final btech mechanical

7/31/2019 Final BTech Mechanical

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PROGRAMME: 102: B.TECH. ( MECHANICAL)

Class : Final Year B. Tech. (Mechanical)Semester : VII

Sr.No.

CourseCode

Course Title L P T Cr EvaluationWeightage

ESE(Theory)HoursTWA MST ESE

1 302212 Design of MachineElements II

4 1 5 9 15 15 70 4

2 302240 Mechatronics 3 1 4 7 15 15 70 33 302250 Finite Element

Method3 2 5 8 15 15 70 3

4 302260 ManufacturingPlanning & Control

3 1 4 7 15 15 70 3

5 302270 E Commerce andEngineeringEconomics

2 1 3 5 15 15 70 3

6 - Elective -I 4 2 6 10 15 15 70 3

TOTAL 19 8 27 46

Semester : VIII

Sr.No.

CourseCode

Course Title L P T Cr EvaluationWeightage

ESE(Theory)HoursTWA MST ESE

1 302280 Design of Machanical Systems

4 2 6 10 15 15 70 4

2 302290 Power PlantEngineering

3 2 5 8 15 15 70 3

3 302300 IndustrialEngineering & ERP

3 1 4 7 15 15 70 3

4 302310 Cad/CAM 4 2 6 10 15 15 70 35 Elective- II 4 2 6 10 15 15 70 3

TOTAL 18 9 27 45



Project:

Sr.No.

Course Code Course Title L P T Cr TWA MST ESE ESE(Theory)Hrs

1 402900 Project 8 See note below

The project is evaluated in two stages. The first stage evaluation shall be done at the

end of pre-final semester by a Committee of Institute faculty (at least two faculty

members including project guide). The Project Guide along with an external examiner

shall do the second stage evaluation at the end of final semester.

The first stage assessment shall have 25% weightage. Another 25% weightage shall

be given for the initiative, interest, effort and sincerity shown by the student during

the entire project work. The second stage assessment shall have 50% weightage.

The first stage evaluation is to be carried out after a minimum of 12 weeks of work.

The project report should be submitted in the prescribed format at least three weeksprior to the end of final semester or by the prescribed date and second stage

assessment can be done in the last week of semester.

The project shall carry 08 credits. The grade for the project shall be declared only

after second stage evaluation.

LIST OF ELECTIVES

1 402011 Automobile Engg. I 4 2 6 10 15 15 70 3

2 402020 Total Quality Management 4 2 6 10 15 15 70 3

3 402030 Welding Engineering 4 2 6 10 15 15 70 34 402040 Alternative Energy Sources 4 2 6 10 15 15 70 35 402012 Automobile Engineering II 4 2 6 10 15 15 70 3

6 402050 Advanced Finite ElementMethod

4 2 6 10 15 15 70 3

7 402060 Optimisation 4 2 6 10 15 15 70 3

8 402070 Business ProcessReengineering

4 2 6 10 15 15 70 3

9 402080 Supply Chain Management 4 2 6 10 15 15 70 3

10 402090 Kinematics Synthesis of Linkages

4 2 6 10 15 15 70 3

11 402100 Industrial Robotics 4 2 6 10 15 15 70 312 402110 Croyogenic Engineering 4 2 6 10 15 15 70 3

13 402120 Enterprise Networking andInternet

4 2 6 10 15 15 70 3

14 402130 Computer Integrated

Manufacturing

4 2 6 10 15 15 70 3

15 402140 Nondestructive Testing 4 2 6 10 15 15 70 3

16 402150 Dynamics System,Modelling and Analysis

4 2 6 10 15 15 70 3

17 402160 Inventory Management and

Controlled Systems

4 2 6 10 15 15 70 3



Class: Final Year B. Tech. (Mechanical)

Semester: VII

Sr.

No.

Course

Code

Course Title L P T Cr Evaluation

Weightage

ESE

(Theory)

HoursTWA MST ESE

1 302212 Design of Machine

Elements II

4 1 5 9 15 15 70 4

I. DETAILED SYLLABUS

1. Design of Gears

Spur, Helical, Bevel & Worm Gears

2. Design of Flexible curvature drive

Flat belt, V-belt, Chain drive

3. Design of Friction clutches

Single plate clutch, Multiple plate clutch, Cone clutch

4. Design of Brakes

Shoe brakes, Bevel brakes

5. Design of Cam mechanism

Radial translating roller follower

6. Design of Flywheel

Disc flywheel, Rimmed flywheel



7. Bearings

7.1. Design of Sliding contact bearing

7.2. Selection of Rolling contact bearing

8. System Engineering

Analysis to generate the data for design of system components

II. TEXT BOOKS & REFERENCES

Design of m/c elements - Spott

Machine Design - Norton

Design of Machine element - Bhandari

Design Data Book - PSG Data Book

III. TERM WORK

Assignment

Detail design & drawing of one unit

IV. MID SEMESTER EXAM



Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

2 302240 Mechatronics 3 1 4 7 15 15 70 3


1. Introduction to Mechatronics, Definition of Mechatronics, Mechatronics in factory,

office and home automation.

