final cover design - autometers alliance ltd, an iso 9001 … · · 2008-09-26uninterruptible...
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ISO 9001C O M P A N Y
AN
Company Profile
Autometers Alliance Ltd
nt Le c tAut s iad
o e ll em r A
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n Company Incorporated
n Setup Plant in Ballabhgarh
(Haryana) for manufacture of
Automotive instruments
1988
n Setup R&D centre at Noida
1993
1992
n Obtained ISO 9001
certification
1996
1
n Major diversification of
business activity for
manufacture of traction
equipment for Indian
Railways
n New production facility at
Noida established
n Local production of Railway
Tachographs started in
technical collaboration with
Hasler Ltd, Switzerland
n R&D centre recognised by
Government of India
n Local production of Wheel
Flange Lubricating Systems
for Indian Railways started in
technical collaboration with
Secheron SA, Switzerland
n Local production of
Protection Relays for Indian
Railways started in technical
collaboration with Secheron
SA, Switzerland
n Local production of Online
Uninterruptible Power Supply
Systems upto 40 kVA started in
technical collaboration with
Powertronics S.p.A, Italy
1998
n Local production of Vacuum
Circuit Breakers for Electric
Locomotives and EMUs started
in technical collaboration with
Secheron SA, Switzerland
n Relocated to a larger and
modern manufacturing facility
in Sector 57, Noida
Overthe years...
Overthe years...
1959 1989 1994
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2006
2002
20011999
2000
n Local production of 300 kVA
GTO based Auxiliary
Converter for Electric
Locomotives (AC propulsion)
started in technical
collaboration with
Chittaranjan Locomotive
Works, Indian Railways
n Local production of IGBT
based Underslung Converter
(DC to AC) for Passenger
Coaches started in technical
collaboration with Hyundai
Heavy Industries Co. Ltd,
South Korea
n Local production of IGBT
based Static Converter for
Electric Locomotives (DC
propulsion) started in
technical collaboration with
Hyundai Heavy Industries
Co. Ltd, South Korea
n Local production of IGBT
based Onboard Converter
(DC to AC) for Passenger
Coaches started in technical
collaboration with Hyundai
Heavy Industries Co. Ltd,
South Korea
n Signed an exclusive technical
license agreement with Whiteley
Electronics Ltd, UK, for local
production of Passenger
Information Systems for Indian
Railways & Metro Rails
n Local production of IGBT based
Underslung Converter (AC to
AC) for Passenger Coaches
started in technical collaboration
with Hyundai Heavy Industries
Co. Ltd, South Korea
2
n Local production of Electrical
Circular Connectors for traction
application started in technical
collaboration with Gimota AG,
Switzerland
n Signed technical collaboration
agreement with Ganz Transelectro
Traction Electrics Ltd. Hungry for
production of Onload tap changer
for Electric Locomotives
n Signed technical collaboration
agreement with Powertronix
S.p.A. Italy for manufacturing
UPS systems upto 2400 kVA.
n Signed technical collaboration
agreement with Alfa Union, a.s.
Czech Republic for development
of specialised switchgear items
for traction application.
n Signed technical collaboration
agreement with Korea Digital
Technical Eng. Co. Ltd
(KORDITEC), for
development and local
production of Fire Detection and
Prevention System.
Korea
n Signed technical licence
agreement with Pixy AG,
Switzerland for development and
local production of Diagnostic
terminal.
n Signed technical licence
agreement with Zhuzhou CSR
Times Electric Co., Ltd, P.R.C. for
development and local
production of Microprocessor
based Control System for
Diesel-Electric Locomotives.
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~ 350 dedicated, skilled personnel
consisting of :
TECHNICAL PERSONNEL ~ 80%
Diploma Engineers
Technicians (I.T.I.)
ADMN. / COMM. PERSONNEL ~ 20%
Graduate / Diploma Holders(Non-Engineering)
Miscellaneous
Continuous product and process related internal and external training programmes, for improvement in
quality and skill of human resource at all levels, is an integral part of our corporate philosophy
HUMAN RESOURCE
Design, Manufacture, Market and Service :
n Power Conditioning Equipment
n HT / LT Switchgears and Electrical Panels
n Measuring, Recording and Control Devices
n Passenger Information System
MISSION
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To design and manufacture world class Electronic
and Electrical equipments to highest quality and
reliability standards for traction and other
applications
VISION
Qualified Engineers (Doctorate / Post Graduate / Graduate)
We are committed to create an environment
which encourages continual improvement in
technology, processes and other functional areas
through learning and change mechanism
encompassing our customers, collaborators,
suppliers and employees to deliver to our
customer a product with reliable operational
performance.
