fittings, flanged pipes and valves made of ductile cast iron (ggg)

Formstücke, Flanschendruckrohre

und Armaturen aus duktilem Gusseisen ( GGG )

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FITTINGS AND VALVES

Fittings, Flanged pipes andValves made of Ductile Cast Iron ( GGG )


© 04.2017 E

Hauptstraße 39–41, 63846 Laufach, Germany

All rights reserved, including copying as a whole or in part.

Deviations in dimensions and weights and in the illustrations are possible. In the interest of technical progress, we reserve the right to implement changes and improvements to the products without previous announcement.

Düker GmbHHauptstraße 39 – 41, 63846 Laufach, GermanyPhone: + 49 6093 87-560 Telefax: + 49 6093 87-246e-mail: [email protected] Internet: http://www.dueker.de

Member ofFGR / EADIPS association

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76

Düker GmbH

As early as in 1469, official documents mentioned a mine, which developed more or less continually into today’s company Düker.The foundry and enamelling works cover a production area of more than 80,000 square meters with approx. 650 employees.

At Laufach / Spessart and Karlstadt / Main, Düker manufactures products used in:

Drainage technology• Hubless drainage pipe systems• couplings for hubless drainage pipe systems Underground construction• flanged pressure pipes• fittings and• valves Chemical industry Acid-proof glass-lined … • pipes• valves • special valves and• columns Jobbing foundry• castings in small, medium and large series• various cast iron qualities (grey cast iron and spheroidal cast iron), raw and machined• various casting procedures (hand moulding, machine casting, centrifugal casting)

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How to find Düker …98

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1110

Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG)

Ductile cast iron (GGG) valves

Ductile cast iron (GGG) fittings and flanged pressure pipes

Laying and assembly instructions

Contacts

A

B

C

D

E

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Description Code Page

A Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) 25

a Socket joints TYTON® socket joints TYT 26 Screw-gland socket joints SMU 27 Bolted-gland socket joints STB 28

b Restrained socket joints TYTON® socket joints with TYTON® SIT® 30 with TYTON SIT PLUS® ( TSP® ) 31

Novo socket joints with NOVO-SIT® 32 with NOVO-Grip® III 33

Screw-gland socket joints with Düker SMU thrust resisting joint 34 with Düker SPEZIAL 35

c Flanged joints PN 10 36 – 37 PN 16 38 – 39 PN 25 40 – 41 PN 40 42 – 43 Hexagon head screws for flanges 44 – 45 Flat gaskets for flanges 46 Arrangement of screw holes 47

Index1312

To page down within the categories please use the navigation bar of the acrobat-reader as well.

IndexIndex


Type 1004 with internal thread 92 – 93 Type 1004 with PE welding studs 94 – 95 Type 1004 with flange and PE welding stud 96 – 97 Type 1004 with internal thread and PE welding stud 98 – 99 Gate valve combination Multi I 100 – 101

3 Hydrants Underground hydrants Type 304 design A 102 – 103 Type 305 design AD 104 – 105 Type 304 S design A 106 – 107 Pillar fire hydrants Type 494 design AUD 108 – 109 Type 495 design AFUD 110 – 111

4 Butterfly valves Type 451 / 4510 with flanges 112 – 115 Type 451 / 4510 long face-to-face length with bypass 116 – 119 Type 4510 with Novo sockets 120 – 121 Special versions 122 – 123

5 Non-slam check valve Type 8015 124 – 125

6 Novo plug-in system Notes on Novo plug-in system 127 Type 4004 with Novo sockets 54 – 55 Type 4004 with Novo socket and spigot 56 – 57 Type 4510 with Novo sockets 120 – 121 Type 304 S design A 106 – 107

1514Description Code Page

B Ductile cast iron (GGG) valves 49

1 Gate valves Type 4004 with flanges 50 – 51 Type 2004 with flanges (short face-to-face length) 52 – 53 Type 4004 with Novo sockets 54 – 55 Type 4004 with Novo socket and spigot 56 – 57 Type 4004 with screw-gland sockets 58 – 59 Type 2004 with flange and screw-gland socket (short face-to-face length) 60 – 61 Type 4004 with PE welding studs 62 – 63 Type 4004 replacement and repair valve with rotatable flanges 64 – 65 Type 2004 replacement and repair valve with rotatable flanges 66 – 67 Type 3004 with welding studs for steel pipes 68 – 69 Type 4004 with blow-off pipes and PE welding studs 70 – 71 Type 3004 with blow-off pipes and welding studs for steel pipes 72 – 73 Type 3004 with blow-off pipes and PE welding studs 74 – 75

2 Service connection valves Tapping valve TOP 1014 76 – 79 Tapping valve TOP (top drilling) 80 – 81 Tapping valve TOPsi (horizontal drilling) 82 – 83 Tapping valve TOP with PE connection 84 – 85 Tapping clamps 86 – 87 Clapping bands for TOP Type 1014 88 Clapping bands for TOP 89 Tapping valve with integrated drill cutter 90 – 91

IndexIndex


Double socket duckfoot bends 90° with Novo sockets MMN / MMNR 222 Single socket tees with spigot and socket branch B 188

Pipe section with Novo socket M 128

Spigot pipe section S 129

Novo collar U 130

Collar with Novo and screw-gland socket U 131

Spigot tee with Novo socket MI 132 – 133

All spigot tee IT 132 – 133

PE adapter piece for Novo sockets 134

7 Accessories Flap valves 136 – 137 Laying tool for TYTON® or Novo sockets 138 Hook wrench for screw-gland joints 139 Operating keys for valves 140 – 141 Düker telescopic stem extension set T3 for butterfly valves 142 – 143 Düker telescopic stem extension set T3 for gate valves and tapping valves 144 – 145 Düker Quick telescopic stem extension set T3 for tapping valves type 1014 146 – 147


C Ductile cast iron (GGG) fittings and

flanged pressure pipes 149 Inside and outside protection 151

8a Flanged pressure pipes

Pressure pipes with cast-on flanges FFG 152

Weight table FFG 153

8b Fittings Notes 154 Marking 155

Flanged sockets E 156 – 157

Flanged sockets EU 158 – 159

Flanged spigots F 160

Collars U 161

Single socket bends 90 ° MQ 162

Double socket bends 90 ° MMQ 163

Single socket bends 45 ° MK 45 164

Double socket bends 45 ° MMK 45 165

1716

IndexIndex


Double flanged bends 22 1/2 ° FFK 22 193

Double flanged bends 11 1/4 ° FFK 11 194

All flanged tees T 195 – 200

Flanged tees with 45° flanged branch FFC 201 – 203

All flanged cross tees TT 204 – 206

Double flanged tapers concentric FFR 207 – 209

Double flanged tapers eccentric FFRe 210 – 212

Single flange bells 213

Blank flanges X 214 – 215

Blank flanges with tap hole XG 216 – 217

Pipe caps with TYTON® socket O 218 – 219

Conversion flanges 220

Flanged socket duckfoot bends 90 ° EN 221

Double socket duckfoot bends 90° with Novo sockets MMN / MMNR 222

Plugs for screw-gland and TYTON® sockets P 223

1918Description Code Page

Single socket bends 30 ° MK 30 166

Double socket bends 30 ° MMK 30 167

Single socket bends 22 1/2 ° MK 22 168

Double socket bends 22 1/2 ° MMK 22 169

Single socket bends 11 1/4 ° MK 11 170

Double socket bends 11 1/4 ° MMK 11 171

Double socket tees with flanged branch MMA 172 – 177

All socket tees MMB 178 – 182

Double socket tapers MMR 183 – 185

Single socket tees with spigot and flanged branch A 186 – 187

Single socket tees with spigot and socket branch B 188

Double flanged bends 90 ° Q 189

Double flanged duckfoot bends 90 ° N 190

Double flanged bends 45 ° FFK 45 191

Double flanged bends 30 ° FFK 30 192

#2120


9 Fittings for plastic pipelines (KS fittings) Notes 235

Flanged sockets E-KS 236

Flanged spigots F-KS 237

Flanged socket duckfoot bends 90 ° EN-KS 238

Double socket tees with flanged branch MMA-KS 239 – 240

All socket tees MMB-KS 241

Double socket tapers MMR-KS 242

Double sockets with internal thread branch MMI-KS 243 – 244

10 Sewage fittings Notes 247 Drilling saddle pieces

with 90° branch with clay pipe socket SM 90 248

with 45° branch with clay pipe socket SM 45 249

with 90° branch with spigot for ductile iron pipe or for clay pipe SI 90 250

with 45° branch with spigot for ductile iron pipe SI 45 251


Screw rings for plugs 224

Screwed plugs for screw-gland socket PX 225

8c Special fittings 227 Single socket tees with 45° socket branch

with screw-gland sockets C

Socket-spigot tapers with screw-gland socket R

Flanged socket bends 90° with screw-gland socket EQ

Double-flanged ball fitting 228

Flanged tee ball fitting 229

All-flanged cross tee ball fitting 230

Connection drum 231

Fittings with Puddle Flanges 232 – 233

IndexIndex

#2322


D Laying and assembly instructions 263

a Laying instructions for thrust resisting joints Notes on DVGW standard GW 368 265 NOVO-SIT® 266 – 269 TYTON® SIT® 270 – 273 TYTON SIT PLUS® ( TSP® ) 274 – 279 Düker SMU 280 – 283 Düker SPEZIAL 284 – 287 NOVO-Grip® III 288 – 291

b Assembly instructions for socket connections 292 Bolted-gland socket connection 292 – 295

c Assembly instructions for flanges 296 Assembly instructions for pressure pipes

and fittings with flanges 296 – 298

d Assembly instructions for spot-drilling saddle pieces 299 Assembly instructions for spot-drilling saddle pieces 299 – 302

E Contacts 303


TYTON® coupling MM 252

Spigot end branches 67 ° ICI 67 253

Double socket branch with TYTON® sockets, with 67°/45° branch with spigot for ductile iron pipe MMI 254

Double socket branch with TYTON® sockets, with 45° branch with clay pipe socket MMM 255

Pipe sealing cap with ventilation valve RVD 256

Manhole connection pieces with TYTON® socket SA 257

Double flanged hatchboxes 258

Double socket hatchboxes 259

Double socket tees with 45° socket branch MMC 260 – 261

IndexIndex

AA

Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG)

24

Back to summary

26 27

Aa

DN

80 100 125 150 200 250 300 350 400

450* 500 600 700 800 900100012001400

ø d1

98 118 144 170 222 274 326 378 429 480 532 635 738 842 945104812551462

ø D

141 161 188 215 271 324 381 434 489

541,5 598 707 825 9351042115013681610

t

84 88 91 94100105110110110120120120150160175185215240

Pipes

3,4 4,3 5,7 7,1 10,3 14,2 18,6 23,7 29,3 37,8 42,8 59,3 79,1102,6129,9161,3

——

Fittings

2,8 3,3 4,5 5,6 8,0 11,1 14,3 17,1 20,8 27,6 31,7 42,3 71,2 95,4150,3186,9250,0468,7

Flanged sockets

2,43,14,04,97,19,7

12,515,218,624,327,636,259,179,8

122,7152,1193,0373,0

Gasket

0,130,160,190,220,370,480,670,771,091,401,602,294,005,206,508,009,50

17,20

Dimensions in mm Weight in kg ≈ socket

Dimensions and weights

DN

40 50 65 80100125150200250300350400

450* 500*

ø d1

56 66 82 98118144170222274326378429480532

ø D

101113129146166197224280336391450503572626

t

74 77 80 84 88 91 94100106110113116164174

Pipes

— ——

3,4 4,3 5,7 7,110,314,218,623,729,3——

Fittings

1,4 1,8 2,2 2,8 3,3 4,5 5,6 8,011,114,318,622,2——

Flanged sockets

1,3 1,6 1,9 2,4 3,1 4,0 4,9 7,1 9,712,516,219,5

28,5

Dimensions in mm Weight in kg ≈ socketScrew ring

0,84 0,90 1,30 1,40 1,90 3,00 3,20 4,50 6,30 8,10 10,50 13,50 25,00 31,50

Gliding ring

0,050,060,060,070,080,100,110,170,210,300,350,400,600,87

Gasket

0,060,080,100,120,150,190,230,360,500,660,841,051,501,85


TYTON® socket joints ( TYT ) acc. to DIN 28 603

Screw-gland socket joints ( SMU ) PN 16 1) acc. to DIN 28 601

* acc. to manufacturer’s standard 1) higher pressures on request

Socket for flanged sockets and collars Socket for pipes

Socket for fittings

Socket for fittings

* acc. to manufacturer’s standard

29

1.11.1

Aa

Bolted-gland socket joints ( STB ) PN 16 1) acc. to DIN 28 602

Assembly instructions see page 292 – 295

DN

100*150*200*250*300*350*400*450*500600700800900

1000120014001600

ø d1

118170222274326378429480532635738842945

1048125514621668

ø D

235 290 345 400 460 515 570 625 680 790 900101011251250145017141920

t

116118121124127129132135138143149154160165176187198

ø d2

M 20M 20M 20M 20M 20M 20M 20M 20M 20M 20M 20M 20M 20M 24M 24M 24M 24

l

80 80 80 80 90 90 90100100100110110120120130150150

n

4 8 8 8 8 12 1212 16 16 20 242424283236

Pipes

— ————26,632,245,345,361,280,0

101,0128,0162,9232,4

Flanged sockets collars

————18,722,927,638,738,752,267,985,4

108,4138,7196,5292,3319,5

Dimensions in mm Weight in kg ≈ socketBolted- gland ring

2,74,0 5,06,07,19,6

10,613,015,020,927,234,144,057,075,0

128,5142,8

Gasket

0,100,200,270,500,600,700,801,001,001,501,902,302,803,303,806,907,90

Hammer head

screws

0,24 0,24 0,24 0,24 0,27 5,5 5,5 6,0 7,7 7,7 10,0 12,0 12,0 13,0 18,0 19,5 22,0


* acc. to manufacturer’s standard 1) higher pressures on request

Socket for pipes and fittings Socket for flanged sockets

28

3130

1.2

Ab

TYTON® socket joints with TYTON® SIT®

DN

80100125150200250300400

Number of retaining segments

4 5 5 710152030

allowable operating pressure

PFA

1616161616101010

Deflection max.

3 °3 °3 °3 °3 °3 °3 °3 °

Weight in kg ≈ TYTON® SIT®-

gasket

0,170,190,230,270,450,600,921,58


Assembling acc. laying instruction for thrust resisting joint TYTON® SIT®, page 270 – 273

Pressure classes as per EN 545 : 2011-09

Definitions as per EN 805Allowable operating pressure PFA (bar)Allowable maximum operating pressure: PMA (bar) = 1.2 x PFAAllowable site test pressure: PEA (bar) = 1.2 x PFA + 5

Pressure class

C 100C 100C 64C 64C 64C 50C 50C 40

TYTON® socket joints with TYTON SIT PLUS®

Assembling acc. laying instruction for thrust resisting joint TYTON SIT PLUS®, page 274 – 279

DN

80 100 125 150 200 250 300 350 400 500 600

Number of retaining segments

4 5 5 710152025283542

Pressure class

C 100C 100C 100C 100 C 64 C 64 C 50 C 50 C 50 C 40 C 40

Pressure class

C 50 C 50 C 50 C 50 C 50 C 50 C 40


PFA

16161616161616


PFA

3232252525252525161610

Deflection max.

3 °3 °3 °3 °3 °3 °3 °3 ° 2 ° 2 ° 2 °

Weight in kg ≈ TYTON SIT PLUS®

gasket

0,140,160,200,230,450,600,951,251,502,303,00


32 33

1.2

also available as NOVO-Grip® PVC for PVC pipes

Assembling acc. laying instruction for thrust resisting joint NOVO-Grip® III, page 288 – 291

* Note: in DN 200, it is not possible to use the standard Novo socket for NOVO-Grip®; use only items with adapted geometry and marking „for PE-HD pipes“.

DN

80100125150200*

ø d1

plastic pipelines DN/OD in mm

90110140160225

t

119123126129138

Weight in kg ≈ assembly set

0,200,250,300,501,00

PFA at SDR 11 bar

1616161616

PFA at SDR 17 bar

1010101010


Ab

Novo socket joints with NOVO-SIT®

Assembling acc. laying instruction for thrust resisting joint NOVO-SIT®, page 266 – 269

DN

80 100 125 150 200 250 300 350 400 450 500 600 700 800

d1

98 118 140 170 222 274 326 378 429 480 532 635 738 842

D

141 161 188 215 271 324 381 434 505 572 598 707 824 934

t

119123126129138143152154154164168168205217

Pressure class

C 100C 100C 100C 100 C 64 C 64 C 50 C 50 C 50 C 40 C 40 C 40 C 40 C 40

Pressure class

C 50 C 50 C 50 C 50 C 50 C 50 C 50

allow. o. p.PFA

25161616161616

allow. o. p.PFA

4025252525252516161616161010

Deflectionmax.

3 °3 °3 °3 °3 °3 °3 °3 °3 °3 °2 °2 °2 °1 °

NovoPre-

chamber

1,2 1,4 1,8 2,1 3,1 4,8 5,7 6,4 8,3 9,512,016,629,536,6

NOVO-SIT®

ring

0,150,200,250,350,650,801,001,301,502,002,503,003,503,60

Dimensions in mm Weight in kg ≈


Number of

locking segments

5571013182222252835456270

Restrained socket joints for plastic pipelines with NOVO-Grip® III

Locking ringCompression ring

Gasket (GKS)

Note: The Novo socket does not change the standardised length of fittings and valves.

NOVO pre-chamber

3534

1.2

Ab

Screw-gland socket jointswith DÜKER thrust resisting joint SMU DN 40 – DN 65

Assembling acc. laying instruction for thrust resisting joint SMU, page 280 – 283

DN

40 5065

allowable operating pressurePFA

161616

Deflectionmax.

3 °3 °3 °

Pressureclass

C 50C 50C 50

Weight in kg ≈ locking ring

0,0750,1000,140


Screw-gland socket joints with thrust resisting joint Düker SPEZIALDN 80 – DN 400

Assembling acc. laying instruction for thrust resisting joint Düker SPEZIAL, page 284 – 287

DN 80 – 250 Locking ringDN 300 – 400 Segment ring

DN

80100125150200250300400


PFA

1616161616161616

Pressure class

C 50C 50C 50C 50C 50C 40C 40C 40

Deflectionmax.

3 °3 °3 °3 °3 °2 °2 °2 °

Locking ring

0,220,260,310,370,520,67——

Weight in kg ≈ SPEZIAL screw ring and


Segment ring

——————

10,3516,00

3736

1.3

Ac

Flanged joints PN 10 acc. to EN 1092-2

Flanged joints PN 10 acc. to EN 1092-2

* n = number of bolt holes

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

Pipe ø d1

56 66 82 98 118 144 170 222 274 326 378 429 480 532 635 738 842 9451048125514621668

ø D

150 165 185 200 220 250 285 340 400 455 505 565 615 670 780 895101511151230145516751915

C

19,019,019,019,019,019,019,020,022,024,524,524,525,526,530,032,535,037,540,045,046,049,0

ø K

110 125 145 160 180 210 240 295 350 400 460 515 565 620 725 840 95010501160138015901820

n*

4 4 4 8 8 8 8 81212161620202024242828323640

ø L

19191919191923232323232828283131343437414450

ø N

70 84 104 120 140 170 190 246 298 348 408 456 502 559 658 772 876 9761080129214961712

Dimensions in mm h

39,0 40,0 41,5 43,0 45,0 47,5 50,0 55,0 60,0 65,0 70,0 75,0 80,0 85,0 95,0105,0115,0125,0135,0155,0175,0195,0

ø d

84 99 118 132 156 184 211 266 319 370 429 480 530 582 682 794 901 10011112 132815301750

f

3333333334444455555555

Weight in kg

≈

1,7 2,1 2,6 2,8 3,3 4,0 5,0 6,9 9,8 13,0 14,7 17,2 20,0 23,2 32,8 44,3 58,8 69,6 87,6121,0180,0262,0

Flange Neck Raised face

Dimensions and weights PN 10

3938

1.3

Ac

Flanged joints PN 16acc. to EN 1092-2



DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

Pipe ø d1

56 66 82 98 118 144 170 222 274 326 378 429 480 532 635 738 842 9451048125514621668

ø D

150 165 185 200 220 250 285 340 400 455 520 580 640 715 840 910102511251255148516851930

C

19,0 19,0 19,0 19,0 19,0 19,019,020,022,0 24,5 26,528,030,031,536,039,543,046,550,057,060,065,0

ø K

110 125 145 160 180 210 240 295 355 410 470 525 585 650 770 840 95010501170139015901820

n*

4 4 4 8 8 8 8121212161620202024242828323640

ø L

19191919191923232828283131343737414144505057

ø N

70 84 104 120 140 170 190 246 296 350 410 458 516 576 690 760 862 9621076128214821696

Dimensions in mm h

39,0 40,0 41,5 43,0 45,0 47,5 50,0 55,0 60,0 65,0 70,0 75,0 80,0 85,0 95,0 105,0 115,0 125,0 135,0 155,0175,0195,0

ø d

84 99 118 132 156 184 211 266 319 370 429 480 548 609 720 794 90110011112132815301750

f

3333333334444455555555

Weight in kg

≈

1,7 2,1 2,6 2,8 3,3 4,0 5,0 6,7 9,4 12,6 17,5 22,1 30,2 37,4 57,6 57,4 76,8 91,4127,0185,0213,0315,0



40 41

1.3

Ac




DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

Pipe ø d1

56 66 82 98 118 144 170 222 274 326 378 429 480 532 635 738 842 9451048125514621668

ø D

150 165 185 200 235 270 300 360 425 485 555 620 670 730 845 960108511851320153017551975

C

19,019,019,019,019,019,020,022,024,527,530,032,034,536,542,046,551,055,560,069,074,081,0

ø K

110 125 145 160 190 220 250 310 370 430 490 550 600 660 770 875 99010901210142016401860

n*

4 4 8 8 8 8 8121216161620202024242828323640

ø L

19191919 23 28 28 28 31 31 34 37 37 37 41 44 50 50 57 576262

ø N

70 84 104 120 142 162 192 252 304 364 418 472 520 580 684 780 882 9821086129615081726

