fimi paper manganese alloy industry in india gokarn km
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MANGANESE ALLOY INDUSTRY IN INDIA Opportunities and ChallengesTRANSCRIPT
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Manganese Manganese Alloy Industry Alloy Industry in India in India -- Opportunities Opportunities and and ChallengesChallenges
Prabhash GokarnPrabhash Gokarn
Tata Steel, KolkataTata Steel, Kolkata
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
The presentation is an amalgamation of author’s own The presentation is an amalgamation of author’s own views and thoughts.views and thoughts.
Tata Steel does not necessarily subscribe to the views Tata Steel does not necessarily subscribe to the views and thoughts expressed in the presentation and and thoughts expressed in the presentation and should not be held responsible for the same.should not be held responsible for the same.
DisclaimerDisclaimer
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Presentation OutlinePresentation Outline
A. Manganese Market FlowA. Manganese Market Flow
B. Demand DriversB. Demand Drivers
C. Manganese Alloy IndustryC. Manganese Alloy Industry
D. Decreasing Global Presence of ChinaD. Decreasing Global Presence of China
E. Opportunity For Indian Manganese Alloy IndustryE. Opportunity For Indian Manganese Alloy Industry
F. Key Success Factors for the Indian Manganese Alloy IndustryF. Key Success Factors for the Indian Manganese Alloy Industry
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
A. Manganese Market FlowA. Manganese Market Flow
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
1. Manganese Market Flow1. Manganese Market Flow
HC FeMnHC FeMn
IntegratedIntegrated
MiniMini--millsmills
SiMnSiMn Refined FeMnRefined FeMn
Speciality steelSpeciality steel
OthersOthers
15%15%
85%85%
75%75%
25%25%
30%30%
70%70%
10%10%
Manganese oreManganese ore
990%0%
SlagSlag
15%15%
Feedstock for Feedstock for FerroalloysFerroalloys
IntegratedIntegratedIntegratedIntegrated
MiniMini--millsmills
90%90%
3535%% 99%%
Crude steelCrude steel
5656%%
OthersOthers
FoundryFoundry
WeldingWelding30%30%
70%70%
110%0%
BatteriesBatteries
ChemicalChemical
High Strength Low High Strength Low Alloy steelAlloy steel
Stainless steelStainless steel
85%85%FerroalloysFerroalloys
Carbon Steel Carbon Steel ––Long ProductsLong Products200 S Cr200 S Cr--MnMn
Stainless SteelStainless Steel
Carbon Steel Carbon Steel –– Flat Flat ProductsProducts
Source : Source : RoskillRoskill
6%6%
4%4%
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Strong sulphide formerStrong sulphide former
DeoxidantDeoxidant
Weak carbide formerWeak carbide former
Alloying elementAlloying element
SteelmakingSteelmaking
Reduces undesirable amount of sulphur and oxygen in steelReduces undesirable amount of sulphur and oxygen in steel
Improves the response of steel to quenchingImproves the response of steel to quenching
Enhances mechanical properties of steel by increasing hardenability rateEnhances mechanical properties of steel by increasing hardenability rate
NonNon--ferrous alloysferrous alloys
DeoxidantDeoxidant
Alloying elementAlloying element
Enhances corrosion resistance of Al alloysEnhances corrosion resistance of Al alloys
Improves copper alloys castability and strengthImproves copper alloys castability and strength
Can replace part of the Nickel in NiCan replace part of the Nickel in Ni--Al alloysAl alloys
Other usesOther uses
DepolarizerDepolarizer
BactericidalBactericidal
FungicidalFungicidal
Used in dryUsed in dry--cell batteries in the manganese dioxide formcell batteries in the manganese dioxide form
Used in purifying drinking water, treating waste water and odour controlUsed in purifying drinking water, treating waste water and odour control
Used for controlling crop and cereal diseasesUsed for controlling crop and cereal diseases
Carbon
Steel
0.5%
Construction
Steel
1.0%
Stainless Steel
(other series)
1.0%
High Strength
Low Alloy Steel
1.5%
Stainless Steel
(series 200)
12%
Hadfield
Steel
13%
Mn contentMn content
90%90%
10%10%
2. Manganese Uses2. Manganese Uses
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
FurnaceFurnace
Alloy castingAlloy casting
SlagSlag
Ferroalloys are produced by reducing metal Ferroalloys are produced by reducing metal
oxides with a oxides with a reductantreductant such as coke or coal, such as coke or coal,
ususllyususlly in an Electric Arc Furnace.in an Electric Arc Furnace.
