fishery brochure l0o - kirkwood co · 2016. 3. 1. · xrs100-90q 242 55 2655 300 .32 8 4 100 131 9...

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Fisheries Robust Pumps & Grinder that handle heavy solids. Agriculture Biogas Agriculture Industry Wastewater Fisheries WASTE HANDLING SYSTEMS DESIGNED FOR FISHERY APPLICATIONS ENGINEERED TO WORK

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Page 1: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

FisheriesRobust Pumps & Grinder that handle heavy solids.

AgricultureBiogas AgricultureIndustry Wastewater Fisheries

WASTE HANDLING SYSTEMS DESIGNED FOR FISHERY APPLICATIONS

ENGINEERED TO WORK

Page 2: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

High Solids, Skins, and Carcasses

ROBUST, RESILIENT, RELIABLE!

Pumps & Solids Reduction | Fisheries

Vogelsang offers pumping and solids reduction products designed for fish processing. Our rotary

lobe pumps handle viscous liquids containing heavy solids and debris commonly found in fish

waste. We have two solids reduction and separation devices which can be used independently or

combined for maximum waste handling efficiency. The XRipper®, our twin shaft grinder, offers high

throughput and massive power to acheive large volume waste reduction. RotaCut®, our inline

macerator is a perfect match for skins, carcasses, and heads after pre-cutting with the XRipper®. The

combination simply provides the

best cutting available

in the industry.

Page 3: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

Cutting Edge MaterialsEvery application of our products has the ideal materials to opti-mize capacity and minimize wear. Wherever there is contactor friction between moving parts, we have developed combinations of materials that will optimize the equipment for your specific needs. This benefits you both in equipment life and in product quality. Our lobe and casing materials come in many different materials to get you the best possible life from the pump.

Quality Custom ConstructionOur production team will config-ure your equipment to the appro-priate size and application for your application, whether it is a hydraulically powered to fit tight installation onboard, or an elec-tric driven for specific applica-tions. Our RotaCut® and XRipper® are available in many sizes and capacities that will suit fishery application requirements. We offer the highest standard of construction and materials to ensure you get the most equip-ment life possible. The versatility of our products makes it possible to configure them for tight areas with limited accessibility. Our products are smaller and lighter than traditional grinding and cutting machines of the same capacity. This makes it possible to get them into areas where other simply won't fit.

Customer ServiceOur relationship doesn’t end with the sale. Expect quick and expert advice about our products once they’re in place.

Vogelsang has a network of distribtion sales and service facilities that are close by when needed for technical support or repair. Our internal service staff offers expert advice and best practices to keep your products running smoothly.

When you need service or main-tenance, we’ll be there on time to get the job done right.

Page 4: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

Our VX Series Pumps handle highly viscous liquids that contain solids, debris and abrasive materials. Our pumps are pulsation free, low shear and high capacity. They can run dry, reverse on the fly and pull a suction lift to 25 feet. The VX pump is highly versatile and easy to maintain.

The Vogelsang XRipper® has increased capacity compared to traditional products while eliminating the need for complicated chopping processes. Choosing Vogelsang XRipper® achieves, higher capacity, space savings and longer lifecycle compared to typical tra-ditional cutting devices in the fishery industry. The precise cutting of the XRipper® provides a large cavity that's perfect for whole fish carcasses, heads, tails and other waste byproducts. This design also makes it possible to achieve your desired size limitations demanded by federal and state requirements.

RotaCut® macerators can provide smaller cutting than ever possible before. RotaCut® offers high capacity, up to 3500 GPM and pressures up to 87psi. RotaCut®'s unique sheer cutting design allows us to cut from 1.5" (38 mm) all the way down to .25" (6 mm). Adding a RotaCut® after offal pumps is a simple and easy way to reduce sol-ids down to the required size.

Pumping & Solids Handling Products

Pumps & Solids Reduction | Fisheries

Page 5: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

The Vogelsang line of pumping and grinding units are designed to be combined into powerful processing devices that are easy to install and efficient on space.

Our VX Pumps can be configured with a RotaCut® and/or an XRipper® on a common skid to create a pumping and grinding unit in one pow-erful, compact package. Both the pump and grinder can be main-tained in place without disturbing any connected piping. Each can also be serviced with routine maintenance in about an hour.

The XRipper® can be configured with an adjustable base and integrat-ed hopper. The unit can be configured to work with a conveyor system or other solids removal scenario to reduce and remove waste material quickly and efficiently.