QUALITY POLICY
Key Theme : Learning-Change-Reliable
OverviewOverview
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TECHNOLOGY PROVIDER PRODUCTS
Hyundai Heavy Industries Co. Ltd., South Korea n IGBT based Static Converter for Electric Locomotives (DC
Propulsion)
n IGBT based Static Converter for Passenger Coaches:
Underslung mounted 110 V DC to 415 V, 3, 50Hz (DC to AC)
Onboard mounted 110 V DC to 415 V, 3, 50Hz (DC to AC)
Underslung mounted 1000 V 1 to 415 V, 3, 50Hz (AC to AC)
Chittaranjan Locomotive Works, Indian Railways, India n 300 kVA GTO based Auxiliary Converter for Electric
Locomotives (AC propulsion)
Whiteley Electronics Ltd., United Kingdom n Passenger Information System for Rail and Metro applications
Ganz Transelektro Traction Electrics Ltd, Hungary n Onload Tap changer for Electric Locomotives
Alfa Union, a.s. Czech Republic n Specialised Switchgear items for traction application
Pixy AG, Switzerland n Diagnostic Terminal for onboard application
Korea Digital Technical Eng. Co. Ltd, n Fire Detection and Prevention System
Zhuzhou CSR Times Electric Co., Ltd, P.R.C. n Microprocessor based Control System for Diesel-Electric Locomotives
Powertronix S.p.A, Italy n True Online IGBT based, Green Power Uninterruptible Power Supply
Systems (from 10 kVA to 2400 kVA)
Korea
Strategic AlliancesStrategic Alliances
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Power Brake SwitchMotor Reverser Electro-pneumatic Contractors
Fuel Pump Contractors
Ground Relay
Electrical Panels
Auxiliary Converter Indian Railways GTO / IGBT based
Indian Railways IGBT based
Indian Railways IGBT based
Indian Railways IGBT based
Underslung Converter (DC to AC)
Underslung Converter (AC to AC)
6.5kW Battery Charger
Electro-mechanical,Vacuum Circuit Breaker
Indian Railways & Export Electro-mechanical,(current/voltage operated)
Electro-mechanicalIndian Railways & BHEL
Protection Relays
General Purpose Relay
180kVA Static Converter Indian Railways IGBT based
Indian Railways & Vehicle Builders Electro-mechanical
Indian Railways, Vehicle Builders & Export
Tap Changer
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Indian Railways Electro-mechanical5
Wheel Slip Relaly
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Power Electronic Equipment for Electric Locomotives (DC propulsion)
Power Electronic Equipment for Passenger Coaches
300kVA GTO based Auxilliary Converter for Electric Locomotives (AC propulsion)
25kVA IGBT based Underslung Converter (DC to AC)for self generating Passenger Coaches
25kVA IGBT based Underslung Converter (AC to AC) Passenger Coachesfor head on generation
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Power Electronic Equipment for Electric Locomotives (AC propulsion)
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6.5 kW Battery Charger
180kVA IGBT Based Static Converter for Electric Locomotives (DC Propulsion)
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HT / LT Switchgear and Panels
25 kV, 1000 A, Single bottle AC Vacuum Circuit Breaker
for Electric Locomotives & EMUs
Electrical Switchgear Panels for Indian Railway & Vehicle Builders
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Protection Relaysfor Electric Locomotives
General Purpose Relayfor Diesel Locomotives
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Power Brake Switchfor Diesel Locomotives
Ground Relayfor Diesel Locomotives
Reverser Switchfor Diesel Locomotives
EP Contactorfor Diesel Locomotives
Fuel Pump Contactorfor Diesel Locomotives
Onload Tap Changer
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Public Address & Passenger Information System
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Data Acquisition and Recording System
Opto ElectronicPulse Generator
Microprocessor basedTachograph System
type Telpro
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Vigilance Control Device
Central Electronic Control UnitPower Amplifier Speakers
Passenger Information Board
Destination Indicator in front Train Number Indicator
Driver Interface Unit with Mic Passenger Interface Unit &Emergency Alarm Button
GPS based Passenger Information Display System
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Online UPS (10 - 20 kVA)Model : PGS 31
(3 - 1)
Online UPS (10 - 50 kVA)Model : PTX 3
(3 - 3) - U pgradable model
Online UPS Model : SUPERNOVA Series
8 x (160kVA - 300 kVA)
3 - 3 Online UPS Model : Series8 x (60kVA - 0 kVA)
3 - 3 ATLAS
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True Online Un-interruptible Power Supply (10 kVA to 300 kVA)
Bayonet type circular & Data Connector for Traction Application
Specialized Connectors for Traction application
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Surveillance System
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Tachograph Systems Indian Railways & Export Microprocessor based Electronic
& Electro-mechanical