2. Overview of Microprocessors, Micro controllers and microcomputer systems,

Hardware and software, Assembly level and higher level programming.

3. Introduction to microprocessor architecture of 8085 A: Data and Address Bus,

Register Array, Instruction Register and Decoder, Timing and Control Unit, ALU,

Serial I/O & Interrupt Controller, Stack and Stack Pointer Register.

4. Single Chip Micro Computers and Microcontrollers and their applications.

5. Microprocessor Programming: Review of Number Systems, Instruction types,

addressing modes, instruction format, instruction timings and operations, 8085

Instruction Set and its basic instructions.

6. Programming techniques with additional instructions, Counter and time delays,

branching looping and indexing, stack and subroutines.

7. Interfacing of peripheral devices. Interfacing of Key boards, Output devices, Memory,

8255A Peripheral I/O, 8253 Programmable Interval Timer, 8257 DMA Controller.

8. Data Converters: ADC, DAC and Interfacing of Data Converters.9. Electrical drives and actuators, Relays , Servo motors, Stepper motors etc.

10. Electro pneumatic and Electro Hydraulic Systems and their applications in industry

and low cost automation. Graphical symbols used in pneumatics and hydraulics,

Control Valves and Actuators, Pneumatic/ electro pneumatic circuits for cascading of

linear acuators,etc.

11. PLC : Functional block Diagram, Applications and Programming, Ladder diagrams.

12. Computer Controls in Manufacturing, Adaptive Controls.

13. Case studies involving Machine Tools and Automation


TEXT BOOKS

1. Microprocessor Architecture, Programming and Applications with 8085.

By R.S.Gaonkar

2. Assembly Language Programming: By L.A. Laventhal

3. Mechatronics: By HMT



4. Mechatronics. By W. Bolton

5. Pneumatic Circuits and Low Cost Automation: By Fawcett J.R.

6. Engineering Applications of Pneumatics & Hydraulics: By Ian C Turner

7. Automation, Production Systems and CIM. By Mikell P Groovar.

8. Industrial Pneumatic Controls: By Z.J Lansky, Lawrence F Schrader, JR.

9. Mechatronics System Design : By Shetty and Kolk.

REFERENCES

1. Computer graphics- Hearn & Baker

2. Computer graphics- Foley Van Dam3. Mathematical elements for computer graphics - Roger & adams

4. Procedural Elements for computer graphics- Roger.

5. M/c Tool Design - N.K.Mehta.

6. N/C of M/C tools – Koren.

III. TERM WORK

Assignment

Laboratory Experiments




Sr.

No.

Course

Code


Weightage

ESE

(Theory)HoursTWA MST ESE

3 302250 Finite Element Method 3 2 5 8 15 15 70 3

I. SYLLABUS :

Introductory Concepts : Introduction to FEM. Brief History. General FEM procedure.

Applications of FEM in various fields. Advantages and disadvantages of FEM.

2. A. Differential Equations in different fields : Types of Differential Equations.

Primary and Secondary Variables and types of Boundary Conditions.

Matrix Algebra : Matrix operations, Gauss Elimination Method to get inverse

of a Matrix, Partitioning of Matrix. Method of Elimination & Penalty Approach.

Finite Difference Method : To solve 1st

and 2nd

order differential equations.

FEM Procedure :A. Terminology : Element, types of elements, order of the element, internal and

external node/s, degree of freedom, primary and secondary variables, essential

boundary conditions, natural boundary conditions, homogeneous and non-

homogeneous boundary conditions, discretization, band-width, topology etc.

B. General Procedure : Pre-processing, Processing and Post-processing.C. Element Matrix Equations for linear element: For various fields of Engineering.

Significance of various terms, consistent units.

Direct Application of Element Matrix Equations (linear element) to one –

dimensional problems in various Fields like :

Solid Mechanics : Analysis of Stepped and Taper Bars in Horizontal and

Vertical position. Structural and Thermal Effects.

Mechanical Engineering: Springs, Spring-Cart systems. Torsion.

Thermal Engineering : Conduction, Conduction and Convection-Fins.

Fluid Flows : Fluid Network.

Electrical Engineering : Electrical Circuits Diffusion : Through porous media.

4. Weighted Residual Method : To evaluate Matrix Equations by

Non-weak form Type : Sub-domain Method, Galerkin Method.

B. Weak form Type : Rayleigh-Ritz Method (mapped over a general linear

element).

Use of Lagrange’s linear shape functions and interpolation function.

Numerical Integration : Newton-Cotes Method. Cartesian Co-ordinate system.

Error Analysis : Sources of Error. Measures to be taken for reduction in Error




TEXT BOOKS

Sr.

no.

Title Author Publisher

1 Finite Element Method Reddy J. N. McGRAW-HILL

2 Introduction to FEM in Engineering Chandrupatla, Belugundu Prentice Hall

3 Finite Element Method Fagan

REFERENCES:

Sr.

no.

