flexcrete - patterson protective coatings ltd

Flexcrete

ESTIMATINGGUIDE

June 2015

UK MANUFACTURING AT ITS BESTStructural Repair & Protection Technology from Flexcrete

Flexcrete Technologies Ltd

introduction As the UK’s leading independent manufacturer of engineering quality technical mortars and high

performance coatings, Flexcrete offers some of the most technologically advanced and innovative

repair and protection materials available today for refurbishment or new build projects. We offer an

extensive range of products serving a number of markets, including:

Markets

• Civil Engineering & Infrastructure

• Buildings & Commercial Construction

• Utilities

• Coastal Structures

• Hygiene Sensitive Environments

This Estimating Guide provides an overview of the products we offer, along with useful information such as coverage rates, performance figures and independent certifications.

Please NoteThe information presented in this Estimating Guide is of a general nature and is based on experience in a wide range of applications. It is correct to the best of our knowledge but does not necessarily refer to the particular requirements of the customer.

We offer a free advisory service to help determine which Flexcrete products are best suited to individual projects and can provide detailed written specifications on request. Technical Data Sheets, Safety Data Sheets and Application Guides are available on request and can also be downloaded from www.flexcrete.com. These documents should be consulted before the commencement of any site works.

Should you require any additional support, please do not hesitate to contact us on +44 (0)845 260 7005.

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Products

• Concrete Repair & Protection

• Decorative Protective Coatings

• Structural Waterproofing & Tanking

• Enhanced Durability for Concrete & Steel

• Waterproofing of Roofs & Other Deck Areas

• Ancillaries

CONCRETE REPAIR & PROTECTIONREPAIR MORTARS 4

• Fastfill • Monomix HD• Fastfill WP • Monomix WS• Marine Mortar S • Tiefill• Monolite • Unimatch • Monomix FAIRING COATS & RENDERS 4

• Monolevel 250F • Monolevel RM• Monolevel 844SP • Monorub• Monolevel FC

DECORATIVE PROTECTIVE COATINGSANTI-CARBONATION COATINGS 5

• Monodex Clear • Monodex Ultra• Monodex Smooth • Monodex UVC• Monodex Textured HYGIENE COATINGS 5

• Biodex Sheen • Biodex HB

WATERPROOFING AND PROTECTIONOF CONCRETE & STEELCEMENTITIOUS WATERPROOF COATINGS 5

• Cementitious Coating 851 • Cemprotec E942• Cemprotec Elastic • Cemprotec Clutch Filler

WATERPROOFING OF ROOFS & DECK AREASHIGH PERFORMANCE ROOF COATINGS 6

• Roofdex HB WATERPROOFING OF CONCRETE FLOORS 6

• Cemprotec E-Floor • Cemprotec EF Primer • Cemprotec E-Floor HB • Cemprotec Levelling Coat • Cemprotec EF Grit

CLEAR SURFACE SEALERS 6

• Cemprotec Sandseal 75 • Monosil • Cemprotec Sandseal WB

ANCILLARIESPREPARATION & FINISHING 7

• Biodex Wash • Metal Prime WB• Bond-Prime • Curing Membrane WB

REPAIR ACCESSORIES 7

• Bonding Bridge 842 • Polymer Admixture 850• Cemprotec MCI® 2020 • Steel Reinforcement Protector 841 REINFORCEMENTS 7

• Cemprotec 2000-BJT • Cemprotec GEO80• Cemprotec 2000-S • Cemprotec GFM• Cemprotec Edge Scrim • Cemprotec Scrim• Cemprotec Flex-Tape

contents

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REPAIR MORTARSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

FASTFILLEN1504-3 (R4), DWI 31, BBA, LUL

Rapid setting repair mortar. Can be bulked out for application in deep pockets.

25kg

5 - 50mm(vertical)

5 - 300mm(pockets)

1 hour 14MPa1 day 40MPa

28 days 60MPa

13.3 litres75 packs per m³

Density: 2150kg/m³

FASTFILL WPRapid setting mortar for arresting water seepage and infiltration under pressure. Sets in 2 mins.

