final lego process book
DESCRIPTION
The goal of this project was to design modular furniture based on Lego's design criteria.TRANSCRIPT
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Table of ContentsIntroduction- Project Statement- Project Proposal- Project Brief- Project PlanResearchSynthesisIdeation SketchingMock Ups & ModelsTesting, Evaluation & AnalysisFinal RenderingImplementation Package- Orthographics- Exploded View- Assembly PlanManufacturing ProcessFinal ModelAppendix- Sources- Biographies
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Introduction
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Project Statement
The focus of this project is to create a family of tools inspired by the Lego brand. Opportunities within this prompt center around the field of home goods. The project will begin with in depth research of the brand itself. The information gathered will be used to establish a set of design
criteria that the product family will follow. Once this is established, ideation and sketching will take place. Ideas will be selected and
converted into three dimensional models for further design exploration. The products that best suit the criteria of the brand and the project
itself will be further developed into working prototypes.
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Project Brief
Create a family of tools inspired by a specific company.
Examine the significance of forms & visual vocabulary
Research the company holistically
Translate the research into 2 & 3 dimensional sketches based on the visual attributes & qualities related to the company
Record all efforts so that the process can be clearly identified & developed into a methodology for creating more complicated forms.
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Project Plan
Discovery Research Insights
Ideation Prototyping
Evaluation
Refinement
Final Model
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Research
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What is a Tool?
An object that serves a function in the user’s life. It helps solve a task, while enticing the user to want to explore further possibilities & fully engage at
the task at hand.
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Lego Introduction
Mission: Inspire & develop the builders of tomorrow.
Vision: Inventing the future of play.
Philosophy: You cannot play without learning and you cannot learn without playing.
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What is Play?
Play combines the imagination, creativity, and learning. It involves taking on a
challenge, enjoying the process as you work towards a goal, and surprising yourself with
what you are able to accomplish.
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Lego ValuesValue Definition
Imagination the foundation for creativity
Learning “hands on minds on”
Creativity new surprising & valuable
Caringnot thinking less of ourselves, but thinking
ourselves as less
Funour abilities are balanced with the challenge at
hand
Quality continuous improvement
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Lego Integrity
Lego PromisesLego PromisesPlay
Joy of building & the pride of
creation
PartnerMutual value
creation
PlanetPositive Impact
PeopleSucceed together
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Lego HarmonyStrong culture & values
Family owned since its foundation
Collaboration occurs between all branches of the company
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Lego’s Consistent Messaging
Lego is an abbreviation of the 2 Danish words “Leg & Godt”, meaning “play
well”.
It is both Lego’s name & ideal.
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Lego Semantics
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Inspiration
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Inspiration
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Inspiration
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SynthesisThe design criteria imply that the product to be created must embody the following qualities: fun, liberating, humble, high quality, modular,
and systematic. Further, the design will be focused upon modular furniture. Furniture, in its
essence, is a tool people use to customize spaces in order to make them habitable or to
evoke a certain feeling.
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Conceptualization Evaluation, &
Analysis
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Sketches: Set 1
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Sketches: Set 1
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Sketches: Set 1
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Evaluation #1
Think beyond the literal definition of a tool.
Define “tool” in terms of the Lego brand.
Consider multiple areas of opportunity, including home goods.
Adhere strictly to the design criteria established for the brand.
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Sketches: Set 2
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Sketches: Set 2
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Sketches: Set 2
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Maquettes: Set 1
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Maquettes: Set 1
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Evaluation #2
Reconsider the meanings of “play” & “fun”.
Incorporate these aspects as crucial elements in the design of the product family.
Complicated & intimidating designs do not fit the design criteria.
Balance universally understandable guidelines with opportunities for the imagination.
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Sketches: Set 3
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Evaluation #3
Simple & versatile form.
Must allow for fun & play.
Must reflect the design language of the Lego brand.
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Maquettes: Set 2
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Maquettes: Set 2
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Computer Model & Specs
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Final Rendering
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Orthographics
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Exploded View
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Bill of Materials
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Construction
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Build Strategy ConsiderationsCompatibility with Design
Durability
Craftsmanship Opportunity
Time
Cost
Joinery Methods
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Initial Thoughts
Serial Planes:
Requires less timeRequires fewer toolsSimple assembly processDurable
HeavyRequires a lot of sandingInvolves strict material constraints
Joined Faces:
No down timeLess sandingLess gluingLighter in weightFewer material constraints
May take more time Requires multiple toolsMay involve precision/craftsmanship obstaclesMay not be as durable
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ObstaclesThe laser cutter does not cut material with black resin.
MDF is the only material option that is suited for the needs of this design.
MDF is the most difficult material to cut on the laser cutter.
The laser cutter will not accept material thicker than 1/2 in.
Each 48‘x48’ panel takes 4 hours to cut.
The finals week laser cutter wait list is very long.
Stack laminated MDF takes a lot of time to sand.
MDF soaks paint up like a sponge.
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Solutions
Latex paint will cover MDF easily and dry quickly.
Bondo will help hide any aberrations in the forms.
Some elements can be made via joined faces, while other are created using the laser cutter.
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The Joinery
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The Form
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Planer Method Construction
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Pillow Construction
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Final Segments
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Appendix
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Sources
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Image Sources
Lego designed by Okan Benn from The Noun ProjectMagnifying Glass designed by Hafizh from The Noun Project
Research designed by Doug Cavendish from The Noun ProjectDrawing designed by [email protected] from The Noun Project
Tools designed by Cris Dobbins from The Noun ProjectScale from The Noun Project
Gears designed by Cris Dobbins from The Noun ProjectCycle designed by Mourad Mokrane from The Noun ProjectArrow designed by Naomi Atkinson from The Noun ProjectGlasses designed by John Caserta from The Noun Project
Productivity designed by Lemon Liu from The Noun Project
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Biographies
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