Dimensions in mm h

39 4041,5 43 4547,5 50 55 60 65 70 75 80 85 95105115125135155175195

ø d

84 99 118 132 156 184 211 274 330 389 448 503 548 609 720 820 92810281140135015601780

f

3333333334444455555555

Weight in kg

≈

1,7 2,1 2,4 2,8 3,8 4,7 6,0 8,7 13,0 17,7 25,4 33,2 40,2 47,2 71,5 90,0123,0149,0201,0 285,0357,0484,0



4342

1.3

Ac


DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

Pipe ø d1

56 66 82 98 118 144 170 222 274 326 378 429 480 532 635

ø D

150165185200235270300375450515580660685755890

C

19,019,019,019,019,023,526,030,034,539,544,048,049,052,058,0

ø K

110125145160190220250320385450510585610670795

n*

4 4 8 8 8 8 81212161616202020

ø L

191919192328283134343741414450

ø N

70 84104120142162192254312378432498522576686

Dimensions in mm h

39,0 40,0 41,5 43,0 45,0 47,5 50,0 55,0 60,0 65,0 70,0 75,0 80,0 85,0 95,0

ø d

84 99 118 132 156 184 211 284 345 409 465 535 560 615 735

f

333333333444445

Weight in kg

≈

1,7 2,1 2,4 2,8 3,8 5,9 8,0 14,0 23,5 33,5 43,0 62,0 57,0 82,0124,0





4544

1.3

Ac

Hexagon head screws for flanges PN 25 and PN 40 acc. to EN 1092-2

Hexagon head screws for flanges PN 10 and PN 16 acc. to EN 1092-2

l1* = Screw length for connection with one washer l2** = Screw length for connection with two washersSpecial stipulations: M16 x 80: Thread length min. 44 mm, M20 x 90: Thread length min. 52 mm, M24 x 100/110: Thread length min. 60 mm; l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers

qty per joint

4 4 8 8 8 8 81212161616202020

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 90010001200

ø d1

M 16M 16M 16M 16M 20M 24M 24M 24M 27M 27M 30M 33M 33M 33M 36M 39M 45M 45M 52M 52

l1*

80 80 80 80 80 90 90 90 100 110120 130 130 140150170180190210230

l2**

80 80 80 80 90 90 90

100 110 110120 130 130 140150170190200210230

qty per joint

4 4 8 8 8 8 812121616162020202424282832

Dimensions in mm Dimensions in mm

ø d1

M 16M 16M 16M 16M 20M 24M 24M 27M 30M 30M 33M 36M 36M 39M 45

l1*

80 80 80 80 80

100100110120140 150160160170190

l2**

80 80 80 80 90

100110120130140 150170170180200

PN 40PN 25

Not specified in EN 1092-2

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

ø d1

M 16M 16M 16M 16M 16M 16M 20M 20M 20M 20M 20M 24M 24M 24M 27M 27M 30M 30M 33M 36M 39M 45

l1*

80 80 80 80 80 80 80 80 90 90 90

100 100 100 110 120130130

140160170180

l2**

80 80 80 80 80 80 90 90 90 90 90

100 110 110 120 120130140 150160170190

qty per joint

4 4 4 8 8 8 8 81212161620202024242828323640

Dimensions in mm Dimensions in mm

ø d1

M 16M 16M 16M 16M 16M 16M 20M 20M 24M 24M 24M 27M 27M 30M 33M 33M 36M 36M 39M 45M 45M 52

l1*

80 80 80 80 80 80 80 80 90

100 100 110 110120 130 140150160170190200220

l2**

80 80 80 80 80 80 90 90

100 100 110 110 120120 140 150160160180200210230

qty per joint

4 4 4 8 8 8 8121212161620202024242828323640

PN 16PN 10

4746

1.3

Ac

Arrangement of bolt holesFlat gaskets for Flanges acc. to EN 1514-1, type IBC

Dimensions for gaskets with steel inlay.The number of bolt holes is always divisible by 4.The bolt holes are arranged symmetrically to the two main axes, but not on them.

DN

40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 9001000120014001600

ø D 1

49 61 77 90 115 141 169 220 274 325 368 420 520 620 720 820 9201020122014201620

PN 10

328 378 438 490 595 695 810 91510151120

15451770

ø D 2

92 107 127 142 162 192 218 273

1340

PN 16

330 385 445 497 618 735 805 91010051110

15401760

s

444455566677778888888

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

EN 1092-2PN 10

4 4 4 8 8 8 8 81212161620202024242828323640

EN 1092-2PN 16

4 4 4 8 8 8 8121212161620202024242828323640

EN 1092-2PN 25

4 4 8 8 8 8 812121616162020202424282832——

EN 1092-2PN 40

4 4 8 8 8 8 81212161616202020———————


Number of bolts

48

BB

Ductile cast iron (GGG) valves

Back to summary

#5150 a

title

ofdata transfer 11

Düker GmbHdate scale di�erent from original

3.1

B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedflange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 15for potable water, sewerage, gas or biogas

Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336• with electrical actuator (on request)

Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas and sewerage: 1.4571)stem nut: special brass (for biogas and sewerage: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas, biogas and sewerage: NBR

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for sewerage)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for sewerage)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)

PG 3 5 bar

0,5 a. 6

PG 3 16 bar

0,5 a. 17,6

PG 2

0,5

17,6 11

17,6 11

24 15 24 15 24 24

Test pressure in bar test medium water test medium air body seat seat seat seat

Field of application: potable water up to 60 °C; sewerage; gas as per G 260/I; biogas as per medium analysis

Nominal diameter

DN

40-300

200-300 50-300

200-300 40-300 50-300

Nominal pressure

PN

16 10 16 10

0,5/16 5

Field of

application

potable water potable water

sewerage sewerage

gas biogas

Gate valves type 4004with flanges PN 10 / 16

DN

40506580

100125150200200250250300300

PN

16161616161616101610161016

FTF

240250265280300325350400400450450500500

ø K

110125145160180210240295295350355400410

h1

207233270270295330 373462462648648723723

ø D

150165185200220250285340340400400455455

a

141417171919192424 27 272727

Weight in kg ≈

12,5 14,7 18,8 17,5 24,6 31,0 40,6 61,5 61,0113,6113,0161,0160,0

Number of

screws

4 4 4 8 8 8 8 8 1212121212

ø L

19191919191923232323282328

Dimensions and weights ( Dimensions in mm )

#5352

a

title

ofdata transfer 11

Düker GmbHdate scale different from original

B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised flange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 14for potable water, sewerage, gas or biogas


Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas and sewerage: 1.4571)stem nut: special brass (for biogas and sewerage: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas, biogas and sewerage: NBR

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for sewerage)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for sewerage)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)

PG 3 5 bar

0,5 a. 6

PG 3 16 bar

0,5 a. 17,6

PG 2

0,5

17,6 11

17,6 11

24 15 24 15 24 24

Test pressure in bar test medium water test medium air body seat seat seat seat

Field of application: potable water up to 60 °C; sewerage; gas as per G 260/I; biogas as per medium analysis

Nominal diameter

DN

40-300

200-300 50-300

200-300 40-300 50-300

Nominal pressure

PN

16 10 16 10

0,5/16 5

Field of

application


sewerage sewerage

gas biogas

Gate valves type 2004 (short face-to-face length)with flanges PN 10 / 16

DN

40506580

100125150200200250250300300

PN

16161616161616101610161016

FTF

140150170180190200210230230250250270270

ø K

110125145160180210240295295350355400410

h1

207233270270295330 373462462648648723723

ø D

150165185200220250285340340400400455455

a

141417171919192424 27 272727

Weight in kg ≈

11,2 13,3 17,0 17,8 22,5 27,8 36,0 54,8 54,4104,4104,0146,7146,0

Number of

screws

4 4 4 8 8 8 8 8 1212121212

ø L

19191919191923232323282328


#5554 a

title

ofdata transfer 11


3.1

B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedconnection: as per DIN 28603 (TYTON® with pre-chamber)face-to-face length: as per EN 558–1, basic series 13for potable water


Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563Stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)• inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)

Test pressure in bartest medium water

body seat 24 17,6

Field of application: potable water up to 60 °C

Nominal diameter DN

80-300

Nominal

pressure PN

16

Field of

application

potable water

DN

80100125150200250300

PN

16161616161616

h1

270295330373462648723

Weight in kg ≈

19 24 30

37,5 57 107 151


ETE

114127140140152165178

a

17191919242727

Gate valves type 4004 plug-in socket gate valves with Novo sockets PN 16

#5756

a

title

ofdata transfer 11


3.1

B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanisedconnection: as per DIN 28603 (TYTON® with pre-chamber)face-to-face length: as per EN 558–1, basic series 13for potable water

Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request)

Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for

soil class III (for water) • inside and outside epoxy finish blue RAL 5005 as per GSK guidelines (for water)

Gate valves type 4004 Single socket gate valves with Novo sockets and spigot end PN 16

DN

80100125150200250300

PN

16161616161616

ø D

97117143169221274326

h1

270295330373462648723

ø D1

141161188215271324381

Weightin kg ≈ 18,2 22,5 29,3 36,6 56,0109,0120,0


L1

235235290290310310310

L

410422485490525535550

a

17191919242727


body seat 24 17,6


Nominal diameter DN

80-300

Nominal

pressure PN

16

Field of

application

potable water

#5958

a

title

ofdata transfer 11


3.1

B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanisedconnection: as per DIN 28601face-to-face length: as per EN 558–1, basic series 13 for potable water

Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request)

Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13stem nut: special brassrubber parts made of high-quality elastomer:sealing wedge for water: EPDM


Gate valves type 4004 socket gate valves with screw-gland sockets PN 16

1) without screw ring


body seat 24 17,6


Nominal diameter DN

40-200

Nominal

pressure PN

16

Field of

application

potable water

DN

40 50 80100125150200

ETE

106108114127140140152

L

240250282303322328352

h1

207233270295330373462

Weight in kg 1)

10,011,818,022,028,036,053,6


a

14141719191924

PN

16161616161616

#6160

a

title

ofdata transfer 11


3.1

B1

Gate valves type 2004 (short face-to-face length) flanged socket gate valves with socket and flange PN 16

DN

80100125150200200

PN

161616161016

FTE

150160170175190190

ø K

160180210240295295

h1

270295330373462462

ø D

200220250285340340

a

171919192424

Weight in kg ≈

17,8 23,3 29,0 36,5 56,0 55,7

Number of

screws

8 8 8 8 812

ø L

191919232323


Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: screw-gland socket as per DIN 28601 or socket as per DIN 28603 (TYTON®, Novo); flange as per EN 1092-2Face-to-face length: as per EN 558–1, basic series 13/14for potable water





body seat 24 17,6


Nominal diameter DN

80-200

Nominal

pressure PN

16

Field of

application

potable water

#6362

a

title

ofdata transfer 11


DN

80100100125125150150200200200

PN

16161616161616161616

ø D

90110125125140160180200225250

Weightin kg ≈

24,030,031,040,040,055,055,087,088,093,0


L

680710736790790840860970954

1185

h1

270295295330330373373462462462

ETE

120134136152152162160170170175

a

17191919191919242424

L2 min.

175180190203203220231265257373

3.1

B1

Gate valves type 4004 with welding studs PE PN 10/16

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: pre-installed PE-HD welding studs as per DVGW G 5600-1 with connection dimensions as per DIN 8074/8075. Suitable for electro-welding and butt-weldingface-to-face length: as per EN 558–1, basic series 13for potable water, gas or biogas

Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336

Materials: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 (for biogas: 1.4571)stem nut: special brass (for biogas: aluminium bronze)rubber parts made of high-quality elastomer:sealing wedge for water: EPDMsealing wedge for gas and biogas: NBR

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) • inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas)

Test pressure in bar test medium water test medium air body seat seat PG 3 5 bar or 10 bar 24 17,6

15 11 24 0,5 and 6 24 0,5 and 11 24 0,5 and 6

Field of application: potable water up to 20 °C; gas as per G 260/I; biogas as per medium analysis

Nominal diameter DN

80-200 80-200 80-200 80-200 80-200

Nominal

pressure PN

16 10 5

10 5

SDR

11 17

11/17 11

11/17

Field of

application


gas gas

biogas

#6564

a

title

ofdata transfer 11


3.1

B1

Replacement and repair valves type 4004 with rotatable flanges PN 10/16

DN

80100125150200200

PN

161616161016

FTF

280300325350400400

ø K

160180210240295295

h1

270295330373462462

ø D

200220250285340340

a

171919192424

Weight in kg ≈

20,526,033,544,066,065,5

Number of

screws

8 8 8 8 812

ø L

191919232323


Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protec-tion for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN 1092-2face-to-face length: as per EN 558–1, basic series 15for potable water



Surface protection:• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)


body seat 24 17,6 15 11


Nominal diameter DN

80-200 200

Nominal

pressure PN

16 10

Field of

application


#6766

3.1

a

title

ofdata transfer 11


B1

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protec-tion for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN 1092-2face-to-face length: as per EN 558–1, basic series 14for potable water



Surface protection:• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)

Replacement and repair valves type 2004 with rotatable flanges PN 10/16

DN

80100125150200200

PN

161616161016

FTF

180190200210230230

ø K

160180210240295295

h1

270295330373462462

ø D

200220250285340340

a

171919192424

Weight in kg ≈

19,021,028,036,055,055,0

Number of

screws

8 8 8 8 812

ø L

191919232323



body seat 24 17,6 15 11


Nominal diameter DN

80-200 200

Nominal

pressure PN

16 10

Field of

application


#6968

s

title

ofdata transfer 11


DN

50 80100150200250300

PN

16161616161616

ø D

60,3 88,9114,3168,3219,1273,0323,9

Weightin kg ≈

10,5 11,8 16,5 27,1 43,5 86,5130,0


h1

233270295373462648723

L

420280300350400450500

S

4,55,65,66,37,16,37,1

a

14171919242727

3.1

B1

Gate valves type 3004with welding studs for steel pipes PN 16

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanised connection: welding studs as per EN 12627 for steel pipesface-to-face length: as per EN 12982, basic series 15for gas

Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336

Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13studs for welding St 35.8 / P235GHstem nut: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR

Surface protection:• inside Düker enamel blue• outside polyurethane as per DIN 30677-2, tested 15 KV

Nominal

diameter DN

50-300

Test pressure in bar test medium water test medium air body seat PG 3 16 bar 24 0,5 and 17,6

Field of application: gas as per G 260/I

Nominal pressure PN

16

Field of

application

gas

#7170

a

title

ofdata transfer 11


3.1

B1

DN

80100150200

h2

818830923951

A

190190180190

L

680710840960

h1

270295373462

Weight in kg 37,041,066,097,0


a

17191924

ø D

90110160225

Gate valves type 4004 with blow-off pipes and welding studs for PE PN 4

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedThe welding seams are tested as per AD bulletin HF5/3, welding studs are tested as per EN 12266.connection: pre-installed PE-HD welding studs as per DVGW G 5600-1 with connection dimensions as perDIN 8074/8075. Suitable for electrical welding and butt welding.face-to-face length: as per EN 558–1, basic series 13for gas

Operation: • on request

Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs PE 100stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR

Surface protection:• inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas)

test medium air

seat PG 3 5 bar

0,5 and 6

Test pressure in bar


Nominal

diameter DN

80-200

Nominal

pressure PN

5

SDR

11/17

test medium water

body

24

Field of

application

gas

#7372

a

3.1

B1

Gate valves type 3004 with blow-off pipes and welding studs for steel pipes PN 4

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedAll welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN 12266.connection: welding studs as per EN 12627 for steel pipesface-to-face length: as per EN 12982, basic series 15for gas


Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 stem: chromium steel X20Cr13studs for welding St 35.8 / P235GHsteam nut: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR


Nominal

diameter DN

80-300

Test pressure in bar test medium water test medium air body seat PG 3 5 bar 24 0,5 and 6


Nominal pressure PN

5

Field of

application

gas

DN

80100150200250300

h2

111211431184117810951125

A

180180224224224220

L

660680730780

10501085

h1

270295373462648723


a

171919242727

ø D

88,9114,3168,3219,1273,0323,9

Weight in kg 28,0 33,0 65,0 82,0120,0138,0

#7574

3.1

a

title

ofdata transfer 11


B1

Gate valves type 3004 with blow-off pipes and welding studs for PE PN 4

Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearingsealing wedge entirely vulcanisedAll welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN 12266.connection: pre-installed PE-HD welding studs as per DVGW G 5600-1 with connection dimensions as per DIN 8074/8075. Suitable for electrical welding and butt welding. Double socket welding length. face-to-face length: as per DIN 3202 S8for gas


Materials: body ductile cast iron EN-GJS-400-18 (JS-1049) as per EN 1563bonnet, sealing wedge ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs PE 100stem: chromium steel X20Cr13 steam nut: special brass rubber parts made of high-quality elastomer:sealing wedge for gas: NBR


test medium air

seat PG 3 5 bar

0,5 and 6



Nominal

diameter DN

100-200

Nominal

pressure PN

5

SDR

11/17

test medium water

body

24

Field of

application

gas

DN

100150150200

h2

1143118411841178

A

180224224224

L

1558172217421920

h1

295373373462

Weight in kg 41,074,082,0120,0


a

19191924

ø D

110160180225

#7776

B2

a

title

ofdata transfer 11

Düker GmbH & Co. KGaAdate scale different from original

DN

80 – 400


I1

164

I2

86

b

308

h1

76

h2

106

G

1 1/2

„a

12

Tapping Valve TOP-Fix Type 1014with internal pipe thread 1 ½“, PN 16

Design features: compact tapping valve, low-built design, with inferior flow resistance. Installation possible on pipes of all diameters from DN 80 up to DN 400. Suitable for drilling under pressure. Suitable for pipes made of ductile iron, steel and asbestos cement.

Technical features: No additional support valves are required for tapping under pressure. The sealing is protected from damage caused by the drilling process. Only one turn is required for closing the valve up to the end stop. No residual water.maximum drilling diameter: 38 mmstem square ends: 12mm

Outlet: internal pipe thread as per EN 10226-1: Rp 1 1/2“

Clapping band types: see page 88

Materials: top and bottom parts of the body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: GX3CrNiMo13-4serrated disk: X6Cr17, rubberisedsealings: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline

Surface protection:ductile iron parts inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)

Weight in kg ≈

6,7


body seat 24 17,6


Nominal pressure PN

16

Field of application

potable water

#7978

B2

a

title

ofdata transfer 11


DN

25324050


ø D

32405063

I1

164164164164

I2

86868686

b

308308308308

h1

106106106106

h2

149149149149

a

12121212

Tapping Valve TOP-Drehfix Type 1014with PE-HD connection PN 16 or PushFit plug-in connection

Design features: compact tapping valve, low-built design, with inferior flow resistance. Installation possible on pipes of all diameters from DN 80 up to DN 400. Suitable for drilling under pressure. Suitable for pipes made of ductile iron, steel and asbestos cement. Outlet continuously turnable 360°.

Technical features: No additional support valves are required for tapping* under pressure. The sealing is protected from damage caused by the drilling process. Only one turn is required for closing the valve up to the end stop. No residual water.maximum drilling diameter: 38 mmstem square ends: 12mm

Outlet: pre-installed PE-HD connections as per DVGW G 5600-1Ø 32, Ø 40, Ø 50, Ø 63Plug-in connection PushFitØ 32, Ø 40, Ø 50, Ø 63

Clapping band types: see page 88

Materials: bend, top and bottom parts of the body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563clamping ring and threaded ring: POM support bushing: 1.4301welding ends: PE 100 SDR 11stem: GX3CrNiMo13-4serrated disk: X6Cr17, rubberisedsealings: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline

Surface protection:ductile iron parts inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)

Weight in kg ≈

9,49,99,710,1


body seat 24 17,6


Nominal pressure PN

16


potable water

*for the connection with commercially available drilling devices, our transition piece „TOP-Drehfix“ is required

a

title

ofdata transfer 11

Düker GmbH & Co. KGaAdate scale di�erent from original

PE-HD connection

PushFitplug-in connection

t

a

title

ofdata transfer 11


Clapping bands and saddle sealing are identical for TOP and TOPsi.

DN

80 – 300

G

Rp 1 1/4 "Rp 1 1/2 "Rp 2"

h1

152152152

h2

247247247

a

121212

L

160160165

Dimensions and weights t

232829

Weight in kg ≈

8,08,09,5

8180

3.2

B2

Tapping Valve TOP (drilling from above) PN 16

Design features: Tapping valve for installation on pipes of all nominal diameters between DN 80 and DN 300.Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement.

Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back.

maximum drilling diameter: 38 mmstem square ends: 12 mm

outlets: internal pipe thread as per EN 10226-1: Rp 1 1/4, Rp 1 1/2, Rp 2

clapping band types: see page 89

Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13bonnet, obturator: special brassvalve flap: rubberised steelrubber parts of high-quality elastomer (EPDM)

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water)

Nominal

diameter DN

25-50


body seat 24 17,6


Nominal pressure PN

16

Field of

application

potable water

#8382

t

a

title

ofdata transfer 11


3.2

DN

80 – 300

G

Rp 1 1/2 "

h1

152

a

12

L

190

Dimensions and weights t

25

Weight in kg ≈

6,2

B2

Clapping bands and saddle sealing are identical for TOP and TOPsi.

