fillerx®-inspectrx®-spectrx™, most credible m2m
DESCRIPTION
Hardware: 10 InspectRx® Camera Systems, 80 SpectRx™ FFT-NIR, Micro-Motion Servomotors Artificial Intelligence:Done by SensoRx Neural Network Analysis and Fast Fourier Transformations; 20 Bottles Sync /2 Lanes Asyn Count accuracy :100% DataStorage: Each Single Product Vision/NIR Permanent Record Software:Unlimited Product ProgramTRANSCRIPT
Ivy Lee
@IvyLeeSensorX
Marketing Director
@AmericanSensorX June, 2015
One Of Most Credible M2M App FilleRx®-InspectRx®-SpectRx™ Inspection & Packaging System
1
2 2 2
Advanced Sensor Tech Partnering In Fantastic SensorX
• Food&Drug Safety Modernization Cloud
• Smart MFG Platform
• Data Center System & Analytics • IoT
• sPhone
• SensorX Climate
• SiteSocial
Smart Engineering
Compact
SpectRx™
FFT-NIR
InspectRx® SpectRx™ FilleRx® OS
NanoMEMS
Sensor Network
Robot 3D Printer FFT
2
SensorX
3
@SensorXClimate, Your 12.5 Milliseconds AQI
Wearable InspectRx®-SpectRx™-Nano Positioning & ID Chip Sensor--Environment
InspectRx®: um Particle SpectRx™: Chemical Composition, 0.01% Concentration, 1 PPM Weight, 0.1% Sensitivity
SensorX
4 4
FilleRx® 500 - InspectRx® - SpectRx™
FilleRx
® 500
Delivers >480 Bottles/min Based on 100 Counts Per Bottle
MTBF>75 Years, Permanent Data Storage & Security
SensorX
5
FilleRx® 1000 - InspectRx® - SpectRx™
FilleRx
® 1000
Delivers >960 Bottles/min Based on 100 Counts Per Bottle
MTBF>75 Years, Permanent Data Storage & Security
SensorX
6 6
FilleRx® Mission Frost & Sullivan Machine Vision & NIR Inspection Tech Excellence
The FilleR
x® System Fills Bottles Used in Pharmaceutical and Food Products
Counts Tablets, Capsules, and Gels with Absolute Accuracy
Inspects Each Tablet, Capsule, or Gel for Precise Dimensions, Colors, Shapes, and
Deformity Prior to Entering Bottles
Analyzes Pharmaceutical Products Chemical Compositions
Measures Active Ingredients by Weight of Any Pharmaceutical Product
M2C: Track Product to Bottle before Dispensing to Consumer
Ensures Product Integrity and Prevents Product Mix-up; thus Prevents Product Recalls, and Ensures Public Safety
Compliance with FDA 21 - Part 11 – Electronic Signature and Data Recording
SensorX
7
Cluster Of Advanced Technologies in FilleRx® USA Patent 81,46,331
• InspectRx® Vision Tech and 10 Systems ( or Stand-Alone)
Patent 5,900,634
• SpectRx ™ NIR Tech and 80 systems ( or Stand-Alone)
Patent 5,679,954
• Innovative 72 Slats ( Patent )
• SensorX Micro-Motion ServoMotor System
• SensorX Vision/Spectroscopy Neural Network Analysis
• SensorX FFT ( Fast Fourier Transformation )
• SensorX Software Optimization & Implementations
SensorX
8
Artificial Intelligence 1 InspectRx® Select Optimum Positions & Angles Automatically
The self-taught tools of “Neural Network Analysis” and “Fast Fourier
Transformations” along with several other mathematical tools
coupled with several servomotors, which drives the host of cameras,
and their carrying mechanisms will automatically select the optimum
positions and angles to view each single product while exiting the
corresponding slat cavities.
Agile Touch Buttons: Activate or Deactivate InspectRx® and/or SpectRx™ Adjust Production Speed at Any Instant
SensorX
9 9 9
FilleRx®- InspectRx
®
Embedded 10 InspectRx
® Camera Systems can Move in X,Y,Z
Micro-Motion Servomotors
• Measure Size in Micron
• Measure Color combination
• Measure Volume
• Calculate Weight
SensorX
Prevent Recall & Replace Weighter
FilleRx® Few Hours =10-40 Shifts Manual Check
10
Image Record
Foreign Object: Screw
Weight deformed and under Weight Product Chipped Product
Fatal Product Mix
Rejection Mechanism
10
SensorX
• FilleRx® solves the problem of products that are jammed inside the cavities in a slat delivery mechanisms.