Title Author Publisher

1 FEM in Engg. Rao S. S. Pergamon Press

2 Applied FEA Segerlind John Wiley

3 FEA for undergraduates Akin J. Ed Academic Press

4 Textbook of FEAnalysis P.Seshu Prentice Hall

II. TERMWORK

At least one assignment on each sub-topic.

Demonstration of a FEM package : I-DEAS Master Series or ANSYS OR

SOLIDWORKS -- to cover tasks like a simple Model-preparation, Mesh

generation, Simulation, Postprocessing. A brief report writing is to be

submitted.




Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

4 302260 Manufacturing Planning

And Control

3 1 4 7 15 15 70 3


1. Manufacturing planning and control

MPC System, Framework, Objectives, Functions, Functional Relationship Input/Output,

Payoffs, Customer Expectations, Manufacturing Improvement Plant, Production/Logistics

processes, Material Flow, Management Problems. Decision Making Techniques and

Supporting Database. Matching the MPC system with the needs of Firm. Requirements of Effective MPC systems. Performance Indices.

2. Material Requirements planning

MRP Requirements, Aims, Structure, Inputs Linkage with other MPC functions, MRP &

MRP II. Record Processing. The Basic MRP Record, Linking the MRP Records, Technical

issues. Lot Sizing, Safety Stock and Safety Lead. Time, Low Level Coding, Pegging, Firm

Planned Order Releases Using the MRP System. The MRP Planner, Bottom-Up Re-planning.An MRP Output. The MRP Database.

3. Master Production Scheduling

Basic concepts, Purpose, Manufacturing Environment, Technique, Process of setting up and

running MPS. Managing Demand, Time Fencing Stability, Rough Cut Planning, MPS Format

and Logic, Managing MPS.

4. Capacity Planning

The Roll of Capacity Planning in MPC System, Hierarchy of capacity Planning, Decisions

Links to Other Systems Modules, Capacity Planning & Control Techniques, Capacity

Planning using Overall Factors (CPOF). Capacity Requirements. Planning (CRP).Input/Output Control Capacity Management. Capacity Planning in MPC System. Choosing

the Measures of capacity. Data Base Requirements.

5. Shop-Floor Control

Framework for Shop-floor Control MPC System Linkages. The Company Environment

Shop Floor Control Techniques, Basic Shop-Floor Control Concepts, Priority

Sequencing Rules. Finite Loading Using the Shop Floor Control System. Matching

the SFC System to the Company, Performance Measurement and Lead Time

Management.



6. Purchasing

Purchasing in Manufacturing Planning and Control, Breadth of the Purchasing Function.

The MPC Focus. Vender relationship, Quantity Planning, Price planning, Vendor

Scheduling, Uncertainty Protection, Quality Improvement Programs, Purchasing Systems

and Data Base. The Procurement Functions. The Data Base, Vender Performance,Electronic Interchange (EDI), Organizational Change.

7. Just-In-Time

JIT in manufacturing and Control, Major Elements of Just-in-Time. The impact of JIT on

Manufacturing Planning and Control, The Hidden Factory JIT Corner stones and the

Linkage to MPC. A JIT Example, Product Design Process Design, Bill of Material

implications. JIT Applications.

8. Production Planning

Production Planning infirm, Production Planning and Management. S.O.P. Production

Planning and MPC Systems Payoffs, Routinizing Production and Game Planning, The

Basic Trade-Offs, Evaluating Alternatives, Top Management Role, Functional Roles,

Integrating Strategic Planning. Controlling the Production Plan, Operating Production –

Planning System.

9. Demand Management

Demand Management in Manufacturing Planning and Control Systems, Demand

Management and Production Planning, Demand Management and Master Production

Scheduling Outbound Product Flow, Data Capture, Dealing with Day-to-Day Customer

Order. Demand Management Techniques, Aggregating and Disaggregating Forecasts,

Make-to-Stock, Demand Management, Assemble ro Order Demand Management,

Managing Demand, Organizing for Demand Management, Managing Service Levels.

10. Advance Concepts in Material Requirements planning

Determination of Manufacturing order Quantities, Economic Order Quantities (EOQ).

Periodic Order Quantities (POQ). Part Period Balancing (PPB). Determination of

Purchase Order Quantities, The Purchasing Discount problem, Look Ahead Failure,

Performance Comparisons, Buffering concepts, Concepts of Uncertainty, Safety Stock and Safety Lead Performance Comparisons Nervousness Sources of MRP System

Nervousness. Reducing System Nervousness.

11. Advance Concepts in Scheduling

A Scheduling Framework, Performance Criteria Shop Structure, Product Structure, Wok

Center Capacities, Basic Scheduling Research, Static Scheduling Approaches Johnson’s

Rule, The One Machine case, The Two Machine case, Assignment Models, Scheduling

Priority Rules.



12. Forecasting

Types, Steps, Techniques, Approaches-Moving Averages, Weighed averages, Regression

Analysis, Exponential smoothening Models, Trend Projection, Casual Role of Computers

in Forecasting.

