firm-fill gypsum concrete, - hacker industries · firm fill® sound mat ® ® insulation ® tji®...

Hacker Industries, Inc. | Architect Binder | Firm-Fill® Gypsum Concrete | © 2017

1 - FLOOR COVERING / 2 - FIRM-FILL® GYPSUM CONCRETE UNDERLAYMENT / 3 - FIRM-FILL® SCM OR HACKER SOUND MAT / 4 - PLYWOOD OR OSB / 5 - NOMINAL WOOD JOIST /6 - BATT INSULATION / 7 - PARALLEL CHORD TRUSS / 8 - TJI ® JOIST / 9 - RESILIENT CHANNEL / 10 - GYPSUM WALLBOARD / 11 - 6” CONCRETE

Firm-Fill® Gypsum Concrete

Firm-Fill® 2010+

Firm-Fill® 3310 Classic

Firm-Fill® 3310+

1200-2200 psi

2000-3300 psi

2500-3800 psi

1000 psi0 psi 2000 psi 3000 psi 4000 psi 5000 psi 6000 psi

1200-2200

Performance in wood-frame and concrete

structures

Ideal for multi-family construction

Provides compressive

strengths from 1200-2250 psi (8.3-15.2 MPa)

Integral part of over 105 UL fire

rated design listings

Contributes points to

LEED® project certification

Installed by Hacker Industries'

trained Licensed Applicators

2000-3200 psi

Firm-Fill® High Strength

Firm-Fill® 4010+

Firm-Fill® CMD

Gyp-Span Radiant 2000-3200 psi

min. 3500 psi4000-5200 psi

Performance in wood-frame and concrete structures

Integral part of 100 UL design listings


Requires dry-in (building must befully enclosed before installation)

Deflection must not exceed L/360 live or dead load

Subfloor must be protected by vapor barrier if installed above crawl space

Is but 1 component of effective sound & fire control system

Wear appropriate personal protectiveequipment

Not a wear surface; requires finished floor covering

upto

6000psi

TRUE-SCREED

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LU

min. 3500 psi

FIRM-FILL ®CMD

GYP-SPAN® Radiant2000-3200 psi

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33102500-3800 psi

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High Strength

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40104000-5200

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2000

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FIRM-FILL®

2010+

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Provides compres-sive strengths from 1200-2000 psi (8.3-13.8 MPa)

1200-2000

Contributes points to LEED® project certification

1 - FLOOR COVERING / 2 - FIRM-FILL® GYPSUM CONCRETE UNDERLAYMENT / 3 - FIRM-FILL® SCM OR HACKER SOUND MAT / 4 - PLYWOOD OR OSB / 5 - NOMINAL WOOD JOIST / 6 - BATT INSULATION / 7 - PARALLEL CHORD TRUSS / 8 - TJI ® JOIST / 9 - RESILIENT CHANNEL / 10 - GYPSUM WALLBOARD / 11 - 6” CONCRETE

4. POUR 5. FINISH 6. PROTECT1. CLEAN 2. PRIME 3. MIX

© 03/2015 Hacker Industries, Inc.FIRM-FILL® and the associated logos are trademarks of Hacker Industries, Inc., Newport Beach, CA.

Installed only by Hacker Industries’Licensed Applicators










upto

6000psi

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33102500-3800 psi

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FIRM-FILL®

2010+

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33102500-3800 psi

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FIRM-FILL®

2010+

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Benefits

• Ideal for wood-frame, multi-family construction• Essential for excellent STC and IIC ratings• Install over a FIRM-FILL® SCM or Hacker Sound Mat for additional sound isolation• Integral part of over 105 UL fire rated design listings• Lightweight and crack-resistant• Fast installation and rapid set time; may be walked on in 90 minutes• Contributes points to LEED® project certification• Creates a flat, durable surface for finished floor coverings• Installed only by Licensed Applicators across North America

