flexocure ii - flintgroup pet pvc pp tc pp pe tc pe material uv flexo recommendation – ps film uv...
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Flexocure ∑ IIFlexocure ∑ IIInk for future demands Today!
Flexocure Σ IIModern UV Flexo ink for Labels!Flexocure Σ IIModern UV Flexo ink for Labels!
Faster printing speed & high colour strength ensures productivity
Higher density and lower dot gain gives excellent printability
Improved ink duct behaviour & plate transfer ensures better press performance & mileage
Very good adhesion to a wider range of papers & synthetic films
Improved hold-out on paper substrates gives higher gloss and higher densities
One ink for all substrates improves profitability & productivity
Excellent in combination with CombiWhite
Flexocure Σ IIPortfolioFlexocure Σ IIPortfolio
Process colours– UFZXXX82 – High strength
– UFZXXX83 – High definition
Pantone Basic Colours– UFZXXXXX
UV flexoapplicationsUV flexoapplications
——● ● ●● ●PS Thermal Labels
●——● ● ●Flexible packaging
● ● ● Highly recommended ● Can be used - Not recommended
Shrink sleeves
Unsupported film labels
PS Film Labels
PS Paper Labels
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FlexocureGemini
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Flexocure∑ II
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FlexocureXS
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FlexocureIvory
UV flexofor label applicationsUV flexofor label applications
●● ● ●● ● ●PS Paper Labels
● ●● ● ●● ● ●PS Film Labels
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Flexocure
Σ II
● ● ● Highly recommended ● Can be used - Not recommended
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FlexocureGemini
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FlexocureXS
PS Thermal Labels
Material
UV flexoPS PaperUV flexoPS Paper
To get optimal adhesion and printability– Follow recommendations from substrate supplier
– As flexo is a “kiss” printing process is it very important to optimize the combination of anilox roller, plate and tape to get the optimal laydownwhich will enhance the printability and adhesion
– UV flexo printing process is very sensitive to dust as it will give hickiesin the print. Usage of web cleaning device on the web will help this.
– The hold out can vary from paper to paper and ink system to ink system. Worst case is with low film weight at very low press speed.
– Optimal condition for humidity is 40-60%
– Bad adhesion can often be caused by bad curing, check the ink curing!
UV flexoRecommendation – PS PaperUV flexoRecommendation – PS Paper
●● ● ●● ●Non Coated
●● ● ●● ●Cast Coated
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Flexocure ΣII
● ● ● Highly recommended ● Can be used - Not recommended
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FlexocureGemini
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FlexocureXS
Machine Coated
Material
UV flexoPS FilmUV flexoPS Film
To get optimal adhesion– Follow recommendations from substrate supplier
– Surface tension needs to be above 38 dyne/cm
– Use corona treatment if needed
– If top coated substrates are corona treated water resistance can be reduced
– As flexo is a “kiss” printing process is it very important to optimize the combination of anilox roller, plate and tape to get the optimal lay down which will enhance the adhesion
– Optimal condition for humidity is 40-60%
– Bad adhesion can often be caused by bad curing, check the ink curing!
– The adhesion can be improved by adding adhesion promoter to the ink
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FlexocureGemini
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Flexocure Σ II
BOPP
PET
PVC
PP TC
PP
PE TC
PE
Material
UV flexoRecommendation – PS FilmUV flexoRecommendation – PS Film
● ● ● Highly recommended ● Limited use - Not recommended
Flexocure Σ II Density – Process inksFlexocure Σ II Density – Process inks
Printed with Nilpeter press FAH plate from Flint Group Narrow Web, Harper anilox on Castgloss at 60 m/min
00,20,40,60,8
11,21,41,61,8
22,22,42,6
UFZ10082 UFZ10083 UFZ30082 UFZ30083 UFZ50082 UFZ50083 UFZ80082
475/
240
0/2,
735
0/3,
431
5/4,
1
475/
240
0/2,
735
0/3,
431
5/4,
1
475/
240
0/2,
735
0/3,
431
5/4,
1
475/
240
0/2,
735
0/3,
431
5/4,
1
475/
2 400/
2,7
350/
3,4
315/
4,1
475/
2 400/
2,7 35
0/3,
431
5/4,
1
475/
2 400/
2,7
350/
3,4 315/
4,1
Flexocure Σ II Superb performanceFlexocure Σ II Superb performance
Excellent print perfor-mance on papers (from Vellum until cast coated).
