firebox x peak de-manufacturing instructions
TRANSCRIPT
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 1 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
Firebox X PeakDe-manufacturing
Instructions
Document Number: 480-2528-001
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 2 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part #’s (not necessarily inclusive) Firebox X Peak Firebox X5000, X6000 and X8000; all
revisions
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 3 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
3.0 Instruction
3.1 -Remove labels and rubber feet
3.2 –Remove side screws holding upper chassis to lower, and disengage halves
Material removed (part Desc or P/N & material type)
Instruction visual
Labels Cert. label: 0791-00x– Metalized poly-film; 1 ea. Made in Taiwan: xxxx-xx - Poly-film; 1 ea. (if applied)
Labels Mfr. label: 1270-00x - Poly-film; 1 ea. Product UPC/Serial: 1621-00x - Poly-film; 1 ea. Input power: 1270-00x - Metalized Poly-film; 1 ea. (opposite side of pictured unit)
Remove labels
Remove labels
Design for Manufacturing and Environment Document
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3.3 –Remove Mylar Insulator from Chassis Top
Material removed (part Desc or P/N & material type)
Instruction visual
Screws 1947-00x - Philips flat-head; Stainless steel; 4 ea. Warranty void label 0230-00x - Poly-film; 1 ea. UPC/Serial number 1621-00x - Poly-film; 1 ea. Hex-head standoff 1197-00x- Hex-head; brass, 2 ea.
Remove screws; 4 ea.
Disengage by sliding top off bottom
Remove Hex-head standoffs; 2 ea.
Remove Hard-drive bay by loosening thumb screws and pulling unit out; 2 ea. It may just be cover
Remove labels; UPC not pictured
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 5 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
Material removed (P/N & material type)
Instruction visual
Chassis Top 1956-00x- 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) Mylar insulator 1969-00x- Mylar; 11x18cm w/adhesive; 1 ea.
Remove mylar; 1 ea.
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 6 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
3.4 –Remove power supply
Screws 1951-00x – Philips pan-head w/split washer; Steel/zinc; 4 ea. Power supply 1945-00x – Power supply assembly; 1 ea.
Material removed (part Desc or P/N & material type)
Instruction visual
Mylar insulator 1969-00x- Mylar; 11x18cm w/adhesive; 1 ea.
Disconnect cables
Remove cable assemblies
Remove screws, 4 ea.
Remove mylar; 1 ea.
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 7 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
3.5 – Remove power entry and power supply from bottom chassis
Material removed (P/N & material type)
Instruction visual
Screws 1951-00x – Philips pan-head w/split washer; Steel/zinc; 1 ea. Power cable entry assy 2063-00x- Cable assy; 1 ea.
Screws 1949-00x –Philips flat-head; Steel w/black oxide; 2 ea. Rocker power switch 2061-00x- OEM switch; 1 ea. Power entry module 2062-00x- OEM power entry module; 1 ea.
Remove screw
Disconnect cables from power entry modules
Remove screws, 2 ea.
Remove switch and power entry
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 8 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
3.6 –Remove Cables, Battery, DIMM Memory and IC Heatsink from Main PCBA
Material removed (P/N & material type)
Instruction visual
Battery 0301-00x – CR2032, Lithium; 1 ea. Heatsink 1964-00x - Aluminum; 1 ea. Heatsink clip 1965-00x - Stainless steel; 1 ea. Memory DIMM 1979-00x – PCBA; 2 ea. Cable assembly, COM 1938-00x – Flat cable assembly, 5 CM; 1 ea. Cable assembly, LCM 1939-00x – Flat cable assembly, 5 CM; 1 ea. .
Disconnect cables
Disassemble
Remove battery Remove heatsink and clip
Remove DIMMs
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 9 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system
3.7 – Remove Hard-drive Bay and Disassemble the HDD Blank (if no optional HDD installed)
Material removed (P/N & material type)
Instruction visual
Battery warning label 0777-00x – Philips pan-head; Steel/zinc; 4 ea.