Nominal

diameter DN

25-50


body seat 24 17,6


Nominal pressure PN

16

Field of

application

potable water

Tapping Valve TOPsi (side drilling)PN 16


Technical features: No additional support valves are required for tapping under pressure.


outlets: internal pipe thread as per EN 10226-1: Rp 1 1/2


Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13bonnet, obturator: special brassrubber parts of high-quality elastomer (EPDM)


a

title

ofdata transfer 11


84

3.2

DN

25324050

ø D

32405063

L1

173185210230

Weightin kg ≈

8,39,29,610,1


h1

152152152152

h2

247247247247

a

12121212

85

B2

Tapping valves TOP (drilling from above) with PE-HD connection PN 16


Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back.


outlets: pre-installed PE-HD connections as per DVGW G 5600-1 Du 32, Du 40, Du 50, Du 63

clamping band types: see page 89

Materials: body ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs: PE 100 SDR 11stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steelrubber parts of high-quality elastomer (EPDM)


Nominal

diameter DN

25-50


body seat 24 17,6


Nominal pressure PN

16

Field of

application

potable water

86 87

3.2

B2

Tapping clamp type 88 PN 10/16

Design features:Tapping clamp type 88 with internal pipe thread outlet as per EN 10226-1 for upper or horizontal drilling

Suitable for installation on pipes of all nominal diameters from DN 80 up to DN 300; can be used on pipes of cast iron, steel and asbestos cement. for water


Materials:Tapping clamp made of ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563

Surface protection:• inside and outside powder epoxy resin black RAL 9005 as per GSK guidelines

Test pressure in bar test medium water

body

21


Nominal pressure PN

16

Field of

application

potable water

Nominal

diameter DN

40 - 50 1"– 2"

DN

80 - 300

Weight in kg ≈ outlet ø d

1" / 1 1/4 " 1 1/2 " / 2"

3 3

Dimensions

* also available as blind clamp

#8988

3.2

Clapping bands for tapping clamps type 88and tapping valves TOP and TOPsi

DN

80100125150175200225250300

Pipe ø 98118144170196222248274326

L335385450520590670750825990

Pipe ø101,6121,6148174200226252278

330,4

L335385450520590670750825990

Pipe ø104126152178—233—288340

L360415480540—700—865

1010

Pipe ø88,9

114,3139,7168,3

—219,1

—273,0323,9

L315385435520—670—825990

Pipe ø—108—159—————

L—370—500—————

Pipe ø100124153182—240—296352

L335385480540—700—865

1030

Dimensions

title

ofdata transfer 11

Düker GmbH & Co. KGaAdate scale di�erent from original

Design features: Flat clapping band for all nominal diameters DN 80 up to DN 300. for pipes made of cast iron (with bituminous, PE or cement mortar coating), steel and asbestos cement PN 12.5The clapping bands are packed as a unit with all required acessories and marked for the pipe type and diameter.

Materials: flat band with welded-on threaded bolts: stainless steel 1.4301, passivated and plastic-coatedcoating: plastic coating black spherical washers: stainless steel 1.4104hexagonal nuts: stainless steel 1.4571 with sliding coatingprotecting caps: plasticssaddle sealing gasket: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline

cast iron pipe(bituminous

coating)

cast iron pipe(cement mortar

coated)

steel pipe as perEN 10220series 1

cast iron pipe(PE-coated)


asbestos cement pipe12.5 as perDIN 19 800

B2

Clapping bands for tapping valvesTOP-Fix and TOP-Drehfix type 1014

DN

80100125150175200225250300

400*

Pipe ø 98118144170196222248274326429

L455505560620690745820890

10301330

Pipe ø101,6121,6148174200226252278

330,4433,4

L465505560620690765820890

10301330

Pipe ø104126152178—233—288340443

L465505560640—

790—

92010601360

Pipe ø88,9

114,3139,7168,3

—219,1

—273,0323,9406,4

L435505560620—

745—

89010301260

Pipe ø—108—159——————

L—475—590——————

Pipe ø100124153182—240—296352470

L465505560640—

790—

94010901440

Dimensions

title

ofdata transfer 11

Düker GmbHdate scale di�erent from original

Design features: Flat clapping band for all nominal diameters DN 80 up to DN 400*. for pipes made of cast iron (with bituminous, PE or cement mortar coating), steel and asbestos cement PN 12.5The clapping bands are packed as a unit with all required acessories and marked for the pipe type and diameter.

Materials: flat band with welded-on threaded bolts: stainless steel 1.4301, passivated and plastic-coatedcoating: plastic coating blue sliding blocks: glass fibre reinforced plastichexagonal nuts: stainless steel 1.4571 with sliding coatingwashers: stainless steel 1.4571protecting caps: plasticssaddle sealing gasket: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline

cast iron pipe(bituminous

coating)

cast iron pipe(cement mortar

coated)


cast iron pipe(PE-coated)


asbestos cement pipe12.5 as perDIN 19 800

*clapping bands DN 400 on request

#9190

B2

Tapping valve with integrated drill cutter VAB 04.09PN 16

Design features: Tapping valve with integrated drill cutter witout additional drilling device for PVC and PE pipes DN 50 up to DN 200.

Technical details: robust, one-part integrated drill cutter

drilling diameter: 27 mmstem square: 13 mm

Outlet: Rp 1 1/4“ thread as per EN 10226-1 with channel sealing, for safe connection of customary system connectors.

Materials: upper and lower body part made of EN-GJS-400-15 as per EN 1563

valve punch and nut made of hot-pressed brass lead-free as per DIN 50930-6

stem made of chromium steel X20Cr13, 1.4021

rubber parts: elastomer as per EN 681-1, DVGW W270 as per KTW recommendation

Surface protection:• enamelled inside and outside


body seat 24 17,6

Field of application: potable water up to 20° C

Nominal diameter DN

50-200

Nominal

pressure PN

16

Field of

application

potable water

DN Pipe

5080100150200

Ø d

6390110160225

G

1 1/4“1 1/4“1 1/4“1 1/4“1 1/4“

Ø d2

2727272727

h1

147147147147147

Lh2

186186186186186

a

1313131313

L t

1818181818

A

163190210260325


Weight / kg≈

3,84,34,65,87,2

B

123150170220285

t

a

title

ofdata transfer 11


DN

25324050

L

105120130150

h1

132152152178

SW

46556070

G

Rp 1“Rp 1 1/4

„

Rp 1 1/2

„

Rp 2“

t

20242734

a

12121212


Weight in kg≈

2,63,84,56,0

92 93

3.2

B2

Service connection valves type 1004 with internal pipe thread PN 16

Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection dimensions: as per EN 10226-1stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas

outlets: internal pipe thread as per EN 10226-1: Rp 1, Rp 11/4, Rp 11/2, Rp 2

Operation: • with hand wheel• with stem extension set (for underground installation) – connection as per GW 336

Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13 bonnet, obturator: special brassrubber parts of high-quality elastomer:obturator for water: EPDMobturator for gas: NBR

Surface protection:• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil

class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines (for water,

on request)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)

Test pressure in bar test medium water test medium air body seat seat PG 3 5 bar 24 17,6

24 0,5 and 6

Field of application: potable water up to 60 ° C; gas as per G 260/I

Nominal diameter DN

25-50 25-50

Nominal

pressure PN

16 5

Field of

application

potable water

gas

DN

25324050

L

345370418460

h1

132152152178

SW

55658595

Weight in kg ≈

3,36,06,28,3

ø D

32405063

a

12121212

L2 min.

102110124140


a

title

ofdata transfer 11


9594

3.2

B2

Service connection valves type 1004 with welding studs PE PN 16

Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition pieces as per DVGW G 5600-1 Du 32, Du 40, Du 50, Du 63 with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas


Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 welding studs: PE 100 SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR

Surface protection:• inside and outside Düker etec enamel as per EN ISO 11177,

DEV guideline for soil class III (for water) • inside and outside epoxy resin blue RAL 5005 as per GSK guidelines

(for water, on request) • inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)

Test pressure in bar test medium water test medium air body seat seat PG 3

5 bar

24 17,6 24 0,5 and 6

Field of application: potable water up to 20° C; gas as per G 260/I

Nominal diameter DN

25-50 25-50

Nominal

pressure PN

16 5

SDR

11 11

Field of

application

potable water gas

a

title

ofdata transfer 11


DN

4050

L

280305

h1

152178

K

110125

FT

7075

ø D1

150165

a

1212

Weight in kg ≈

7,3 9,2

Number of screws

44

L2

1919

ø D

5063


9796

3.2

B2

Service connection valves type 1004 with flange and welding studs PE PN 16

Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW G 5600-1Du 40, Du 50with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. flange connection as per EN 1092-2stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas



Surface protection:• inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for

soil class III (for water)• inside and outside epoxy resin blue RAL 5005 as per GSK guidelines

(for water, on request)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)


5 bar

24 17,6 24 0,5 and 6


Nominal diameter DN

25-50 25-50

Nominal

pressure PN

16 5

SDR

11 11

Field of

application

potable water gas

9998

3.2

a

t

title

ofdata transfer 11


DN

50

L

320

SW1

95

a

12

SW2

70

h1

178

G

2"

Weight in kg ≈

7,4

t

35

l1

230

ø D

63


B2

Service connection valves type 1004 with internal pipe thread and welding studs PE PN 16

Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW G 5600-1 Du 50with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. internal pipe thread as per EN 10226-1stem square ends: 12 mmface-to-face length: as per DIN 3202 part 4, basic series M 4for potable water or gas




soil class III (for water)• inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas)


5 bar

24 17,6 24 0,5 and 6


Nominal diameter DN

25-50 25-50

Nominal

pressure PN

16 5

SDR

11 11

Field of

application

potable water gas

101100

3.2

title

ofdata transfer 11


B2

Gate valve combinations Multi I with Novo sockets PN 10 / 16

Design features: Collar with Novo sockets with lateral outlet combined with gate valve type 1004 DN 50, resilient-seated, with smooth passage, interior stem thread, non-rising stemobturator entirely vulcanisedconnection: pre-installed transition piece as per DVGW G 5600-1with connection dimensions as per DIN 8074/75. Suitable for electric welding and butt welding. in graduated diameters of 63, 50 and 40 mmstem square ends: 12 mm face-to-face length of the gate valve: as per DIN 3202 part 4, basic series M 4for potable water


Materials: body: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563welding studs: PE 100 SDR 11stem: chromium steel X20Cr13 bonnet, obturator: special brassrubber parts of high-quality elastomer:obturator for water: EPDM


soil class III (for water)


body seat 24 17,6

Field of application: potable water up to 20° C

Nominal diameter DN

25-50

Nominal

pressure PN

16

SDR

11

Field of

application

potable water

DN

100125150200250300

L1

559572585612637663

L2

473486499526551577

Weightin kg ≈

222630404963


L3

373386399426451476

L4

183196209236261287

Lu

190195195200200205

t1

123126129138143152

103102

3.3

H

B3 H

DN

80

Pipe covering mm

800100012501500

H mm

575750

10001250


Weight in kg ≈

24,527,531,536,5

Underground hydrants type 304 PN 16, adjustable height, based on EN 1074-6

Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN 14339 single shut-off connection: connection flange DN 80 as per EN 1092-2

Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem’s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance.Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device.The pipe covering is visible from above thanks to cast-on markings on the body.

Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomer

Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III

Maximum allowable operating pressure

bar16


body seat 24 17,6


Nominal diameter DN

80

Nominal

pressure PN

16

Field of

application

potable water

#105104

H

B3

DN

80

Pipe covering mm

800100012501500

H mm

575750

10001250


Weight in kg ≈

25,028,032,037,0

Underground hydrants type 305 PN 16, adjustable height, based on EN 1074-6

Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN 14339 double shut-off connection: connection flange DN 80 as per EN 1092-2


Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomersealing ball: steel with EPDM cover



bar16


body seat 24 17,6


Nominal diameter DN

80

Nominal

pressure PN

16

Field of

application

potable water

H

107106

3.3

B3

Underground hydrants type 304 S PN 16, adjustable height, based on EN 1074-6

DN

80

Pipe covering mm

750100012501500

H mm

670890

11401390


Weight in kg ≈

29333843

Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN 14339Type 304 S, design A: single shut-offconnection: connection flange DN 80 as per EN 1092-2


Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563stem: chromium steel X20Cr13obturator linkage, bolts: stainless steelstem nut and bonnet nut: special brassO-rings made of high-quality elastomerobturator: ductile cast iron with PU elastomer



bar16


body seat 24 17,6


Nominal diameter DN

80

Nominal

pressure PN

16

Field of

application

potable water

Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking pointCE marking as per EN 14384connection: connection flange as per EN 1092-2

Technical features: maintenance-free bearing of the stem extension

Materials: bottom, upper and lower part of the pillar, and bonnet nut: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563operating cap, outlets and outlet covers: aluminiumstem: chromium steel X20Cr13linkage, pin, drainage plate, bolts: stainless steelstem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brassseat ring: rubberized brass O-rings made of high-quality elastomerobturator: entirely vulcanized with high-quality elastomer (EPDM)

Surface protection: • inside Düker enamel• bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat signal

red RAL 3001• upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint signal red

RAL 3001• on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel in the shades:

red blue yellow lemon green light grey anthracite

DN

808080

100100100

Pipe covering mm

100012501500100012501500

L2

105010501050105010501050

L1

194021902440194021902440

L3

680680680680680680

L4

———355355355

e

———200200200

L5

555555555555


Weight in kg ≈

125136147129140151

108 109

3.3

B3

Pillar hydrants Type 494, design AUD PN 16, adjustable height, based on EN 1074-6


bar16


body seat 24 17,6


Nominal diameter DN

80-100

Nominal

pressure PN

16

Field of

application

potable water

DN

100100

Pipe covering mm

12501500

L2

12501250

L1

23902640

L3

950950

L4

355355

ø d

400400

L5

5555

e

200200


Weight in kg ≈

185185

111110

3.3

Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determi-ned breaking point, 2 upper valve outlets B below the protective cover, 1 lower valve outlet ACE marking as per EN 14384connection: connection flange as per EN 1092-2

Technical features: maintenance-free bearing of the stem extension

Materials: bottom, upper and lower part of the pillar, valve head and hand wheel: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563outlets and outlet covers: aluminiumprotective cover: steel X5CrNi18-10stem: chromium steel X20Cr13linkage, pin, drainage plate, bolts: stainless steelstem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brassseat ring: rubberized brass O-rings made of high-quality elastomerobturator: entirely vulcanized with high-quality elastomer (EPDM)

Surface protection: • inside Düker enamel• bottom and lower part of the pillar outside: base coat enamel with epoxy resin

cover coat signal red RAL 3001• upper part of the pillar outside: base coat enamel, cover coat 2-components

PU paint signal red RAL 3001

• on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel in the shades:

red blue yellow lemon green light grey anthracite

B3

Pillar hydrants type 495, design AFUD PN 16, adjustable height, based on EN 1074-6


bar16


body seat 24 17,6


Nominal diameter DN

100

Nominal

pressure PN

16

Field of

application

potable water

112 113

3.4

B4

Butterfly valves type 451 and 4510 with flanges PN 10/16/25

DN 800 up to 1200 in PN 25 only for operating pressure up to 20 bar

Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN 1092–2 face-to-face length: as per EN 558–1, basic series 14 for potable water or gas

Operation: • with hand wheel • with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request) • with pivot drive • with pneumatic drive • with hydraulic drive • with end switch unit

Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563 retaining ring from DN 700 up: stainless steel 1.4301 profile sealing for water: EPDM profile sealing for gas: NBR driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC483 K

Surface protection: • DN 100 up to 600 inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for

soil class III (for water)• from DN 700 up inside Düker enamel, outside 2-components epoxy resin blue RAL 5005 (for water) • inside Düker enamel, outside PUR on request (for water)• inside Düker enamel, outside two-components paint yellow RAL 1023 (for gas)

Nominal diameter DN

100 – 1200100 – 1200100 – 1200100 – 1200100 – 1200


potable waterpotable waterpotable water

gasgas

Nominal pressure PN

1016251016

Allowable operating pressure

bar

1016251016

test medium air

seat PG 3

———

0,5 and 11 0,5 and 17,6

test medium water

body seat

15 11 24 17,6 37,5 27,5 15 11 24 17,6

Field of application: potable water up to 60 °CTest pressure in bar

114 115

3.4

B4

Butterfly valves type 451 and 4510 with flanges PN 10 / 16 / 25

l

➜

DN

100100125125150150200200200250250250300300300350350350400400400500500600600600

PN

10/16 25

10/1625

10/162510 16251016 25 1016 25 1016 25 1016 25 1016 1016 25

L

190190200200210210230230230250250250270270270290290290310310310350350390390390

Gearbox SKI BI BI BI BI BI BII BII BII BII BII BII BII BII BII BII BII BIII BII BIII BIII BIII BIII BIII BIV B

IV B GP

D

220235250270285300340340360400400425455455485505520555565580620670715780840845

B

120120130130150150160160160180180180200200200225225225300300300350350320330400

h1

116121131141149157177177187208208220233233248259269287294294319350372401431431

h2

325325325325325325325325325325325325325325325325325325325315315315315315500500

t1

110110122122138138175175175212212212221221221287287287307307307377377442442442

t2

258258270270286286311311311348348348371371371426426426446474474524524614673693

x1

65656565656565656565656565656565656565

100100100100100160160

d1

200200250250250250250250250250250250250250250250250250250315315315315315500500


Weight * kg3334383944445656617574819297105116123145149192216246276348506537

DN

700700700 8008009009001000100012001200

PN

1016251016101610161016

L

430430430470470510510550550630630

Gearbox SKIV B

IV B GPIV B GPIV B GPIV B GPIV B GP

GS 200 GZIV B GP

GS 250 GZGS 250 GZGS 250 GZ

D

89591096010151025111511251230125514551485

B

400400450450450550550600600700700

h1

450460485510515560568620630730750

h2

570745745745745745675745715715715

t1

549549549594594634634699699828828

t2

665665665710710750740815805903903

x1

150150150150150150200150255255255

d1

500400400400400400400400640640640

Weight * kg

650665750902917

120012631490166020702140

Butterfly valves type 4510

Butterfly valves type 451


GP and GZ = with reduction gear * with hand wheel

#117116

3.4

B4

Butterfly valves type 451 and 4510 with flanges PN 10/16/25 Long face-to-face length, with or without bypass

Nominal diameter DN

100 – 1000100 – 1000


potable waterpotable water

Nominal pressure PN

1016


bar

1016


test medium water body seat

15 11 24 17,6


Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shafteasily replaceable profile sealingmechanical position indication open/closed on the gear box coverdriving shaft and bearing journal chambered medium-freeflange connection dimensions: as per EN 1092–2face-to-face length: as per EN 558–1, basic series 15with bypass (without bypass on request)bypass approx. 1/10 of the main diameterfor potable water

Operation: • with stem extension – connection as per GW 336

Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563retaining ring from DN 700 up: stainless steel 1.4301 profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC483 K

Surface protection: • DN 100 up to 600 inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for

soil class III (for water)• from DN 700 up inside Düker enamel, outside 2-components epoxy resin blue RAL 5005 (for water)

#119118

3.4

B4

Butterfly valves type 451 and 4510 with flanges PN 10/16/25 Long face-to-face length, with or without bypass

l

➜

DN

300300400400500500600600

DN

70070080080090010001000

PN

10 161016101610 16

PN

10 161016101016

L

500500600600700700800800

L

900900

10001000110012001200

Gearbox SKII BII BII BIII BIII BIII BIII BIV B

Gearbox SKIV BIV BIV B

IV B GPIV B GPIV B GPIV B GP

D

455455565580670715780840

D

8959101015102511512301255

B

200200300300350350320320

B

400400450450550600600

h1

233233294294350372401431

h1

450460510515569620630

h2

223223223223278278278278

h2

403403403403403403568

t1

480480559559568568637637

t1

745745840840892965965

t2

405405485485505505554554

t2

650650730730782845845

t4

317317392420470470560619

t4

665665710710915805805

DN bypass

4040404050505050

DN bypass

80808080

100100100



Weight kg150150218259333366462635

Weight kg680680

10851085110020602060

Butterfly valve type 4510

Butterfly valve type 451

GP = with reduction gear

121120

3.4

B4

Butterfly valves type 4510 with Novo sockets PN 10/16/25

Design features: Resilient-seated butterfly valve with slidercrank gear boxflow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealingmechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-freeconnection: plug-in sockets as per DIN 28603 TYTON® with pre-chamberface-to-face length: as per EN 558–1, basic series 14for potable water

Operation: • with hand wheel• with stem extension (for underground installation) – connection as per GW 336 • with electrical actuator (on request) • with pivot drive • with pneumatic drive • with hydraulic drive • with end switch unit

Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS-500-7 (JS-1050) as per EN 1563profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC483 K

Surface protection: • inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for

soil class III (for water)

Nominal diameter DN

150 – 500150 – 500150 – 500


potable waterpotable waterpotable water

Nominal pressure PN

101625


bar

101625


test medium water body seat

15 11 24 17,6 37,5 27,5


DN

150200250300400400500500

PN

10 – 2510 – 2510 – 2510 – 25

1016 – 2510/16

25

L

398428453484480480543543

Gearbox SKI BII BII BII BII BIII BIII BIV B

D

360383398413472472527527

B

150160180200250250300300

h1

147175205230285285340340

h2

300300300380380380400400

t1

177202248263263328370370

t2

231256300317317382465465


Weight kg425775

106187187257257

ETE

145156170183181181213213

#123122

B4

Butterfly valves Special versions

Butterfly valve with block flanges

• long face-to-face length EN 558 basic series 15 with or without bypass

• with vertical block flanges for the mounting of a ventilation before and after the body seat

available on request

Butterfly valve with locking device

• with locking flange at the blind side opposite the gear box

The locking flange allows to secure the valve disc in the OPEN or CLOSED position. This way it is possible to exchange the gear box during operation.


Butterfly valve “UVV“ with 3-point locking

• for repair and inspection work in walk-in pipeline systems

• two fixed stops, one movable stop

At the movable stop, a bolt glides into the body, operated by a hand wheel, and blocks the closed valve disc. The two fixed stops are unmovable in the body. As an option, there is the possibility for an additional mechanical locking of the bolts, or a position control with a limit switch.


#125124

B5

Non-slam check valve type 8015 PN 10 / 16

Nominal diameter

DN

80 – 20080 – 200


waterwater

Nominal pressure

PN

1016


bar

1016


body seat

flow direction back flow direction

15 24

Field of application: water up to 60 °C

Design features: Hydraulically optimised backflow preventer for industrial water applications, water collection, pumping stations etc.

nominal diameters DN 80 up to DN 200

flange connection dimensions as per EN 1092-2

nominal pressure PN 10 up to PN 16

face-to-face length as per EN 558-1, basic series 14

Design: for flow direction

• H+V horizontal and vertical upwards

• or V vertical downwards

Materials:

body and body insert: ductile cast iron EN-GJS-500-14

valve disc: ductile cast iron, completely rubberized with elastomer as per elastomer guidelines and DVGW worksheet W270

guide rod: stainless steel 1.4057

threaded bush: stainless steel 1.4057

spring: stainless steel 1.4310

guidance bush: polymer as per elastomer guidelines and DVGW worksheet W270

Surface protection:

• inside and outside Düker etec enamel as per EN ISO 11177

1117,6

0,50,5

K

f x 45° C

d

L

D

available approx. April 2017DN 250 and DN 300 as well as PN 25 up to 40 in preparation

DN

8080100100125125150150200200

Dimensions in mm

PN

10161016101610161016

L

180180190190200200210210230230

ø D

200200220220250250285285340340

ø K

160160180180210210240240295295

ø d

132132156156184184211211266266

f

3333333333

C

19191919191919192020

Numberof bolts

88888888812

127126

3.5

Novo plug-in system

On the following pages you will find items which are particularly suited for use in the Novo plug-in system.