Low ash metallurgical coke is the preferred Low ash metallurgical coke is the preferred
reductantreductant. Electric power is used in the . Electric power is used in the
smelting process and is another important smelting process and is another important
element of cost.element of cost.
Unit consumption per Unit consumption per
tonnetonne of alloyof alloyHC HC FeMnFeMn SiMnSiMn
Energy (Energy (kWhrskWhrs)) 2,6002,600 4,2004,200
OreOre11 ((tonnetonne)) 2.32.3 2.22.2
CokeCoke11 ((tonnetonne)) 0.60.6 0.50.5
11 Manganese ore of 44% Manganese ore of 44% MnMn,,
CrusherCrusher
Ore
Ore
Co
keC
oke
Flu
xFl
ux
3. Manganese Ferro Alloys In Steel Making3. Manganese Ferro Alloys In Steel Making
HC FeMn3.34 kg
Ref FeMn0.93 kg
SiMn5.44 kg
AvgAvg 9.71 kg of Manganese 9.71 kg of Manganese Alloys used per MT SteelAlloys used per MT Steel
FeMnFeMn & Refined & Refined FeMnFeMnused as an alloying used as an alloying additive to Carbon & Cradditive to Carbon & Cr--MnMn Stainless SteelStainless Steel
SiMnSiMn used as a used as a deoxidizer & deoxidizer & alloying additive alloying additive to Carbon Steel to Carbon Steel
High High MnOMnO Slag Slag produced in produced in
making making FeMnFeMnused in making used in making
SiMnSiMn
FeMnFeMn, , SiMnSiMn Production ProcessProduction Process
Source : Source : RoskillRoskill
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
B. Manganese Demand DriversB. Manganese Demand Drivers
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
4. Demand Driver 4. Demand Driver –– Steel Production (1)Steel Production (1)
GlobalGlobal ManganeseManganese AlloyAlloy ProductionProduction closelyclosely relatedrelated toto SteelSteel ProductionProductionInIn thethe longlong run,run, MnMn alloyalloy demanddemand shouldshould growgrow higherhigher thanthan SteelSteel demanddemandduedue toto higherhigher growthgrowth ofof ““MnMn intensiveintensive steels”steels” (e(e..gg.. HSLA,HSLA, 200200SS SS,SS, alloyalloy steel)steel)
Global Steel ProductionGlobal Steel ProductionIndex : Peak Scaled to 100Index : Peak Scaled to 100
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
NAFTA
Rest of Asia
China
-5%
Apparent steel demand 2009 Apparent steel demand 2009 –– 2010 in mill MT, (Y/Y % chg)2010 in mill MT, (Y/Y % chg)
181122 137
2008 2009 e 2010 f
EU - 27
CIS8%-31%
China
Rest of AsiaC & S America
India 12%+8%
10%
+5%+19%
14%
-36%12%
-24%
17%-33%
-24%
Source: WSA, SRO_Oct09
250
145
677
268
70
62
158
Effective crude
steel capacity in
2008
4. Demand Driver 4. Demand Driver –– Steel Production (2)Steel Production (2)
Apparent Steel Demand in 2010 : growth in all regions after slowdownApparent Steel Demand in 2010 : growth in all regions after slowdownHigh Growth in China & India : significant High Growth in China & India : significant MnMn Alloy market opportunityAlloy market opportunity
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
4. Demand Driver 4. Demand Driver –– Steel Production (3)Steel Production (3)
IndiaIndia
China , at “j” curve around 2000, likely to show tapering growth (2012China , at “j” curve around 2000, likely to show tapering growth (2012--15).15).India has reached the “j” curve, a will grow at double digits (2012India has reached the “j” curve, a will grow at double digits (2012--15).15).India & China will remain high growth markets for India & China will remain high growth markets for MnMn AlloysAlloys
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