Opto-electronicIndian Railways
Indian Railways
Metro Trains,
Indian Railways, VehicleBuilders & Export
Microprocessor based displays
Precision Electro-mechanicalIndian Railways
Pulse Generator
Vigilance Control Device
Passenger Information Systems
Connectors 11
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Microprocessor based Electronic
& Electro-mechanical
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324 11110 89561173
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Indian Railways Microprocessor based displaysGPS based passenger information and display system
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ManufacturingFacility
ManufacturingFacility
Full manufacturing facility for assembly and testing of
PCBs both with surface mount and through-hole
technologies
PCB manufacturing area is fully climatic controlled,
with anti-static ESD protection flooring and separate
clean room of Class 100
Surface mount PCB manufacturing facility, equipped
with machines like semi-automatic Screen Printer,
Automatic "Pick & Place" machine, semiautomatic
Pick & Place machine, temperature controlled reflow
oven, Ultra sonic PCB Cleaner, In-circuit Tester with
test jigs and fixtures
Through-hole PCB manufacturing facility equipped
with light guided Pick & Place machines, wave
soldering machine, parameters and functional test setup
with all the test jigs and fixtures
Electronic components and cards, stored in ESD
protected Kardex shuttle systems
Development of firmware and application softwares for
different products
Full facility for routine testing of all products, including
endurance test panels for simulated tests
Full manufacturing facility for assembly and testing of
Power Electronics equipments, upto 300 kVA
Full manufacturing facility for making and testing of
cable harnessing, both for power and control
Full manufacturing and testing facility for assembly and
testing of HT/LT Switchgears products, and electrical
panels
Full facility for manufacturing electro-magnetic coils
on CNC Coil winding machine having accuracy within
turn
ELECTRONICS ELECTRICAL
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INFRASTRUCTURE
n Production area of ~7000 sq. mtrs. with modern layout
at par with international standards
n Expansion scope of additional ~8000 sq. mtrs. in future
n Production floors separated in accordance to product
categories, for easy operation of machines, tooling and
test equipments, and movement of men and material
n All production sections are fully equipped with their
respective modern machines, tools and trained
operators
n Material planning is done on Baan ERP (Enterprize
resource planning) software
n Plant equipped with material handling facilities,
including goods elevator and overhead cranes for the
safe movement of heavy materials
n Total installed power capacity of 300 kVA from State
Electricity Board and captive generating capacity of
1120 kVA
n Compressed clean and dry air available in all
production sections
MECHANICAL
n Full fledged CNC machine shop with modern machines
including CNC machining centers, CNC lathe machines,
gear hobbing machines, jig boring machine, multi-
spindle drilling machine, cylindrical grinding machine,
vibro-benz vibratory de-burring machine, ultrasonic
cleaning machine etc. for production of mechanical
components in high repeatability
n Machines are fitted with DROs (digital read outs) to
achieve machining accuracies in microns
n Tool room capability
n Tool design and manufacturing capability
n Heat treatment plant
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ManufacturingFacility
ManufacturingFacility
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IN COLLABORATION
n Electro-mechanical Tachograph system type RT
n Wheel Flange Lubricating system
n 300 kVA GTO based Auxiliary Converter for Electric Locomotives (AC Propulsion)
n IGBT based Static Converter for Electric Locomotives (DC Propulsion)
n IGBT based Underslung Converter (DC to AC) for self generating Passenger Coaches
n IGBT based Underslung Converter (AC to AC) for head on generation Passenger Coaches
n IGBT based Onboard Converter (DC to AC) for self generating Passenger Coaches
n 25 kV, 1000 A Vacuum Circuit Breaker
n Protection Relays (current/voltage operated)
n True Online IGBT based, Green Power uninterruptible power supply systems (from 1 kVA to 40 kVA)
n Passenger Information System
n Opto-Electronic Pulse Generator
n Onload Tap Changer
n Atlas Series UPS (10kVA to 120kVA)
n Supernova Series UPS (160kVA to 300kVA)
OWN DEVELOPMENT
n Microprocessor based Tachograph system type UGT
n Microprocessor based Tachograph system type SP-90
n Microprocessor based Energy cum Speed Monitoring system
(Telpro) for Electric Locomotives
n Microprocessor based Energy cum Speed Monitoring system
for AC and DC EMUs
n Electronic Signal Converter