Further items can be found here:

Gate valves type 4004 with Novo sockets page 54-55

Gate valves type 4004 with Novo socket and spigot end page 56-57

Butterfly valves type 4510 with Novo sockets page 120-121

Underground hydrants type 304 S design A page 106-108

Flanged socket duckfoot bends 90° with Novo sockets page 222MMN/MMNR

Single socket tees with spigot and socket branch page 188B

B6

129128

B6

DN

80 80 80100125150

Lu

150200300400400400

e

7,0 7,0 7,0 7,2 7,8 8,4

Weight

in kg ≈

5,07,08,010,519,529,5


Dimensions in mm

Pipe sections with Novo socket – Macc. to manufacturer’s standardPN 10/16

Suitable as hydrant extension

Surface protection: • inside Düker enamel as per EN ISO 11177 • outside bituminous coating

Smooth pipe sections with spigot ends – Sas per EN 545PN 10/16

for gate valves with socket connection


DN

80100150200

L

800800800800

ø d

98118170222

e

7,0 7,2 7,5 7,8

Weight

in kg ≈

12,015,020,030,0


Dimensions in mm

131130

B6

3.5

Collars with Novo and screw-gland socketacc. to manufacturer’s standardPN 10/16

DN

80100150200300

Lu

160160165170180

ø d

109130183235340

e

7,0 7,27,88,49,6

Weight in kg ≈

PN 16

10,013,522,527,036,0


Dimensions in mm

Collars with Novo sockets – Uacc. to manufacturer’s standardPN 10/16

DN

80100125150

Lu

160160165165

ø d

109130156183

e

7,0 7,2 7,5 7,8

Weight

in kg ≈

10,013,515,522,5


Dimensions in mm



#133132

3.5

B6

All spigot teesacc. to manufacturer’s standardwith one socket – MI, with spigots – IT PN 10/16

➜

DN 1

80

100

125

DN 2

40 50 80 40 50 80100 40 50 80100125

L1

540

550

600

L2

270

275

300

e1

7,0

7,2

7,5

e2

7,07,07,07,07,07,07,27,07,07,07,27,5

12,012,513,012,013,014,515,017,019,020,021,024,0

Weight in kg ≈

Dimensions in mm

DN 1

80

100

125

DN 2

80

80100

80100125

L1

455

460

510

L2

270

275

300

e1

7,0

7,2

7,5

e2

7,0

7,07,2

7,07,27,5

14,0

16,817,0

22,523,526,5

Weight in kg ≈

Dimensions in mm

All spigot end tee Single socket tee


for gate valves with socket connectionMI with Novo or TYTON® socket


l

DN 1

150

200

250*

300*

DN 2

40 50 80100125150 80100125150200 80100150200250 80100150200300

l1

620

650

870

870

l2

310

325

435

435

e1

7,8

8,4

9,0

9,6

e2

7,07,07,07,27,57,87,07,27,88,49,07,07,27,88,49,07,07,27,88,49,6

21,522,523,024,525,026,734,035,036,036,538,545,047,048,551,555,064,568,070,072,077,0

Weight in kg ≈

Dimensions in mm

DN 1

150

200

250

300

DN 2

80100125150

80 100 125 150 200 100 150 200 250

80 100 150 200 300

l1

525

550

705

760

l2

310

325

405

435

e1

7,8

8,4

9,0

9,6

e2

7,07,27,57,8

7,07,27,57,88,47,27,88,49,0

7,07,27,88,49,6

27,028,029,030,0

37,0 38,0 39,0 40,0 43,0 60,0 62,0 65,5 66,0

77,0 82,0 86,0 84,0103,0

Weight in kg ≈

Dimensions in mm


All spigot end tee Single socket tee

* acc. to manufacturer’s standard material: ductile iron GGG 50, inside enamel material: ductile iron GGG 50, inside enamel socket NOVO-SIT® as per manufacturer‘s standard

135134

B6

PE adapter pieces for Novo socketsacc. to manufacturer’s standardPN 10/16

Thrust resisting adapter piece for fittings, gate valves and butterfly valves for plug-in sockets NOVO-SIT® PE adapter piece with pre-installed support sleeve and circumferential retaining ringfor retaining the locking segments; PE spigot end for all usual welding procedures, SDR 11for water, transition from ductile cast iron to PE

Materials: • fitting: PE 100 black • support sleeve and retaining ring: stainless steel

DN

80100100125150150200200

L

290315340355360380410426

ø d

90110125140160180200225

e

8,2 10,011,212,814,616,418,220,5

Weight

in kg ≈

1,32,252,63,34,05,57,07,8


Dimensions in mm

137136

3.6

B7

Fig. 125 with flange connection PN 10 / 16

DN

50 65 80100125150200250300350400

Face-to-face dimension

L ≈

210210210250250280300350360390390

Weight in

kg ≈

5,5 7,6 9,4 13,0 16,0 22,0 35,0 60,0 70,0 92,0117,0


Flap valves figure 125 PN 10/16

Design features: Flange connection dimensions: as per EN 1092–2for potable water

Materials: body and bonnet: ductile cast iron EN-GJS-500-7 (JS-1050)as per EN 1563flap shaft: brassflap sealing: elastomer

Surface protection: • inside and outside epoxy resin black RAL 9005 as per GSK guidelines (for water)


Nominal diameter DN

200-400 50-400

Nominal pressure

PN

10 16

Field of

application


#139138

B7

Laying tool V 300 Dfor pressure pipes, fittings and gate valves with TYTON® sockets

DN

80100125150200250300400

Lever length

mm

10501050105010501050105010501050

Weight in kg ≈

16,517,017,518,521,023,524,526,0


Hook wrench for laying pressure pipes and fittingswith screw-gland joint ( SMU )

DN

40 50 65 80100125150175200250300350400450500

Weight in kg ≈

2,0 2,1 2,4 2,8 3,2 3,5 3,9 5,4 6,8 7,7 9,8 —13,8 — —


#141140

Type B

Type C / E

A

DType A

B7

Operating keys for valvesas per DIN 3223 A,B,C,E

DIN 3223

Type A

Type B

Type C

Type E

Type E

Material

Ductile cast iron, galvanised

Ductile cast iron, galvanised

Steel galvanised

Steel galvanised

Steel galvanised

Application

Hydrants

Pillar hydrants

Underground hydrants and gate valves

Tapping valves

Tapping valves

Length

1100

750

1000

Width

420

320

320

Weight in kg ≈

1,3

2,2

5,7

1,5

2,0

Application, dimensions and weights (dimensions in mm)

small

large

#143142

B7

Düker telescopic stem extension set T3 with and without position indicator for butterfly valves

Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell. Optimal installation on all butterfly valves with F10 operating flange. Butterfly valve coupling matching the gear shaft. Stem extension set also available with additional position indicator (with protective cover as an option).

Technical details: The stem extension set is screwed in between the flange bell and the operating flange of the butterfly valve. Continuously telescopable stem extension set. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe.Pull-out securing of the rods: min. 150 NTorques: up to 140 Nm

Materials: square cap and coupling: EN-GJS-400–15, galvanised (as per EN 12329 and DIN 50961)rods: S235JR, hot-dip galvanised (as per EN 10240)centring cap: PA, redpipe sleeve: PE – HDflange bell similar F10: PE, blacksealing gasket: PEconnection pins: 1.4301position indicator: aluminium, epoxy powder coating blue

Butterfly valves

Weight in kg ≈

6,57,18,310,48,28,810,012,1

rod length GL* in m

0,76 – 1,360,91 – 1,601,36 – 2,462,16 – 3,260,76 – 1,360,91 – 1,601,36 – 2,462,16 – 3,26

pipe covering ca. RD* in m

1,00 – 1,501,20 – 1,801,70 – 2,702,50 – 3,201,00 – 1,501,20 – 1,801,70 – 2,702,50 – 3,20

type

without position indicator

with position indicator

up to 47 or 470 turns for closing

shaft

20 mm or 30 mm operating

flange F10

title

ofdata transfer 11


title

ofdata transfer 11


*Definitions pipe covering:GL = rod length; RD = pipe covering; GA = rod contact pointWith this formula and the GA value, the GL for the required RD can be calculated: GL = RD – 170 mm – GABy changing the formula it is also possible to calculate the RD: RD = GL + 170 mm + GA

#145144

B7

Düker telescopic stem extension set T3 GW 336 for gate valves, service connection valves and tapping valves

Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell as per DVGW GW 336 with additional drilling. Optimal installation on all gate valves, service connection valves and tapping valves. Centring disc in the tube sleeve bell up to DN 150. With clip pin for a fast installation without any tools. Adapter GW 336 for installation on gate valves DN 40-65 or TOP type 1014 as an option.

Technical features: The stem extension set is plugged onto the valve with the tube sleeve bell. Continuously telescopable stem extension set. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe.Pull-out securing of the rods: min. 150 NTorques:

Materials: square cap and coupling: : EN-GJS-400–15, galvanised (as per EN 12329 and DIN 50961)rods: S235JR, hot-dip galvanised (as per EN 10240)centring cap: PA, redpipe sleeve: PE – HDpipe sleeve bell with additional drilling: PE, blacksealing gasket: PEclip pins: 1.4301

Coupling sets:

weight in kg ≈

2,62,83,23,94,62,73,13,94,55,92,94,05,56,29,4

rod length GL* in m

0,40 – 0,650,65 – 1,150,80 – 1,450,90 – 1,551,37 – 2,450,36 – 0,560,60 – 1,010,76 – 1,360,91 – 1,601,26 – 2,360,33 – 0,400,49 – 0,760,74 – 1,220,82 – 1,421,17 – 2,12

remark

deliveryincl. coupling

delivery without coupling

delivery without coupling

valve

tapping valve and service

connection valvee.g. TOP, TOP 1014

and type 1004

gate valve DN 40 – 150

e.g. type 2004, 3004 and 4004

gate valve DN 200 – 300

e.g. type 2004, 3004 and 4004

operating square

DIN 3223 E

DIN 3223 C

DIN 3223 C


connection coupling

square end20 x 20 mmbell Ø 80 mm

square end25 x 25 mmbell Ø 80 mm

square end30 x 30 mm

bell Ø 100 mm

title

ofdata transfer 11

Düker GmbH & Co. KGaAdate scale different from originaltitle

ofdata transfer 11


application

tapping valve and service connection valve

gate valve

DN

25 – 5040 – 5065 – 80

100 – 150200

250 – 300

AF

121417192427

weight in kg ≈

0,30,60,60,70,91,3

valve

tapping valve

service connection valve

gate valve

DN

–

25 – 50

40 – 150

200 – 300

max. torque in Nm

140

250

440

#147146

B7

Düker telescopic stem extension set Quick T3 for tapping valve TOP type 1014

Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell “Düker Quick“. Optimal installation on the tapping valves TOP type 1014. Centring disc in the tube sleeve bell.

Technical features: The stem extension set is mounted between the tube sleeve bell and the “Düker Quick“ connection with an assembly-friendly quick-action coupling. Continuously telescopable stem extension set. No pinning of the coupling. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe.Pull-out securing of the rods: min. 150 NTorques: up to 140 Nm

Materials: square cap and coupling: : EN-GJS-400–15, galvanised (as per EN 12329 and DIN 50961)rods: S235JR, hot-dip galvanised (as per EN 10240)centring cap: PA, redpipe sleeve: PE – HDpipe sleeve bell “Düker Quick“: PE, blacksealing gasket: PE

Tapping valves TOP type 1014

Weight in kg ≈

2,62,83,23,94,6

rod length GL* in m

0,47 – 0,730,62 – 1,020,78 – 1,330,93 – 1,631,42 – 2,38

rod contact point GA

106 mm

pipe covering ca. RD* in m

0,75 – 1,000,90 – 1,301,05 – 1,601,20 – 1,901,70 – 2,65

operating square

DIN 3223 E

title

ofdata transfer 11



connection coupling

square end20 x 20 mm

#149148

CC

Ductile cast iron ( GGG ) fittings and flanged pressure pipes

Back to summary

151150

C

Flanged pipes and fittings can be supplied with the following coatings and linings:

1. Cement mortar lining The cement mortar lining is acc. to DVGW data sheet W 347 and W 270, EN 545

or EN 598 • avoids corrosion

• prevents deposits and supports stable hydraulic characteristics.

2. Enamelling (glass lining) – inside and outside Enamel is an effective protection against corrosion, abrasion and incrustation. A non detachable,

chemical bounding to the cast iron avoids corrosion by undercutting. The layer thickness after application ( temperature ≈ 800 ° C) is between 200 µ and 500 µ.

3. Epoxy resin – lining and coating The coating is acc. to RAL-GZ 662 with hot melted epoxy powder. The requirements of EN 14901

(pressure pipes and fittings) as well as of DIN 30677-2 (heavy corrosion protection for valves) are fulfilled.

4. Special coatings (outside ) Various coatings on request.

Inside and outside protection

153152

C8a

Pressure pipes with cast-on flanges FFG-pipes

Further lengths are available on request.

Weight of pressure pipes with cast-on flanges PN 10 FFG-pipes

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

L max.

1000100010002000200020002000200030003000300030003000300030002000200020002000200020002000

1 m pipe

without flange

6,9 10,7 11,0 16,1 20,4 26,4 32,4 46,1 61,3 78,1 96,5116,2132,8160,6211,3268,5332,1401,7477,7565,2740,0932,0

PN 10

1,7 2,1 2,6 2,8 3,3 4,0 5,0 6,9 9,813,014,717,2—

23,232,844,358,569,687,6

121,0——

PN 16

1,7 2,1 2,6 2,8 3,3 4,0 5,0 6,7 9,4 12,6 17,5 22,1 —

37,4 57,6 57,4 76,8 91,4 127,0 185,0349,6504,2

PN 25

1,7 2,1 2,6 2,8 3,8 4,7 6,0 8,7 13,0 17,725,4 33,2—

47,2 68,090,0

123,0149,0201,0285,0

——

Weight in kg ≈one flangeDimensions in mm


DN

80 100 125 150 200 250 300 350 400 500 600 700 800 9001000120014001600

100

7,6 8,610,613,218,425,534,0———————————

200

9,2 10,7 13,3 16,5 23,0 32,0 41,5 48,5 57,5 78,5108,0

———————

300

10,8 12,7 15,9 19,7 27,5 38,0 49,5 58,5 69,5 94,5129,0169,0

——————

400

12,4 14,8 18,6 23,0 32,0 44,0 57,0 68,0 81,0111,0150,0196,0250,0300,0366,0468,0738,0

1018,0

500

14,1 16,8 21,0 26,0 37,0 50,5 65,0 77,5 92,5127,0171,0223,0284,0340,0414,0525,0812,0

1111,0

600

15,7 18,8 24,0 29,5 41,5 56,5 73,0 87,5104,0143,0192,0250,0317,0380,0462,0581,0886,0

1204,0

700

17,3 21,0 26,5 32,5 46,0 62,5 80,5 97,0116,0159,0214,0276,0350,0420,0510,0638,0960,0

1297,0

800

18,9 23,0 29,0 36,0 50,5 68,5 88,5107,0127,0175,0235,0303,0383,0461,0557,0694,0

1034,01390,0

900

20,5 25,0 32,0 39,0 55,5 75,0 96,5116,0139,0191,0256,0330,0416,0501,0605,0751,0

1108,01483,0

1000

22,0 27,0 34,5 42,5 60,0 81,0104,0126,0151,0207,0277,0357,0450,0541,0653,0807,0

1182,01576,0

Weight in kg ≈

Length L in mm

155154

C8b

Marking forductile cast iron fittings

All German manufacturers member of the “Fachgemeinschaft Guss-Rohrsysteme” (FGR-EADIPS) association mark all ductile cast iron products manufactured by them with the label “FGR”, which is equivalent to a quality mark. In addition, fittings are marked with the DVGW sign, nominal diameter, the casting day and bends with the respective angles in degrees.

Flanged fittings bear a cast-on or stamped indication of the nominal pressure ranges PN 10 up to PN 40. Socket fittings are not marked with the nominal pressure range. The material “ductile cast iron” is identified by 3 dots (ll

l ), arranged in a triangle symbol, positioned on the exterior surface of the fittings.

In special cases, further indications may be provided.

Ductile cast iron fittings will be delivered as follows:with TYTON® socketwith TYTON® socket and pre-chamber for thrust resisting joint NOVO-SIT®

with screw-gland socket jointwith bolted-gland socket jointwith flanges

Ductile cast iron socket fittings with TYTON® sockets ( flangeless ) for use in potable water pipelines are designed for operating pressures as given in EN 545.

Ductile cast iron fittings with screw-gland or bolted-gland sockets for use in potable water pipelines are designed for operating pressures up to 16 bar. Higher pressures on request.

Ductile cast iron fittings with one flange or more, for the use in potable water pipelines are designed for operating pressures as given in EN 545.The operating pressure has to be mentioned in orders, because the flange dimensions of these fittings vary depending on the nominal pressures rates.

Ductile cast iron fittings for the use in sewerage pipelines as per EN 598 are designed for operating pressures up to 16 bar. Higher pressures on request.

Ductile cast iron fittings for the use in gas pipelines as per EN 969 are available for operating pressures up to 16 bar on request.

> All indicated weights are valid for fittings with cement-mortar linings <

Coating: see page 151 “Inside and outside protection”.

Information aboutductile cast iron fittings

156 157

C8b

Flanged sockets – Ewith screw-gland or TYTON® socket

* acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber

DN

40*

50* 65*

80

100

125

150

200

250

300

350400450500600700800

Lu

100 150 600 150 150 600 600 1000 130 250 600 135 600 135 600 140 600 145 600 150 600 800 600 600 600 600 600 6001000

e

7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,2 7,2 7,2 7,5 7,5 7,8 7,8 8,4 8,4 9,0 9,0 9,6 9,6 9,610,210,811,412,013,214,415,6

PN 10

5,9 6,0 11,0 8,0 10,5 17,0 17,5 25,5 10,3 14,0 17,0 14,6 26,0 16,7 28,5 23,0 40,0 33,5 61,5 40,0 96,0 100,0 128,0 135,0 194,0 163,0 270,0 453,0603,0

Weight in kg ≈ with TYTON® socket

PN 16

5,9 6,0 11,0 8,0 10,5 17,0 17,5 25,5 10,3 14,0 17,0 14,6 26,0 16,7 28,5 23,0 40,0 33,5 61,5 40,0 96,0100,0130,0140,0203,0176,0295,0466,0621,0


158 159

C8b

➜

Flanged sockets – EU

DN

40* 50* 65* 80 100 125 150 200 250

Lu

76 78 80130130135135140145

z 2)

50 50 50 86 87 91 92 97102

Tol.

± 30± 30± 30± 40± 40± 40± 40± 40± 40

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0

PN 10

4,3 5,4 6,0 8,4 10,513,216,021,631,5

PN 16

4,3 5,4 6,0 8,4 10,513,216,021,631,5

PN 10

— — —

8,6 10,5 14,5 16,0 24,0 32,5

Dimensions in mm

Compensation lengthwith screw-gland

socketwith

TYTON® socketwith bolted-gland

socket

Weight in kg ≈ 1)

PN 16

— — —

8,6 10,5 14,5 16,0 24,0 32,5

PN 10

— — — — — — — — —

PN 16

— — — — — — — — —

* acc. to manufacturer’s standard1) without screw- or bolted-gland rings2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints,

the moving tolerance has to be limited to 10 mm.on request also with Standard socket and Universal pre-chamber


1) without screw- or bolted-gland rings2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints,

the moving tolerance has to be limited to 10 mm.on request also with Standard socket and Universal pre-chamber

l

DN

300 350 400 450 500 600 700 800 9001000120014001600

Lu

150 155 160 165170180190 200 210 220240310330

z 2)

107112 117122127137147157 167 177197250265

Tol.