C. Manganese Alloy IndustryC. Manganese Alloy Industry
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
4. Global Manganese Alloy Industry4. Global Manganese Alloy Industry
World’s largest manganese alloys producersWorld’s largest manganese alloys producers
CompanyCompany CountryCountryCapacity, Capacity,
`000 mt`000 mt
Share in the Share in the
world world
marketmarket
PrivatPrivat GroupGroupUSA, Romania, Poland, Georgia, USA, Romania, Poland, Georgia,
Ukraine, RussiaUkraine, Russia2,5562,556 20%20%
ErametEramet USA, France, Italy, China, NorwayUSA, France, Italy, China, Norway 1,1301,130 9%9%
BHP BillitonBHP Billiton Australia, South AfricaAustralia, South Africa 900900 7%7%
Vale (CVRD)Vale (CVRD) Brazil, Norway, FranceBrazil, Norway, France 620620 5%5%
Nippon Nippon
DenkoDenkoJapan, ChinaJapan, China 483483 4%4%
TinfosTinfos NorwayNorway 420420 3%3%
Source: Metal Expert, CY 2009 Source: Metal Expert, CY 2009
Highly consolidated, with 6 players controlling almost 50% of total productionHighly consolidated, with 6 players controlling almost 50% of total production
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
5. Indian Manganese Alloy Industry5. Indian Manganese Alloy Industry
Source: Metal ExpertSource: Metal Expert
NBFA, 77NBFA, 77 Shyam, 70Shyam, 70
MEL, 68MEL, 68
Hira, 65Hira, 65
Srinivasa, Srinivasa, 6262
Sharda, Sharda, 6060
Tata, Tata, 2222
Others, Others, 792792
Highly fragmented, top 7 players contribute to just ~30% of total production.Highly fragmented, top 7 players contribute to just ~30% of total production.
~ 70 players in ~ 70 players in MnMn alloy business : large swing capacities. alloy business : large swing capacities.
150 Furnace with size range from 4 MVA to 33 MVA150 Furnace with size range from 4 MVA to 33 MVA
Almost 15Almost 15--20% of the idle capacity unlikely to revive.20% of the idle capacity unlikely to revive.
Price dependent on local demandPrice dependent on local demand--supply but a strong correlation with world trendssupply but a strong correlation with world trends
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 20102
32
25
1
25
6
28
1
37
8
37
1
40
5
38
0
46
7
56
5
73
8
85
9
84
5*
99
5
0
200
400
600
800
1,000
1,200
2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2010-10
HC Ferro Manganese Silico Manganese
6. Indian Manganese Alloy Production 6. Indian Manganese Alloy Production
In ‘000 MTIn ‘000 MT
Production of Ferro Manganese has grown @ CAGR of 10%Production of Ferro Manganese has grown @ CAGR of 10%
Production of Silico Manganese has grown @ CAGR of 17%Production of Silico Manganese has grown @ CAGR of 17%
Around 25% Around 25% --30% is exported 30% is exported –– is there a potential to increase this ?is there a potential to increase this ?
Source : IFAPASource : IFAPA
* Global recession* Global recession
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
D. Decreasing Chinese Presence D. Decreasing Chinese Presence
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Chinese Manganese Alloy Industry 7. Chinese Manganese Alloy Industry
China is the world’s largest China is the world’s largest MnMn Ore producer by volume and by Ore producer by volume and by MnMn
Content producing 35% of the world’s total production.Content producing 35% of the world’s total production.
China has traditionally been a large exporter of China has traditionally been a large exporter of MnMn Alloys.Alloys.