Pumping & Solids Reduction Systemsbe

er® ow-

rat-tem rial

s

Page 6: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

Whether you need whole fish cutting, heads, tails or skins, Vogelsang has you covered. With the combination of XRipper® and RotaCut® we can meet any cur-rent federal or state guidelines for offal solid sizes.Vogelsang is unique ability to cut the most difficult solids with XRipper® and RotaCut®, we have the solution you need for solids control. With the XRipper®s powerful cutting ability, and the RotaCut®'s small size reduction we have you covered.

Comply with both state & federal guidelines using the XRipper® and RotaCut® to get smaller offal discharge particle sizes.From small to big, Vogelsang products give you the most flexibility where you need it.

Cod HeadsConsidered one of the most difficult processing tasks, Vogelsang XRipper® power has the ability to cut Cod heads down to size and keep them under federal and state requirements. No matter if you are processing the fish heads onboard an offshore vessel, or onshore, we can take solids like no other grinding technology on the market today.We first take XRipper® to reduce large solids to smaller solids, then take the Vogelsang RotaCut® to finish the job with precise grinding action.

Salmon SkinsSkins are a common problem with fish processing facilities both onboard, and off board. Vogelsang RotaCut's shearing action takes even the most difficult stringy and fibrous skins down to minimal solid size with ease.Due to RotaCut's sheer cutting action with tight tension we have the ability to cut skins down to meet both federal and state solid sizes, so they are no longer in violation. We can meet these strict guidelines due to our screen sizes, and multiple blade options for RotaCut®. Once inside the RotaCut®, we can take high volume solids, and make them much smaller than any other cutting process available.

APPLICATIONS

Pumps & Solids Reduction | Fisheries

Page 7: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

Whole CarcassesDue to their sheer size, Vogelsang XRipper® provides a large solids opening, and high throughput capability.Carcasses can be difficult for most cutting products on the market, but since it has a large opening, the entire carcass has the ability to be chopped down to size in a single pass. XRipper®'s unique rotor design provides a solution without any shims or spacers so it has the ability to cut smaller than most conventional designs..Once cut down, we can run it through RotaCut® to reduce the solids even smaller. RotaCut® never needs tension adjustments thanks to our exclusive automatic tension-ing system that keeps stension the same and automatically adjusts for optimal cutting performance.

Fish SurimiSurimi is a very fine puree of particles of fish, Vogelsang pro-vides products that have the abili-ty to not only pump this puree, but also cut solids down to specifications.This paste like product is difficult to pump with normal pumping equipment, but Vogelsang HiFlo rotary lobe pumps are just the solution. HiFlo pumps are 100% pulsation free, and last longer than progressive cavity pumps or most any other positive displace-ment pump. With abilities to pump up to 1 million centipoise, Vogelsang rotary lobe pumps can handle this past with precise flow.

Skin TanningSince Vogelsang products are manufacture in many materials, Vogelsang rotary lobe pumps can take the process to the next level.Pickling, pre-tanning, descaling, and degreasing operations rely on reliable equipment like rotary lobe pumps. With our ability to handle low pH slurries, Vogelsang rotary lobe pumps provide the optimum materials to match your process.Dyeing and fat liquoring process with Vogelsang HiFlo pumps has never been easier.

Page 8: Fishery Brochure L0O - Kirkwood Co · 2016. 3. 1. · XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650 ... VX100

Vogelsang7966 State Route 44 • P.O. Box 751Ravenna, Ohio 44266, USA

Toll Free: 800.984.9400Tel: 330.296.3820Fax: 330.296.4113

[email protected]

© 2015 Vogelsang USA, Inc. & Hugo Vogelsang Maschinenbau GmbH. All rights reserved, HiFlo, RotaCut®, XRipper® and the Vogelsang Logo are registered trademarks.

ENGINEERED TO WORK

Model Capacity Motor Power Cut Solids Flange Size Max Pressure Motor Speed Options gpm m3/h hp kW in mm in mm psi bar Gear Hyd rpm 1/min

RCQ 20 Inline 396 90 1.5-3.0 1.1-2.2 .39-0.78 9-20 4 100 30 2 Yes No 87-320 RC 3000 Inline 792 180 2.0-5.0 1.5-4.0 .31-1.10 8-28 6 150 30 2 Yes Yes 76-326 RC 5000 Inline 1320 300 2.0-10.0 1.5-7.5 .15-1.18 4-30 6 150 30 2 Yes Yes 73-330RC 10000 Inline 2640 600 3.0-10.0 2.2-7.5 .15-1.50 4-38 8 200 30 2 Yes Yes 66-319RCX 48 Inline 2640 600 7.5-15.0 5.5-11.0 .15-1.50 4-38 8 200 87 6 Yes No 114-311RXC 58 Inline 3300 750 10.0-20.0 7.5-15.0 .31-1.33 8-34 10 254 87 6 Yes Yes 94-276