± 40± 40 ± 40 ± 40± 40± 40± 40± 40 ± 40 ± 40 ± 40± 50± 60

e

9,610,210,811,412,013,214,415,616,818,020,422,825,2

PN 10

41,0 50,0 56,5 91,0———— — — ———

PN 16

41,051,062,092,0—— — — —— ———

PN 10

45,0 54,0 66,0 77,0 95,5 122,5 176,6 242,0 281,0 340,0 536,0

——

Dimensions in mm

Compensation lengthwith screw-gland

socketwith

TYTON® socketwith bolted-gland

socket

Weight in kg ≈ 1)

PN 16

45,0 58,0 70,0 91,0 109,0 145,5 160,0 262,0 278,0 355,0 600,0900,0

1200,0

PN 10

——

70,5 88,0103,0 142,0194,0 189,0 242,0 320,0———

PN 16

——

74,0 95,0 119,0 163,5207,0 208,0 263,0370,0

———

161160

C8b

Collars – U Flanged spigots – F

* acc. to manufacturer’s standard Operating pressures see page 154 1) without screw- or bolted-gland rings Novo socket types see page 127 on request also with Standard socket and Universal pre-chamber

DN

40* 50* 65* 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600

ø d1

56 66 82 98 118 144 170 222 274 326 378 429 480 532 635 738 842 945 1048125514621668

L

300300400350360370380400420440460480500520560600600600600600710780

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

PN 10

5,5 6,2 9,5 8,5 10,5 14,0 17,5 25,5 39,5 47,6 62,1 80,5132,0121,0193,3229,5314,3357,0380,0462,0——

PN 16

5,5 6,2 9,5 8,5 10,5 14,0 17,5 25,5 39,5 47,6 65,9 88,6149,0140,4208,9227,0320,0384,0

—526,0840,0

1260,0


L´

200200200215215220225230240250260270280290310330330330330330390430

PN 25

———

8,5 13,5 17,5 18,5 35,1 49,0 58,0 70,0106,4150,0146,3228,0—

395,3—————

PN 40

———

8,5 15,0 18,0 26,5 40,0 59,5 73,4 92,5131,8—

169,0————————


DN

40 50 65 80100125150200250300350400450500600700800900

1000120014001600

ø d

67 78 93109130156183235288340393445498550655760865970

1075128514881694

Lu

155155155160160165165170175180185190195200210220230240250270340360

DIN 28 601

with screw-gland sockets

7,0 8,5 11,0 8,1 9,7 12,5 15,2 23,2 31,3 38,5 49,5 63,2 87,0123,1

————————

DIN 28 602

with bolted-gland sockets

————

14,5—

24,8 30,0 37,5 51,0 65,0 73,5 97,0122,1167,4216,0256,7313,0421,2558,0840,0

1087,0

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

Weight in kg ≈ 1) Dimensions in mm


163162

C8b

Double socket bends 90° – MMQ Single socket bends 90° – MQacc. to manufacturer’s standard

Operating pressures see page 154 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber

DN

40 50 65 80100125150200250300350400500600700800

L

200 300 370 312 333 374 419 491 583 660 580 625 715 805 9001080

Lu

60,0150,0215,0102,4123,0148,8174,5226,0280,0330,0410,0430,0550,0645,0720,0800,0

with screw-gland

socket

9,5 11,0 15,0 8,0 10,8 16,1 23,8 43,2 70,0 96,0

——————

with bolted-gland

socket

——————————

150,0156,0225,0 325,0482,0651,0

with

TYTON® socket

———

9,0 11,2 18,4 25,4 43,8 76,1 83,2 139,0 186,3 235,4 314,0 473,0 644,5

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,812,013,214,415,6



Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber

DN

40* 50* 65*

80 100 125 150 200 250 300

350* 400* 450* 500* 600* 700* 800* 900* 1000* 1200*

Lu

60,0 150,0 85,0 100,0 125,0 150,0 175,0 225,0 280,0 330,0 410,0 430,0 457,0 550,0 645,0 720,0 800,0 950,01050,01205,0

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4

with screw-gland

sockets

8,010,514,0 8,610,515,119,231,354,069,8——————————

with

TYTON® sockets

———

8,5 11,0 16,2 20,5 32,4 52,9 72,4 104,8 128,0 208,0 214,4 314,3 480,0 650,0 869,01060,01600,0

with

bolted-gland sockets

————————————

187,0262,0357,0198,0662,0

———



165164

C8b

Double socket bends 45 ° – MMK 45Single socket bends 45° – MK 45acc. to manufacturer’s standard



DN

40 50 65 80100 125 150200250300350

400450500600700800

L

210252303265274301331374300315345368420405529610625

Lu

135174223 55 65 76 87109130155175200220240285380370

with screw-gland

socket

7,5 10,0 14,5 7,0 9,8 14,9 19,4 31,3 42,0 56,2 68,0 93,0106,0

————

with bolted-gland

socket

——————————

79,0105,0

—143,0265,0

——

with

TYTON® socket

———

8,4 10,8 16,2 20,5 33,5 44,3 59,4 68,0 91,0106,0187,0250,5441,0

—

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,6


Dimensions and weightsDN

40* 50* 65

80 100 125 150 200 250 300 350 400 450 500

600 700 800

9001000120014001600

Lu

TYTON®

screw-gland socket

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

with screw-gland

sockets

8,0 8,5 5,6 7,1 9,212,316,324,534,548,570,293,9——————————

with

TYTON® sockets

———

8,3 10,3 14,5 18,9 25,9 38,9 55,1 81,0 91,3 139,9 145,8 196,6 312,1 496,8 578,0 768,0

1100,01572,0

—

with bolted

gland sockets

——————————

81,0* 106,0*

—180,4300,2

———————

with

Standard sockets

——————————

81,0* 106,0*

—180,4300,2

————— —

2096,0



138,0145,0 50,0 55,0 65,0 75,0 85,0110,0130,0150,0175,0200,0220,0240,0

415,0460,0550,0515,0—

Lu

bolted gland socket

Lu

Standard socket

285,0330,0370,0

370,0380,0440,0

—————————————————————

565,0

166 167

C8b


DN

40 50 65 80100125150200250300350400500600700800

L

201243298253260283309345270280295308335412480510

Lu

126165218 44 50 57 65 80 95110125140170200250260

with screw-gland socket

7,510,014,5 7,410,114,018,629,236,748,057,071,0————

with bolted-gland socket

——————————

64,0 80,0120,0185,0

——

with

TYTON® socket

———

7,4 10,8 15,1 20,0 30,8 38,9 52,9 56,0 76,5 107,0 178,0 286,0 350,0

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,812,013,214,415,6



Double socket bends 30° – MMK 30acc. to DIN 28 650

Single socket bends 30° – MK 30acc. to manufacturer’s standard


DN

40* 50* 65*

80 100 125 150 200 250 300 350

400 450*

500 600

700 800 90010001200

103107113 45 50 55 65 80 95110125140255170200

260290320380

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,4

with screw-gland

sockets

8,0 10,0 13,0 6,8 9,711,615,723,831,345,963,784,8————————


with TYTON® sockets

———

7,8 9,9 14,3 18,4 23,8 34,6 52,4 74,5 89,1145,0123,7166,9279,0370,0496,0652,0

1020,0

with bolted-gland

sockets

——————————

74,0* 94,0*

—145,5193,0

—————


230 250

Lu

TYTON® screw-gland socket

Lu

bolted-gland socket

169168

C8b

Double socket bends 22 1/2° – MMK 22

Single socket bends 22 1/2° – MK 22acc. to manufacturer’s standard

Operating pressures see page 154 1) without screw- or bolted-gland rings on request also with Standard socket and Universal pre-chamber

DN

40 50 65 80100125150200250300350400500600700800

L

179240232248253274299331260265270278300357420455

Lu

142162152 38 43 49 55 66 75 90100110135155190205

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,812,013,214,415,6

with screw-gland

socket

7,510,012,0 7,0 9,213,517,327,036,047,553,065,0————

with

TYTON® socket

———

8,1 9,7 15,1 18,4 29,2 37,8 50,2 52,0 76,7 97,0163,0336,0460,0

with bolted-gland

socket

——————————

60,0 74,0110,0185,0

——

Dimensions in mm Weight in kg ≈ 1)



DN

40* 50* 65

80 100 125 150 200 250 300 350 400 450 500 600

700 800

9001000120014001600

87,0 90,0 35,0 40,0 45,0 50,0 55,0 65,0 75,0 90,0100,0110,0120,0135,0155,0

195,0220,0240,0285,0

—

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

with

screw-gland sockets

7,5 9,512,5 4,9 8,611,514,621,030,542,162,174,5——————————

with

TYTON® sockets

———

7,8 9,6 13,5 17,8 22,7 33,5 50,8 67,0 83,2128,0 112,9 154,4 242,0 311,0 422,0 593,0 820,01224,0

—

with


——————————

70,0* 88,0*

—127,0179,0

———————

with

Standard sockets

—————————————————————

1607,0



Lu

TYTON®

screw-gland socket

Lu

bolted-gland socket

Lu

Standard socket

175,0

260,0

190,0

—

—————————————————————

280,0

171170

C8b

Double socket bends 11 1/4° – MMK 11

Single socket bends 11 1/4° – MK 11acc. to manufacturer’s standard


DN

40 50 65 80100125150200250300350400500600700800

L

175171187240243261284311255260235238250287340375

Lu

83131 67 30 33 36 40 46 50 60 65 70 85 95110125

with screw-gland

socket

6,5 8,511,5 7,1 9,212,416,724,833,544,047,056,0————

with bolted-gland socket

——————————

54,0 65,0 95,0 185,0 258,0 292,0

with

TYTON® socket

— — —

7,6 9,8 14,0 18,0 27,0 37,8 47,0 46,0 66,9 83,2 163,0 249,0 286,0

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,812,013,214,415,6



Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer’s standard on request also with Standard socket and Universal pre-chamber

DN

40* 50* 65

80 100 125 150 200 250 300 350 400 450 500 600

700 800 9001000120014001600

63,0 65,0 25,0 30,0 35,0 35,0 40,0 45,0 50,0 60,0 65,0 70,0 70,0 85,0 95,0

110,0 120,0 130,0150,0

—

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 25,2

with screw-gland

sockets

7,0 9,011,5 6,5 8,110,613,420,528,138,349,767,5——————————

with

TYTON® sockets

7,6 8,6 13,0 16,7 21,1 30,2 45,4 62,1 73,4 92,5 86,4 125,3 201,0 294,3 350,0 506,0 650,01078,0

—

with


———————

64,0* 79,0*

—120,5 158,0 164,0 283,0

—————

with

Standard sockets

——————————————————

1416,0



Lu

TYTON®

screw-gland socket

Lu

bolted-gland socket

Lu

Standard socket

95,0

160,0

110,0

—

—————————————————————

175,0

173172

C8b

➜

Double socket tees with flanged branch – MMA

Operating pressures see page 154 1) without screw- or bolted-gland ring * acc. manufacturer’s standardon request also with Standard socket and Universal pre-chamber

DN 1

40* 50*

65*

DN 2

404050405065

Lu

155170170190190190

l u

140150150165165165

e1

7,0 7,0 7,0 7,0 7,0 7,0

e2

7,0 7,0 7,0 7,0 7,0 7,0

with screw-gland

sockets

10,512,513,516,016,518,0

with bolted-gland

sockets

——————

with

TYTON® sockets

——————



Operating pressures see page 154 1) without screw rings * acc. manufacturer’s standard on request also with Standard socket and Universal pre-chamber

➜

DN 1

80

100

125

150

200

DN 2

40* 50* 65*

80 40* 50* 65* 80*

100 40* 50* 80*

100 125

40* 50* 80*

100 125*

150 40* 50* 80*

100 125*

150 200

Lu

170170170170190190190190190195195195195225195195195195255255200200200200 255 255 315

l u

155160160165170170175175180185185190195200195200205210220220230230235240250250260

e2

7,07,07,07,07,07,07,07,07,27,07,07,07,27,57,07,07,07,27,57,87,07,07,07,27,57,88,4

e1

7,0

7,2

7,5

7,8

8,4

with screw-gland

sockets

11,813,012,515,113,014,015,016,217,417,317,518,920,522,121,622,723,824,828,030,827,830,031,332,437,038,946,4

with bolted-gland

sockets

———————————————————————————



13,013,013,514,014,915,716,917,518,619,420,021,622,724,323,824,325,927,031,332,930,831,332,934,041,043,249,7

175174

C8b


Operating pressures see page 154 1) without screw rings * acc. to manufacturer’s standardon request also with Standard socket and Universal pre-chamber


➜➜

DN 1

250

300

350

400

DN 2

40* 80*

100150 200 250

80*100150 200

250* 300

80*100

150* 200

250* 300*

350 80*

100150 200

250* 300

350* 400

Lu

200200200260 315 375205205260320430435205205325325495495495210210270325440440560560

lu

265265270280290300295300310320330340325330340350360370380355360370380390400415420

e1

9,0

9,6

10,2

10,8

e2

7,0 7,0 7,2 7,8 8,4 9,0 7,0 7,2 7,8 8,4 9,0 9,6 7,0 7,2 7,8 8,4 9,0 9,610,2 7,0 7,2 7,8 8,4 9,0 9,6 10,2 10,8

with screw-gland

sockets

36,0 40,0 42,0 52,4 53,5 62,5 51,8 52,9 65,9 72,4 89,0 90,7 63,0 62,0 82,0 89,5101,0114,0 122,0 79,9 81,0 93,4 109,0 118,5 125,5150,0172,0

with bolted-gland

sockets

———————————————————————————

with

TYTON® sockets

45,4 48,0 48,1 56,2 60,5 75,6 58,9 60,5 70,7 70,0 91,8 95,6 73,4 73,4 89,1 97,2 98,0114,0125,0 92,9 94,0105,8113,9115,0132,3150,0177,0


DN 1

400*

450*

500

DN 2

80100150 200 300 400 80 100 150 200 250 300 350 400 450

80*100150200

300*400500

Lu

210210270325440560215215270300450450560560620215215330330450565680

lu

355360370380400420390390400410420430450450460415420430440460480500

e1

10,8

11,4

12,0

e2

7,0 7,2 7,8 8,4 9,6 10,8 7,0 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 7,0 7,2 7,8 8,4 9,6 10,8 12,0

with screw-gland

sockets

——————————————————————

with bolted-gland

sockets

94,0 95,0104,0114,0139,0169,0

—————————

110,7110,7130,0140,4174,4220,0244,0

with

TYTON® sockets

——————

110,0110,0128,0132,0145,5161,5226,0236,0267,0103,0104,0138,0140,0156,0193,0236,0


C8b

176

C8b

177



Operating pressures see page 154 1) without screw rings * acc. manufacturer’s standardon request also with Standard socket and Universal pre-chamber

l➜

DN 1

600

700

800

DN 2

80* 100* 150*

200 300*

400 500*

600 80* 100* 150*

200 250* 300* 350*

400 500* 600*

700 80* 100* 150*

200 250* 300* 350*

400 500*

600800

Lu

340340340340460570800800345345345345575575575575925925925350

350 350 350 580 580 580 580 1045 1045 1045

lu

475470480500520540550580510510520525535540555555570585600570570580585590600615615630645 675

e1

13,2

14,4

15,6

e2

7,0 7,2 7,8 8,4 9,6 10,8 12,0 13,2 7,0 7,2 7,8 8,4 9,0 9,610,210,812,013,214,4 7,0 7,2 7,8 8,4 9,0 9,6 10,2 10,8 12,0 13,2 15,6

with screw-gland

sockets

——————————————————————————————

with bolted-gland

sockets

182,5183,6189,0187,6233,8257,0 336,0386,0266,0278,0263,0262,0287,0381,0 279,0392,0482,0523,0563,0319,0339,9322,9298,0433,0408,2435,0430,0686,0686,0755,0


169,0170,0174,0178,0210,0245,0330,0339,0248,0260,0263,0266,0269,0340,0261,0374,0464,0505,0545,0307,0324,0332,0342,0415,0431,0423,0437,0628,0640,0743,0


DN 1

900

1000

1200

1400

1600

DN 2

80* 100* 150*

200 250* 300*

400600

700*900

150*200

250* 300*

400600

800*1000 200* 400* 500*

600 700*

800 900*1000600800

1000600800

10001200

Lu

355

590

1170

360360380595595

129012901290840840840840

10701070130013001030126014951040127515051740

lu

630635640645645660675705720750700705710720735765825825835835850885900915930945980

101010401090112011501180

e1

16,8

18,0

20,4

22,8

25,2

e2

7,0 7,2 7,8 8,4 9,0 9,6 10,8 13,2 14,4 16,8 7,8 8,4 9,0 9,6 10,8 13,2 15,6 18,0 8,4 10,8 12,0 13,2 14,4 15,6 16,8 18,0 13,2 15,6 18,0 13,2 15,6 18,0 20,4

with screw-gland

sockets

—————————————

——

——————— —————

2130,02359,02643,02938,0

with bolted-gland

sockets

—————————————

——

————————————————

with

TYTON® sockets

400,0470,0472,0540,0

—561,0572,0820,0868,0898,0650,0561,0 691,0 625,0644,01162,0 1018,0 1248,0 949,0 960,0 969,0 985,01135,01160,01296,01428,01655,01850,0 2100,0

————


178

C8b

All socket tees – MMB



➜

DN 1

40* 50*

65*

80

100

125

DN 2

40 40

50* 40 50

65* 40* 50* 65*

80 40* 50* 65* 80*

100 40* 50* 80*

100 125

Lu

156170170190190190170170170170190190190190190195195195195225

lu

78 83 85 90 92 95 80 80 80 85 90 90 90 95 95100105105110110

e1

7,0 7,0

7,0

7,0

7,0 7,2

7,5

e2

7,0 7,0 7,0 7,0 7,0 7,0 7,0

7,0 7,0 7,0 7,0 7,0 7,27,07,0 7,07,27,5

with screw-gland

sockets

11,012,513,516,017,018,010,110,511,013,011,712,513,014,614,916,216,516,618,119,4

with

TYTON® sockets

——————

10,811,9—

14,014,015,113,015,117,018,418,520,521,623,2

with

Standard sockets

————————————————————



➜

DN 1

150

200

250*

300*

DN 2

40* 50* 80*

100 125* 150

40* 50*

65 80 100

125* 150 200 80 100 125 150 200 250 50 65 80 100 125 150 200 250 300

Lu

195195195195255255200200200200200255255315200200200260315375205205205205205320320430430

lu

115115120120125125140140140145145145150155170175175180185190195195195200200200205210215

e1

7,8

8,4

9,0

9,6

e2

7,0 7,0 7,0 7,2 7,5 7,8 7,0 7,0 7,0 8,1 8,4 8,8 9,1 9,8 7,0 7,2 7,5 7,8 8,4 9,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6

with screw-gland

sockets

19,4 20,0 22,7 22,7 25,0 27,0 25,5 26,5 28,0 30,8 31,9 35,0 37,8 40,0 38,0 38,9 43,0 44,5 51,5 61,0 44,0 44,5 50,0 47,0 55,0 59,4 61,0 74,0 81,0

with

TYTON® sockets

22,7 22,5 24,8 25,4 30,2 30,8 30,2 31,3 28,0 38,4 31,9 37,8 42,1 45,9 45,4 46,4 46,4 51,8 56,2 65,9 44,0 44,5 56,7 58,3 58,4 62,4 66,4 82,1 92,1

with

Standard sockets

—————————————————————————————


181180

➜

DN 1

600*

700*

800*

900*

DN 2

125150200250300350400500600150200250300400500

6002)

700125300400500600700800500600900

Lu

3403403404604605705708008003453455755755759259259253505805801045104510451045117011701170

lu

345345365365365375380390400395400410415425435430455475470480490500510510535540610

e1

13,2

14,4

15,6

16,8

e2

7,5 7,8 8,4 9,0 9,610,210,812,013,2 7,8 8,4 9,0 9,6 10,8 12,0 13,2 14,4 7,5 9,6 10,812,013,2 14,4 15,6 12,0 13,2 16,8

with screw-gland

sockets

———————————————————————————

with

TYTON® sockets

189,0 197,0 205,0 222,0 231,0 236,0 245,0 325,0 340,0253,0264,0275,0370,0355,0445,0545,0497,0408,0490,0520,0528,0760,0805,0820,0500,0525,0850,0

with

Standard sockets

———————————————————————————


C8b




➜

DN 1

350*

400*

450*

500*

DN 2

80100200250300350 8010015020025030040080100150200250300350400450 80100125150200250300350400500

Lu

205205325495495495210210270440440440560 215 215 330 330 450 450 560 560 620 215 215 215 330 330 450 450 565 565 680

lu

220220240245250260245245250260265270285 270 270 280 280 290 290 305 320 380 295 295 295 305 305 315 320 330 335 350

e1

10,2

10,8

11,4

12,0

e2

7,0 7,2 8,4 10,5 9,6 10,2 7,0 7,2 7,8 8,4 9,0 9,6 10,8 7,0 7,2 7,8 8,4 9,0 9,610,210,811,4 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 12,0

with screw-gland

sockets

74,0 79,0 91,0 103,0 115,0 128,0 83,5 86,5 94,0 100,0 108,0 122,0 145,0

———————————————————

with

TYTON® sockets

74,0 79,0 88,0 118,8 126,4 125,0 95,5 93,4 94,0 111,8 118,8 123,7 175,5 110,0 110,0 128,0 146,5 155,0 162,5 174,0 180,0 185,0 128,0 131,0 134,0 136,0 145,0 155,0 170,0 183,0 195,0 233,3

with

Standard sockets

————————————————————————————————


182 183

C8b



➜

Double socket tapers – MMR


DN 1

50* 65*

80

100

DN 2

404050

40*50

65* 40* 50* 65*

80

Lu

200200200200110200150150120 90

e1

7,0 7,0

7,0

7,2

e2

7,07,07,07,07,07,07,07,07,07,0

with screw-gland

sockets

7,8 7,810,513,5 5,415,214,0 7,6 7,0 8,1

with

TYTON® sockets

— — — — — — — — — 9,2



l

DN 1

1000*

1200*

1400*

1600*

DN 2

150200250300400600800900

1000300600700800900

1200600800900

100012001400600800900

1000120014001600

Lu

360 360 595 595 5951290129012901290 840 84010701070130015251030126014951975172519601040127512601505174019702200

lu

570580590600600640660680680730750750760760760840865875885905930940965975985

101010301050

e1

18,0

20,4

22,8

25,2

e2

7,8 8,4 9,0 9,610,813,215,616,818,0 9,613,214,415,616,820,413,215,616,818,020,422,813,215,616,818,020,422,825,2

with screw-gland

sockets

————————————————————————————

with

TYTON® sockets

507,0 508,0 597,0 613,0 619,01028,01102,01108,01115,0 940,0 980,01140,01150,01285,01536,01770,01990,02120,02140,02360,03000,0

———————

with

Standard sockets

—————————————————————

2150,02450,02520,02650,02950,03400,03900,0


184

C8b

Double socket tapers – MMR



➜

DN 1

125

150

175200

250

300

350

DN 2

65* 80100 65 80100125150 80100125150175 80100125150200 80100150200250150200250300

Lu

170140100180190150100200280250200150200300300300250150300300350250150500360260160

e1

7,5

7,8

8,18,4

9,0

9,6

10,2

e2

7,0 7,0 7,2 7,0 7,0 7,2 7,5 7,8 7,0 7,2 7,5 7,8 8,1 7,0 7,2 7,5 7,8 8,4 7,0 7,2 7,8 8,4 9,0 7,8 8,4 9,0 9,6

with screw-gland

sockets

9,6 9,9 9,814,012,313,412,636,525,918,317,517,830,033,029,026,528,030,229,555,141,037,836,778,048,047,045,0

with

TYTON® sockets

— 11,311,813,015,115,715,7—

22,720,522,722,1—

33,029,031,334,634,629,536,250,243,243,778,048,047,045,0

Weight in kg ≈ 1)Dimensions in mm

l

DN 1

400

450

500

600

700

800

900

1000

120014001600

DN 2

200250300350300

350*400250300

350* 400*

450300350

400* 500*

400 500* 600*

500600700700800

600*800900

10001200

1200*1400

Lu

400360260160500500160500500500500500500600460500500500500500480280480280880480280480360560360

e1

10,8

11,4

12,0

13,2

14,4

15,6

16,8

18,0

20,422,825,2

e2

8,4 9,0 9,610,2 9,610,210,8 9,0 9,610,210,812,0 9,610,210,812,010,812,013,212,013,214,414,415,613,215,616,818,020,420,422,8

with screw-gland

sockets

79,9 73,5 68,0 70,0139,3129,0156,6101,0133,0150,0139,5267,0

——————————————— ————

with

TYTON® sockets

65,0 73,5 68,0 70,0120,0129,0 75,0127,4134,0143,6150,7155,0157,0184,0185,8186,8

296,0341,5252,5275,0288,0296,0382,0347,0476,0460,0420,0652,0880,0

1200,01260,0

Dimensions in mm Weight in kg ≈ 1) 185

187186

C8b

l➜

Single socket tees with flanged branch – Aacc. to manufacturer’s standard

Operating pressures see page 154 1) without screw ringon request also with Standard socket and Universal pre-chamber