CY 2008CY 2008
MnMn Alloy Supply (World, without China)Alloy Supply (World, without China)The Change In 2009 : The Change In 2009 :
China became a net importer of China became a net importer of MnMn alloys for alloys for
the first time in August 2009.the first time in August 2009.
China has become a net importer of China has become a net importer of SiMnSiMn, ,
ironically, in past years ironically, in past years SiMnSiMn was the was the MnMn
alloy commodity that Chinaalloy commodity that China
exported the highest volume of.exported the highest volume of.
China continued to export more China continued to export more FeMnFeMn than it than it
imported, (both Ref imported, (both Ref FeMnFeMn and HC and HC FeMnFeMn). ).
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Decreasing Competitiveness of China7. Decreasing Competitiveness of China
Power Tariff Increases Power Tariff Increases
((6.256.25--7.5 c/kWh7.5 c/kWh))
Regional & Seasonal Regional & Seasonal
Power Power ShortagesShortages
NorthNorth in Winter, in Winter,
East/South in SummerEast/South in SummerDecreased Decreased
Competitiveness Competitiveness
of of China in China in MnMn
AlloysAlloys
Increased Environmental Increased Environmental
CostsCosts
Increased Proportion of Increased Proportion of
Imported Imported MnMn OreOreCostCost Increases : Freight, Increases : Freight,
Labour & Regulatory Labour & Regulatory
CostsCosts
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Decreasing Competitiveness of China7. Decreasing Competitiveness of China
Power Tariff Increases Power Tariff Increases
((6.256.25--7.5 c/kWh7.5 c/kWh))
Regional & Seasonal Regional & Seasonal
Power Power ShortagesShortages
NorthNorth in Winter, in Winter,
East/South in SummerEast/South in Summer Decreased Competitiveness Decreased Competitiveness
of of China in China in MnMn
AlloysAlloys
Increased Environmental Increased Environmental
CostsCosts
Increased Proportion of Increased Proportion of
Imported Imported MnMn OreOreCostCost Increases : Freight, Increases : Freight,
Labour & Regulatory CostsLabour & Regulatory Costs
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
China biggest electricity producer & consumer in the worldChina biggest electricity producer & consumer in the world
China has been facing regional power shortages since 2002 (Liaoning, China has been facing regional power shortages since 2002 (Liaoning,
Jiangsu, Zhejiang, Guangdong provinces in particular)Jiangsu, Zhejiang, Guangdong provinces in particular)
Lack of longLack of long--distance power transmission capacity distance power transmission capacity –– no national grid, 6 no national grid, 6
regional gridsregional grids
China needs to add new annual capacity of 48GW in a steady state growth China needs to add new annual capacity of 48GW in a steady state growth
modelmodel
High dependence of China on HydroHigh dependence of China on Hydro--Power(30%)Power(30%)
Northern areas experience shortages in winter due to increased heating Northern areas experience shortages in winter due to increased heating
demand & problems with coal deliveries.demand & problems with coal deliveries.
Eastern & southern areas are prone to shortages in late spring/early summer Eastern & southern areas are prone to shortages in late spring/early summer
as temperatures & airas temperatures & air--conditioning demand rise, while reservoir levels & conditioning demand rise, while reservoir levels &
hydrohydro--electric output falls.electric output falls.
China power tariff increases China power tariff increases –– competitiveness of India increases.competitiveness of India increases.
Opportunity of India to export Opportunity of India to export ferroferro alloys in markets where China is till now alloys in markets where China is till now
dominant.dominant.
Positive Impact On Indian Ferro Alloy Producers of Power Positive Impact On Indian Ferro Alloy Producers of Power
Crisis In ChinaCrisis In China
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
ElectricityElectricity feefee inin ChinaChina hashas risenrisen byby 55%% fromfrom NovemberNovember ofof 20092009 (( havinghaving
resultedresulted inin newnew feefee ofof CNYCNY00..5252 (( == 77..66 USUS--CentsCents )) perper 11 KWHKWH onon averageaverage asas
thethe wholewhole countrycountry ofof ChinaChina )) and,and, accordingly,accordingly, thisthis riserise ofof electricityelectricity feefee hashas
putput anan impactimpact onon thethe costcost forfor productionproduction ofof silicosilico--manganesemanganese inin ChinaChina..