8kg 20mm (min.)1 hour 4MPa1 day 11MPa

28 days 26MPa


Density: 2150kg/m³

MARINE MORTAR SEN1504-3 (R4), BBA

General purpose structural repairs in marine and tidal areas. Early wash-outresistance.

30kg 5 - 50mm 1 day 15-20MPa28 days 50-60MPa

14 litres71.7 packs per m³

Density: 2150kg/m³

MONOLITEEN1504-3 (R2), LUL

Lightweight mortar for cosmetic repairs. 18kg 5 - 100mm

1 day 13MPa7 days 24.5MPa28 days 30MPa

16.7 litres59.9 packs per m³

Density: 1200-1300kg/m³

MONOMIXEN1504-3 (R3), DWI 31, BBA, LUL

Low density waterproof mortar for general purpose, structural repairs. 25kg 5 - 80mm

1 day 23.5MPa7 days 35MPa

28 days 42MPa



MONOMIX HDEN1504-3 (R4), LUL

High strength, structural repair mortar with good abrasion resistance for trafficked areas.

25kg 5 - 80mm1 day 33.0MPa7 days 44.5MPa

28 days 56.5MPa


Density: 2100kg/m³

MONOMIX WSEN1504-3 (R3), DWI 31, BBA

Modified Monomix to allow wet spray application. Waterproof and low density.

25kg 5 - 80mm1 day 20MPa7 days 30MPa

28 days 40MPa


Density: 1750kg/m³

TIEFILLEN1504-3 (R4), WRAS, LUL

Rapid curing mortar for the filling of tie-holes formed by formwork bolts. 8kg 5 - 50mm

1 hour 8.5MPa1 day 34.0MPa

28 days 55.0MPa

4.1 litres per 8kg packDensity: 2150kg/m³

UNIMATCHEN1504-3 (R1)

Rapid setting mortar for structural repairs to in-situ and pre-cast concrete. Supplied in grey and white for cosmetic colour matched repairs.

25kg 25mm (max.)

2 hours 15MPa1 day 20MPa

28 days 41.5MPa13.5 litres

74 packs per m³Density: 2100kg/m³2 hours 9MPa

1 day 23.5MPa28 days 41.5MPa

FAIRING COATS & RENDERSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

MONOLEVEL 250FEN1504-3 (R1)

Fine grade fairing coat for existing painted surfaces, concrete and mosaics prior to overcoating.

25kg 0-4mm1 day 4-10MPa

7 days 20-30MPa28 days 25-35MPa

16.2 litres62 packs per m3

Density: 1850 - 1950kg/m3

MONOLEVEL 844SPEN1504-3 (R4), DWI 31, LUL

Engineering quality fairing coat to reinstate cover and provide a fair faced, waterproof and anti-carbonation finish.

25kg 6mm (max.)1 day 23MPa7 days 46MPa

28 days 60MPa

15 litres66.5 packs per m³


MONOLEVEL FCEN1504-3 (R2), LUL

Fairing coat for filling minor blow holes and defects prior to overcoating.

25kg 6mm (max.)1 day 20MPa7 days 39MPa

28 days 51MPa



MONOLEVEL RM Rendering and profiling of concrete to provide a fair-faced render finish. 25kg 5 - 50mm

1 day 8-10MPa7 days 20-25MPa

28 days 30-35MPa


Density: 1900kg/m³

MONORUBEN1504-3 (R1)

Fine grade polymer modified mortar for filling blow holes to produce a smooth finish.

25kg 0 - 2mm


28 days 55-60MPa

14 litres71 packs per m³

Density: 2000kg/m³


28 days 30-40MPa


Density: 1950kg/m³

GRE

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CONCRETE REPAIR & PROTECTION

GRE

YW

HIT

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CEMENTITIOUS WATERPROOF COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

CEMENTITIOUSCOATING 851EN1504-2, DWI 31, BBA, LUL

Structural waterproofing. Protection from chloride ingress and carbonation. Reinstatement of cover.

30kg 2 x 1mm

28 days 40MPaWater Vapour SD=0.91m

CO2 diffusion: Sc=100mmCl- ion: 26 years

Euroclass A2-s1,d0

16.67 litres per 30kg8.33m²/30kg @ 2mmDensity: 1800kg/m³

CEMPROTECELASTICEN1504-2WRAS

Waterproofing and protection of concrete where further movement is expected.