DN 1

40 50

80

100

DN 2

40 40 50 40 50 80 40 50 65 80 100

Lu

400400400400400400400400400400400

l

150150150180180180200200200200200

z

78 85 85106106106120120120120120

e1

7,07,0

7,0

7,2

e2

7,07,0

7,0

7,07,07,07,07,2

with screw- gland socket

10,010,512,012,313,015,115,715,516,017,818,7

with

TYTON® socket

———12,313,015,716,215,516,018,418,8



Operating pressures see page 154 1) without screw ringon request also with Standard socket and Universal pre-chamber

DN 1

125

150

200

300

4001000

DN 2

40 50 80 100 125 40 50 80 100 125 150 50 80 100 150 200 80 100 150 400600

Lu

425 425 425 425 425 450 450 450 450 450 450 600 600 600 600 600 800 800 80010001770

l

190190190195200205205205210210210240240250275300300300300450825

z

112112112112112128128128128128128190190190240240260260260330645

e1

7,5

7,8

8,4

9,6

10,818,0

e2

7,0 7,0 7,0 7,2 7,5 7,0 7,0 7,0 7,2 7,5 7,8 7,0 7,0 7,2 7,8 8,4 7,0 7,2 7,810,812,0

with screw- gland socket

17,5 18,0 20,0 21,6 26,0 24,8 24,0 26,4 25,0 28,5 30,4 46,0 50,0 55,0 58,0 64,8119,5121,0126,5186,0—

with

TYTON® socket

17,5 18,0 22,5 23,5 26,0 23,0 24,0 28,0 29,2 28,5 30,4 46,0 55,0 51,0 58,0 60,0 119,5 121,0 126,5 186,01160,0


189188

C8b

Double flanged bends 90° – Q

Single socket tees with socket branch – Bacc. to manufacturer’s standard

Operating pressures see page 154 1) without screw ringson request also with Standard socket and Universal pre-chamber * acc. to manufacturer’s standard

DN

40* 50* 65*

80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

L

140 150 165 165 180 200 220 260 350 400 450 500 550 600 700 800 90010001100130013501450

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

PN 10

5,5 7,5 10,2 10,2 12,9 18,9 29,3 36,2 58,3 82,1 102,1 144,7 234,0 266,0 370,0 539,0 774,0 745,01010,0

———

PN 16

5,5 7,5 10,2 10,2 12,9 22,0 29,2 36,2 58,3 82,1 111,2 157,7 234,0 277,5 404,0 420,0 720,0 836,01099,01463,02150,02970,0

PN 25

5,5 7,5 10,2 11,0 12,9 22,0 33,5 45,9 81,0116,6155,0217,0241,0305,0346,0575,0672,0—————

PN 40

5,5 7,5 10,2 11,0 12,9 23,2 33,5 53,0101,0144,2199,0284,0308,0375,0458,0———————

Weight in kg ≈ Dimensions in mm


DN 1

100150200

DN 2

80 80 80

Lu

910905900

lu

95120 145

z

410405400

a

e1

7,27,88,4

27,040,055,0

Weight in kg ≈ with Novo sockets

Dimensions in mm

e2

7,07,07,0

Dimensions and weights – B long version

DN 1

40 80100

150

DN 2

40 80 80100 80100125

Lu

400400400400450450450

lu

105 86 95 95120120125

z

132106120120128128128

a

e1

7,07,07,2

7,8

8,514,015,016,0 25,0 45,0 28,0


e2

7,07,07,07,27,07,27,5

Dimensions and weights – B

191190

C8b

Double flanged bends 45° – FFK 45Double flanged duckfoot bends 90° – N

DN

40* 50* 65*

80 100 125 150 200 250 300 350 400 450 500 600

700* 800*

90010001200

L

—150165165180200220260350400450500550600700800900

100011001300

c

— 90 99110125140160190225255290320355385450480540645710845

PN 10

10,5 10,5 16,0 15,7 18,9 27,0 34,6 55,6 84,0 117,7 137,0 263,5

— 374,8 538,9 752,0 926,0——

2311,0

PN 16

10,5 10,5 16,0 15,7 18,9 27,0 38,9 55,6 84,0 117,7 142,0 248,0 295,0 311,0 482,0 705,0 970,0

—1626,0

—

PN 25

10,5 10,5 16,0 15,7 25,4 22,7 31,0 48,5 80,5 114,0 154,8 209,0 309,0 335,0 506,0 769,0 1086,0

———

PN 40

10,5 10,5 16,0 15,7 25,4 23,9 35,5 60,0 101,0 145,0 201,0 277,0 395,0 402,0 612,0

—————

d

— 150165180200225250300350400450500550600700800900

100010001300

e

— 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 16,0 19,016,818,020,4

Weight in kg ≈Dimensions in mm


* ac

c. to

man

ufac

ture

r’s st

anda

rd

Base borehole on request. * acc. to manufacturer’s standard

350* 400* 500*

215243290

10,511,012,0

64,0 85,0129,0

69,094,5157

85,5114,5178,0

115,5184,5246,0

Short length acc. to manufacturer’s standard

DN

40* 50* 65*

80 100 125 150 200 250 300 350 400 450 500 600 700 800 900100012001400

L

140150165130140150160180350400298324350375426478529581632750775

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,8

PN 10

7,0 9,0 12,0 10,3 12,6 17,5 21,6 32,4 60,9 90,2 96,1 117,2 150,0 185,8 288,0 489,0 403,0

— 727,9

——

PN 16

7,0 9,0 12,0 10,3 12,6 17,5 21,6 32,4 60,9 90,2 102,6129,1 150,0 235,4 347,0 481,0 442,0480,0 685,0

1251,01626,0

PN 25

7,0 9,0 12,0 10,3 —

17,5 33,0 34,0 101,0 87,5 111,0 191,3 180,0 259,2 292,0 392,0 535,0

—1099,0

——

PN 40

7,0 9,0 12,0 10,3 —

18,3 24,5 41,5 83,0 118,0 141,0 196,0248,0264,0397,0

——————



193192

C8b

Double flanged bends 22 1/2 ° – FFK 22acc. to manufacturer’s standard

Double flanged bends 30° – FFK 30acc. to manufacturer’s standard

DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 90010001200

L

140150165130140150160180 210255165183255220309346383420455530

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,510,210,811,412,013,214,415,616,818,020,4

PN 10

7,0 9,0 12,0 10,0 13,7 15,7 22,7 35,1 47,5 68,0 70,2 85,9143,0129,5230,0360,0439,6

———

PN 16

7,0 9,0 12,0 10,0 13,7 15,7 22,7 35,1 44,0 68,0 71,0 82,5153,0157,5289,0386,0529,0

———

PN 25

7,0 9,0 12,0 10,0

— 18,0 22,0 33,0 90,0 73,0 88,0 104,5 183,0 205,0 289,0 416,0 623,0

—1018,0

—

PN 40

7,0 9,0 12,0 10,0

— 21,0 25,0 42,0 65,0 100,0 142,0 172,5 251,0275,0298,0

—————


Dimensions and weights DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

L

140150165130140150160180210255140153209185254284314375410467520560

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

PN 10

7,0 9,0 12,0 10,7 13,6 17,2 22,1 34,6 48,6 68,6 63,7 80,5 135,0 125,8 203,0 327,0418,0

—575,0

———

PN 16

7,0 9,0 12,0 10,7 13,6 17,2 22,1 34,6 48,6 68,6 64,8 95,6 145,0 137,0245,0360,0448,0

—655,0850,0

1278,01805,0

PN 25

7,0 9,0 12,0 10,7

— 29,0 22,0 33,5 48,5 72,0 78,0 97,5 183,0 175,0 247,0 369,0 558,0

—————

PN 40

7,0 9,0 12,0 10,7—

21,0 25,0 42,5 65,5 99,0 132,0 165,5 251,0 345,0 268,0

———————



195194

C8b

All flanged tees – TDouble flanged bends 11 1/4 ° – FFK 11acc. to manufacturer’s standard


➜

DN 1

40 50

65

80

100

125

DN 2

40 40 50 40 50 65

40* 50 65 80

40* 50 65 80 100

40* 50* 65 80 100 125

L

280300

330

330

360

400

l

140145150153158165155160160165170170170175180185185185190195200

e1

7,0 7,0

7,0

7,0

7,2

7,5

e2

7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,2 7,0 7,0 7,0 7,0 7,2 7,5

PN 10

10,512,012,515,015,516,514,715,716,417,017,818,719,420,221,3 23,8 24,3 24,8 25,4 27,0 28,1

PN 16

— — — — — —14,715,716,417,017,818,719,420,221,3 23,8 24,3 24,8 25,4 27,0 28,1

PN 25

— — — — — —14,715,716,417,017,222,720,424,522,0 22,5 23,0 24,0 30,0 26,0 32,5

PN 40

— — — — — —14,715,716,417,017,222,718,624,5 22,0 24,0 24,5 25,5 26,0 28,5 31,0



DN

40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 9001000120014001600

L

140150165130140150160180210255105113144135 174 194213280310346405405

e

7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,610,210,811,412,013,214,415,616,818,020,422,825,2

PN 10

7,0 9,0 12,0 10,6 13,7 17,2 23,2 34,6 47,0 69,1 57,2 71,8 108,0106,9 170,0265,0321,8

—588,0

———

PN 16

7,0 9,0 12,0 10,6 13,7 17,2 23,2 34,6 47,0 69,1 53,0 72,5 118,0 140,8222,5292,0396,0397,5656,0870,0

1111,01520,0

PN 25

7,0 9,0 12,0 10,6

— 18,0 22,0 54,5 48,0 69,5 70,0 89,5 145,0 137,0 229,0 370,0490,0

—722,0

———

PN 40

7,0 9,0 12,0 10,6

— 21,0 25,0 39,0 65,0 96,5 138,5 168,5 213,5 237,5 260,5

———————



197196

C8b

Weight in kg ≈

➜➜

All flanged tees – T


DN 1

150

175

200

250

300

DN 2

40 50*

65 80 100 125 150 80 100 150 40 50 65 80 100 125 150 200 50 65

80* 100 125

150* 200 250 40 50 65

80* 100 125

150* 200

250* 300

L

440

550

520

700

800

l

195200200205210215220215220230220225230235240245250260255260265275280300325350275280285290300305325350375400

e1

7,8

8,1

8,4

9,0

9,6

e2

7,0 7,0 7,0 7,0 7,2 7,5 7,8 7,0 7,2 7,8 7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 7,0 7,0 7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6

PN 10

29,7 30,8 31,3 31,9 32,4 34,6 32,2 58,0 60,0 64,0 45,4 45,4 45,4 47,4 47,5 50,0 51,3 51,8 68,0 64,0 74,0 75,0 75,0 78,3 88,7 91,8 95,5 96,0 97,0 120,6104,2 113,0 108,0 114,0 121,0 131,0

PN 16

29,7 30,8 31,3 31,9 32,4 34,6 36,2 58,0 60,0 64,0 45,4 45,4 45,4 47,4 47,5 50,0 51,3 51,8 68,0 64,0 74,0 75,0 75,0 78,3 88,7 91,8 95,5 96,0 97,0 120,6104,2 103,0 108,0 114,0 121,0 131,0

PN 25

29,0 35,5 30,5 41,6 42,1 33,5 49,1 — — —

56,5 61,5 64,0 57,5 58,5 61,0 54,0 77,5 97,0 69,0 78,0103,0 75,5110,7 94,0 121,0105,5106,0107,0108,0158,0111,0116,0130,0129,0194,0

PN 40

33,0 40,0 34,5 45,9 35,5 38,0 58,3 — — —

68,5 73,5 74,0 68,5 75,1 73,0 80,0 94,0 97,0 89,0114,0123,1 95,5 128,5 119,0 130,0139,5140,0141,0142,0143,0145,0179,5164,0174,0188,0

Dimensions in mm


DN 1

350

400

450

DN 2

65 80 100 125 150 200 250 300 350

80* 100 125

150* 200

250* 300*

350 400 80 100 150 200 250 300 350 400 450

L

850

900

950

l

315320325325325325325425425350350350350350350450450450375375375375375375475475475

e1

10,2

10,8

11,4

e2

7,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 7,0 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4

PN 10

124,0 131,2 130,1 131,8 135,0 137,7 137,7 154,4 150,6 167,4 170,6 171,2 157,0 192,2 185,8 196,0 198,2 198,5 230,0 249,5 232,0 242,0 248,0 282,0 290,0 292,0 313,0

PN 16

120,0 128,0 140,4 129,0 150,1 149,0 145,0 151,5 151,0 180,4 185,8 170,5 169,0 192,2 185,8 200,3 223,6 225,0 243,0 244,0 265,0 258,0 269,0 282,0 309,0 312,0 347,0

PN 25

136,0167,4173,0145,0147,0160,0162,0172,0192,0186,0187,0192,0192,0213,8207,0228,0240,0254,0—————————

PN 40

180,0181,0183,0189,0202,0210,0216,0222,0249,0253,0254,0258,0262,0277,0283,0308,0330,0356,0—————————


199198

C8b

➜➜

All flanged tees – T

* acc. to manufacturer’s standard * acc. to manufacturer’s standard

DN 1

500

600

700

DN 2

80 100 125 150 200

250* 300*

350 400 450 500 80 100 125

150* 200 250 300 350 400 450

500* 600

100* 150*200

250* 300* 350*

400 500* 600*

700

L

1000

1100

650

870

1200

l

400400400400400400500500500500500450450450450450450550550550550550550525525525555555555555600600600

e1

12,0

13,2

14,4

e2

7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 7,2 7,8 8,4 9,0 9,6 10,2 10,8 12,0 13,2 14,4

PN 10

233,5236,5250,6243,5260,3271,1277,0295,4286,2282,0311,0 358,0373,7307,0386,6319,4395,8392,0374,0380,0385,0395,0413,0325,0326,0355,3401,0404,0411,0490,9570,8572,4635,0

PN 16

234,0265,0260,0273,5291,6278,0285,0303,0346,7319,0317,5389,0408,5356,0388,0417,9386,0440,6427,0434,0443,0460,0513,0351,0352,0393,1429,0432,0441,0467,0563,0658,8622,0

PN 25

281,0305,6285,0288,0292,0298,0305,0325,0356,4354,0356,6374,0375,0378,0380,0410,0416,0444,0460,0507,1476,0493,0480,0473,0474,0486,0519,0524,0537,0566,0675,0704,0726,0

PN 40

348,0349,0353,0362,0362,0370,0391,0408,0447,0458,0469,0468,0469,0473,0476,0502,0508,0530,0574,0594,0609,0623,0659,0

——————————


DN 1

800

900

1000

DN 2

80* 100* 150* 200

250* 300* 350* 400

500* 600

700* 800

100* 200

300* 400

100* 150* 200

300* 400

500* 600

700* 800* 900*

1000

L

690

910

1350

730

950

770

990

1650

l

570570580585585600615615630645650675640645660675700705705735735825825825825825825

e1

15,6

16,8

18,0

e2

7,0 7,2 7,8 8,4 9,0 9,6 10,2 10,8 12,0 13,2 14,4 15,6 7,2 8,4 9,610,8 7,2 7,8 8,4 9,610,812,013,214,415,616,818,0

PN 10

426,5 417,5 457,2 468,7 443,0 574,6 514,0 583,2 737,6 694,4 719,0 756,0 702,0 455,0 544,0 552,0

588,0 591,0 681,0 693,01010,01025,01048,01075,01095,01125,0

PN 16

464,5 471,0 428,0 475,0 481,0 545,0 556,0 580,0 738,0 769,0 771,0 760,0 472,0 477,0 566,0 574,0 635,0 667,0 670,0 760,0 774,01114,01141,01161,01182,01207,01245,0

PN 25

556,5 558,0 562,0 570,0 578,0 640,0 653,0 682,0 841,0 872,0 896,0 967,0 588,0 593,0 685,0 596,0

817,0 820,0 915,0 935,01284,01302,01351,01398,01415,01472,0

PN 40Weight in kg ≈Dimensions in mm

201200

C8b

Double flanged pieces with 45 ° flanged branch – FFCacc. to manufacturer’s standardAll flanged tees – T

➜

DN 1

50 65 80

100

125

150

DN 2

50 65 65 80 50 80 100 80 100 125 80 100 150

L*

300330360

400

450

500

l1*

70 70 90 80100100 90120 100 100 140 125 110

l*

230260270280300300310330350350360375390

e1

7,0 7,0 7,0

7,2

7,5

7,8

e2

7,0 7,0 7,0 7,0 7,0 7,0 7,2 7,0 7,2 7,5 7,0 7,2 7,8

Weight in kg ≈

16,019,020,023,026,028,030,035,037,040,039,542,056,5

Dimensions in mm


* acc. to manufacturer’s standard * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.

l

DN 1

1200

1400

1600

DN 2

150* 200* 250* 300* 400* 500*

600 700*

800 900*

1000 1200*

600 8001000

1200* 1400*

600 80010001200

1400* 1600*

L

1240

1470

1700

190015501760201522502470160018352065230023002730

l

840840840840855870885900915930945950980

1010104010701100109011201150118012101240

e1

20,4

22,8

25,2

e2

7,88,49,09,610,812,013,214,415,616,818,020,413,215,618,020,422,813,215,618,020,422,825,2

PN 10

PN 16

1240

1292

19002050225026003000240026502900320034003900

PN 25

PN 40Weight in kg ≈ Dimensions in mm

203202

C8b

Double flanged pieces with 45 ° flanged branch – FFCacc. to manufacturer’s standard

➜

DN 1

200

250

300

350

400

DN 2

100125150200100125150200250 80100125150200250300100125150200250300350100150200250300350400

L*

600

700

800

900

1000

l1*

170180170130250225200175150320320320300250180130350360340300240230200420420350300250280200

l*

430420430470450475500525550480480480500550620670550540560600660670700580580650700750720800

e1

8,4

9,0

9,6

10,2

10,8

e2

7,2 7,5 7,8 8,4 7,2 7,5 7,8 8,4 9,0 7,0 7,2 7,5 7,8 8,4 9,0 9,6 7,2 7,5 7,8 8,4 9,0 9,610,2 7,2 7,8 8,4 9,0 9,610,210,8

Weight in kg ≈

68,0 70,0 73,0 82,5 90,0 95,0 102,0 106,5 126,5 140,0 141,0 150,0 145,0 153,0 178,0 183,0 180,0 183,0 186,0 190,0 200,0 220,0 225,0 228,0 230,0235,0255,0275,0290,0300,0

Dimensions in mm

l

DN 1

450

500

600

700

800

9001000

DN 2

250300350400450200250300350400450500200250300350400450500600300350500700400500600800900

1000

L*

1000

1000

12001100

13001000100014001500147011001270160020002200

l1*

250200200150150250230180200120130350300250200250100100130200 50 30350350380 50100300500550

l*

75080080085085075077082080088087085080085090085010001000970110095097010501150109010501170130015001650

e1

11,4

12,0

13,2

14,4

15,6

16,818,0

e2

9,0 9,610,210,811,4 8,4 9,0 9,610,210,811,412,0 8,4 9,0 9,610,210,811,412,013,2 9,610,212,014,410,812,013,215,616,818,0

Weight in kg ≈

320,0335,0345,0370,0380,0350,0360,0380,0400,0420,0440,0480,0430,0445,0460,0485,0520,0545,0560,0650,0580,0600,0680,0750,0835,0750,0836,0945,0

1350,01820,0

Dimensions in mm

* Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.* Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.