Product Description

FIRM-FILL® Gypsum Concrete, "Super Blue" underlayment from Hacker Industries, Inc., is formulated for use over wood or concrete subfloors in multi-family construction. FIRM-FILL® Gypsum Concrete provides compressive strengths from 1200-2200 psi (8.3 - 15.2 MPa). Intallation after drywall. To keep project on schedule and on budget, Hacker Industries, Inc.’s Licensed Applicators can install over 40,000 ft² of FIRM-FILL® Gypsum Concrete in one day. FIRM-FILL® Gypsum Concrete is mixed on the job site with local sand (per ASTM C33) and water to create a lightweight slurry. Installed at a minimum 3/4” over wood, the underlayment weighs approximately 7 lb/ft² (34.2 kg/m²) with a dry density range of 105-115 pcf. Thickness over concrete varies with project. For new construction or renovation, FIRM-FILL® Gypsum Concrete is a cost-efficient way to create a smooth, hard surface for finished floor coverings, while offering exceptional compressive strengths matched with superior acoustical control and fire resistance properties. To achieve additional sound isolation, use in conjunction with a FIRM-FILL® SCM or Hacker Sound Mat.

Limitations

• Shall not be used in exterior locations, below grade or where continuous exposure to moisture is likely.• Shall not be used as a wear surface; must be covered by a finished floor covering.• Structure shall be designed so that deflection does not exceed L/360 live or dead load.• Certain floor coverings, such as marble, limestone, travertine and wood, may have more restrictive

deflection limits. Consult the appropriate floor covering manufacturer for recommendations.• If installed above a crawl space, subfloor must be protected by a vapor barrier.• No single application of FIRM-FILL® Gypsum Concrete shall exceed 3-1/2” in depth.• FIRM-FILL® Gypsum Concrete is one component of an effective sound and fire control system. Care must be

taken in the installation of all components to assure the ultimate design performance. Published acousticaland fire system tests were conducted under controlled laboratory or field conditions and reflect resultsapplicable only to those specific assemblies.

SUBMITTAL FORMTECHNICAL DATA PROPERTIES ASTMWeight 7 lb/ft² (34.2 kg/m²) at 3/4” (19 mm) C472 MThickness 3/4” (19 mm) (minimum over wood) to 3-1/2” (89 mm), thickness

over concrete varies with projectF2419

Compressive Strength 1200 to 2200 psi (8.3 to 15.2 MPa) C472 MThermal Performance K-value of 2.45 BTU/(hr.ft.F°); R-value of 0.36 (ft².hr.F°) C177Fire Hazard Classification Flamespread index 0: Fuel contribution 0; Smoke density 0 E84Sand 1/8” (3 mm) or less washed plaster or masonry sand C33

Flexural Strength 900 psi (6.21 MPa) C348


Installation

Before, during and after the installation of FIRM-FILL® Gypsum Concrete, the building must be enclosed and the temperature maintained at a minimum of 50°F (10°C). Prior to the installation of FIRM-FILL® Gypsum Concrete, the subfloor shall be structurally sound (L/360), broom cleaned, dry and free from oil, grease, paraffin, laitance, wax or other contaminants. Concrete subfloors shall be 28 days or older. For on-grade applications over concrete, measure the Moisture Vapor Emission Rate (MVER) per ASTM F1869. MVER shall not exceed 3 lb/1000 ft² per 24 hours. Prime wood subfloors with Hacker Floor Primer per recommended specifications before installing underlayment.

Adequate ventilation shall be provided by the General Contractor (GC) to ensure proper drying of FIRM-FILL® Gypsum Concrete. If necessary, the GC shall provide mechanical ventilation. Depending on thickness and drying conditions, the underlayment should dry within 8 to 14 days. To avoid potential problems during the drying process, the GC shall consult Hacker Industries, Inc.’s Drying Conditions Flyer and information contained on Hacker Industries, Inc.’s website for additional information concerning drying of this product. After installation, temporary wood planking shall be placed by the GC wherever the floor underlayment will be subject to wheeled or concentrated loads.