Remove label
Remove screws, both sides, 2 ea.
Unscrew four points
Design for Manufacturing and Environment Document
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Material removed (P/N & material type)
Instruction visual
CPU Heatsink 1941-00x – Copper; 1 ea. Heatsink cover 2049-00x – 20Ga. EG; 1 ea. Screws 1197-00x – Philips flat-head; Steel/zinc; 4 ea
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 11 of 18
Authorization and Revision History for this document is available in the WatchGuard ECO system
3.8 – Remove Compact Flash and Cover
Material removed (P/N & material type)
Instruction visual
Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 2 ea
CF cover 1505-00x - 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) CF Card 0554-00x – Integrated PCBA Compact Flash device; 1 ea.
Remove CF by pulling away from connector
Remove screws, 2 ea
Design for Manufacturing and Environment Document
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3.9 – Remove Fan Assembly and Disassemble
3.10 – Remove Guide Rails from Hard-drive bay
Material removed (P/N & material type)
Instruction visual
Fan housing 1959-00x - 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) Screws 1948-00x - Phillips, flat-head; Stainless steel; 6 ea. Chassis fan 1940-00x- Fan assy.; 3 ea. Fan control PCBA 1983-00x – PCBA; 1 ea. Screws 1951-00x - Phillips, pan-head w/lock washer; Steel/zinc; 2 ea. Fan module guides 1967-00x – Nylon; 2 ea.
Disconnect cables from PCBA
Remove fan assembly
Remove PCBA screws, 2 ea
Remove fan screws, 6 ea
Remove guides; 2 ea.
Design for Manufacturing and Environment Document
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Material removed (P/N & material type)
Instruction visual
HDD module guides 1968-00x – Nylon; 2 ea.
Remove guides
Design for Manufacturing and Environment Document
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3.11 – Remove Main PCBA from Bottom Chassis
Material removed (P/N & material type)
Instruction visual
Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 11 ea Main PCBA 1981-00x – PCBA; 1 ea
Remove screws; 11 ea.
Design for Manufacturing and Environment Document
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3.12 – Remove Display and Control PCBA’s from Bottom Chassis
Material removed (P/N & material type)
Instruction visual
LCD lens xxxx-00x – Lexan HP92S; 1 ea. LED light-pipe xxxx-00x –PC Bay 6457-551045; 1 ea Bezel main (painted) 2036-00x –PC/ABS FR110-3086, painted with ; 1 ea.
Depress tabs to remove bezel
Remove light-pipe and LCD lens
Design for Manufacturing and Environment Document
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Authorization and Revision History for this document is available in the WatchGuard ECO system
3.13 – Remove LCM Assembly from Bottom Chassis
Material removed (P/N & material type)
Instruction visual
Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 3 ea
Screws 1947-00x - Philips flat-head; Stainless steel; 1 ea. Chassis bottom 1953-00x- 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester)
Remove screws; 3 ea.
Remove screw; 1 ea.
Design for Manufacturing and Environment Document
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3.14 –Disassemble LCM Module
Material removed (P/N & material type)
Instruction visual
Screws 1950-00x – Philips pan-head; steel/zinc ; 2 ea. LCD 1595-00x – OEM LCD assembly ; 1 ea. Spacers 1966-00x – Nylon ; 2 ea. Post supports 1970-00x – Nylon ; 2 ea. PCBA 1982-00x – PCBA ; 1 ea. Support bracket 1952-00x – 24 Ga. EG ; 1 ea
Remove screws; 2 ea.
Pull from nylon posts
Design for Manufacturing and Environment Document
WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 18 of 18
Authorization and Revision History for this document is available in the WatchGuard ECO system
4.0 Applicable Documents
5.0 Revision History REV. NO.
REV. DATE REVISED SECTION REASON ECO#
A 10/10/2005 n/a Initial Release 0712