205204

C8b

➜➜

All flanged cross tees – TTacc. to manufacturer’s standard

DN 1

40 50 65 80100

125

150

DN 2

40 50 65 80 50 80 100 100 125 50 80100 125 150

L

280300330330360

400

440

l

140150165165175175180195 200 200 205 210 215 220

e1

7,0 7,0 7,0 7,0 7,2

7,5

7,8

e2

7,0 7,0 7,0 7,0 7,0 7,0 7,2 7,2 7,5 7,0 7,0 7,2 7,5 7,8

PN 10

11,015,024,024,025,024,828,635,536,737,045,440,543,048,6

PN 16

11,015,024,024,025,024,828,635,536,737,045,440,543,048,6



DN 1

200

250

300

350

400

450

DN 2

50 80100 150 200 80 100 125 150 200 250 80 100 150 200 250 300 100 300 350 80 100 150 200 250 300 350 400 150 450

L

520

700

800

850

900

950

l

230 235 240 250 260 270 275 275 300325 350 295 300 325 350 375 400 325 425 425 345 350 350 350 350 450 450 450 375 375

e1

8,4

9,0

9,6

10,2

10,8

11,4

e2

7,0 7,0 7,2 7,8 8,4 7,0 7,2 7,5 7,8 8,4 9,0 7,0 7,2 7,8 8,4 9,0 9,6 7,2 9,610,2 7,0 7,2 7,8 8,4 9,0 9,610,210,8 7,811,4

PN 10

42,0 48,0 54,0 62,1 71,3102,0104,0107,0111,0124,5119,3135,0148,0152,0177,0174,0203,0136,5184,0209,0164,0168,0173,0177,5197,5212,0234,0268,0306,0314,0

PN 16

42,0 48,0 54,0 62,1 71,3102,0104,0107,0111,0124,5119,3135,0148,0152,0164,0174,0203,0142,5190,0203,0174,0178,0183,0188,0193,0225,0247,0273,0324,0341,0


207206

C8b

l

Double flanged tapers, concentric – FFR

All flanged cross tees – TTacc. to manufacturer’s standard

Further lengths are available on request. * acc. to manufacturer’s standard

DN 1

500

600

700

DN 2

80150200250300400500150200250300350400500600150200250400500700

L

1000

1100

650 650 870 87012001200

l

400400400400500500500 450 450 450 550 550 550 550 550315325435 555600 600

e1

12,0

13,2

14,4

e2

7,0 7,8 8,4 9,0 9,610,812,0 7,8 8,4 9,0 9,610,210,812,013,2 7,8 8,4 9,010,812,014,4

PN 10

232,0355,0358,0362,0392,0397,0365,0389,0334,0339,0397,0401,0406,0440,0555,0———479,0—691,0

PN 16

260,0383,0386,0390,0420,0430,0450,0381,0384,0389,0447,0453,0469,0503,0572,0333,0458,0465,0515,0655,0729,0


➜

DN 1

50* 65* 80

100

125

150

DN 2

40 40 50

40* 50* 65

40* 50* 65* 80

50* 65* 80*100

80* 100*125

L

200200200200200200200200200200200200200200200200200

e1

7,07,0

7,0

7,2

7,5

7,8

e2

7,07,07,07,07,07,07,07,07,07,07,07,07,07,27,07,27,5

PN 10

7,2 8,0 9,7 8,1 8,6 9,5 9,1 9,7—

11,5———

13,6——

17,0

PN 16

7,2 8,0 9,7 8,1 8,6 9,5 9,1 9,710,811,515,013,512,913,615,416,4—

PN 25

7,2 8,0 9,7 8,1 8,610,3 9,1 9,7—

13,5——

19,418,516,216,419,0

PN 40

7,2 8,0 9,7 8,1 8,611,0 9,112,914,014,0——

19,4—

19,523,823,0



209208

C8b

Double flanged tapers, concentric – FFR

➜

DN 1

200

250

300

350

400

450

DN 2

50* 65* 80* 100* 125*

150 80* 100* 125* 150*

200 80* 100* 125* 150* 200*

250 150* 200* 250*

300 200* 250* 300* 350*

400

L

300300300300300300300300300300300300300300300300300300300300300300300300300300

e1

8,4

9,0

9,6

10,2

10,8

11,4

e2

7,07,07,07,27,57,87,07,27,57,88,47,07,27,57,88,49,07,88,49,09,68,49,09,6

10,210,8

PN 10

25,9—

21,023,724,826,527,030,033,535,634,032,037,334,636,740,046,047,051,055,656,054,562,062,674,096,7

PN 16

25,928,021,023,724,826,527,030,033,535,634,032,037,334,636,740,046,0—

69,051,663,265,075,064,875,699,0

PN 25

— —

29,1 27,0 —

36,2 —

48,0 —

41,0 44,0 — 53,0 — —

47,5 88,0 — —

77,0 72,0

86,4 86,0106,5

—

PN 40

— —

36,1 33,0 —

40,5 — — —

50,2 58,0 — — — —

84,8110,0

——

100,0108,0

136,0130,0146,0

—


l

DN 1

500

600

700

800

900

1000

1200

DN 2

250* 300* 350*400

300* 350* 400*500

350* 400* 500*600

400* 500* 600*700

500* 600* 700*800

600* 700* 800*9001000

L

600600600600600600600600600600600600600600600600600600600600600600600600790

e1

12,0

13,2

14,4

15,6

16,8

18,0

20,4

e2

9,09,6

10,210,89,6

10,210,812,010,210,812,013,210,812,013,214,412,013,214,415,613,214,415,616,818,0

PN 10

120,0135,0149,6143,0175,0162,0204,7197,0251,6263,0285,0315,0264,5356,4361,3413,0320,0357,0374,0392,0372,0375,0545,0550,0

—

PN 16

138,3159,3176,0173,0221,0227,0233,0238,0

——

308,0346,0

—389,0416,0447,0398,0410,0390,0432,0

—427,0583,0612,0824,0

PN 25

———

185,0———

249,0———

399,0——

475,0500,0

———

536,0—

540,0704,0

——

PN 40

———

220,0———

321,0—————————————————


211210

C8b

➜

Double flanged tapers, eccentric – FFReacc. to manufacturer’s standard

DN 1

50 65

80

100

125

150

DN 2

40 40 50 40 50 65 40 50 65 80 50 65 80 100 50 80 100 100 125

L

200 200 200 200 200 200 200 200 200 200 200 200 200 300 300 300 200 300 300

e1

7,0 7,0

7,0

7,2

7,5

7,8

e2

7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,2 7,0 7,0 7,2 7,2 7,5

PN 10

——————

11,513,012,513,514,015,016,017,021,020,021,518,426,5

PN 16

——————

11,513,012,513,514,015,016,017,021,020,021,518,426,5

PN 25

——————

12,012,513,013,514,615,516,617,622,024,023,025,526,5

PN 40

7,0 8,5 9,0 9,510,011,012,012,513,013,516,516,817,918,924,026,025,027,530,0



Manufacturing of other dimensions and face-to-face lengths possible.

DN 1

200

250

300

350

400

450500

DN 2

80100125150100125150200100150200250200250250300300150200250300300350250250300350400450

L

300300300300300300300300300300300300500500600300500500600500500600500600500500500500500

e1

8,4

9,0

9,6

10,2

10,8

11,412,0

e2

7,0 7,2 7,5 7,8 7,2 7,5 7,8 8,4 7,2 7,8 8,4 9,0 8,4 9,0 9,0 9,6 9,6 7,8 8,4 9,0 9,6 9,610,2 9,0 9,0 9,610,210,811,4

PN 10

26,0 27,0 32,4 25,4 37,0 42,0 42,0 45,9 42,5 45,0 58,0 55,6 88,0 90,0 98,0102,0108,0 88,0 98,0 92,0113,0115,0125,0113,0124,0123,5130,5172,0166,0

PN 16

26,0 27,0 28,5 29,5 37,0 38,0 39,5 44,0 42,5 48,6 58,0 55,6 91,0 92,5103,0 97,0114,0 97,0 98,0109,0112,0129,0134,0125,0136,0144,0151,0172,0188,0

PN 25

28,0 29,5 30,5 31,5 40,5 41,5 44,5 50,0 47,0 61,5 61,5 69,5105,0108,0114,0108,0125,0109,0117,5130,0132,0141,0153,0135,0149,5162,0168,0204,0

—

PN 40

34,5 35,5 36,5 38,5 50,5 52,5 53,5 66,0 62,0 84,5 —

97,0128,0135,0141,0135,0162,0145,0157,5170,0191,0200,0208,0182,0195,0213,0217,0172,0

—


➜

212 213

C8b

Single flange bellsacc. to manufacturer’s standard

Double flanged tapers, eccentric – FFReacc. to manufacturer’s standard


DN 1

600

700

800

9001000

DN 2

300400500400500600500600700800800

L

500500500600600600600600600600600

e1

13,2

14,4

15,6

16,818,0

e2

19,610,812,010,812,013,212,013,214,415,615,6

PN 10

192,0207,0248,4292,0320,0343,0

—275,0297,0

—429,0

PN 16

203,0252,0264,0

—356,0

—270,0327,0372,0462,0

—

PN 25

222,0263,0274,0

—————

477,0——

PN 40

298,0356,0369,0

————————

l

DN

40506580

100125150200250300350400450500600700800900

100012001600

ø d

140140155170190210260300350420550550650680780895

10151100120014401880

h

100110115120130145150180200250250250280300300300320390390520550

PN 10

4,05,07,09,0

11,014,017,025,932,044,063,074,0

115,0130,0175,0195,0250,0270,0355,0465,0780,0



214 215

C8b

Blank flanges – X


DN

25* 32* 40* 50* 65*

80 100 125 150 200 250 275 300 350 400 450 500 600 700 800 9001000120014001600

PN 10

16,016,022,022,022,016,016,016,016,017,019,020,520,520,520,521,522,525,027,530,032,535,040,041,044,0

PN 16

16,016,022,022,022,016,016,016,016,017,019,0—

20,522,524,0—

27,531,034,538,041,545,052,055,060,0

PN 25

16,016,022,022,022,016,016,016,017,019,021,5—

23,526,028,0—

32,537,0———————

PN 40

16,016,022,022,022,016,016,020,523,027,031,5—

35,5————————————

PN 10

1,0 1,8 2,1 2,5 3,0 4,0 4,6 6,0 7,6 11,4 17,2 25,0 25,0 30,5 38,0 67,0 56,0 86,0 127,0 176,0 230,0 334,0582,0

—896,0

PN 16

1,0 1,8 2,1 2,5 3,0 4,0 4,6 6,0 7,6 11,4 16,8

— 24,5 34,5 46,0 91,5 79,0123,0174,0244,0323,0480,0737,0895,0

1221,0

PN 25

1,0 1,8 2,1 2,5 3,0 5,0 5,1 6,6 8,6 13,6 21,0

— 31,0 43,5 59,5

— 96,0147,0

———————

PN 40

1,0 1,8 2,1 2,5 3,0 5,0 5,1 8,2 11,4 20,0 33,0

— 51,0

————————————

Weight in kg ≈ Dimensions in mmb


DN 400 PN 16DN 450 PN 16 and PN 40DN 500 PN 16 and PN 40

bb

Flange connection dimension acc. to EN 1092–2

216 217

C8b

Maße und Gewichte

Blank flanges with threaded bore – XGacc. to manufacturer’s standard

DN

40

50

65

80

100

125

150

175

200

250

300 350 400 450 500 600 700 800 90010001200

PN

10–40

10–40

10–40

10–40

10–40

10–40

10–40

10–40

10–40

10–40

10–40

RP (DIN EN 10226-1)

3/8 – 1 1/22

3/8 – 1 1/22 – 2 1/23/8 – 1 1/22 – 2 1/23/8 – 1 1/2

2 – 3 3/8 – 1 1/2

2 – 4 3/8 – 1 1/2

2 – 43/8 – 1 1/2

2 – 4 3/8 – 1 1/2

2 – 4 3/8 – 1 1/2

2 – 43/8 – 1 1/2

2 – 4

3/8 – 3

PN 10

16,036,016,036,016,036,017,036,019,036,020,520,520,520,522,525,027,530,032,535,040,0

PN 16

16,036,016,036,016,036,017,036,019,036,020,522,522,5—

27,531,034,538,041,545,052,0

PN 25

16,036,017,036,0——

19,036,021,536,023,526,026,0—

32,537,0—————

PN 40

20,536,023,036,0——

27,036,031,536,035,5——————————

Dimensions in mme


22,027,022,027,022,027,016,030,016,036,0

219218

DN 80 – 250 DN 300 – 1200

C8b

Pipe caps with TYTON® or screw-gland socket – Oacc. to manufacturer’s standard

DN

80 100 125 150 200 250 300 350 400 450 500 600 700 800 900

ø D

146,0 166,0 197,0 224,0 280,0 336,0 391,0 450,0 503,0 541,5 598,0 707,0 824,0 935,01042,0

t 1 84 88 91 94100105110110110120120120150160175

PN 16

34,438,041,5

PN 25

16,016,016,017,019,021,523,526,028,030,032,537,0

PN 16

160220345

PN 25

4,5 4,8 6,0 8,0 12,0 19,0 27,0 34,0 45,0

— 73,0110,0



e

220 221

C8b

Flanged socket duckfoot bends 90° – ENacc. to DIN 28 650

Conversion flanges DN 80 4 / 8 holesacc. to manufacturer’s standard

DN

80

PN

10 / 40

ø D

200

e

27

3,9



1) without screw ring

DN

80100150

L1

165180220

L2

145158265

c

110125160

d

180200250

e

7,07,27,8

Weight in kg ≈ 1) Dimensions in mmwith

screw-gland socket PN 10 / PN 16

14,618,4

with TYTON® socket

PN 10 / PN 16

15,719,036,5


223222

C8b

Plugs for screw-gland and TYTON® sockets – Pacc. to manufacturer’s standard

Double socket duckfoot bends 90° with Novo sockets – MMN / MMNRacc. to manufacturer’s standard

DN

80100150200

L1

119128157181

L2

100125150225

c

110125160190

d

180200250300

PN 10

13,617,819,230,5

Dimensions in mm Weight in kg ≈ e

7,07,27,88,4


Also with 1, 2 or 3 draining bores with thread measured in inches available.Also with PE connection.

DN

40 80100125150200250300350400500

L

82 90 98103103108120125125125173

e1

20 22 23 23 23 23 23 25 25 25 25

e2

8,0 9,0 9,5 9,510,011,012,013,014,014,519,8

for screw-gland socket

PN 10 / PN 16

1,0 3,0 4,0 —

7,512,018,025,537,546,580,0

for TYTON® socket

PN 10 / PN 16

— 3,0 4,0 6,0 7,512,018,025,537,546,580,0



225224

C8b

Screw plugs for screw-gland sockets – PXacc. to manufacturer’s standard

Screw rings for plugsacc. to manufacturer’s standard

Screw rings are needed in conjunction with plugs ( plugs for screw-gland sockets ) to close the pipeline.

DN

40 50 80100125150200250300

e

111112141417202223

L

656772757881869294

PN 10 / PN 16

1,61,82,93,44,45,59,0

13,017,5



DN

40

L

97

ø d

56

Rp

(EN 10226-1)3/4 – 2

PN 10 / PN 16

2,0



227226

C8c

Ductile cast iron ( GGG ) special fittings

Further to the special fittings shown on the following pages, the following items are also available on request:

• Single socket pieces with angled branch 45° – C with screw-gland socket – acc. to manufacturer’s standard

• Socket spigot tapers – R with screw-gland socket – acc. to manufacturer’s standard

• Flanged socket bends 90 ° – EQ with screw-gland socket – acc. to manufacturer’s standard

For further information please give us a call or contact your specialist dealer. We look forward to your questions.

Contact: Export Department, Phone: +49 6093 87 560, e-mail: [email protected]


#229228

C8c

Double-flanged ball fittingwith upper flange DN 80 with special flange drilling as per WN 65

DN

80100125150 200250300400

L

200175225200250325375450

L 2

200175225200250325375450

Weight

in kg ≈

23,021,039,032,051,0118,0175,0290,0

Dimensions and weightsDimensions in mm

Flanged tee ball fittingwith upper flange DN 80 with special flange drilling as per WN 65

DN 1

80100

125

150

200

250

300

400

L

200175175225225200200200200250250250250250325325325325325325375375375375275450

L 1

200175175225225200200200200250250250250250325325325325325325375375375375275450

DN 2

80 80100100125 80 100125150 80 100125150200 80 100125150200250100125150200300400

L 2

200175175225225200200200200250250250250250325325325325325325375375375375275450

Weight

in kg ≈

25,024,025,036,045,033,034,035,037,050,052,053,054,056,096,098,099,0100,0103,0105,0148,0149,0150,0154,0157,0165,0


also available with standard DN 80 upper flange also available with standard DN 80 upper flange

#231230

C8c

Connection drum

DN

6565

Lu

160160

interior thread Rp

1 1/4

„

1 1/2

„

L

210210

Weight

in kg ≈

4,13,8


All flanged cross tee ball fittingwith upper flange DN 80 with special flange drilling as per WN 65

DN 1

80100

125

150

200

250

300

400

L

200175175225225225200200200200250250250250325325325325325375375375375450

L 1

200175175225225225200200200200250250250250325325325325325375375375375450

DN 2

80 80100 80100125 80 100125150 80 100150200100125150200250100150200300400

L 2

200175175225225225200200200200250250250250325325325325325375375375375450

Weight

in kg ≈

28,027,028,539,055,057,036,038,040,042,555,056,061,066,0102,0104,0111,0113,0117,0152,0155,0159,0168,0280,0


also available with standard DN 80 upper flange

#233232

C8c

DN

40506580

100125150200250300350400450500600700800900

1000120014001600

d1

56668298

118144170222274326378429480532635738842945

1048125514621668

D

150165185200220250285340400455505565615670780895

101511151230145516751915

b

16161616161616171920202021222527303235404144

Dimensions

The dimension L is subject to customer specification and is to be measured from the flange sealing seat or from the bottom of the socket up to the centre of the puddle flange.

Fittingswith Puddle Flanges

Dimensions in mm

Flanged fittings:

Socket fittings:

* t = Socket length

235234

C9

These fittings for plastic pipelines are made of ductile cast iron (GGG) and they are manufactured acc. to EN 12 842.The flanges of the KS fittings are acc. to EN 1092-2. All KS fittings are delivered with gaskets.

Coatings: see page 151.

Remarks forductile cast iron fittings for plastic pipelines

237236

C9

Flanged spigots – F-KSFlanged sockets – E-KS

DN

50 65 80100125150200250300400

A

100 110 120 125 155 150 180 220 235 310

L min

2014131118 82936 636

ø d1

63 75 90110140160 225 280 315450

PN 10

3,0 3,8 5,5 6,0 9,010,018,028,037,572,5


DN

50 65 80100125150200250300400

L

128130135150165170190248264294

EL

100105105120130140162219232261

ø d

63 75 90110140160 225 280 315 450

PN 10

3,2 4,5 5,0 6,5 9,611,016,027,737,255,8


Dimensions and weights Dimensions and weights

239238

C9

➜

Double socket tees with flanged branch – MMA-KS

Flanged socket duckfoot bends 90 ° – EN-KSacc. to manufacturer’s standard

DN

80 100150

L1

165180220

L2

140150145

c

110125160

ø d1

90110160

PN 10

15,620,536,2

Dimensions in mm Weight in kg ≈ d

180200250

DN 1

50 65

80

100

125

DN 2

50 50 65 50 65 80 50 65 80

100* 50* 65*

80100125

A

250265280285300315310325340360335350365385410

L

63 66 81 69 84 99 74 89104124 80 95110130135

ø d1

63 75 75 90 90 90110110110110140140140140140

h

140150150160160165170175175180185185190195200

PN 10

6,8 7,8 9,4 9,210,411,410,911,915,015,815,917,218,519,5 23,1





241240

C9

l

All socket tees – MMB-KSDouble socket tees with flanged branch – MMA-KS

DN 1

150

200

250

300

400

DN 2

50 65 80100125150

80* 100*

125150

200* 80100150200250 80100150

200* 250* 300* 80*100

200* 400*

A

360375390410435460455475500525575515535585635673550570620670720770660680780980

L

98 98116136161186128148173198248140160210260310152172222272322372200220320520

ø d1

160 160 160 160 160 160225225225225225280280280280280315315315315315315450450450450

h

205210205210215220235240245250260265270280290300295300310320330340355360380420

PN 10

19,2 21,0 20,8 24,2 26,5 29,7 34,9 37,6 39,8 44,7 51,4 48,0 52,0 57,6 65,6 73,6 58,9 61,6 71,1 79,4 89,2 93,0124,7130,5168,1219,0


* acc. to manufacturer’s standard * ac

c. to

man

ufac

ture

r’s st

anda

rd

DN 1

5065

80

100

125

150

200

DN 2

50 50 65 50 65 80 50 65

80*100 80

100*125 80100

125*150 80100125150200

A

257272283292303216317328341360366385412391410437455456475502520578

L

70 73 84 76 87101 81 92106124112130157118136163181130148175 193 252

ø d1

63 75 75 90 90 90110110110110140140140160160160160225225225225225

l1

35 35 45 50 50 55 60 60 60 65 75 80 80 82 85 90 95115115120120130

PN 10

4,1 5,0 5,4 6,5 7,0 7,3 8,7 9,110,512,512,814,316,015,318,520,422,728,730,732,439,842,7


h

129 134 142 141 148 158 150 158 168 180 182 194 206 190 203 215 228 219 232 244 257 289

ø d2

63 63 75 63 75 90 63 75 90110 90110140 90110140160 90110140160225


243242

C9

➜

Double sockets with internal thread branch – MMI-KSDouble socket tapers – MMR-KS

DN

50

65

80

100

Rp

11 1/41 1/221

1 1/41 1/221

1 1/41 1/221

1 1/41 1/22

A

255255255255270270270270290290290290315315315315

L

68

71

74

79

ø d1

636363637575757590909090110110110110

PN 10

3,64,34,34,55,05,65,65,86,67,27,27,48,49,09,09,2

Dimensions in mm Weight in kg ≈ h

60

65

85

90


DN 1

65 80

100

125

150

200

250

DN 2

50 50 65 65 80 80 100 100 125 125 150 150 200

A

213230232254257283286308307368372427430

L

20 28 24 36 31 48 41 53 42 77 71 102 79

ø d1

75 90 90 110 110 140 140 160 160 225 225 280 280

ø d2

63 63 75 75 90 90110110140140160160 225

PN 10

3,6 4,8 5,5 6,8 7,2 8,3 9,2 11,012,120,221,828,832,6



245244

C9

l

Double sockets with internal threaded branch – MMI-KS

DN

125

150

200

250300

Rp

11 1/41 1/221

1 1/41 1/221

1 1/41 1/2222

A

340340340340365365365365430430430430490523

L

85

91

103

115127

ø d1

140140140140160160160160225225225225280315

PN 10

10,912,512,512,715,115,715,715,927,027,627,627,841,451,2

Dimensions in mm Weight in kg ≈ h

105

115

155

180195

#247246

C10

Fittings as per EN 598.

Coating: inside and outside powder epoxy coating red/brown-red colour.Blue colour on request.

Further information see page 151 and 154.