RotaCut® Grinder Performance Specifi cations:

Model Capacity Operating Torque Cut Solids Flange Size Max Pressure Solids Speed gpm m3/h in. lbs. Nm in mm in mm psi bar Wet Dry rpm 1/min

XRS100-64Q 176 40 2655 300 .32 8 3 80 131 9 Yes No 800 XRS100-90Q 242 55 2655 300 .32 8 4 100 131 9 Yes No 800 XRS136-140Q 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650XRS136-140QD 484 110 10620 1200 .47 12 6 150 174 12 Yes No 650XRS186-130Q 748 170 21240 2400 .59 15 6 150 174 12 Yes No 500XRS186-130QD 748 170 21240 2400 .59 15 6 150 174 12 Yes No 500XRS186-260QD 1584 360 21240 2400 .59 15 8 200 145 10 Yes No 500XRS186-520QD 2994 680 21240 2400 .59 15 10 250 87 6 Yes No 500XRL186-260QD 88 20 21240 2400 .59 15 n/a n/a 29 2 Yes Yes 500XRL186-520QD 176 40 21240 2400 .59 15 n/a n/a 29 2 Yes Yes 500

XRipper® Grinder Performance Specifi cations:

Model Capacity Displacement Max. Solids Flange Size Max Pressure Max. Speed gpm m3/h gal/100rev l/100rev in mm in mm Q: psi bar QD: psi bar rpm 1/min

VX100 45 13-60 3-13 7.7 29 .75 20 2.5 65 145 10 1000 64 22-85 5-19 11.1 42 .75 20 3.0 80 131 9 1000 90 26-120 6-26 15.6 59 .75 20 4.0 100 102 7 1000 128 40-170 9-38 22.2 84 .75 20 4.0 100 58 4 1000

VX136 70 45-200 10-45 33.5 127 1.50 40 4.0 100 145 10 174 12 800 105 65-310 15-70 50.0 190 1.50 40 4.0 125 145 10 174 12 800 140 90-400 20-90 67.0 253 1.50 40 6.0 125 116 8 174 12 800 210 130-610 30-140 100.0 380 1.50 40 6.0 150 73 5 145 10 800 280 180-800 40-180 134.0 506 1.50 40 6.0 150 116 8 800 420 260-1220 60-280 200.0 759 1.50 40 6.0 150 87 6 800 140M2 45-200 10-45 33.5 127 1.50 40 6.0 125 232 16 650 210M2 65-310 15-70 50.0 190 1.50 40 6.0 150 232 16 650 280M2 90-400 20-90 67.0 253 1.50 40 6.0 150 203 14 650 420M2 130-610 30-140 100.0 380 1.50 40 6.0 150 174 12 650

VX186 92 90-440 20-100 94.0 356 2.50 61 6.0 125 145 10 600 130 130-640 30-145 133.0 503 2.50 61 6.0 150 145 10 174 12 600 184 180-880 40-200 188.0 712 2.50 61 6.0 150 116 8 174 12 600 260 260-1280 60-290 266.0 1006 2.50 61 8.0 200 73 5 145 10 600 368 360-1760 80-400 376.0 1424 2.50 61 10.0 250 44 3 116 8 600 390 390-1920 90-435 399.0 1509 2.50 61 10.0 250 44 3 102 7 600 520 520-2560 120-580 532.0 2012 2.50 61 10.0 250 87 6 600 736 720-3520 160-800 752.0 2848 2.50 61 14.0 350 44 3 600 184M2 90-440 20-100 94.0 356 2.50 61 6.0 150 232 16 600 260M2 130-640 30-145 133.0 503 2.50 61 8.0 250 232 16 600 368M2 180-880 40-200 188.0 712 2.50 61 10.0 250 203 14 600 520M2 260-1280 60-290 266.0 1006 2.50 61 10.0 250 174 12 600

VX Pump Series Performance Specifi cations:

Model Capacity Displacement Max. Solids Flange Size Max Pressure Max. Speed gpm m3/h gal/100rev l/100rev in mm in mm Q: psi bar rpm 1/min

IQ112-81 242 55 27 102 1.3 33 4 100 116 8 900IQ112-114 339 77 38 144 1.3 33 4 100 72 5 900

IQ Pump Series Performance Specifi cations: