fitting instructions quadrant 2 door philips screwdriver ... v 3211 x 4 v 3103 x 2 v 3107 x 2 v...

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Any parts missing or damaged must be reported to your supplier within 5 days of purchase. Please state size & colour of product and part number as shown for the cor reponding size of door. INSPECT DOO R BEFOR E FITTIN G NO CLAIM S W ILL BE ACCEPTED AFTER THE DOOR HAS BEEN INSTALLED Thank-you for choosing a MERLYN shower door. Please familiarise yourself with these instructions before installing. Do you have all the tools required? Is the installation site compatible with the size of door supplied? Are all the enclosure components present? Is the installation kit complete? DO NOT attempt to install the product unless you can tick ALL 4 boxes adjacent as satisfactory. The wall plugs supplied with the installation kit are for use in solid walls. Holl ow or ‘stud-partition' walls will require alternative fixings. Please consult a hardware supplier for the correct type. It may also be necessary to consult your tiling supplier about the correct method for drilling your tiles. << MAJOR COMPONENTS >> FITTING INSTRUCTIONS - FOLLOW STEPS IN SEQUENCE Ensure the shower tray is level in all directions and is properly sealed to the wall. The wall must be tiled down to the top edge of the tray. Do not angle out bottom tile. 1 Place fixed panel gasket V3211 onto bottom edge of glass. 2 Loosen fixed glass panel clip. 3 Place fixed glass panel into position on bottom r ail (with long roller stops)& screw the frame together with screws V4111. Tighten fixed glass panel clip. 4 Power drill 6mm masonry drill bit Pencil/marker #2 Philips screwdriver Spirit-level with horizontal & vertical level indicators Tape measure Safety eyewear Quality silicone sealant & applicator << TOOLS YOU WILL NEED >> << FITTING KIT >> Repeat steps 2 to 4 for top rail to finish frame. Rail with short roller stops is the top rail . 5 Fit handles V6107 to both doors. 8 WARNIN G HEAVY PRODUC T, ASSISTANCE MAY BE REQUIRED USE SAFETY EYEWEAR WHEN DRILLIN G IMPO RTAN T Place door frame into position on top of shower tray ensuring entry space is in the correct position. Align frame into position, drill through profiles at similar position to wall fixing screws and fix to wall profiles with screws V4110, clips V2110 & snap-on caps V2109. 7 Place both wall profiles V1106 at 20mm from front edge of shower tray to outside edge of wall profile, wall flange to inside, plumb, mark & drill holes. Fix both the wall profiles into position with screws V4111, clips V2110 and caps V2109. 2nd wall profile can be fitted into door frame when lifting onto tray in situations where the enclosure is a tight fit. 6 20 mm V11 06 x 2 V3211 x 4 V3103 x 2 V3107 x 2 V2101L x 1 V2101R x 1 V2104 x 2 V6107 x 2 V2109 x 12 V2110 x 12 V4110 x 6 V6113 x 6 V6115 x 1 V4111 x 14 V6103 x 2 A A B B C D sizes 800 & 900 in 1 box size 1000 in 2 boxes Fitting Instructions Quadrant 2 Door

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Page 1: Fitting Instructions Quadrant 2 Door Philips screwdriver ... V 3211 x 4 V 3103 x 2 V 3107 x 2 V 2101L x 1 V 2101R x 1 V 2104 x 2 V 6107 x 2 ... 8/18/2016 2:45:23 PM

Any parts missing or damaged must be reported to your supplierwithin 5 days of purchase. Please state size & colour of product and

part number as shown for the cor reponding size of door.

I N S P E C T D O O R B E F O R E F I T T I N G N O C L A I M S W I L L B E A C C E P T E DA F T E R T H E D O O R H A S B E E N I N S T A L L E D

Thank-you for choosing a MERLYN shower door.Please familiarise yourself with these instructions before installing.

Do you have all the tools required?

Is the installation site compatible with the size of door supplied?

Are all the enclosure components present?

Is the installation kit complete?

DO N O T attempt to install the product unless you can tick ALL 4 boxes

adjacent as satisfactory.

The wall plugs supplied with the installation kit are for use in solid walls.

Holl ow or ‘stud-partition' walls will require alternative �xings. Please

consult a hardware supplier for the correct type.

It may also be necessary to consult your tiling supplier about the correct

method for drilling your tiles.