Remarks forDuctile Iron Fittingsfor Sewage Pipelines

#249248

d3

DN 2

DN 1

d3

DN 2

DN 1 C10

Drilling saddle piece 90° 90° branch with clay pipe socket and NBR sealing

SM 90

Drilling saddle piece 45° 45° branch with clay pipe socket and NBR sealing

SM 45

for cast iron, steel or fibre cement pipes as per EN 598


DN 1

250 – 300350

400 – 600700 – 1200

DN 2

150

suitable for clay pipe spigot end

186

Weight in kg ≈

10,39,89,38,5


ø d3 drilling

172

Dimensions in mm

DN 1

250 – 300350 – 400

DN 2

150

suitable for clay pipe spigot end

186

Weight in kg ≈

11,0


ø d3 drilling

172

Dimensions in mm

#251250

d3

d2

DN 2

DN 1

d3

d2

DN 2

DN 1 C10

Drilling saddle piece 90° 90° branch with spigot for ductile iron pipe

SI 90

Drilling saddle piece 90° 45° branch with spigot for ductile iron pipe

SI 45

DN 1

250 – 300300350400

400 – 600500 – 600700 – 800

700 – 1200900 – 1200

DN 2

150200200200150200200150200

ø d2 Weight in kg ≈

9,115,316,014,17,213,212,66,613,0


ø d3

ductile iron

170222222222170222222170222

clay pipe

186242242242186242242186242

drilling

172232232232172232232172232

Dimensions in mm

DN 1

250 – 300

DN 2

150

ø d2 ductile iron

170

Weight in kg ≈

9,1


ø d3 drilling

172

Dimensions in mm



#253252

C10

TYTON®-couplings with TYTON® NBR sealsMM

Spigot end branch 67° ICI 67

as per EN 598 suitable for ductile iron sewage pipes

as per EN 598

DN 1

150200250300350400500600700800

DN 1

200

DN 2

150

ø d1

222

ø d2

170

L 1

568

L 2

326

h

310

Weight in kg ≈

26,0

ø d1

170222274326378429532635738842

Weight in kg ≈

8,011,514,721,029,036,058,079,0125,0126,0



ø D

210262315370425480590695810920

L

160165180200215210225250305325

Deviation per socket

5°

4°

3°

Dimensions in mm

Dimensions in mm

#255254

C10

as per EN 598 with NBR sealing

as per EN 598

DN 1

200

DN 2

150 STZ

ø d2

186

L 1

370

L 2

310

h

400


5°

Weight in kg ≈

38,0


Dimensions in mm

Double socket branch with TYTON® sockets 45° branch with spigot for clay pipe MMI 45 or

67° branch with spigot for ductile iron pipe MMI 67

Double socket branch with TYTON® sockets 45° branch with clay pipe socket

MMM

DN 1

200200

DN 2

150 STZ150 GGG

ø d2

186170

L 1

370360

L 2

310222

h

400310

45°67°


5°5°

Weight in kg ≈

34,531,0


Dimensions in mm

#257256

D

Dichtung

Entlüftungsventil

C10

Pipe sealing capRVD

DN 1

150

ø D in mm

143

Weight in kg ≈

2,0


Manhole connection piece with TYTON® socketSA

as per EN 598

DN 1

1502002503004005006007008009001000

Weight in kg ≈

6,07,59,512,016,019,528,054,057,076,082,0


ø D

260310360415520635730845950

10501160

L

100

110

120

160

175185

Deviation

5°

4°

3°

Dimensions in mm

with ventilation outlet

ventilation outlet

sealing

#259258

C10

DN

80100125150200250300350400500

L

500500550550650700750800900900

a x b

250 / 80250 / 100300 / 125290 / 150330 / 200360 / 250400 / 300500 / 350480 / 400550 / 500

PN 10

33 41 56 59

90124163232268414



Double flanged hatchboxesacc. to manufacturer’s standard

Double socket hatchboxesacc. to manufacturer’s standard

DN

100150200250300350400500

L

450550600650700750850850

a x b

250 / 100290 / 150330 / 200360 / 250400 / 300500 / 350480 / 400550 / 500

PN 10

40 68 88120159227265385



#261260

C10

➜

Double socket pieces with 45° socket branch – MMCacc. to manufacturer’s standard

DN 1

80100

125

150

200

250

300

DN 2

80 80100100125 80100150100150200100150200250100150200250300

Lu

270300300350350380380380500500500600500500600700450450700700

lu

200250250250250300300300360380380395400400460430470470500525

z

200250250250250300300300360380380395395430460430430420500525

e1

7,0 7,2

7,5

7,8

8,4

9,0

9,6

Dimensions in mm

e2

7,0 7,0 7,2 7,2 7,5 7,0 7,2 7,8 7,2 7,8 8,4 7,2 7,8 8,4 9,0 7,2 7,8 8,4 9,0 9,6


22,0 25,0 30,0 40,0 41,0 33,0 36,0 39,0 56,2 62,0 65,0 67,0 71,0101,0120,0 89,6 93,4 95,0128,0142,6

Weight in kg ≈


l

DN 1

350

400

500

600

700

800

DN 2

150200250300350100125150200300400100150200250300400500150200250300400500600200300400500600700600800

Lu

700 700 700 700 880 440 440 440 640 850 850 450 450 740 740 740 850 1040 750 750 750 750 1150 1210 1210 575 925 92510801380138012501550

lu

470 510 530 570 690 480 490 490 570 650 650 590 590 620 640 720 720 845 750 750 775 800 800 920 985 825 885 94010201070114011501275

z

470 510 530 610 760 440 450 450 580 700 650 515 515 550 620 680 750 845 620 620 680 740 765 915 975 675 810 890 9901055114011101275

e1

10,2

10,8

12,0

13,2

14,4

15,6

Dimensions in mm

e2

7,8 8,4 9,0 9,6 10,2 7,2 7,5 7,8 8,4 9,6 10,8 7,2 7,8 8,4 9,0 9,6 10,8 12,0 7,8 8,4 9,0 9,6 10,8 12,0 13,2 8,4 9,6 10,8 12,0 13,2 14,4 13,2 15,6


153,0 160,0 172,0 177,0 195,0 131,0 138,0 141,0 159,0 181,0 209,0 167,0 177,0 220,0 231,0 237,0 266,0 385,0 240,0 245,0 250,0 260,0 400,0 482,0 506,0 298,0 433,0 445,0 635,0 693,0 750,0 745,01013,0

Weight in kg ≈

263262 263

DD

Laying and assembly instructions

Back to summary

265264

Note

The DVGW standard GW 368 „Thrust-resistant socket joints for pipes, fittings and valves made of ductile cast iron or steel“ is presently being modified.

For up-to-date information please refer to the FGR/EADIPS website at

www.eadips.org

Da

http://www.eadips.org

267266

TYTON® ring NOVO-SIT® ring

5.1

Da

General instructionsFor laying pressure pipes, fittings and valves with thrust resisting joint NOVO-SIT®, the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” should be observed.

Application fieldNOVO-SIT® locking rings are available for the nominal diameters DN 80 up to 800.For the allowable operating pressures, please refer to page 32.This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks.

The suitable number of thrust resisting connections has been laid down in DVGW standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team.

Figure: NOVO-SIT® ring with vulcanised segments made of chromium steel. Assembling steps

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT®

268 269

5.1

Da

Segment marking dots

Plates

The exact position of the TYTON® ring has to be tested with a suitable gauge between the segments on the whole circumference.

Note: Deviation of the installed thrust resisting joint is possible as follows: up to DN 400 – 3° up to DN 700 – 2° up to DN 800 – 1°

A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis.

Dismantling of thrust resisting joints

Push the spigot completely into the socket.Lubricate the dismantling blades on both sides and drive them into the socket gap at the segment marking dots, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT®

1. Clean the inside of the socket, particularly the TYTON® groove.2. Insert gasket (TYTON® ring) by deflecting and squeezing, so that the gasket is firmly bedded

in its seating. The inner part of the inserted TYTON® ring should be slightly lubricated.3. Insert NOVO-SIT® ring into the pre-chamber.4. Clean the spigot end and slightly lubricate it, particularly at the rounded end; then insert through

the NOVO-SIT® ring until it touches the the TYTON® ring concentrically. From DN 300 up, this already requires a laying tool.5. Further assembly can be made, depending on the nominal dimension, with a lever or a laying tool.

Deviation should be avoided.

Important:Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).

Laying device V 300 D

Attention:After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.

Alternate moving of the levers draws the spigot end into the socket Locking

Gauge

General instructions

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON® SIT®

For laying pressure pipes, fittings and valves with thrust resisting joint TYTON® SIT® the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” should be observed.

Figure: After cleaning, the TYTON® SIT®

thrust resisting ring ( with segments ) has to be deformed acc. to the illustration an inserted into the socket.

Application field: TYTON® SIT® locking rings are available for the nominal diameters DN 80 up to DN 400.For the allowable operating pressures and pressure classes please refer to page 30. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.

Before installation in lines for bridges, ducts or river crossings, please contact our service team.

Assembling steps 1. Clean the inside of the socket, particularly the TYTON® groove.2. The TYTON® SIT® ring has to be cleaned, deformed acc. to the illustration and inserted into

the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON® SIT® ring should be slightly lubricated.

3. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TYTON® SIT® ring.

4. Mount the laying tool as per the illustration and draw the spigot end into the socket (see page 266).

Deviation should be avoided!

271270

5.1

Da

273272

5.1

Da


Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON® SIT®

Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).


Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.

The exact position of the TYTON® SIT® ring has to be tested with a suitable gauge between segments on the whole circumference.

Dismantling plate

Note:Deviation of the installed thrust resisting joint is possible up to 3°.A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints

Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure.Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.If it should not be possible to insert the blades around the whole circumference, the pipeline has to be cut. Marking of the installed thrust resisting joint

For a durable marking, we supply a profiled rubber ring with a blue-coloured strip. This marking ring should be applied as shown in the illustration.

Gauge

275

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS® (TSP®)

274

5.1

Da

General instructions

For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT PLUS® ( TSP® ), the “laying instructions for ductile cast iron pressure pipes and fittings with TYTON® joint” as well as special installation instructions of the pressure pipe manufacturer should be observed.The TYTON SIT PLUS® sealing and locking ring is available for dimensions DN 80 up to DN 600.

Three basic attributes of the TYTON SIT PLUS® ring are:

Joint construction

marking: “TYTON SIT PLUS®“

notch within the sealing bulge

4 teeth in each segment

TSP® ring with stainless steel segments

TYTON® socket Cast iron pipe

Marking ring

277

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS®

276

For allowable operating pressures and pressure classes please refer to page 29.

This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Assembling steps1. Clean the inside of the socket, particularly the

TYTON® groove.2. The TYTON SIT PLUS® ring has to be

cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments dur-ing deformation. The inner part of the inserted TYTON SIT PLUS® ring should be slightly lubricated.

3. Push the marking ring, labeled with a white stripe, onto the cast iron pipe.

4. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TSP® ring.

5. Mount the laying tool as per the illustration and draw the spigot end into the socket.

Deviation should be avoided!

Important:Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ).

5.1

Da



Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction.

The exact position of the TYTON SIT PLUS® ring has to be checked with a suitable gauge between segments on the whole circumference.

Note:Deviation of the installed thrust resisting joint is possible up to 3°.A pipe with 6 m length and 1° deflection deviates approx. 10 cm off the neutral pipe axis.

gauge

279278Marking of the installed thrust resisting jointWe supply profiled rubber-rings with white stripes. These marking rings should be applied as shown in the illustration. Dismantling of thrust resisting joints

Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure.Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device.Use the pipe laying tool or dismantling collar to draw the spigot out of the socket.If it should not be possible to insert the blades around the whole

Dismantling plate

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS®

Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU

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General instructions:For laying pressure pipes and fittings with thrust resisting joint Düker SMU, the “laying instruc-tions for ductile cast iron pressure pipes and fittings with screw-gland joint” should be observed. The screw-gland joint Düker SMU only works as thrust resisting joint and gasket, if there is enough space between socket and spigot. The spigot should be drawn into the socket by tightening the screw ring. Only by this way a secure pressing of the gasket is garanteed.

Application field:The thrust resisting joint Düker SMU is available for dimensions DN 40 up to DN 65 and for nominal pressures up to 16 bar (pressure class C50).This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Joint construction

Clean the inside of the socket and the spigot and on a length of at least 300 mm. Drive in the clearance markings L 1 and L 2 with the center punch.

Center punch Block strapping

min. 300 mm

L1

L2

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Press the gasket evenly into the socket (centering) with the help of the inserting device. Push in the gliding ring and locking ring until the gliding ring touches the gasket.Tighten the screw ring with a hammer or a ram until it cannot be turned any more.

Check the correct installation depth: Block strapping must be within L2 ± 3 mm.After installation of the connection in centrical position, pipes can be deviated

DN 80 – 200 up to 3 ° and DN 250 – 400 up to 2 °

Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU

Insert the screw ring, locking ring, gliding ring and gasket in this sequence behind the centre punch marking L2. Lubricate the pipe end, face of gasket, gliding ring and locking ring as well as the face and the screw thread of the screw ring with the lubricant supplied by the pipe manufacturer.Insert the pipe end into the socket, centre it and check the installation depth L1.Do not remove lifting gear yet.

Block strapping Gasket Gliding ring Locking ring Screw ring

L1 L2

Block strapping100 mm

DN

Standard socketLong socket

L1

170209

L2

178217

65 L1

164203

L2

172211

50 L1

161200

L2

169208

40

Dimensions L1 and L2 in mm

Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars

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General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SPEZIAL, the “laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint” should be observed.

Enables mounting without block strapping as well as the thrusted-restisting end connection of flanged sockets and collars. Screw ring and SPEZIAL-Screw ring are delivered in blue-grey colour.

Application field: DN 80 – 400, PN 16

For allowable operating pressures and pressures classes please refer to page 35.

Gasket Gliding ring

Element rubber ring with segments / locking ring

SPEZIAL-Screw ring Screw ring

Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars

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For mounting the connection, the following parts are necessary:

Pos. 1: Screw ring made of ductile cast iron, inside chamferedPos. 2: Element rubber-ring with segments made of steelPos. 3: gasketPos. 4: Special screw ring made of ductile cast iron, with internal and external screw threadPos. 5: Simple gliding ring made of steel

Assembling steps:• Clean spigot/s in the area of sealing moves and mark the installation depth.

• Insert screw ring, locking ring/s (DN 80 – 250) or element rubber ring/s (DN 300 + 400), SPEZIAL screw ring/s, gliding ring/s (DN 80 – 400, t = 3 mm) and gasket/s (lubricate inside) in this sequence onto the spigot and pay attention to the correct position (see mounting drawing).

• Lubricate spigot/s, thrust-face/s and outside surface/s of gasket/s, gliding ring/s and locking ring/s (element rubber ring/s), the thrust-face/s and thread of screw rings as well as sealing chambers and the thread of the sockets with lubricant.

• Insert spigot into the socket and check the installation depth. In case of installing a collar also lubricate sealing chambers and thread of screw and insert them onto a spigot. After the axial positioning of spigots to each other (avoid deflection and observe installation depth), put the collar in centre to the spigots and adjust centrically.

• Press the gasket evenly into the sealing chamber, push the gliding ring up to the gasket, screw in the SPEZIAL screw ring by hand as far as possible and tighten it firmly with the help of a hammer or a ram. Avoid the turning of the socket itself.

In case of installing a collar tighten both sides alternately. The turning of the socket can be avoided by using a second hook wrench (see illustration). Because of the setting behaviour of the gasket, a subsequent tightening after 5 to 10 minutes is recommended.

• Push in the locking rings (element rubber rings) until it touches the SPEZIAL screw ring. Insert the screw rings by hand and tighten them with hammer blows.

• Deflection: After finishing the connection in centrical position, pipes can be deflected up to 3°.

Mounting drawing for collars with thrust resisting joint Düker SPEZIAL

Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip® III

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Gasket NOVO-Grip® III-ring

PE-HD pipe

Application field:NOVO-Grip® III locking rings are available for dimensions DN 90 / 110 / 140 / 160 / 225 and for operating pressures PN 10/16. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks.The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 368 and has to be observed.Before installation in lines for bridges, ducts or river-crossings, please contact our service team.

Assembling steps1. Clean the inside of the socket and the spigot end.2. Insert gasket into TYTON® chamber.3. Insert NOVO-Grip® III ring into pre-chamber.4. Spigot of pipe has to be rounded and smoothened.5. Insert stabilising bush completely.6. Drive the spreading wedge into the stabilising bush until stretching. Any protruding end of the

spreading wegde has to be cut off so it is flush with the bush.7. Insert pipe into the socket through NOVO-Grip® III ring until touching the gasket.8. Connect the joint by employing commercial pipe-laying tools.

Please avoid deviation while drawing the spigot into the socket!

Important: Changes of circumferential directions have to be arranged before connecting. ( e.g. installation of outlets, tees a. s. o. )

Note: Fittings and valves with a nominal dimension of DN 200 for pipeline diameters of 225 mm do not have a standard Novo socket! These parts are equipped with an adapted geometry and are marked with the sign „for PE-HD Pipes“. Please consider this when you order your pipeline components.

These instructions are also applicable for the thrust resisting joint NOVO-Grip® PVC combined with PVC pipes.

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Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip® III

Gasket (GKS) NOVO-Grip® III ring PE-HD pipe

Dismantling of thrust resisting joints

1. Push in the spigot until it touches the ground of the socket.

2. Lubricate the dismantling plates and drive them in on the whole circumference with the help of the hammering device.

3. Dismantle by using the laying tool.

Attention: Take care of length differences because of variation in temperature when laying plastic pipes.

E.g. PE-HD pipe length 10 m, D t = 10 °; D l approx. 20 mm.

Gasket (GKS)NOVO-Grip® III ring

Dismantling plate

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Laying Instructions for Bolted-Gland Socket Joints


Installation: • Clean the socket (particularly the sealing seat), the spigot to be inserted, the sealing and the

bolted-gland ring

• Mark the distance measure:

• Push the bolted-gland ring and sealing ring behind the marking

• Insert the spigot into the socket so a distance of 100 mm is kept between the mark and the flange

Do not use any lubricants!

• Push the sealing into the sealing seat

• Push the bolted-gland ring onto the sealing and align it using hardwood wedges

• Insert hammer head bolts into the bolted-gland flange und the bolted-gland ring

• Screw on the nuts by hand as tightly as possible

• Tighten the nuts with ring spanners one by one (always two nuts facing each other) by a half or one turn each time

DNL

DNL

100160

500172

125160

600180

150160

700182

200162

800190

250162

900197

300165

1000200

350165

1200*215

400170

1400*275

450172

1600*275

*DN 1200-1600: please observe page 295!

Length of measure L in mm

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The tightening is correct when the bolted-gland ring has pushed itself at least 6 mm into the sealing. The depth can be determined by measuring the height of the bolted-gland ring, and the depth from the edge of the bolted-gland ring up to the sealing ring before and after tightening the bolts. The depth on one bolted-gland socket joint should be as uniform as possible.

Control the correct depth once more.

Deflection: After tightening the joint in a centred and aligned position, the pipes can be put in an angle of up to 3°.An angle of 1° results in a deviation of a 6 m pipe from the axis of the connected pipe or fitting by approx. 10 cm; for 3° it is approx. 30 cm.

Fittings with bolted-gland socket joints in DN 1200 to 1600 are supplied with specific installation instructions which must be observed in detail.

The marking of the distance measure and the insertion of the bolted-gland ring and the sealing correspond to page 292.

Then assemble the bolts with the washers and insert them. Lubricate the bolt threads and screw on the nuts and washers by hand while aligning the sealing.

Then tighten the nuts one by one, always two nuts facing each other. The socket flange and the bolted-gland ring must remain parallel and never differ by more than 15 mm. The required torque is 150 ±20 Nm.

Before the pressure test, control the torque once more.

Deflection: After mounting the joint in a centred and aligned position, the pipes can be deflected by up to 2°.Attention: in this case tighten the bolts at first with a torque of only 60 ±10 Nm, and after deflection tighten with 150 ±20 Nm.

DN 1200 to 1600

Hexagonal head bolts and washers instead of hammer head bolts

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Assembly instructions for pressure pipes and fittings with flanges


1. Clean the flange, raised face and gasket. Check all parts for proper conditions. Do not use damaged parts.

2. In case of installation with unprotected screws, especially in soils with corrosion risk, the screw connections must be protected ( f. e. with bituminous tapes ).

3. Pipes and fittings must be bedded carefully and the filling and compacting of the pipe ditch must be done carefully as well. Pipes and fittings should never be supported with stones or similar hard material and must be laid on stonefree base. Rocky base must be covered with min. 15 cm layer of sand, gravel or split.

4. For flanged pipes and fittings the general rule for the arrangements of the boltholes is that no bolthole is located in the flange axis, which is upright to the pipeline level.

5. Notes for the installation of flanged fittings ( in particular double flanged tapers / FFR ):

To avoid installation errors, special installation marks ( notches ) are cast on at the flanges in opposite positions. It is necessary to ensure that these marks are arranged for installation in vertical or horizontal direction.

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Assembly instructions for drilling saddle pieces

Required tools: • core drilling machine• core bit Ø 172 +1,5/-0 mm for DN 150• core bit Ø 232 +1,5/-0 mm for DN 200• drilling machine or cordless electric drill• hammer• punch• carbide drill Ø 13 mm (e.g. DIN 8037)• file• brush• lubricant (included in the delivery)• protective paint

Assembly:

Step 1: Drill into the sewage pipe with the core drilling machine and the corresponding core bit.

Example: Double flanged taper ( FFR ) 350 / 250, PN 10

right wrong

In case of wrong installation and due to the unequal number of boltholes on double-flanged tapers, the connecting valves or fittings will be slanting from the vertical axis. Possible deviations are up to 22.5°, depending on the diameter.

Attention:On large diameters, a deviation is hardly detectable!

Remarks:Please note that DVGW standard-workingsheet GW 368 should be observed.


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Step 2: Deburr, clean, dry and repaint the drilling edges with a fast-drying epoxy resin paint. On sewage pipes with external cement mortar coating, this coating is to be removed in the contact area of the spot-drilling saddle piece.

Step 3: Insert the saddle sealing into the drill hole. Fit on the saddle piece and mark the position of the screw holes on the pipe by punching through the screw holes of the saddle piece. Then remove the saddle piece and the sealing.



Step 4: Drill two holes on the punch marks with the 13 mm carbide drill. Then insert the screws and sealing sleeves contained in the delivery into the drill holes from the inside and drive them cautiously through with a hammer.

Step 5: Re-insert the saddle sealing into the drill hole. Watch out for exact positioning. Apply lubricant to the sealing and put on the saddle piece.

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Contacts


Step 6: Screw on the nuts lightly, then tighten alternatively and evenly until the saddle piece connects. Do not use any lever that might damage the coating (use e.g. a square timber).

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Contacts

Mr Gerald WernerExport ManagerTel. +49 6093 87 250E-Mail [email protected]

Mr Thomas EckelTel. +49 6093 87 211E-Mail [email protected]

Mr Zlatko PijetlovicTel. +49 160 1767394E-Mail [email protected]

Mr Waldemar GaninTel. +49 6093 87 279E-Mail [email protected]

Düker GmbHExport Dept. Fittings and ValvesD-63846 LaufachTel. +49 6093 87 560Fax +49 6093 87 246E-Mail [email protected]

Ms Nicole EichTel. +49 6093 87 181E-Mail [email protected]

Ms Dorothee FleckensteinTel. +49 6093 87 262E-Mail [email protected]

Ms Ivonne KellerTel. +49 6093 87 282E-Mail [email protected]

mailto:gerald.werner%40dueker.de?subject=

mailto:thomas.eckel%40dueker.de?subject=

mailto:zlatko.pijetlovic%40dueker.de?subject=

mailto:waldemar.ganin%40dueker.de?subject=


mailto:nicole.eich%40dueker.de?subject=

mailto:dorothee.fleckenstein%40dueker.de?subject=

mailto:ivonne.keller%40dueker.de?subject=

For further information on our product programme please refer to our web site:

http://www.dueker.deFITTINGS AND VALVES

DRAINAGE TECHNOLOGY

GLASS LINING TECHNOLOGIES

JOBBING FOUNDRY

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fittings, flanged pipes and valves made of ductile cast iron (ggg)

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