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FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount Installation Instructions

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Page 1: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

FLAT TRACK SLIDING BARN DOOR HARDWAREFace Mount Installation Instructions

Page 2: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

19/32” 11/32” 19/64” 1-1/2”

5/16” Allen

Wrench

7/32” Allen

Wrench

3/32” Allen

Wrench

General Info

ToolsRequired

The wall or structure that your system will be mounted on must be designed to support a maximum door weight of 400 lbs.

Ensure that door panels are constructed with solid, structural material.

Do not install directly into drywall. Must be installed into wall blocking or header board.

Check with your contractor and/or your city of residence to confirm accordance with local building codes.

For best results, seek qualified building professionals for installation.

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Page 3: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

Hangers

Hanger Bolts

Stops

Anti-jumps Floor Guide

Track

Track Fasteners Post & SpacersDrywallAnti-crushes

What’s in the box

Splice Kit (Required for 10’, 13’ or 16’ Lengths)

Optional Soft Open/Close

BracketSplice kit screws

CatchSoft Open/Close

Page 4: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Mark for Track1 Use the track as a template to mark the center of the holes. Tracks with splice kits have a unique hole spacing between splice.

Do not install directly into Drywall. Must attach to a pre-installed header board or the wall must be braced internally.

Track height = door panel height + 2-1/4”

!

Install track splice (required for 10’, 13’, 16’ lengths)

Header board*

*Header board and anchor screws not included.

Center Lineof track

mounting holes

Internal bracing

Page 5: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Install Optional Soft Open/Close - Part 12Mount the soft open/close on the bottom of the track and ensure that it is oriented in the correct direction for operation.

!

Direction of door

Direction of door

Page 6: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Secure Track3

Use supplied anti-crush discs if installing to an internally braced wall. NEVER attach directly to drywall.!

Drill 19/64” [7.54mm] pilot holes in marked locations for track fasteners.

Attach track to wall using track brackets and fasteners as shown.

Use 5/16” Allen Wrench to install track screws

Use supplied spacers as necessary to ensure that the door has clearance from wall/moldings.

Page 7: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Prep Door for Hangers & Floor Guide4Drill Holes in door for hanger bolt by using a 19/32” bit.

19/32[15.1]

1 12 " 38.1

4 34 "

120.7

716 "

58 " 15.88

11.11

Route bottom, full length of door to receive floor mounted guide.

Page 8: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Install Anti-Jump5Install anti-jump flush to front of door.

Tip: You may need to counterbore the back of the door for thick door applications.

Front of door

Mount Hangers to Door6

Use 7/32” Allen Wrench to install

track screws

Back of door

Page 9: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Hang the Door7Prior to hanging door on track rotate anti-jump toward front face of door as shown to disengage.

Page 10: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Adjust the Stops8Tighten set screws. Start with bottom set screws then move to top set screws with sufficient force to drive set screws into bar after final adjustment. Ensure the stops allow for the door to extend the desired length over the door opening. Adjust stops accordingly.

Page 11: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

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Install Floor Guide9

Wall

Drill pilot holes for anchors using 11/32” drill bit. Mount floor guide with anchors and screws provided.

Tip: Install floor guide in a position where it won’t be exposed with door in the open or closed position.

Page 12: FLAT TRACK SLIDING BARN DOOR HARDWARE Face Mount ... Door hardware... · 4 Prep Door for Hangers & Floor Guide Drill Holes in door for hanger bolt by using a 19/32” bit. 19/32 [15.1]

Install Optional Soft Open/Close - Part 2101. Move door to desired stop location. 2. Place soft catch under soft open/close as shown. 3. Mark location of soft catch.4. Remove door from track5. Install soft catch at marked location6. Hang door on track

REV 18A 10-04-18IN4-BARNFACEMNT

Copyright © 2018, EMTEK Products, Inc. an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of EMTEK Products, Inc. is prohibited.

WARNING: This product can expose you to chemicals including lead, which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.!