13. Project SchedulingNetwork Design, Gantt Charts, Framework of PERT and CPM Project planning

Scheduling and Monitoring through Network Control, Probability aspects

14. MPC Developments

Supply Chain Development framework, Competitive drivers/challenges, cross firm MPC

Design.

II . TEXT BOOKS & REFERENCES

TEXT BOOKS

1. Manufacturing Planning & Controls systems - Thomas E.Vollman

William l Berry and others Galgotia publications/T.M.H

2. Productions and Operations Management - S.N.Chary T.M.H. Publishing

Company.

3. Operations Management -Joseph G. Monks, Schaum’s outline Series.

REFERENCES

Production and Operations Management strategies and Tactics by Jay Heizer

& Barry Render, Prentice Hall

Material Requirement Planning by Orlicky J McGraw Hill.

Operations Management Problems &models by E.S.Buffa, JOHN Wiley.

Introduction to Materials management by J.R.Tony and others Pearson

education.

Production- Inventory systems Planning & Control by Buffa E.F. and J.G.

Miller.

Operations Research by Hamdy H.Taha.

Quantitative Techniques for managerial Decisions by L.C. Jhamb Everest

Publishing House.

III. TERM WORK

The term work shall comprise of at least ten class assignments (problems or Class

Studies) covering different topics of the syllabus & one seminar presentation report




Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

5 302270 E Commerce &

Engineering Economics

2 1 3 5 15 15 70 3


Emergence of commerce

Virtualization, globalization and intellectualization exploiting technology change.

A generic business model for e-commerce; Local business drive, business map; b 2 b, b 2 c,

e-commerce roles.

E Commerce Application areas

Retail, auctions and advice, procurement, inventory exchange and real time collaboration.

Open issues

Legal, technical, market issues.

Engineering economics and decision-making.

Demand, supply and market equiibrium. Elasticity of demand.

Alternative investment decision techniques. Payback time, rate of return, net present value,DCF rate of return and annual worth methods.

Replacement decisions.

Depreciatio


TEXT BOOKS

1. The business of E-commerce - Paul May

2. Engineering Economy - James Riggs



REFERENCES

1. Electronic commerce - Schneider & Perry, Thomson 2002

2. E-Commerce - David Whitley,Tata McGrow Hill

2001

3. Engineering Economy - D Garmo & Canada

III. TERM WORK

Assignment





Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

6 - Elective - Total Quality

Management

4 2 6 10 15 15 70 3

V. DETAILED SYLLABUS

1. Quality - Def., characteristics, product standard and requirements, quality of process,

design, system, conformance. Quality control, Quality audit, company wide quality control,

TQC, Quality culture.

2. TQM - Def.,Philosophy, Organization structure, pillar customer focus , Management

commitement , Total participation , SQC , Systematic problem , Solving ( PDCA ) ,

Continuous improvement .

3. Quality Policy And Objectives – Need for Quality Policies , examples , leadership

concepts, quality objectives , role of senior Management , quality statement , vision and

mission , goals.

4. Cost of quality – Prevention, appraisal, failure aspects of quality, consolidation and

analysis, performance indices, cost reduction program and optimum cost.

5. Organization of Quality - Steering committee, quality related task, inspection of quality,

performance measures, conformance to specifications.

6. TQM Tools and Techniques- Statistical quality control tools- Data collection,

checksheets and ckechlist. Pareto diagram, Cause and effect diagram. Stratification.

Graphs and histograms. Scatter diagrams. Control charts. Flow charts and Flow diagrams,

Networks, Design review and SWOT analysis.

7. Customer focus- Customer relation and satisfaction, product knowledge, cuatomer

complaints, redressal, product safety, reliability, service quality and benchmarking.

8. Vendor- Relations, assessment, rating, development , certification and managing

vendor quality.

9. Quality Assurance- Manual and form design for quality assurance, quality audit, and

process and product audit, conducting TQM audits.

10. Designing for Quality- Quality of design and quality of conformance, reliability, design

review, failure mode and fault tree analysis, evaluating design by test, maintainability and

safety in design. Experimental design, testing hypothesis.

11. Training for Quality-Training of workers, supervisors, managers for quality, methods

and approaches motivation and performance appraisal. Quality circles-roll, organization,

objectives and benefits.



12. Continuous Improvement Cycle – PDCA, Q.F.D>, Failure Mode and Effect analysis

(FMECA), Systematic Problem Solving. Deming wheel, S.P.C, Taguchi Methods, J.I.T.,

T.P.M., Reliability and Maintainability Study. Poka-Yoke. Kaizen.

VI. TEXT BOOKS & REFERENCES

TEXT BOOKS

1. Quality assurance and Total quality Management by K.C. Jain and A.S>Chitale-

Khanna Pub .

2. Total Quality Managemnt by M.SundraRaju – Tata McGraw Hill Pub.

REFERENCES

1. Total Quality Control by Armand V. Feigenbaum.

2. Quality Planning Management by M. Sundra Raju – Tata McGraw Hill Pub.

VII. TERM WORK

Assignment

The term work should consist of atleast 10 assignment based on above topics and

one Seminar Presentation Report.


VIII. MID SEMESTER EXAM



Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

6 - Elective (Automobile

Engg.)