Finished floor coverings can be installed when the FIRM-FILL® Gypsum Concrete is completely dry. Consult flooring contractor for recommended procedures to test for dryness and acceptable levels of moisture. Reference Hacker Industries, Inc.’s Guidelines for Installing Finished Floor Coverings. This guideline is not a warranty and shall be used as a guideline only. See ASTM F2419.

Product Data

Approximate Compressive Strength per ASTM C472 Modified: 1200 to 2250 psi* (8.3 to 15.2 MPa)Approximate Dry Density (aggregated): 105 to 115 pcf

*Note: Compressive strengths published herein were achieved under controlled laboratory conditions. Actual field results may differ due to environmental conditions, regional sand variations, or inconsistent proportioning of field-applied water, sand and Hacker Floor Underlayment, as well as differences in mixing/pumping equipment.

Compliance

• ICC-ESR-3386• IAPMO ER-474• City of Los Angeles Research Report No. 24540

• FHA-HUD MR 1255• Tile Council of North America

(F180, F200, RH111, RH122)

Sound Test & UL Fire Rated Designs

PURPOSE STATEMENT/DISCLAIMER These guidelines are designed to provide the architectural and building communities with detailed performance data on Hacker Industries, Inc.’s comprehensive portfolio of sound attenuation tests and UL Fire Rated Designs. The tests for the assemblies included in these guidelines were conducted in a laboratory setting per ASTM C177, E84, E90, E492 and E2179. These guidelines are not warranties and should be used as guidelines only. The architects’ and general contractors’ recommendations supersede these guidelines. Field performance may vary. Subject to express Warranty stated on Hacker Industries, Inc.’s website.

Hacker Industries, Inc. regularly performs acoustical and fire (UL) testing to ensure performance standards for our products. Firm-Fill® gypsum concretes, including Firm-Fill® Gypsum Concrete, were tested acoustically with the following floor assemblies and performed as noted.

SUBMITTAL FORM


5

Acoustical Design GuidelinesHacker Industries, Inc.

These guidelines shall only be a resource and are not a guarantee of performance. FIRM-FILL® SCM Underlayments are only one component in an overall floor/ceiling assembly. Their acoustical performance is affected by every other component. The likelihood of achieving code compliance is contingent upon many other trades including (but not limited to) framers, plumbers and drywall contractors. Developers and general contractors are responsible for building properly and testing field performance as soon as possible in order to ensure the reliability of the project. Laboratory tests are not a guarantee of field performance because of the issues noted above and many other design and/or construction errors that may occur. Please consult a professional acoustical consultant to assure specifications are written correctly and that the floor/ceiling assembly can perform to expectations. Field performance testing shall be done to ensure reliability of design prior to occupancy. © 2/2016 Hacker Industries, Inc. FIRM-FILL®, GYP-SPAN® and the associated logos are the registered trademarks of Hacker Industries, Inc.

OPEN

WEB

FINISH STC IIC REPORT # TEST DATE

Bare 59 -- D6435.01 11/03/2014

2 mm Vinyl Plank 60 51 D6435.02 11/04/2014

3 mm Vinyl Tile 61 53 D6435.03 11/04/2014

2 mm Vinyl Sheet 58 51 D6435.04 11/04/2014

7 mm Sheet Vinyl with Rubber Backing 59 57 D6435.05 11/04/2014

13 mm Engineered Wood 59 57 D6435.06 11/04/2014

Subfloor topping: 3/4” (19 mm) FIRM-FILL® Brand Gypsum ConcreteSubfloor isolation: 1/8” (3 mm) FIRM-FILL® SCM-125 Sound Control MatSubfloor: 3/4” (19 mm) oriented strand boardInsulation: 3-1/2” (89 mm) unfaced R-13 fiberglass insulationTruss: 18” (457 mm) L/360 open web trussCeiling isolation: Clark Dietrich RCSD resilient channelCeiling: 5/8” (16 mm) type C gypsum board