Incidentally,Incidentally, preferentialpreferential feesfees ofof electricityelectricity appliedapplied toto westwest--southsouth andand westwest--
northnorth districtsdistricts ofof ChinaChina werewere abolishedabolished fromfrom thethe beginningbeginning ofof 20102010 andand thisthis
abolishmentabolishment hashas causedcaused toto increaseincrease thethe productionproduction costcost inin thesethese districtsdistricts
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Decreasing Competitiveness of China7. Decreasing Competitiveness of China
Power Tariff Increases Power Tariff Increases
((6.256.25--7.5 c/kWh7.5 c/kWh))
Regional & Seasonal Regional & Seasonal
Power Power ShortagesShortages
NorthNorth in Winter, East/South in in Winter, East/South in
SummerSummer Decreased Decreased
Competitiveness Competitiveness
of of China in China in MnMn
AlloysAlloys
Increased Environmental Increased Environmental
CostsCosts
Increased Proportion of Increased Proportion of
Imported Imported MnMn OreOreCostCost Increases : Freight, Increases : Freight,
Labour & Regulatory CostsLabour & Regulatory Costs
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. 7. Increased Proportion of Imported Increased Proportion of Imported MnMn Ore in ChinaOre in China
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Major manganese mines have risen their price of manganese ore for shipment to Major manganese mines have risen their price of manganese ore for shipment to
China in June of 2010 by 10% compared to that for shipment in May, the cost to China in June of 2010 by 10% compared to that for shipment in May, the cost to
produce manganese produce manganese ferroferro--alloys in China is thought to be inevitable to increase. alloys in China is thought to be inevitable to increase.
It seems to be certain that the cost to produce It seems to be certain that the cost to produce silicosilico--manganese in China will rise manganese in China will rise
by more than US$100 per ton. This increase of the production cost is anticipated to by more than US$100 per ton. This increase of the production cost is anticipated to
put an actual impact on negotiations to export Chinese put an actual impact on negotiations to export Chinese silicosilico--manganese for manganese for
shipments in July shipments in July -- August.August.
The price of manganese ore for China has already risen by 4.7% for May shipment The price of manganese ore for China has already risen by 4.7% for May shipment
and, by adding a further rise for June shipment, the ore price for China has risen by and, by adding a further rise for June shipment, the ore price for China has risen by
more than 15% in total for shipments in the two months of May and June. more than 15% in total for shipments in the two months of May and June.
Major manganese mines have aimed to rise price of medium grade lumpy Major manganese mines have aimed to rise price of medium grade lumpy
manganese ore (with manganese ore (with MnMn 44% ) for China to a level of US$10 per 44% ) for China to a level of US$10 per MnMn 1% CIF in the 1% CIF in the
course of 2010.course of 2010.
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Decreasing Competitiveness of China7. Decreasing Competitiveness of China
Power Tariff Increases Power Tariff Increases
((6.256.25--7.5 c/kWh7.5 c/kWh))
Regional & Seasonal Regional & Seasonal
Power Power ShortagesShortages
NorthNorth in Winter, in Winter,
East/South in SummerEast/South in SummerDecreased Decreased
Competitiveness Competitiveness
of of China in China in MnMn
AlloysAlloys
Increased Environmental Increased Environmental
CostsCosts
Increased Proportion of Increased Proportion of
Imported Imported MnMn OreOreCostCost Increases : Freight, Increases : Freight,
Labour & Regulatory Labour & Regulatory
CostsCosts
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
The price of coke in domestic market of China is CNY1,950 The price of coke in domestic market of China is CNY1,950 --
1,980 per ton, having remained unchanged without a 1,980 per ton, having remained unchanged without a
substantial movement. substantial movement.