4 2 5 8 15 15 70 3

IX. DETAILED SYLLABUS

1 . AUTOMOBILE TRANSMISSION

1.1 Function of Transmission

1.2 Types of Transmission

1.3 Power Transmission to Wheels

1.4 Two Wheel Drive and four wheel drive Transmission

2. CLUTCHES

2.1 Necessity and requirement of Clutch

2.2 Types Of Clutches

2.3 Single Plate clutch. Borg and Beck Clutch. Diaphragm Clutch. Centrifugal Clutch

2.4 Cone Clutch. Multi Plate clutch

2.5 Fluid Flywheel

2.6 Clutch Plate , Clutch Facing

2.7 Clutch Overhaul and trouble shooting

3. VECHILE PERFORMANCE

3.1 Resistance to motion of vehicle. Air, rolling and gradient resistance.

3.2 Total Resistance – Vehicle speed curves for different gradient.

3.3 Tractive force (effort)

3.4 Tractive Force – Vehicle Speed Curves for different gear ratios.

3.5 Power, acceleration and grad ability calculation.

4. GEAR BOX

4.1 Necessity of gearbox. Types of gearboxes.

4.2 Sliding mesh, constant mesh gear box.

4.3 Synchromesh devices synchromesh gearbox.

4.4 Gear selector Mechanism

4.5 Epicyclic Gearbox

4.6 Wilson Gear box.

4.7 Three element and five element torque converter.

4.8 Borg – warner automatic gear box

4.9 Over drive

4.10 Design of gear box

5. PROPELLER SHAFT AND UNIVERSAL JOINT



5.1 Types of construction of propeller shaft

5.2 Types of universal joints. Constant velocity joints.

6. REAR AXLE AND DIFFERENTIAL

Final drive, straight bevel, spiral bevel,. Hypoid and worm and worm wheel drive.

Necessity of differential

Conventional and non – slip differential.

Different Lock.

Types of live axles. Semi, three quarter and fully floating axles.

Hotchkiss drive. Torque tube drive. Radius rods.

7. WHEEL AND TYRES

Requirement of wheel and tyres.

Types of wheels.Parts of tyre.

Cross ply, radial ply and bolted bias ply tyres.

Factor affecting tyre life.

Tyre designations.

8. ELECTRICAL SYSTEMS

Purpose of battery types of batteries.

Lead acid, Alkaline, Zink air battery.

Rating, charging testing and maintenances of lead acid battery.

Dynamo operation, construction and working.

Cut out combined current and voltage regulator.

Alternator.

Requirement of starting system.

Standard bendix drive. Compression spring bendix drive overrunning clutch drive.

Starter motor solenoids and switches.

9.

LIGHTING

Lighting system wiring circuit.

Head lamps: Construction and types setting and control.

Reflector; parabolic, bifocal, semifocal, ply-ellipsoidal.

Lighting switches.

Gauges: Fuel, temperature, oil pressure etc.

Accessories: Electric horn. Direction indicators, flashing indicators, wind screen wipers.

Speedometer.

10. VECHILE MAINTENANCE



Preventive , breakdown and corrective maintenance

Major and minor overhaul.

chassis lubrication

X. TEXT BOOKS & REFERENCES

TEXT BOOKS

1. Automobile Engineering VOL-I , VOL- II , 8th edition – Dr. Kripal Singth

2. Automobile Engineering 2nd – edition – R.B.Gupta

3. Automobile Engineering-2nd

edition – K.K/ Ramlingam .

4. Automobile Engineering- 2nd edition – R.B. Gupta .

REFERENCES

1. Motor vehicle – 4th editions – Newton, Steeds.

2. automotive Mechanics – 4th edition Joseaph Heitner

3. Transaction of society of Automotive engineers vol; 1 to 6

XI. TERM WORK

Assignment

1) Study of automobile Transmission

2) Study of clutch

3) Study of gear boxes.

4) Study of propeller shaft and universal joints.

5) Study of rear axle and differential.

6) Study of wheel and tyres.

7) Study of electrical system.

8) Study of lighting system.

9) Study of vehicle mainainance.

10) Problems on vehicle performance.Laboratory Experiments

1) Disassembly and assembly of clutch.

2) Calculation of gear box gear ratios.

3) Removal and fitting of wheel and tyres.

4) Removal and fitting of axle shafts.

5) Testing of battery.

XII. MID SEMESTER EXAM



Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

6 Welding Engineering 4 2 6 10 15 15 70 3

XIII. DETAILED SYLLABUS

1. Solders and Soldering

Welding characteristics, capillary attraction, bond formation, metallurgy of solders, and

foreign materials in the solders alloy. Designing the solder joint. Soldering iron, special

technique, thermal free solder, and low temperature soldering, expanding type solders.

2. Brazing

Metallurgical aspect of brazing. Design of joint, brazing fluxes, method of heating, furnace

brazing. Resistance brazing, salt bath brazing, brazing solders, silver solders.

3. Special welding processes

Electron beam welding, plasma arc welding, laser welding, bronze welding, under water

welding.