• FilleRx® handles any type, shape, color, combination of colors, and configurations of tablet, capsule, and gel products.
11
Count Accuracy : 100% Product Must Depart Cavities by Cavity Matching Finger
Empty Cavity subtracted
SensorX
FilleRx® 500 Slat Configuration Max 800 Pills / Second
1 2 3 4 5 6 7 8 … … … … 73 74 75 76 77 78 79 80
2
3
4
5
6
7
8
9
10
FilleRx® 500 - Delivers 800 Tablets, Capsules, or Gels per Second
FilleRx® 1000 - Delivers 1600 Tablets, Capsules, or Gels per Second
Cavities: 80 Cavities/10 bottles/Slat = 8 Cavities/Bottle
10 Slats Each has 0,1 or 2 Cavities Cavity Diameter is Standard or Custom.
12
SensorX
13 13 13 13 13 13
FilleRx®- SpectRx ™ FFT-NIR
Embedded 80 World Fastest SpectRx ™ Probes
80 SpectRx™ Probes 180 Analyses/Second/Probe
Precision(Concentration): 0.01% Precision(Weight): 25 ppm Sensitivity: 0.1%
20 Bottles/2 Lanes, Sync/Asyn
80 Chemical Composition Spectrum Deviation
Active Ingredients Weight Deviation
72 Slats
SensorX
14 14 14
Innovative SpectRx ™ Probe 1st Rate IoT Speed ( 5 ms/ Analyse )
SensorX
15 15
Sabrie Index
• Hardness
• Disintegration
Identify and Calculate
• Chemical Compositions and Active
Ingredients by Weight
• Air Humidity, Product Moisture Content
FilleRx®- SpectRx ™ FFT-NIR
Hardness Test Game Changer - Sabrie Index
SensorX
16 16
Artificial Intelligence 2 Touch Screen User Interfaces: MI, OI, PI
(Production) Monitor Interface (MI), http://www.youtube.com/watch?v=xXBdHI3Ske0 (3:31’)
Operator Interface (OI): Encryption, Inspection, Analysis, Counting, and Weighing
SensorX
17 17 17
Artificial Intelligence 3 Self-Learn New Products (Program 30s-,Pilot 5-10m, Batch 120s-)
1. New product program in 30- seconds is unmanned by highly sophisticated algorithms, proprietary software routines, coupled with “Neural Network Analysis”
2. FilleRx® requests:
• Operator, supervisor or administrator to enter the appropriate tolerance (even bottle height) vital to cause the product to be accepted or rejected.
• Product code.
3. FilleRx® automatically stores the data and incorporates the new routine using the existing drop down menu.
4. Operator selects a code, which contains servomotors setting, will automatically advance FilleRx ® vision, NIR and the dispensing chute heights to various designated locations.
Program Interface (PI)
SensorX
18 18 18
10 Filled Bottles are Exiting – Lane 1
10 Bottles are being Filled – Lane 2
FilleRx®500 Servomotors Synchronize(10 bottles Sync, 2 Lanes Asyn) and Track all Motions
SensorX
Audit Trail , Traceability of Flaws and Foreign Product
• If a single error is detected, FilleRx® will remember the precise location of the error and track it until the bottle containing the error is automatically removed or placed in the designated quarantine location.
• FilleRx® mathematically subtracts the rejected bottle providing a highly accurate count of the accumulated
product.
• If a foreign product is detected, FilleRx® will automatically shut down, freeze its image, and direct the operator to the exact location of the fatal error.
• A series of passwords are entered and the authorized individual removes the fatal error.
• An intensive audit will begin until the foreign object is removed and the reasons for the mix up will be carefully examined to determine the root cause of the fata error, and an FDA – “Audit Trail” takes place.