WHITE 15kg

2 x 1mm

28 days 8-10MPaElongation = 125%

Water Vapour SD=1.55mCO2 diffusion: Sc=135mm

Euroclass B-s1,d0

9.4 litres per 15kg4.7m²/15kg @ 2mm

GREY 30kg18.8 litres per 30kg9.4m²/30kg @ 2mmDensity: 1600kg/m³

CEMPROTEC E942EN1504-2, LUL

Waterproofing and protection of concrete where enhanced chemical resistance is needed. Stand alone anti-corrosion coating for ferrous metal.

15kg

2 x 1mm

28 days 50-60MPaWater Vapour SD=1.29m

CO2 diffusion: Sc=100mmEuroclass A2-s1, d0

8.1 litres per 15kg4m²/15kg @ 2mm

16.2 litres per 30kg8.1m²/30kg @ 2mmDensity: 1850kg/m³

30kg

CEMPROTEC CLUTCH FILLER

Mortar for sealing the surface gap at the interlock or clutch between piles.

16.5kg Typically10mm thick

1 day 21.0MPa7 days 45.0MPa

28 days 50.5MPa

8.5 litres per 16.5kg85m at 10 x 10mm

Density: 1900kg/m³

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DECORATIVE PROTECTIVE COATINGS

ANTI-CARBONATION COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

MONODEXCLEAREN1504-2

High performance clear, anti-carbonation masonry coating.

5 litres &

15 litres

1st Coat 200μm2nd Coat 200μm

Overall DFT=150μm

Elongation = 164%Water Vapour SD=0.42m

CO2 diffusion: Sc=210mm

0.2 litres/m²/coat5m²/litre/coat

15 litres covers 37.5m²

MONODEXSMOOTHSERIES 2EN1504-2

High build, decorativeanti-carbonation coating, which allows damp substrates to breathe.15 YEAR SYSTEM

15 litres

1st Coat 200μm2nd Coat 200μm

Overall DFT=240μm


CO2 diffusion: Sc=300mmEuroclass B-s1,d0



MONODEXTEXTUREDSERIES 2EN1504-2

Highly textured, flexible waterproof coating for internal and external use.

15 litres 1st Coat 500μm2nd Coat 500μm



15 litres covers 15m²

MONODEXULTRASERIES 2EN1504-2, LUL

High performance decorative, anti-carbonation masonry coating.10 YEAR SYSTEM

15 litres1st Coat 200μm2nd Coat 200μm

Overall DFT=130μm


CO2 diffusion: Sc=500mmEuroclass B-s1,d0



MONODEX UVCSERIES 2

UV cured system which produces a hard wearing, dirt resistant finish with a softer, permanently flexible core.

15 litres1st Coat 300μm2nd Coat 300μm

Overall DFT=312μm

Elongation > 870%Water Vapour SD=0.72m

0.3 litres/m²/coat3.33m²/litre/coat


HYGIENE COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

BIODEX SHEENSERIES 2EN 1504-2

Tough, sheen finish, biostatic coating with encapsulated biocide and silver ion technology.

15 litres 1st Coat 166μm2nd Coat 166μm

Overall DFT=200μm

Elongation = 47% Water Vapour SD=1.41m

Euroclass B-s1,d0



BIODEX HBSERIES 2EN 1504-2

High build, highly flexible, matt finish, biostatic coating with encapsulated biocide and silver ion technology.

15 litres1st 250μm2nd 250μm

Overall DFT = 245μm


Euroclass B-s1,d0



WATERPROOFING AND PROTECTION OF CONCRETE & STEEL

WATERPROOFING OF CONCRETE FLOORSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

CEMPROTECE-FLOOREN1504-2, LUL

Epoxy and cement modified polymer coating for protecting/waterproofing concrete floors.

30kg 2mm (min.)

4 hours 8MPa1 day 18MPa

7 days 33.5MPa28 days 55MPa

16.2 litres8.1m²/30kg @ 2mmDensity: 1850kg/m³

CEMPROTEC E-FLOOR HB EN1504-2, LUL

Epoxy and cement modified polymer coating for protecting/waterproofing concrete floors.

30kg 3 - 6mm1 day 15MPa7 days 30MPa

28 days 50MPa

15 litres5m²/30kg @ 3mm

Density: 1950kg/m³

CEMPROTECEF GRITFINE & COARSE

Quartz aggregate for abrasion and skid resistance within E-Floor systems.

25kg 2.5kg/m² (retained) N/A 10m² per pack

CEMPROTECEF PRIMER

Single component sealer and primer for floors, prior to the application of the Cemprotec range of cementitious coatings and mortars.

5 litres &

3 - 10m²/litre N/A

15-50m²/5 litres

25 litres 75-250m²/25 litres

CEMPROTECLEVELLING COATEN1504-2 EN13813

Self-levelling compound for concrete floors used prior to Cemprotec E-Floor systems.

30kg Typically 10mm thick, canbe applied up to 60mm

4 hours 4 - 10MPa1 day 10 - 20MPa7 days 30 - 40MPa

28 days 45 - 55MPa

15 litres 2.0kg/mm/mm2

A 30kg composite pack covers 3m² at 5mm

thickness

WATERPROOFING OF ROOFS & DECK AREAS

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HIGH PERFORMANCE ROOF COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

ROOFDEX HBHigh build, cold fluid applied liquid roofing system.

15 litres

System 1 Solar reflective waterproofing.

2 coats Min. coverage rate

0.75 litres/m2

370 DFT (μm)

Elongation = 500%Tensile Strength = 0.68MPa

1st Coat 0.375l/m2 or 2.67m2/l2nd Coat 0.375l/m2 or 2.67m2/l

Overall 0.75l/m2 or 1.33m2/l15 litres covers 20m2

System 2 Weatherproofing10 years.

2 coatsMin. coverage rate

1.25 litres/m2

reinforced withCemprotec GFM 100


1st Coat 0.75l/m2 or 1.33m2/lReinforce Cemprotec GFM 100

2nd Coat 0.5l/m2 or 2m2/lOverall 1.25l/m2 or 0.8m2/l

15 litres covers 12m2

System 3 Weatherproofing15 years.

2 coatsMin. coverage rate

1.75 litres/m2

reinforced with Cemprotec GFM 225


1st Coat 1.25l/m2 or 0.80m2/lReinforce Cemprotec GFM 2252nd Coat 0.50l/m2 or 2.00m2/lOverall 1.75l/m2 or 0.57m2/l

15 litres covers 8.57m2

CLEAR SURFACE SEALERSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

CEMPROTECSANDSEAL 75

Clear, hard wearing, single component, polyurethane coating for protecting/sealing Cemprotec E-Floor.

5 litres 6 - 7m²/litre/coat (sanded)10 - 14m²/litre/coat (smooth) N/A

30 - 35m²/5 litres(sanded surfaces)50 - 70m²/5 litres(smooth surfaces)

CEMPROTECSANDSEAL WB

Water based, film forming polymer sealer with excellent water and oil repellency. Diluted 1:1 with water for walls.

5 litres 5m2/litre/coat (sanded)10m2/litre/coat (smooth) N/A

25m2/5 litres(sanded surfaces)

50m2/5 litres(smooth surfaces)

MONOSIL

Water based silane/siloxane impregnant with excellent water and oil repellency. Can be diluted 1:1 with water for walls.

5 litresFloors (2 coats) 3 - 4m2/litre

Walls (2 coats diluted 1:1 with water) 6 - 8m2/litre

N/A

Floors (2 coats)15 - 20m2/pack

Walls (2 coats diluted 1:1 with water)30 - 40m2/pack

PREPARATION & FINISHINGPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

BIODEX WASHHSE No. 9351

A powerful surface treatment for neutralising active mould, fungal and bacterial growth. 5 litres Up to 10m2/litre N/A Up to 50m2/pack

BOND-PRIME Single pack epoxy polymer primer to seal and consolidate substrates.

5 litres&

25 litres

Cementitious & Masonry5m2/litre

N/A

Cementitious &Masonry

5 litres treats 25m2

25 litres treats 125m2

METAL-PRIME WB

Single pack, waterborne, anti-corrosion primer for metal and difficult to adhere to substrates.

5 litres

Smooth substrates: 10m2/litre

Non-smooth substrates: 8m2/litre

N/A5 litres treats 50m2 (smooth) or 40m2

(non-smooth)

CURING MEMBRANE WBBBA

Water based curing membrane/sealer, formulated for use with Flexcrete Repair Systems.

5 litres 5 - 7m²/litre/coat Complies with ASTM C309 25 - 35m²/pack

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ANCILLARIES

REPAIR ACCESSORIESPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD

BONDING BRIDGE 842 BBA

Enhances bond on highporosity substrates. 4kg 4m²/kg N/A 2.1 litres - 16m²

Density: 1900kg/m³

CEMPROTECMCI® 2020

Surface applied corrosion inhibitor for the protection of reinforcement in chloridecontaminated concrete.

25 litres

3.68m²/litre(can be applied in two coats to give above coverage)

N/A 25 litres treats 92m²

POLYMER ADMIXTURE 850WRAS

Admixture for cement mortars and floor toppings.

5 litres&

25 litres50mm (max.) See data sheet See data sheet

STEELREINFORCEMENTPROTECTOR 841EN1504-7, DWI 31, BBA

Corrosion preventative flexible coating for steel reinforcement. 5kg 2 x 1mm (min.) 32MPa

2.8 litres45 linear metres of

10mm bar.Density: 1800kg/m³

REINFORCEMENTSPRODUCT DESCRIPTION LENGTH WIDTH PERFORMANCE APPROX. YIELD

CEMPROTEC2000-BJTWRAS

Self adhesive, butyl tape to join sections of Cemprotec 2000-S. 10m 10cm N/A 10 linear metres

CEMPROTEC2000-SWRAS

Elastomeric, waterproof reinforcing tape, giving an impermeable, highly flexible, seal over ‘live’ cracks and expansion/construction joints.

10m & 50m

50m

12cm

20cm

Typically 600%Elongation

Impermeable

12cm wide roll10 & 50 linear metres

20cm wide roll50 linear metres

CEMPROTECEDGE SCRIM

Flexible open textured glass scrim for reinforcing cementitious coatings over welds or on edges.

90m 5cm N/A 90 linear metres

CEMPROTECFLEX-TAPE

Multi-directional nylon polyamide reinforcing tape for cracks and joints. 50m

5cm7.5cm15cm

Light dutyHeavy dutyHeavy duty

50 linear metres

CEMPROTECGEO80

Thermally bonded, non-woven geotextile for general reinforcement of cementitious coatings. 50m 1.125m N/A 56m2

CEMPROTEC GFM 100

Light duty reinforcement for fluid applied roof or wall membrane systems.

100m (approx) 1m 10kg/roll

(approx) 100m2

CEMPROTEC GFM 225

Heavy duty reinforcement for fluid applied roof or wall membrane systems.

125m (approx) 0.95m 27kg/roll

(approx) 120m2

CEMPROTECSCRIM

Open textured glass scrim to reinforce cementitious coatings and renders. 50m 1m N/A 50m2

INFORMATION

• All Flexcrete products are manufactured in accordance with the requirements of BS EN ISO 9001: 2008, the international standard for quality assurance.

• Flexcrete operates a robust Health, Safety and Environmental Management System, with successful accreditation to ISO 14001 (Environmental) and OHSAS 18001 (Occupational Health and Safety).

• The Flexcrete Concrete Repair and Protection System is CE Marked in accordance with BS EN 1504.

• The Flexcrete Concrete Repair and Protection System is certified by the British Board of Agrément (BBA).

• Copies of independent certificates and test reports are available upon request.

• This Estimating Guide supersedes all previously published Estimating Guides.

• Please contact us for further information: [email protected]

Flexcrete Technologies Ltd Tomlinson Road

LeylandPR25 2DY

United Kingdom

Tel: +44 (0) 845 260 7005Fax: +44 (0) 845 260 7006Email: [email protected]

www.flexcrete.com

Flexcrete Technologies Ltd

flexcrete - patterson protective coatings ltd

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