 Counts/Bottle

Problems Plaguing Pharma Manufacturers

SensorX

Page 31: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

31

Fulfilling Customer Needs

FilleRx® 1000 Can Achieve >960 Bottles/min Based on 100 Counts Per

Bottle

FilleRx® 500 Can Achieves >480 Bottles/min Based on 100 Counts Per

Bottle

It does not Break Down during Long Intensive Periods of Peak Speeds

It does not Destroy, Partially Break, or Scar Products during its Strenuous Filling Operations

It must be Safe, Simple, and may Take <20 Minutes to Change-Over

Software Programs of Different Products and their Corresponding Hardware Settings are Stored in the FilleR

x® Database. Product

Settings may be Recalled at any Instance through a Simple Drop Down Menu

SensorX

Page 32: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

32

Fulfilling Customer Needs

The FilleRx® Systems are New Technology Systems that can be

Programmed in Few Seconds

They are Highly Reliable Systems with Credible 40,000 Hours of “MTBF”

FilleRx® Systems Provide Absolute Counting Accuracy with a Money-Back

Guarantee

FilleRx® Systems Provide 100% Inspection and Product Verifications

They Measures Active Ingredients by Weight

They Maintain Product Integrity

They Prevent Product Mix-up Backed up by 100% Money-Back Guarantee

They Prevent Product Recalls

They are User Friendly

SensorX

Page 33: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

33

The FilleRx® Systems provide 100% Guarantee of its Performance and

Reliability

The FilleRx® Systems Ensure Product Integrity to the Public and The

producer

The FilleRx® Systems Prevent Financial Catastrophes of “Product

Recalls”

The FilleRx® Systems Comply with FDA – CFR21-Part 11

The FilleRx® Systems Store The Data of Each Inspected Tablet,

Capsule, and Gel in Permanent Records for Future Reference

Performance Analysis

SensorX

Page 34: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

34

Strengths and Advantages

The FilleRx® Systems Count Tablets, Capsules, and Gels with Absolute

Accuracy

Inspect Every Tablet, Capsule, and Gel

Ensure Consistent Tablet, Capsule, and Gel Configurations, Colors, and Chemical Compositions

Eliminate Presence of Any Foreign Product

Eliminate Broken, Misshaped, Discolored Tablets, Capsules, and Gels

Eliminate Unwanted Objects

The FilleRx® Systems Identify and Calculate Chemical Compositions,

and Active Ingredients by Weight

SensorX

Page 35: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

35

Strengths and Advantages

Compliance with CFR 21-Part 11 of FDA

FilleRx® Systems are Manufactured of FDA Approved Materials

FilleRx® Systems are Provided with Validation Protocol Package

United States Advanced Technology - Registered Trade Mark USA 3,665,657

Completely Automated and Equipped with Electromechanical Servo-Motor System - Computer-Control Operation - Robust IBM Workstation

– Inspection Resolution within Few Microns

User Friendly – Touch Screen Interface

Accommodate Any Tablet, Capsule, or Gel Size, of Any Shape and Configurations

No Cross Contamination After Product Change-Over

SensorX

Page 36: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

36

Strengths and Advantages

FilleRx® Systems Enjoy Simplicity Operation

Select - Drop Down Menu

Select - Product

Press - Run

Store Unlimited Products in its Database

Incorporate Highly Advanced Patented Vision System - Vision InspectRx

® System – and Patented Spectroscopy Near Infrared SpectRx

TM System

NOTE: Unreliable, Inferior, and Probably Less Costly Packaging Systems Employing Phased Out Technologies are not Considered in Our Analysis

SensorX

Page 37: FilleRx®-InspectRx®-SpectRx™, Most Credible M2M

37 37

American SensoRx, Inc. USA FilleRx®-InspectRx®-SpectRx™ Technology

One of Most Credible M2M App

Ms. Ivy Lee

Online Marketing & Finance Director

31 North Monroe Street

Ridgewood, New Jersey, 07450 USA in: [email protected] WeChat/ t: IvyLeeSensorX Tel: 001 201 447 8999 Fax: 001 201 447 8998 Linkedln Company Page https://plus.google.com/+IvyLee/posts www.facebook.com/SmartSensorX

www.AmericanSensoRx.com