Sound System 2: FIRM-FILL® SCM-125, 3/4” (19 mm) FIRM-FILL® Brand Gypsum Concrete

Subfloor topping: 3/4” (25 mm) FIRM-FILL® Brand Gypsum ConcreteSubfloor: 3/4” (19 mm) oriented strand boardInsulation: 3-1/2” (89 mm) unfaced R-13 fiberglass insulationTruss: 18” (457 mm) L/360 open web trussCeiling isolation: Clark Dietrich RCSD resilient channelCeiling: 5/8” (16 mm) type C gypsum board

Sound System 1: No Sound Mat, 3/4” (25 mm) FIRM-FILL® Brand Gypsum Concrete


Bare ¹ 54 -- 5005002 02/08/2005

Bare 51 -- D6435.29 02/13/2015

Carpet and Pad 52 75 D6435.30 02/13/2015

Wood Laminate ² -- 52 7004018 06/10/2004

2 mm Vinyl Sheet ³ -- 54 7004025 06/11/2004

¹ Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board; Insulation: None² Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board³ Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board; Insulation: 9” (229 mm) fiberglass batt insulation

SUBMITTAL FORM

Firm Fill® Gypsum Concrete – Open Web

Subfloor Topping

Sound Mat

Subfloor Insulation Truss Ceiling Isolation

Ceiling Finish Sound Rating

Report #

STC IIC

3/4” (19mm) FIRM-FILL® Brand Gypsum Concrete

None 3/4” (19 mm) oriented strand board

3-1/2” (89 mm)unfaced R-13 fiberglass insulation

18” (457 mm) L/360 open web truss

Clark Dietrich RCSD resilient channel

5/8” (16 mm) type C gypsum board

Bare¹ 54 -- 5005002

Bare 51 -- D6435.29

Carpet & Pad 52 75 D6435.30

Wood Laminate²

-- 52 7004018

2 mm Vinyl Sheet³

-- 54 7004025

¹ Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board; Insulation: None² Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board³ Assembly varies from above in the following: Subfloor topping: 1” FIRM-FILL® Brand Gypsum Concrete; Subfloor: 23/32” oriented strand board; Insulation: 9” (229 mm) fiberglass batt insulation

Firm Fill® Gypsum Concrete – Nominal Wood

Subfloor Topping

Sound Mat

Subfloor Insulation Truss Ceiling Isolation


Report #

STC IIC

3/4” (19 mm) FIRM-FILL® Brand Gypsum Concrete

None 3/4" (19 mm) oriented strand board

3-1/2" (89 mm)R-13 fiberglass insulation

9-1/4" (235 mm) 2x10 dimensional lumber

Clark Dietrich RCSD Resilient Channel

5/8" (16 mm) type C gypsum board

Bare 56 -- E3149.01

Carpet and Pad

57 75 E3149.02

Carpet and Pad¹

51 76 E4054.01

¹Assembly varies from above in the following: Subfloor topping: 1” (25 mm) FIRM-FILL® Brand Gypsum Concrete

8

Acoustical Design GuidelinesHacker Industries, Inc.

These guidelines shall only be a resource and are not a guarantee of performance. FIRM-FILL® SCM Underlayments are only one component in an overall floor/ceiling assembly. Their acoustical performance is affected by every other component. The likelihood of achieving code compliance is contingent upon many other trades including (but not limited to) framers, plumbers and drywall contractors. Developers and general contractors are responsible for building properly and testing field performance as soon as possible in order to ensure the reliability of the project. Laboratory tests are not a guarantee of field performance because of the issues noted above and many other design and/or construction errors that may occur. Please consult a professional acoustical consultant to assure specifications are written correctly and that the floor/ceiling assembly can perform to expectations. Field performance testing shall be done to ensure reliability of design prior to occupancy. © 2/2016 Hacker Industries, Inc. FIRM-FILL®, GYP-SPAN® and the associated logos are the registered trademarks of Hacker Industries, Inc.