n General Purpose Relays, Wheel Slip Relay
n True Online IGBT based Uninterruptible Power Supply
systems (from 1 kVA to 20 kVA)
n Electrical Switchgear Control Panels
n Various types of Onboard Power Supplies and Chargers,
including SMPS type
n Electro pneumatic contactor, Fuel pump contactor, Power
brake switch, Motor reverser, Ground relay
n Vigilance Control Device
n GPS based passenger information and display system
n Destination Displays for Automotive Application
n CCTV Surveillance System
n Research and Development centre, recognised by
Government of India, Ministry of Science and Technology,
Department of Science and Industrial Research (DSIR)
n Competence in absorption of foreign technology for
localization of products, involving critical electronics,
electrical and mechanical designs
n Competence in modifying foreign products to suit Indian
environment and ambient conditions
n Competence in developing in-house, microprocessor based
products for control/instrumentation, traction electronics,
industrial and power electronics to serve traction and
industrial applications
n Competence in PCB designing both for surface mount
technology and through-hole, upto 16 layers with double
sided component mounting
n Fully computerised mechanical designing through
CAD/CAM softwares
n Capability in programming of EPROMS, ICs, EPLDs,
DSPs, Microcontroller, Microprocessors and various
kinds of memory devices
n Competence in development of embedded softwares on
different platforms using software tools such as
ALTERA, PARADIGM, VC++, various compilers,
simulators and programmers
n Electronic lab for developing prototypes
n Conversant with International Standards such as IEC,
DIN, MIL, etc. Competency in developing products to
International Standards, with protection class upto IP68
n Qualified Engineers (Doctorates, Post Graduates &
Graduates), experienced in development of new
technologies, technology absorption, adaptation and
system engineering
PRODUCTS DEVELOPED
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EngineeringCapabilityEngineeringCapability
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n ISO 9001 certified since 1994
n Calibration facility with all the reference equipments
calibrated from National accredited test labs, with
traceability to National and International Standards
n Fully computerised decision support and control system
for all incoming material using in-house developed
software.
n Continuous vendor evaluation and assessment using an
in-house developed software for decision support
n Product Quality Control is performed on all the 100%
products according to International quality standards
set by collaborators and customer specifications
n Quality audits and pre-despatch inspection performed
on all consignments before final despatches
n In-process testing is operator controlled during
manufacturing stages
n Facilities for testing Electronic, Electrical and Mechanical
components
n Inspection facilities like coating thickness gauge and salt
spray chamber for testing of surface treatment
n Surface roughness tester
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n Prototype testing facilities for product testing, including
high voltage test, di-electric test, environmental test,
heat test, dust test, load test and water protection level
test
n Computerised 3-dimensional co-ordinate measuring
machine to check complex mechanical profiles and 2D
height master
n Computerised profile projector with magnifying
capability upto 100 times for fine measurements of
mechanical components
n All measuring instruments and devices can be directly
interfaced with computer through multiplexers, to
eliminate human errors in recording of measurements
n Various I.C. testers and manufacturing defect analyser
n Spring constant checking machine for Tension /
compression / Torsion springs
n Hardness tester, electrical conductivity tester
n Regular sessions on quality, conducted through internal
and external training programmes to the employees at
all levels, for skill and quality improvements
Quality Assurance
Quality Assurance
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Corporate Office:
C-63, Sector-57,
Noida - 201 307 (U.P.) India.
Tel.: +91 (0) 120-2479200,
2583545, 2583546
Fax: +91 (0) 120-2583542
E-mail: [email protected]
Branches
Delhi
Mumbai
Kolkata
Tel.: +91 (0) 11-26343774,
Fax: +91 (0) 11-26341315
E-mail: [email protected]
Tel.: +91 (0) 22-28446641,
Telefax: +91 (0) 22-28809670
E-mail: [email protected]
Tel.: +91 (0) 33-22310192,
Fax: +91 (0) 33-22310192
E-mail: [email protected]
You can visit our website for more information:
www.autometers.com
Chennai
Chandigarh
Tel.: +91 (0) 44-28522457
Telefax: +91 (0) 44-28525910
E-mail: [email protected]
Tel.: +91 (0) 172-2737369
Telefax: +91 (0) 172-2731672
E-mail: [email protected]
Autometers Alliance Ltd
Subject to modifications. March, 2008