4. Weldability of steels

Plain carbon steels- mild steels, medium carbon steel, high carbon steels, tool steels, high

alloy steels, stainless steels, austenite manganese steels.

5. Weldability of aluminums and alloys

Metallurgical behavior during welding, choice of methods, welding rods & welding methods.

6. Weldability of cast iron & steels

Gray cast iron, malleable cast iron, spheroidal graphite cast iron, and selection of cast iron,

electrodes & methods of welding.

7. Wedability copper & alloys

Copper alloys, bronzes, phosphorous bronzes, aluminum bronze, welding of dissimilar metal

joints on copper & copper alloys, methods of welding.

8. Metallurgical concept of weldability



Temperature changes in welding, concept of weldability& carbon equivalent, cracking of

welds, weldability testing, welding metallurgy of dissimilar metals, and heat treatments of

welds.

9. Hard facing

Types of wear, hard facing metallurgy, preparing for hard facing, basic hard facing

procedure, spray hard facing, basic treatment of welding

10. Design and fabrication

Design for welding – types of welded joints, stress distribution, layer sequence, deposition

rates, expansion, contraction and residual stresses in welded structure.

11. Principles of welding fixture design.

12. Indian standards for welding electrodes, fluxes, properties and electrode selection.

XIV. TEXT BOOKS & REFERENCES

TEXT BOOKS

1. Welding and welding technology - Richard L. Little, Tata McGraw Hill Pub.

2. Welding design and process - Hilton and Richard Chapman & Hall Pub.

3. Welding engineering - Gupta & Kaushik.

REFERENCES

1. Welding Engineers Hand Book - Oates J.A, George Newnes.

2. Welding Hand Book Vol-V-American Welding Society.

XV. TERM WORK

Assignment

Atleast 10 Assignments on the topics based on the above syllabus.

XVI. MID SEMESTER EXAM



Class : Final Year B. Tech. ( Mechanical )

Semester : VIII

Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

1 302280 Design Of Mechanical

Systems

4 2 6 10 15 15 70 3

XVII. DETAILED SYLLABUS

1. EOT Cranes1.1 Hoisting Mechanism

1.2 Trolley Traveling Mechanism

1.3 Bridge Traveling Mechanism

2. Pumps

2.1 Centrifugal Pump

2.2 Gear Pump

3. Conveyors

Design of Belt Conveyors

4. Hydraulic- Pneumatic Circuits4.1 Study Of Construction and Working of Components used in power hydraulic and

pneumatic circuits.

4.2 Determination of Specifications and selection of components for given

application

XVIII. TEXT BOOKS & REFERENCES

TEXT BOOKS

REFERENCES

1. Mechanical Handling Equipments - Rudenko (Mir Publication Moscow)

2. Material Handling Equipment - Alexandrove (Mir Publication Moscow)

3. Conveying Machines - Spivakosky & Dyachkov (Mir Publication Moscow)

4. Power Hydraulic - A. B. Goodwin (B. H. Publication)

5. Hydraulic System Analysis - J. D. Stringer (Macmillan London)6. Hydraulic Controls in Machine Tool- Kaimovich



7. Manual published By Sperry Virkers Ltd.

8. IS Nos.

IS: 807

IS: 3443

IS: 3777

IS: 3815IS: 3973

9. Design Data Book

PSG Design Data Book

XIX. TERM WORK

Assignment


XX. MID SEMESTER EXAM



Sr.

No

Course

Code

Course

Title

L P T Cr Evaluation

Weight

ESE

(Theory

Hours)

TW

A15

MS

T15

ESE

70

2 302290 Power Plant

Engineering

3 2 5 8 15 15 70 3

I DETAILED SYLLABUS

1 MODERN THERMAL POWER PLANT1.1 Layout of modern high pressure Water Tube boiler and Power Plant.

1.2 Steam drum ,water wall.

1.3 Drum Level control, Steam pressure control, Steam temperature control.

1.4 Methods of controlling nitrogen oxides.

1.5 Regimes of fluidized bed combustion.

Bubbling and circulating fluidized bed boiler. Pressurized fluidized bed boiler.

2 ECONOMICES OF POWER PLANT.

2.1 Load cueve ,Load duration curve.

2.2 Load factor,demand factor ,capacity factor Diversity factor,etc.

2.3 Effect of fluctuating Load on operation and design of power plant.Methods of meeting

fluctuating load.