NOM

INAL

WOO

D

Sound System 2: FIRM-FILL® SCM-125, 3/4” (19 mm) FIRM-FILL® Brand Gypsum Concrete

Subfloor topping: 3/4” (19 mm) FIRM-FILL® Brand Gypsum ConcreteSubfloor isolation: 1/8” (3 mm) FIRM-FILL® SCM-125 Sound Control MatSubfloor: 3/4” (19 mm) oriented strand boardInsulation: 3-1/2” (89 mm) R-13 fiberglass insulationJoist: 9-1/4” (235 mm) 2x10 dimensional lumberCeiling isolation: Clark Dietrich RCSD resilient channelCeiling: 5/8” (16 mm) type C gypsum board


Bare 59 -- E3145.01 01/20/2015

2 mm Vinyl Plank 61 50 E3145.02 01/21/2015

3 mm Vinyl Tile 61 52 E3145.03 01/21/2015

2 mm Vinyl Sheet 59 53 E3145.04 01/21/2015

7 mm Sheet Vinyl with Rubber Backing 61 54 E3145.05 01/20/2015

13 mm Engineered Wood 61 54 E3145.06 01/20/2015

8 mm Ceramic Tile 61 51 E3145.07 01/22/2015

Sound System 1: No Sound Mat, 3/4” (19 mm) FIRM-FILL® Brand Gypsum Concrete


Bare 56 -- E3149.01 05/22/2015

Carpet and Pad 57 75 E3149.02 05/22/2015

Carpet and Pad¹ 51 76 E4054.01 02/04/2015

¹ Assembly varies from above in the following: Subfloor topping: 1” (25 mm) FIRM-FILL® Brand Gypsum Concrete

Subfloor topping: 3/4” (19 mm) FIRM-FILL® Brand Gypsum ConcreteSubfloor: 3/4” (19 mm) oriented strand boardInsulation: 3-1/2” (89 mm) R-13 fiberglass insulationJoist: 9-1/4” (235 mm) 2x10 dimensional lumberCeiling isolation: Clark Dietrich RCSD resilient channelCeiling: 5/8” (16 mm) type C gypsum board

UL Fire Rated Designs

Nominal Wood L006, L201, L202, L206, L208, L209, L210, L211, L212, L501, L502, L503, L504, L505, L506, L507, L508, L509, L510, L511, L512, L513, L514, L515, L516, L517, L519, L520, L522, L523, L525, L526, L532, L533, L535 , L536, L537, L540, L541, L545, L557, L569, L588, L590, L593, L598, M504, M517, M519, M530, M531, M517


Open Web L521, L528, L529, L534, L542, L546, L550, L558, L563, L574, L576, L577, L579, L583, L585, L592, M500, M503, M508


SUBMITTAL FORM

Firm Fill® Gypsum Concrete – I-Joist

Subfloor Topping

Sound Mat

Subfloor Insulation Joist Ceiling Isolation


Report #

STC IIC

1” (25 mm) FIRM-FILL® Brand Gypsum Concrete

1/4" (6 mm) FIRM-FILL® SCM-250 Sound Control Mat

3/4” (19 mm) oriented strand board

3-1/2” (89 mm)unfaced R-11 fiberglass insulation

12” (302 mm) Weyerhaeuser Tus Joist® TJI® Joist

Clark Dietrich RCSD resilient channel

5/8” (16 mm) type C gypsum board

Bare 58 -- E7891.01

2 mm Vinyl Plank

621 52 E7891.02

3 mm Vinyl Tile 62 52 E7891.03

2 mm Vinyl Sheet

59 54 E7891.04

7 mm Sheet Vinyl with Rubber Backing

60 57 E7893.05

¹ Assembly differs from above in the following: Ceiling: 2 layers 5/8" (16 mm) type X gypsum board