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
7. Decreasing Competitiveness of China7. Decreasing Competitiveness of China
Power Tariff Increases Power Tariff Increases ((6.256.25--7.5 c/kWh7.5 c/kWh))
Regional & Seasonal Regional & Seasonal Power Power ShortagesShortagesNorthNorth in Winter, in Winter,
East/South in SummerEast/South in SummerDecreased Decreased
Competitiveness Competitiveness of of China in China in MnMn
AlloysAlloys
Increased Increased Environmental Environmental CostsCosts
Increased Proportion of Increased Proportion of Imported Imported MnMn OreOre
CostCost Increases : Freight, Increases : Freight, Labour & Regulatory Labour & Regulatory
CostsCosts
Apart from the increased Apart from the increased internal demand for internal demand for MnMn Alloys Alloys due to the rapid increase in due to the rapid increase in steel production, which is steel production, which is limiting Chinese exports, limiting Chinese exports, Decreased Chinese Decreased Chinese Competitiveness has resulted Competitiveness has resulted in sharp reduction in bulk in sharp reduction in bulk MnMnalloy exports from China alloy exports from China (specially (specially SiMnSiMn))
Source : ERAMET, Metals ExpertSource : ERAMET, Metals Expert
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
8. Chinese Manganese Alloy Exports8. Chinese Manganese Alloy Exports
ChinaChina hashas practicallypractically retreatedretreated fromfrom thethe exportexport marketmarket duedue toto highhigh
internalinternal demanddemand && decreaseddecreased competitivenesscompetitiveness inin alloyalloy makingmaking..
93% 93%
dropdrop
This presents an opportunity for India to consolidate its This presents an opportunity for India to consolidate its position as a Ferro Alloy exporter. position as a Ferro Alloy exporter.
Source : ERAMET,Source : ERAMET,
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
E. Opportunity for IndiaE. Opportunity for India
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
9. Opportunity For India ? 9. Opportunity For India ?
20082008
MnMn Alloy Supply (World, without China)Alloy Supply (World, without China) MnMn Alloy Supply (World, without China)Alloy Supply (World, without China)
20102010
Opportunity for India to :Opportunity for India to :a)a) Replace China in the international Silico Manganese trade.Replace China in the international Silico Manganese trade.b)b) Explore market opportunities in Manganese Alloys in China.Explore market opportunities in Manganese Alloys in China.This is apart from the opportunity presented by the steel growth in IndiaThis is apart from the opportunity presented by the steel growth in India
Source : ERAMET, Source : ERAMET,
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
10. Advantage India 10. Advantage India
Ability to immediately
scale up
* Large Capacity for Ferro Alloys* Industry currently operating at 60% of rated capacity* New capacities coming up. Capacities coming up near ports (Vizag, Haldia).
Location near high growth
regions
•Freight advantage in markets such as China, Korea & Japan compared to Ukraine or South Africa• No seasonal effects•Short sailing time, freight advantage
Cost Advantage over China
* Domestically sourced LG & MG Mn Ore available for blending with imported HG Mn Ore. Higher indigenous ore availability compared to Chinese producers.* Comparable power, labour & inland freight costs to China.
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
F. Key Success FactorsF. Key Success Factors
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
10. Key Success Factors For Indian Ferro Alloy Industry(1) 10. Key Success Factors For Indian Ferro Alloy Industry(1)
Key Issues DescriptionAction Required / Changes Taking
Place
Availability of High Grade Mn Ore
* India has limited availability of Medium to Low Grade Mn Ores* Indigenous Manganese Ore grade & quantity better than with China
* Continue to allow free import of HG Manganese Ore * Indian Ore, sweetened with HG Mn Ore suitable for SiMnproduction.