Flexocure Σ II remains open with sharp dots over long runs.
Start After 30000 m
Flexocure Σ IIRheology profileFlexocure Σ IIRheology profile
1.0
0.8
0.6
0.4
0.2
0.0
2.0 pa.s
1.5 pa.s
1.0 pa.s
0.5 pa.s
0.0 pa.s
0 50 100 150 200 250 300 350 400 1/sShear rate
Poor Rheology(”thick”)
Flexocure Σ II
Excellent Rheology(”thin”)
1,2
1,4
1,6
1,8
2
2,2
20 m/min 60 m/min 80 m/min 100 m/min
UFZ10082
UFB10082
UFZ30082
UFB30082
UFZ50082
UFB50082
UFZ80082
UFB80082
Flexocure Σ IIDensity stabilityFlexocure Σ IIDensity stability
Flexocure Σ IIExcellent Hold out on all types of Label PaperFlexocure Σ IIExcellent Hold out on all types of Label Paper
Coating (Single/Double) Reverse Side Treatment
Some UV flexo Inks absorbs easy into paper Flexocure Σ
Shows excellent Hold out
Flexocure Σ IIHold outFlexocure Σ IIHold out
Excellent print perfor-mance on all types of papers (from Vellum until cast coated).
Improved dispersion technique make inks more homogenous
State of art resin and monomer technique provides superb hold out and gloss
Highly recommended Limited use - Not recommended
● ● ●Castgloss
● ● ●High Gloss White
● ● ●Fassgloss
● ● ●FassCoat
● ● ●MC90
● ● ●Raflabright
● ● ●RaflaGloss
● ● ●RalfaCoat
● ● ●Vellum
Flexocure Σ IIMaterial
Flexocure Σ II Better hold out - Higher gloss
Flexocure Σ II Better hold out - Higher gloss
FAH plate, anilox 160/6 at 20 m/min
0
10
20
30
40
50
60
70
80
90
Competitor Flexocure Sigma
White PECastgloss
Raflasilk
Flexocure Σ II AdhesionFlexocure Σ II Adhesion
To get optimal adhesion– Follow recommendations from
substrate supplier
– Surface tension needs to be above 38 dyne/cm
– Use corona treatment if needed
– Optimal conditions for humidity is 40-60%
– Bad adhesion can often be caused by bad curing, check the curing of the ink!
Highly recommended Limited use - Not recommended
● ●TC Thermal paper
-UNC Thermal paper
● ● ●Cast coated paper
● ● ●Machine coat paper
● ●BOPP
● ● ●PET
● ●PVC
● ● ●PP TC
● ●PP
● ● ●PE TC
● ● ●PE
ResultMaterial
Flexocure Σ IIFlexocure Σ II
High Density creates opportunity– Flexocure Σ have the highest possible density at low
film thickness. Average across range is 1.7 g/m2 to hit Pantone colours and 0,5 – 0,8 g/m2 to hit Process density. This will make it possible for printers to produce more complex labels using only one print station, when before needing two units to print e.g. text/solids in combination with vignettes and screens.
High density reduces costs
Excellent cure response improves productivity
Flexocure Σ IIFlexocure Σ II
High Density creates opportunity
High density reduces costs– Thanks to the strength of Flexocure Σ it will not only
reduce the ink consumption (same or higher density at lower ink thickness) - It will also save plate costs, since only one plate is needed for jobs combining text and vignettes or heavy solids with fine line barcodes.
Excellent cure response improves productivity
Flexocure Σ IIFlexocure Σ II
High Density creates opportunity
High density reduces costs
Excellent cure response improves productivity– Ink range needs to be balance and all shade cure the
same. So when a extra strong “punchy shade”Flexocure Σ enables you to improve strength without reducing cure speed. Cyan cures at 80 m/min with density 2.5.