finnchain system for rectancular tanks. keeping up your process international product development
TRANSCRIPT
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Finnchain System for Rectancular TanksFinnchain System for Rectancular Tanks
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Keeping up your process
International product developmentInternational product development
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Keeping up your process
Finnchain System for Rectancular Tanks
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Keeping up your process
Finnchain System: Bottom and surface collector
TYPE A: Bottom & surface collector TYPE F: Cross collector
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Keeping up your process
Finnchain System: Bottom sludge scraper system
TYPE B: Bottom collector TYPE C: Bottom collector for LAMELLA tanks
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Keeping up your process
Finnchain System: Surface skimmers
TYPE D: Surface scum skimmer TYPE D1: Oil skimmer
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Keeping up your process
Finnchain System: Grit scrapers
TYPE E: Grit scraper with FLIGHTS TYPE E1: Grit scraper
with BUCKETS
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Keeping up your process
Patented drive wheel with pulling pin construction
• The only wearing part of drive wheel is the pulling pin which is easy and fast to replace
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Keeping up your process
Long lifetime and operational reliabilityLong lifetime and operational reliability
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Keeping up your process
Otsikko?
Sprocket wheel with teeth driven chain Drive wheel with adjustable pitch for Notched-link chain
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Keeping up your process
Otsikko?
PIN wears the bushing from inside
IDLER WHEEL wears bushing from outside
• Bushing wears quickly• Breaking strength of the chain
in proportion to wear rate
• Longer lifetime for bushing• High breaking strength of the chain
maintains longer
DRIVE SPROCKET
wears bushing from the outside
PIN wears bushing from
the inside
DRIVE WHEEL’S PULLING PIN wears the chain
notch
IDLER WHEEL wears the minimum
of the chain’s bottomsurface
Sprocket wheel with teeth driven chain Drive wheel with adjustable pitch for Notched-link chain
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Keeping up your process
Bearing area comparison data sheet
PIN CHAIN (DIN 8150) NCS 720S
Sprocket wheel with teeth driven chain Drive wheel with adjustable pitch for Notched-link chain
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Keeping up your process
Bearing area comparison data sheet
Pin Chain (DIN 8150)
NCS 720S
Finnchain HA205M
Finnchain HA200M
Chain type
160
152
206
198
mm
Chain Pitch
JointBearing area
Notch Bearing area
Allowed working load calculated according to bearing area
mm2 mm2 kg
1170 1300 1080
1320 1640 1180
1104 972 875
600 988 540
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Keeping up your process
Reliability and operational dependability
Reliability and operational dependability
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Keeping up your process
Notched-link chains for rectancular tanks
HA200M HA205M HA44M• Chain for small to medium tanks
• Chain for medium to large tanks
• Drive chain • Chain for small tanks with
limited operation space
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Keeping up your process
Drive wheel with adjustable pitch• The mutual distance of pins increases by
relocating them by the same number of slots towards A
• Perfect match between chain and wheel within operational lifetime
• Always several (4-5) pins pulling the chain• Minimizing the wear of the chain
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Keeping up your process
Comparison of working load with NEW chains:Sprocket wheel with teeth driven chain Drive wheel with adjustable pitch for
Notched-link chain
• The workign load is divided between several pulling teeth/pins and chain links
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Keeping up your process
Comparison of working load with USED chains:
• Entire work load pulled by one tooth mainly
• Other teeth have lost the pullign contact with the chain
• The pitch of the pulling pins have been adjusted perfectly to match with worn and elongated chain
• The workign load is divided between several pullign pins and cahin links
Sprocket wheel with teeth driven chain Drive wheel with adjustable pitch for Notched-link chain
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Keeping up your process
Lifetime comparison
— Finnchain HA-chains with variable pitch drive wheel
— Traditional chains with sprocket wheel
Wear
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Keeping up your process
Scraper flights rectangular tanks
FC-190 FC-200 FC-220• For tanks width 1.5-6,5 m • Height 190mm
• For tanks width 6,5-8,5m• Height 200mm
• For tanks width 8-10m• Height 220mm
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Keeping up your process
Scraper flights rectangular tanks
FC-300 FC-310• For tanks width up to 9m • Height 300mm
• For tanks width up to 12m• Height 310mm
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Keeping up your process
Scraper flight data sheetFlight Types
Dimensions
mm
Thickness
mm
Weight
Kg/m
Cross Sect. Area
mm2
Moment of Inertia
mm4
Polar Moment of Inertia
mm4
X - X Y - Y X – X Y – Y LV
FC-190 190 x 71 x 2.5 2 x 2.5 2 x 2.5 2 1098 3337865 611259 479313
FC-200 200 x 100 x 2,5 2 x 2.5 2 x 2.5 2.6 1344 5724000 1152500 2520000
FC-220 220 x 120 x 3 3 x 3 2 x 3 4 2315 10891285 5101358 7012345
FC-300 300 x 100 x 2,5 2 x 2.5 2 x 2.5 3.2 1702 11183000 1664100 2521000
FC-310 310 x 120 x 3 3 x 3 2 x 3 5.6 2823 19917118 5600130 7013038