Coking Coal & LAM Coke availability & cost
* Indian coal has high ash* Exposure to availability & price of LAM coke from China
* Import of low ash coking coal for Ferro Alloy & BF Coke making in India* Blending indigenous cokes with imported LAM coke for economic considerations
Power Availability & Power Cost
* Indian average power tariff at similar level to China.* Power shortages in summer in Eastern India (hub of Ferro Alloy production)
* Power Sector reforms in place -allowing for Captive Power Plants & Power Wheeling.* Increase grid power generation.
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
10. Key Success Factors For Indian Ferro Alloy Industry(2) 10. Key Success Factors For Indian Ferro Alloy Industry(2)
Key Issues DescriptionAction Required / Changes Taking
Place
Small capacities, inefficient operations
•Furnaces sizes start from 4MVA * Almost 15%-20% capacity unlikely to revive.•Global furnaces moving to higher sizes.
* Consolidation taking place with significant capacity expansion by key players.* Increasingly, capacities with Captive Power Plants, Coal and ore linkages.
Infrastructural Bottlenecks
* Inadequate roads, railway network capacity & ports for handling large scale ore imports & ferro alloy exports
* Encourage FDI for rapid infrastructure development; Special Economic Zones* Special Freight Corridors
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Can We Do It ?Can We Do It ?
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Backups
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Coincidentally, one day before, Coincidentally, one day before, the following article appeared in the following article appeared in
the Tex Reportthe Tex Report
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Vol.42, No. 9964 Vol.42, No. 9964 THE TEX REPORT THE TEX REPORT Wednesday, May 12, 2010Wednesday, May 12, 2010
Cost To Produce SilicoCost To Produce Silico--Manganese In China Moves To Rise By US$100 / Ton = Manganese In China Moves To Rise By US$100 / Ton =
Owing To A Rise Of 10% For Price Of Manganese Ore To Be Imported By ChinaOwing To A Rise Of 10% For Price Of Manganese Ore To Be Imported By China
In consequence of that major manganese mines have risen their price of In consequence of that major manganese mines have risen their price of
manganese ore for shipment to China in June of 2010 by 10% compared to that manganese ore for shipment to China in June of 2010 by 10% compared to that
for shipment in May, the cost to produce manganese for shipment in May, the cost to produce manganese ferroferro--alloys in China is alloys in China is
thought to be inevitable to increase. It seems to be certain that the cost to produce thought to be inevitable to increase. It seems to be certain that the cost to produce
silicosilico--manganese in China will rise by more than US$100 per ton. This increase of manganese in China will rise by more than US$100 per ton. This increase of
the production cost is anticipated to put an actual impact on negotiations to the production cost is anticipated to put an actual impact on negotiations to
export Chinese export Chinese silicosilico--manganese for shipments in July manganese for shipments in July -- August.August.
The price of manganese ore for China has already risen by 4.7% for May shipment The price of manganese ore for China has already risen by 4.7% for May shipment
and, by adding a further rise for June shipment, the ore price for China has risen and, by adding a further rise for June shipment, the ore price for China has risen
by more than 15% in total for shipments in the two months of May and June. The by more than 15% in total for shipments in the two months of May and June. The
direct cost to produce direct cost to produce silicosilico--manganese at plants in China is presumed to total to manganese at plants in China is presumed to total to
US$1,407 per metric ton, comprising three main factors of manganese ore as raw US$1,407 per metric ton, comprising three main factors of manganese ore as raw
material, coke as a reducing agent and electricity fee. material, coke as a reducing agent and electricity fee.
The price of coke in domestic market of China is CNY1,950 The price of coke in domestic market of China is CNY1,950 -- 1,980 per ton, having 1,980 per ton, having
remained unchanged without a substantial movement. remained unchanged without a substantial movement.
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
Also,Also, electricityelectricity feefee inin ChinaChina hashas risenrisen byby 55%% fromfrom NovemberNovember ofof 20092009 (( havinghaving
resultedresulted inin newnew feefee ofof CNYCNY00..5252 (( == 77..66 USUS--CentsCents )) perper 11 KWHKWH onon averageaverage asas thethe
wholewhole countrycountry ofof ChinaChina )) and,and, accordingly,accordingly, thisthis riserise ofof electricityelectricity feefee hashas putput anan
impactimpact onon thethe costcost forfor productionproduction ofof silicosilico--manganesemanganese inin ChinaChina..