< < M A J O R C O M P O N E N T S > >

F I T T I N G I N S T R U C T I O N S - F O L L O W S T E P S I N S E Q U E N C E

Ensure the shower tray is level in all directions and isproperly sealed to the w all. The wall must be tiled down tothe top edge of the tray. Do not angle out bottom tile.

1 Place �xed panel gasketV3211 onto bottom edgeof glass.

2 Loosen �xed glass panelclip.3 Place �xed glass panel into position on bottom r ail (with long

roller stops) & screw the frame together with screws V4111.Tighten �xed glass panel clip.

4

Power drill

6mm masonry drill bit

Pencil/marker

#2 Philips screwdriver

Spirit-level with horizontal & vertical level indicators

Tape measure

Safety eyewear

Quality silicone sealant & applicator

< < T O O L S Y O U W I L L N E E D > >< < F I T T I N G K I T > >

Repeat steps 2 to 4 for top rail to �nish frame.R ail with short roller stops is the top rai l .5

Fit handles V6107 to both doors.8

W A R N I N GH E A V Y P R O D U C T, A S S I S T A N C E M AY B E R E Q U I R E D

U S E S A F E T Y E Y E W E A R W H E N D R I L L I N G

I M P O R T A N T

Place door frame into position on top of shower tray ensuring entry space is in the correct position. Align frame into position, drill through pro�les atsimilar position to wall �xing screws and �x to wall pro�les with screws V4110, clips V2110 & snap-on caps V2109.7

Place both wall pro�les V1106 at 20mm from front edge of shower tray to outside edge of wall pro�le, wall �ange to inside, plumb, mark & drillholes. Fix both the wall pro�les into position with screws V4111, clips V2110 and caps V2109.2nd wall pro�le can be �tted into door frame when lifting onto tray in situations where the enclosure is a tight �t.

6

2 0m m

V11 06 x 2V 321 1 x 4

V 31 03 x 2

V 31 07 x 2

V 2101L x 1V 2101R x 1

V 2104 x 2

V 6107 x 2

V 2109 x 12V 2110 x 12

V 4110 x 6

V 6113 x 6

V 6115 x 1

V 4111 x 14

V 6103 x 2

A AB B

C

D

sizes 800 & 900 in 1 box • size 1000 in 2 boxes

Fitting Instructions Quadrant 2 Door

Page 2: Fitting Instructions Quadrant 2 Door Philips screwdriver ... V 3211 x 4 V 3103 x 2 V 3107 x 2 V 2101L x 1 V 2101R x 1 V 2104 x 2 V 6107 x 2 ... 8/18/2016 2:45:23 PM

INSIDE TOP RAIL

24 HRS

Fit moving panels B into frame.9

Working from the outside. Press down on quick release rollers & insert intobottom rail. Fit chrome covers V6103 to inside of single rollers.

Press down on bottom rollers to gain easy access for cleaning11

Working from inside the enclosure set the doors into the top rail.Double rollers on top10

Press on cover caps V2104to wall profiles andV2101L/R to frame profiles.

14Ensure doors are closing correctly. MAIN ADJUSTMENT is made byloosening the top roller retaining screws and moving the glass panel upor down. When correct, secure screw. Micro-adjust with hexkey asshown. Door is correctly adjusted when top & bottom wheels hitroller stops evenly.

13 When doors are operating correctly & magneticseal is fully aligned proceed to sealing of unit.

Seal wall profile flanges to wall

on inside vertically. Seal bottom

rail to shower tray horizontally

on outside only. Seal upright

profile to wall from shower tray

approx 100mm vertically on

outside.

Seal all vertical joints on

bottom of frame on outside

only. Allow unit 24hrs to set.

15

Fit short, upright plastic seals V3103 on front of fixed panels & long seals, V3107on backs of moving panels. Ensure the bottom of the fixed panel seal V3103sits tight to the fixed glass panel clip.

Ensure sof t p last ic parts of sealsare fac ing each other.12

OUTSIDE

SEALINSIDEFLANGE

TO WALL

OUTSIDE BOTTOM RAIL INSIDE BOTTOM RAIL

MICRO-ADJUST WITH HEXKEY

OUTSIDE BOTTOM RAIL INSIDE TOP RAIL

NOTE POSITIONING FOR DOUBLE AND SINGLE ROLLERS

DOUBLE ROLLERS

SINGLE ROLLERS

LOOSEN SCREW

V9203 01/07

MOVE PANEL UP OR DOWN

Tel: +353 56 779 1555