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Keeping up your process
Attachment of scraper flight
Competing system Finnchain system
• Flight attached to the attachment link• High pulling line ->vibration • The wider tank, the higher flight
makes the problem worser
• Flight attached to the patented flight end connector
• Pulling line in the middle of the flight
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Keeping up your process
Torsion test for scraper flight
Traditional system Finnchain system
• Flight type NLC-145• Open sigma profile• Torsion
• Flight type FC-190• Closed hollow profile • No torsion
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Keeping up your process
Problem: Chain skippingSolution: Chain watch• If the system meets rapid and heavy increase of the
workload that jamms the movement of the system, normally the plastic chain lifts off from the pulling pin or sprocket’s teeth
• Without any safety devices the chain skipping could cause damages such as:• The flights do get misaligned and will drop off from the
return rails
• The chain can broke
• Flights and flight end connectors can broke
• Afterwards the system is a long time non-usable because of extensive and expensive repair
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Keeping up your process
Problem: Chain skippingSolution: Chain watch• The chain watch is installed above sprocket and it
mechanically prevents chain skipping
• The movement of the lever on top of the chain activates the inductive switch at desired over load and stops the motor immediately, also alarm signal can be activated
• The chain watch stops the system before any damage can happend
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Keeping up your process
Idler wheel
• Teethless, does not wear the chain
• Installation with retaining rings, easy to install and replace
• FC-1P/76 with 76,1 mm hub bore for small to medium tanks
• FC-1P/80 with 80mm hub bore from big tanks
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Keeping up your process
Idler wheel shaft
• Can be installed/positioned close to the end wall turning
• Sludge can be collected away from the corners
• Axial adjustment to ease installation
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Keeping up your process
Drive shaft
• Drive shaft is made of AISI 304 or AISI 316 stainless steel
• Shaft diameter 80 mm
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Keeping up your process
Drive shaft Bearing
• Self aligning bearing
• Self adjusting
• Water lubricated
• Long lifetime because of wide bearing area
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Keeping up your process
Bottom rail
• Bottom rail FC-122, ease to install and replace
• Two types: smooth and with guiding track
• Connected to eachother with attachment piece
• Attachment piece is well anchored to tank floor
• Thermal expansion is allowed
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Keeping up your process
Drive unit
• SEW-Eurodrive 0,18-0,55 kW, power depends on tank dimensions
• Integrated motor and gear box – one package
• Standard speed of system is 1,2 m/min
• Customized speed with inverter or specified gear box
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Keeping up your process
Electrical wiring diagram
• Standard motor 3-phase, supply 380-415V 50Hz
• Inductive switch of the chain watch, supply 24V DC – left and right sides
• Options available by request
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Keeping up your process
High quality patented solutions High quality patented solutions
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Keeping up your process
References• Psyttalia WWTP, Athens Greece
• 128 sludge scareper systemsin operation since 2002-2004
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Keeping up your process
References• Project Besos, Barcelona Spain
• 90 sludge scraper systemsin operation since 2005-2006
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Keeping up your process
References case: Hämeenlinna WWTP, Finland
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Keeping up your process
References case: Hämeenlinna WWTP, Finland• Rectangular tank: length 35m and width 7m for primary sedimentation• First system installed 1984 following systems -85, -89 and -90, together 16
systems• Sludge scraper system has been in continuous operation since 1984 until 2004
when system was modernized: chain, drive wheel, flights and chain watch• Tank has been emptied and cleaned every 3 year for maintenance purposes• During 1984 – 2004 following spare parts has been replaced only once:
• Wear pads of flights• Idler wheels• Roller drive chain 20B-1
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Keeping up your process
References case: Hämeenlinna WWTP, Finland• 1700 installations worldwide in June 2007, for example:
• Australia, Austria, Czech Republic, China, Curacao, Denmark, Estonia, Finland, Germany,
Greece, Hong Kong, Hungary, Indonesia, Iran, Israel, Italy, Japan, Latvia, Lithuania, Malaysia,
Netherlands, New Zealand, Norway, Oman, Philippines, Poland, Portugal, Russia, Saudi-Arabia,
Slovenian, Spain, Sudan, Sweden, Switzerland, Taiwan, Thailand, United Kingdom, Vietnam…
• Longest tanks 98 m, width 10,5 m
• Widest tanks 12,6m, length 30 m
• Examples of big deliveries:• Malaysia Puchong (w-l) 4,9m – 49m, 32 tanks for primary sedimentation, type-A• Malaysia Bunus (w-l) 4,9m – 23m , 32 tanks for primary sedimentation, type-A • Russia Yekaterinburg (w-l) 12m – 63m, 8 tanks for secondary sedimentation, type-A• Vietnam Ho Chi Minh (w-l) 5m – 26m, 20 tanks for secondary sedimentation, type-A• Vietnam Ho Chi Minh (w-l) 5m – 13m, 20 tanks for primary sedimentation, type-A
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Keeping up your process
Thank youThank you