Incidentally,Incidentally, preferentialpreferential feesfees ofof electricityelectricity appliedapplied toto westwest--southsouth andand westwest--northnorth
districtsdistricts ofof ChinaChina werewere abolishedabolished fromfrom thethe beginningbeginning ofof 20102010 andand thisthis
abolishmentabolishment hashas causedcaused toto increaseincrease thethe productionproduction costcost inin thesethese districtsdistricts..
WhileWhile priceprice ofof ChineseChinese silicosilico--manganesemanganese forfor exportexport hashas risenrisen fromfrom April,April, inin viewview
ofof anan instabilityinstability ofof thethe foreignforeign exchangeexchange causedcaused byby aa crisiscrisis ofof thethe financialfinancial marketmarket
inin Greece,Greece, thethe priceprice ofof ChineseChinese silicosilico--manganesemanganese toto importimport intointo JapanJapan hashas hadhad aa
hesitationhesitation..
BecauseBecause ofof highhigh pricesprices ofof rawraw materials,materials, aa possibilitypossibility toto reducereduce priceprice ofof ChineseChinese
silicosilico--manganesemanganese forfor JapanJapan isis unlikelyunlikely toto arisearise butbut anan atmosphereatmosphere toto riserise priceprice ofof
ChineseChinese productproduct forfor exportexport hashas beenbeen notnot feltfelt..
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
TheThe negotiationsnegotiations withwith electricelectric furnacefurnace millsmills inin JapanJapan onon YenYen priceprice ofof silicosilico--
manganesemanganese forfor shipmentsshipments inin JulyJuly –– SeptemberSeptember quarterquarter willwill bebe takentaken placeplace inin duedue
coursecourse ofof timetime and,and, therefore,therefore, thethe tradingtrading companiescompanies concernedconcerned havehave takentaken anan
attitudeattitude toto watchwatch carefullycarefully aboutabout furtherfurther movementsmovements ofof thethe marketmarket..
ByBy takingtaking intointo accountaccount ofof thethe clearclear factorsfactors toto raiseraise thethe productionproduction cost,cost, ChineseChinese
shippersshippers havehave targetedtargeted toto exportexport silicosilico--manganesemanganese atat aa highhigh priceprice ofof USUS$$11,,700700
perper metricmetric tonton CIFCIF JapanJapan butbut IndianIndian silicosilico--manganesemanganese isis nownow beingbeing offeredoffered atat
USUS$$11,,580580 -- 11,,630630 perper metricmetric tonton CIFCIF JapanJapan onon aa centercenter ofof USUS$$11,,600600 CIFCIF and,and,
accordingly,accordingly, aa highhigh priceprice ofof ChineseChinese silicosilico--manganesemanganese asas mentionedmentioned aboveabove isis
thoughtthought toto bebe difficultdifficult toto workwork onon thethe marketmarket inin JapanJapan..
ItIt waswas informedinformed thatthat majormajor manganesemanganese minesmines havehave aimedaimed toto riserise priceprice ofof mediummedium
gradegrade lumpylumpy manganesemanganese oreore (with(with MnMn 4444%% )) forfor ChinaChina toto aa levellevel ofof USUS$$1010 perper MnMn
11%% CIFCIF inin thethe coursecourse ofof 20102010.. Therefore,Therefore, therethere isis aa viewview inin thethe marketmarket thatthat pricesprices
ofof manganesemanganese oresores inin thethe secondsecond halfhalf ofof 20102010 willwill stillstill maintainmaintain aa firmfirm tonetone..
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
PicturesPictures
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010
MnMn--Cr Ores & Ferroalloys Buyer/Seller InterfaceCr Ores & Ferroalloys Buyer/Seller Interface PuducherryPuducherry, 13, 13--14 May 201014 May 2010