2.4 Base load plant .Peak load plant. Load sharing .

2.5 Selection of generating equipment.2.6 Cost of electrical energy.Fixed cost.Operating cost.

2.7 Tarrif methods

2.8 Performance and operating characterstic of power plant.

3 DESIEL AND GAS TURBINE POWER PLANT.

3.1 General layout of desiel power plant.

3.2 Fuel,cooling,lubrication and starting system of diesel power plant.

3.3 Cycles of gas turbine power plant.

3.4 Performance of gas turbine power plant

3.5 Series flow, parallal flow gas turbine plant.

3.6 Gas turbine combustion chamber.3.7 Free piston engine plant.

3.8 Combined gas turbine-stem turbine plant.

3.9 Repowering.

4 NUCLEAR POWER PLANT.

4.1 Radioactive decay ,Half time.

4.2 Types of nuclear reactions.

4.3 Nuclear materials.

4.4 Nuclear reactor.

4.5 Boiling water reactor, Pressurised water reactor.Heavy water CANDU reactor.

4.6 Gas cooled reactor.4.7 Liquid metal fast breeder reactor.



4.8 Reactor control.

5 HYDRO POWER PLANT.

5.1 Rainfall .Run off and its measurement.

5.2 Hydrograph.Flow duration curve.

5.3 Mass curve and reservoire storage capacity.5.4 Classification of Hydro plants.Run of river plant,Storage river plant.

5.5 Essential feature of hydro plant

5.6 Pumped storage plant.

5.7 surge tank.

5.8 Selection of water turbine.

6 ENVIRONMENTAL IMPACT OF POWER PLANT.

6.1 Harmfull effects of power plant pollutants.

6.2 Green house effect.acid rain.

6.3 Air pollution and its control.

6.4 Thermal pollution and its control.6.5 Disposal of nuclear waste.

II TEXT BOOKS & REFERENCES

TEXT BOOKS:

TITLE

1. Power plant engineering- 2nd

Edition ,Domkundwar ,Arora.

2. Power plant engineering- 1st Edition.Rajput.

3. Power plant engineering- 2nd

Edition.P.C. sharma.

4. Power plant engineering- 1st Edition, P.K.Nag.

5. Power plant engineering- 3rd Edition Morse.

REFERENCES

1 Power plant engineering- 2nd Edition – M.M.El-Wakil.

2 Power plant theory and design- 2nd Edition-P.J.plotter.

3 The elements of nuclear power -2nd edition – Bennat,Thomson.

4 A.S.ME.Journal of Engineering for Power.

5 A.SM.E Journal of Engineering for gas turbine.

III TERM WORK

Assignments

1 study of Modern thermal power plant.

2. Study of coal handling and firing.

3. Study of feed water treatment.

4. Study of ash handling system.

5. Numerical problems on economics of power plant.

6. Study of diesel and Gas turbine power plant.

7. Study of nuclear power plant.

8. Study of hydro power plant.9. Study of power plant pollution and control.



Labrotary Experiments

1. Plant efficiency test on turbine.

IV MID SEMISTER TEST



Sr.

No.

Course

Code


Weightage

ESE

(Theory)

HoursTWA MST ESE

3 302300 Industrial Engineering &

ERP

3 - 3 6 - 30 70 3


PART I INDUSTRIAL ENGINEERING

1.1 .INTRODUCTION

System approach in manufacturing organization, Feature, Identification of different types

of manufacturing systems (Mass, Batch, Job and Continuous)

1.2. ORGANISATION STRUCTURE AND BEHAVIOUR

Definition , Need , Types , Hierarchy , Functional matrix relationship , Responsibility ,

Authority delegation , Span of control , Recent developments (Lean , network , Virtual ,

SBU’S), Theories of motivation and leadership)

1.3 PRODUCTION MANAGEMENT

Production, planning & control – Definitions and objectives. Inventory control –

Deterministic models, statistical Quality Control - Control chart for variables -Concepts

of variation, Central limit theorem. Control chart techniques: Quality characteristics,

trial control limits, revised control limits of mean, range and standard deviation chart,

state of control, Out of control conditions. Control charts of attributes:- Control chart

for fraction defectives(p), Control chart for number of defectives(np), Control for

number of defects ( c), Control chart for number of defect per unit (u) . Acceptance

Sampling : single, double, multiple and sequential plans, producers and consumers risk,

AQL, RQL, AOQ, AOQL, ATI,ASN, Total quality management – Policies and

objectives , Organization for Quality , Cost of Quality , Designing for quality , Quality

systems & Standards.

1.4 WORK STUDY, METHODS ENGINEERING & ERGONOMICS

Definition and Objectives , Work content – Basic work content, Total work content –

in- effective time method of their reduction, Method study : Definition- Objectives and

basic procedure- Different techniques used in method improvement- Process chart

symbol- Process chart for operator or material process chart- Process chart for

assemblies, Flow diagram- analysis and critical examination of operations and

development of improved methods, Man machine chart, Multiple activity chart, Use of

micro motion and memotion study , Work measurements , Significance and proceduresof work measurement , Techniques of time study: Steps in making a time study -



Selection of operator, Break-up of an operation in to elements, Different timing

method- Recording time study data- Form used ,Different rating practices , Normal

time, Different types of allowances, Standard time. Maynard operation sequencing

training (MOST) , Ergonomics , Safety , Safety devices , Occupational health and

hazards , Design of Work Place.

Industrial psychology, Fatigue, Physical environment, Sound, Lighting, Ventilation.

1.5 FACILITIES PLANNING

Types of layout, Location of facilities, (Product, Process, Line, cellular/group)

Techniques for layout design for process ad product layouts, Assembly line balancing –

Numerical problems.

1.6 MODERN DVELOPEMENT IN INDUSTRIAL ENGINEERING

MRP-I ( Material requirement planning ) , MRP-ii ( Manufacturing resources planning ) ,JIT , KANBAN , Push and pull production systems , Theory of constraints , BRP

( Business process Re engineering ) , Lean manufacturing , Agile manufacturing , Supply

chain Management , Enterprise Resources Planning – ERP,Quality function deployment .

1.7 PRODUCT RELIABILITY

Introduction , Definition , Failure , Causes of failure , Nature of failure , Phases of failure

, Measuring of Reliability , Reliability function Derivation , Hazard Rate z( t ) ,

Reliability & Hazard functions for well known distributions.

PART II ERP (ENTERPRISE RESOURCE PLANNING)

2.1 INTRODUCTION

What is ERP? Why ERP system is required? Managing enterprise with ERP – The new

paradigm, Evolution of ERP, Material requirement planning (MRP) , Manufacturing

Resources Planning (MRP-II)

2.2 THE EMERGENCE OF ERP SYSTEMS

Salient feature of of ERP systems, Different perspectives of ERP systems, Information

systems perspective, Manufacturing perspective, ERP systems and managementperspectives.

2.3 ERP & SUPPLY CHAIN MANAGEMENT (SCM)

ERP & Business Process Reengineering (BPR)

ERP & Integrated Management Systems

ERP & Multiplant management

ERP & Enterprise Paperless Management

2.4 JUSTIFICATION OF ERP SYSTEMS

Cost / Benefit analysis, Tangible and intangible benefits, challenges in their computation

& subsequent measurement and associated best practices, Selection of ERP systems.



2.5 ERP SYSTEM IN INDIA

ERP: Perspective of Indian Industries.

Recent trends in ERP


TEXT BOOKS

1. Management A Global Perspective , 10th Edition, Heinz Weihrich, Harold, Koontz, Tata

McGraw Hill Publishing Company Ltd (international Edition).Production and Operation

Management, Chase, Acquilano & Jacks, Tata McGraw Hill Publishing Company Ltd

2. Time and Motion study – Ralph M. Barnes

3. Total Quality Management – J.S. Oakland

4. Work Study and Ergonomics - H.S. Sham , Dhanpatrao5. ERP and beyond integrating your entire organization, Gang A. LangenWalter,

The St. Lucas Press/ Apics Series on resources management

6. Industrial Engineering & production Management – By Martand Telsang

REFERENCES

i. E-Business & ERP transforming the Enterprise

Grant Norries , James R.Hurley , Kenneth M. Hurtley , John R.D. , John D.B.

ii. Plant Layout , Facilities planning By M.Apple

iii. TQM ( Total Quality Management ) By Besterfield

iv. Business Process reengineering Myths & Realities By Colen Coulsan ,

Thomson Press

v. Business process redesign A View from the inside By Ashley ,

Bragenza, Andrew Myers ( International Thomson Business Press )

III.

TERM WORK

Assignment

At least five assignments on concepts, Case studies

And analysis based on the topics mentioned above.





Sr.

No.

Course

Code


Weightage

ESE

(Theory)HoursTWA MST ESE

4 302310 CAD / CAM 4 2 6 10 15 15 70 3


1. Introduction

The design process, product life cycle & CAD/CAM, computer for design process.

2. Computer graphics

2.1 Introduction, functions of graphics package, graphics devices.

2.2 Scan conversion: - scan converting line, circle ellipse.

2.3 2D-3D Transformations.

2.4 2D clipping & viewing:-line clipping, polygon clipping.

2.5 Curves: - Introduction, parametric, non parametric curves, Hermite, Bezier, B-spline Curves.

2.6 Surfaces: - Introduction, surface of revolution, sweep surfaces, bilinear surface, Coons

patch, Bezier Bspline surfaces.

2.7 Hidden surface elimination: - Introduction, Visibiliti techniques, z-buffer, paintersalgorithm.

2.8 Solid Modeling:-Introduction, solid representation, B-rep, CSG schemes.

2.9 Graphics standards: - DXF, IGES, STEP

3. CAM

3.1 Fundamentals of NC, CNC, DNC, Basic components of Nc system, Nc procedure, Nc

Co-ordinate system.

3.2 Introduction to NC part programming, Tape coding and formatting, Manual part

programming.

3.3 Introduction to computer aided part programming APT language, Macro statement.

3.4 CMM & Rapid Prototyping,

4. Development of computer program for components in mechanical Engg. Design


TEXT BOOKS

1. Computer graphics Schaum series

2. CAD/CAM Ibrahim Zeid

3. CAD/CAM P.N.Rao.

4. CAD/CAM Groover.



REFERENCES

7. Computer graphics- Hearn & Baker

8. Computer graphics- Foley Van Dam

9. Mathematical elements for computer graphics - Roger & adams

10. Procedural Elements for computer graphics- Roger.11. M/c Tool Design - N.K.Mehta.

12. N/C of M/C tools – Koren.

III. TERM WORK

Assignment



final btech mechanical

Documents