19 Document – Classify – Record - Track to the Bottle
SensorX
20 20 20
The FilleRx® Leading Suppliers
Lakso Merrill King
Cost of Main Machine
FilleRx
®1000
$475,000
FilleRx
®500
$325,000
$275,000
$275,000
$275,000
Cost of Vision Inspection
Included
10 InspectRx
Camera Systems
$180,000 - $250,000
$180,000 - $250,000
$180,000 - $250,000
Cost of NIR Analysis
Included
SpectRx NIR System & Technology
$310,000
Unavailable Unless Purchased from
American SensoRx
$310,000
Unavailable Unless Purchased from
American SensoRx
$310,000
Unavailable Unless Purchased from
American SensoRx
$475,000
$765,000 - $835,000
$765,000 - $835,000
$765,000 - $835,000
Cost Advantage
SensorX
21 21
Cost Advantage
Performance
The FilleRx®
1000
L e a d i n g S u p p l i e r s
Lakso Merrill King
Production Capacity
>960 Bottles/m
<300 Bottles/m
<300 Bottles/m
<300 Bottles/m
Counting
Absolute &
Guaranteed
Inaccurate
3-10% Losses
Inaccurate
3-10 Losses
Inaccurate
3-10% Losses
NIR Chemical Analysis
Measures Active Ingredients
Incapable
Incapable
Incapable
Fatal Product Mix
Prevents Recalls & Product
Mix-up Guaranteed
Incapable Incapable Incapable
SensorX
22 22
Performance
The FilleRx® 1000
L e a d i n g S u p p l i e r s
Lakso Merrill King
Change Over
<20 minutes
360-600 minutes
360-600 minutes
360-600 minutes
Products Delivery and
Handling
Smooth Delivery and Prevents
Jamming
Destroys some products each
cycle and Cannot Prevent Jamming
Destroys some products each
cycle and Cannot Prevent Jamming
Destroys some products each
cycle and Cannot Prevent Jamming
Control
Capable of Micro Motion - Equipped with Servo Motors
Incapable
Incapable
Incapable
Flexibility
Unlimited Product Routines Stored in
Data Base - Recalled Instantly
Inflexible
Inflexible
Inflexible
Cost Advantage
SensorX
FilleRx® Unique Capabilities
23
• Critical inspections especially those
involving high cost/high margin
tablets (bi-layer or tri-layer tablets)
• Tablets with laser drilled holes
• Inspection of readability of printing
or embossing ( cannot be achieved
manually )
SensorX
24
FilleRx® Inventor
Dr. Sabrie Soloman Ph.D., Sc.D., MBA, PE Chairman & CEO American SensoRx, Inc.
Professor & Founder Advanced Tech Dept. Columbia University Author Sensors Handbook 2010 Sensors & Control Systems 2010 8 Engineer Text Books McGraw-Hill Publishing Co.
24
SensorX
25
FilleRx
® Long-Term Goal
Maintain a Superior Advancement in Vision Inspection and NIR Analytical Technologies
Maintain a Leading Edge in Filling Speed and System Reliability
Offer Unique Assurance of Product Integrity to Prevent Mix-up and Avoid Product Recalls
Capture 80% of World's Market Share in 2020
SensorX
26
Customer Wishes
Customer Wishes a Filling System Achieving >300 Bottles/min Based on 100 Counts Per Bottle
Filling and Packaging System does not Break Down Once Every 10 Minutes
Filling and Packaging System does not Destroy Products During Filling Operations
Filling and Packaging System must be Safe, Simple, and Fast Change-Over from Product to Product
It must be Highly Reliable System with Credible Mean Time Between Failures “MTBF”
It must Provide Absolute Counting Accuracy
Provides 100% Inspection and Product Analysis
Measures Active Ingredients, Tablet Hardness, Moisture Contents
Maintains Product Integrity
SensorX
27
Problems Plaguing Pharma Manufacturers
Inaccurate counting creating under-filled bottles
Broken or separated product
Chipped product
Crushed product
Dirt presence on product
Cracked product
Exploded capsules
SensorX
28
Leaking gel
Foreign substance present
Intensive labor required
No assurance that product departed the cavities and entered the
designated bottle
Product jam in the cavity
Full-time manual operators standing by the machine watching for empty
cavities to manually compensate
Long and tedious setup time
Problems Plaguing Pharma Manufacturers
SensorX
29
Significant lead time to change from product to product
No Record Keeping, no “Electronic Logbook,” and no Batch History
Very Low Speed
Significant product waste
Personnel not accountable for running machine efficiently