Firm Fill® Gypsum Concrete – Concrete Assembly

Subfloor Topping

Sound Mat Subfloor Insulation Truss Ceiling Isolation


Report #

STC IIC

1-1/4"” (32 mm) FIRM-FILL®Brand Gypsum Concrete

3/8" (10 mm) FIRM-FILL® SCM-400 Sound Control Mat

6" (152 mm) concrete

None None None None Bare 52 -- 5014051

Bare -- 50 7014063

Sheet Vinyl -- 50 7014064

Bare Δ 23*

7014091

*Tested in accordance with ASTM E2179 - Standard Test Method for Laboratory Measurement of Effectiveness of Floor Coverings in Reducing Impact Sound Transmission Through Concrete Floors.


Concrete J917, J919, J920, J924, J927, J931, J957, J991, J994


I-Joist L518, L530, L538, L547, L556, L570, L571, L581, L583, L589, M502, M506, M512


PRODUCT INFORMATIONSee www.HackerIndustries.com for current recommended product specifications and literature.

WARNINGWhen mixed with water, this product hardens and becomes extremely hot. DO NOT attempt to make a cast enclosing any part of the body using this material. Failure to follow these instructions may cause severe burns that may require surgical removal of affected tissue or amputation of limb. Portland cement is strongly alkaline. Direct contact can be corrosive and cause severe damage or chemical burns to eyes and wet, moist skin. Avoid contact with eyes and skin. Wear protective glasses and clothing. If eye contact occurs, immediately flush thoroughly with water for 30 minutes and seek medical advice. Inhalation of dust may be corrosive or cause chemical burns or irritation to nose, throat and respiratory tract.

Avoid breathing dust. Use a NIOSH/MSHA-approved dust respirator. Wash thoroughly with soap and water after use. Do not ingest. If ingested, call a physician. Product safety, call (800) 642-3455. KEEP OUT OF REACH OF CHILDREN.

TRADEMARKS FIRM-FILL®, GYP-SPAN®, Let Our Products Floor You™ and the associated logos are trademarks of Hacker Industries, Inc. LEED® is a registered trademark of the U.S. Green Building Council.

WARRANTYHACKER INDUSTRIES, INC. SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, DIRECTLY OR INDIRECTLY SUSTAINED, NOR FOR ANY LOSS CAUSED BY APPLICATION OF THESE GOODS NOT IN ACCORDANCE WITH CURRENT PRINTED INSTRUCTION OR FOR OTHER THAN THE INTENDED USE. OUR LIABILITY IS EXPRESSLY LIMITED TO REPLACEMENT OF DEFECTIVE GOODS. ANY CLAIM SHALL BE DEEMED WAIVED UNLESS MADE IN WRITING TO US WITHIN 30 DAYS FROM DATE IT WAS, OR REASONABLY SHOULD HAVE BEEN, DISCOVERED.

SAFETY FIRSTFollow good safety/industrial hygiene practices during installation. Wear appropriate personal protective equipment. Read specs, MSDS and literature prior to specification and installation.

© 2017 Hacker Industries, Inc., Newport Beach, CA.

SUBMITTAL FORM

Related Products

FIRM-FILL® SCM sound control mats, Hacker Floor Primer, Hacker TopCoat™ SP and Hacker Floor Sealer are available for use with FIRM-FILL® Gypsum Concrete Floor Underlayment. Contact Hacker Industries, Inc. at (800) 642-3455 or [email protected] for more information.

WARRANTY

SUBJECT TO EXPRESS WARRANTY STATED ON HACKER INDUSTRIES, INC.’S WEBSITE.

Submittal Approvals

Project Name

Contractor/Architect

Signature

Date

firm-fill gypsum concrete, - hacker industries · firm fill® sound mat ® ® insulation ® tji®...

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