Impossible to “back-track” produced bottle at any instant during a Batch
Run
No Electronic Record to Cross Reference between the Bottle and its
Contents – especially after distribution
Problems Plaguing Pharma Manufacturers
SensorX
30
No Electronic Daily, Weekly, Monthly, or Periodic History of Maintenance and Operator Interface
Difficulty in Incorporating and Retrofitting Inspection Devices
300 Bottles/minute maximum of 100 Counts/Bottle
Problems Plaguing Pharma Manufacturers
SensorX
31
Fulfilling Customer Needs
FilleRx® 1000 Can Achieve >960 Bottles/min Based on 100 Counts Per
Bottle
FilleRx® 500 Can Achieves >480 Bottles/min Based on 100 Counts Per
Bottle
It does not Break Down during Long Intensive Periods of Peak Speeds
It does not Destroy, Partially Break, or Scar Products during its Strenuous Filling Operations
It must be Safe, Simple, and may Take <20 Minutes to Change-Over
Software Programs of Different Products and their Corresponding Hardware Settings are Stored in the FilleR
x® Database. Product
Settings may be Recalled at any Instance through a Simple Drop Down Menu
SensorX
32
Fulfilling Customer Needs
The FilleRx® Systems are New Technology Systems that can be
Programmed in Few Seconds
They are Highly Reliable Systems with Credible 40,000 Hours of “MTBF”
FilleRx® Systems Provide Absolute Counting Accuracy with a Money-Back
Guarantee
FilleRx® Systems Provide 100% Inspection and Product Verifications
They Measures Active Ingredients by Weight
They Maintain Product Integrity
They Prevent Product Mix-up Backed up by 100% Money-Back Guarantee
They Prevent Product Recalls
They are User Friendly
SensorX
33
The FilleRx® Systems provide 100% Guarantee of its Performance and
Reliability
The FilleRx® Systems Ensure Product Integrity to the Public and The
producer
The FilleRx® Systems Prevent Financial Catastrophes of “Product
Recalls”
The FilleRx® Systems Comply with FDA – CFR21-Part 11
The FilleRx® Systems Store The Data of Each Inspected Tablet,
Capsule, and Gel in Permanent Records for Future Reference
Performance Analysis
SensorX
34
Strengths and Advantages
The FilleRx® Systems Count Tablets, Capsules, and Gels with Absolute
Accuracy
Inspect Every Tablet, Capsule, and Gel
Ensure Consistent Tablet, Capsule, and Gel Configurations, Colors, and Chemical Compositions
Eliminate Presence of Any Foreign Product
Eliminate Broken, Misshaped, Discolored Tablets, Capsules, and Gels
Eliminate Unwanted Objects
The FilleRx® Systems Identify and Calculate Chemical Compositions,
and Active Ingredients by Weight
SensorX
35
Strengths and Advantages
Compliance with CFR 21-Part 11 of FDA
FilleRx® Systems are Manufactured of FDA Approved Materials
FilleRx® Systems are Provided with Validation Protocol Package
United States Advanced Technology - Registered Trade Mark USA 3,665,657
Completely Automated and Equipped with Electromechanical Servo-Motor System - Computer-Control Operation - Robust IBM Workstation
– Inspection Resolution within Few Microns
User Friendly – Touch Screen Interface
Accommodate Any Tablet, Capsule, or Gel Size, of Any Shape and Configurations
No Cross Contamination After Product Change-Over
SensorX
36
Strengths and Advantages
FilleRx® Systems Enjoy Simplicity Operation
Select - Drop Down Menu
Select - Product
Press - Run
Store Unlimited Products in its Database
Incorporate Highly Advanced Patented Vision System - Vision InspectRx
® System – and Patented Spectroscopy Near Infrared SpectRx
TM System
NOTE: Unreliable, Inferior, and Probably Less Costly Packaging Systems Employing Phased Out Technologies are not Considered in Our Analysis
SensorX
37 37
American SensoRx, Inc. USA FilleRx®-InspectRx®-SpectRx™ Technology
One of Most Credible M2M App
Ms. Ivy Lee
Online Marketing & Finance Director
31 North Monroe Street
Ridgewood, New Jersey, 07450 USA in: [email protected] WeChat/ t: IvyLeeSensorX Tel: 001 201 447 8999 Fax: 001 201 447 8998 Linkedln Company Page https://plus.google.com/+IvyLee/posts www.facebook.com/SmartSensorX
www.AmericanSensoRx.com