FLR 25 Vial Filler

The FLR 25 Vial Filler incorporates the latest requirements of the pharmaceutical industryincluding GMP design, quick changeover and elimination of tools wherever possible. Built tolast, this machine will provide you years of trouble free operation.

Our products are of the highest quality, featuring stainless steel construction (contact partsof 316 stainless steel and silicone hose: all to suit your products) with all parts in contactwith product easily removable for inspection and cleaning.

Output speeds vary according to the speed of the operator, the nature of the product, andthe fill volumes. The machine is rated for up to 25 pieces per minute on the smaller fillvolumes/vials.

Technical Specifications:

Range (ml): 1.0-100ml Volume Vial Diameter: 6-52mm (1/4”-2”) Vial Height: Up to 100mm Pump Sizes Available:

o 0.01-0.1 mlo 0.1-0.6 mlo 0.2-2.0 mlo 1-5 mlo 2-10 mlo 6-30 mlo 10-50 mlo 20-100 ml

Dispensing Accuracy (Dependant on fill volume and pump used). 0.1% Power Requirement (V/Hz): 120 or 220V / 60Hz / 1 Ph Power Consumption: 300 watts Outfeed Magazine (mm): 153 wide x 115 long Machine Dimensions: 950mm Wide x 1040mm Deep x 910mm High, 37.5” Wide x 41” Deep x 35.8”

High Weight (Net/Gross): 150/220 kg, 330/484 lbs Output:

o Up to 10ml 1500 per hour – 25 per minuteo Up to 100m 1000 per hour – 16-17 per minute

FLR 50 Vial Filler

Ideal for the automatic packaging of liquids into vials, dropper bottles and other small glass or plasticcontainers, the FLR50 can be equipped with a variety of accessories.

1 or 2 fill heads, auto closure infeed, inline cap pickup, auto cap torquing, and single index are standardfeatures.

Note optional container infeed for plastic containers.

Technical Specifications:

Range: Vials [ml]: 0.2 - 100 Power requirement [V/Hz]: 208/60/3Ph.

(Other voltages on request) Power consumption [W]: 700 In-feed magazine (int. width and length) [mm]:

200-310/490 Out-feed magazine (ext. width and length) [mm]: 153/420 Machine dimensions [mm]: 1755/1234/1900 Crate dimensions [mm]: Approx. 2200/1700/2200 Weight (land/sea, gross/net) [kg]: Approx. 550/800 Compressed air required [1/min], pressure [bar]: 100/5 Output [Vials/h] for 1 filling station

Filling volume:

o Up to 10 ml 3000o Up to 20 ml 2000o Up to 30 ml 1800o Up to 50 ml 1200o Up to 100 ml 800

Output [Vials/h] for 2 filling stations

Filling volume:

o Up to 10 ml 3000o Up to 20 ml 2800o Up to 30 ml 2500o Up to 50 ml 2000o Up to 100 ml 1200

FLR 100 Vial Filler

The FLR100 can be configured to fill, insert stoppers or plugs, crimp cap or screw cap, all depending on theapplication. The basic machine includes one set of change parts.

The concept of the machine is a Monoblock construction featuring a 50 cycle per minute indexing starwheel,which indexes two containers at a time to the dual filling, stoppering and capping stations to produce up to100 containers per minute.

Filling is by seal-less rotary 316L S.S. positive displacement piston pumps are available in a wide range ofdisplacements (from micro-litres to 125ml). Double pumping increases output speed on larger fill volumesand does not affect the extremely tight fill tolerance which can be maintained over long production runs.Precision filling needles which direct product at the walls of the containers, and the diving action of the fillingnozzle support reduce foaming and splashing. These simple filling needles do not touch the inside of thecontainers, disposable silicone tubing, and push-on fittings, are simple to remove for autoclaving. Peristalticpumps of any make can be integrated as needed to compliment or replace entirely the standard pumps.

Technical Specifications:

Range: Vials [ml]: 0.2 – 50ml Vials max. diameter [mm]: 32 as standard – glass Vials max. height [mm]: 52 as standard – plastic with

feeder100 Power requirement [V/Hz]: 220/480/60/3Ph.

(Other voltages on request) Power consumption [W]: 800 Infeed magazine (int. width and length) [mm]:

200-310/490 (standard) Outfeed magazine (ext. width and length) [mm]:

153/420 (standard) Machine dimensions [mm]: 2300/1470/1800 (standard) Crate dimensions [mm]: Approx. 2400/1700/2200 Weight (land/sea, gross/net) [kg] – not including bottle feeder: Approx. 650/950 Compressed air required [1/min], pressure [bar]: 100/5

Output [Vials/h] - Filling volume:o Up to 5 ml - 6000o 10 ml - 5500o 20 ml - 4000o 30 ml - 3100o 50 ml - 1200o 100 ml – 850

Output [Vials/h] for two times filling onone filling station - Filling volume:o Up to 10 ml - 6000o Up to 20 ml - 5000o 30 ml - 4500o 50 ml - 2000o 100 ml - 1200

FLR 150 Vial Filler

The FLR150 can be configured to fill, insert stoppers or plugs, crimp cap or screw cap, all depending on theapplication. The basic machine includes one set of change parts.

Based on a Monoblock construction featuring a 50 cycle per minute indexing starwheel, which indexes threecontainer at a time to the filling, stoppering and capping stations to produce up to 150 containers perminute on vials up to 10ml. Typical fill accuracy is +/- 0.5% of the fill volume based on six-sigma. Actualresults approach +/- 0.2% or +/- 5-10 micro-litres when a 2ml fill is considered.

Filling is by seal-less rotary 316L S.S. positive displacement piston pumps are available in a wide range ofdisplacements (from micro-litres to 125ml). Double pumping increases output speed on larger fill volumesand does not affect the extremely tight fill tolerance which can be maintained over long production runs.Precision filling needles which direct product at the walls of the containers, and the diving action of the fillingnozzle support reduce foaming and splashing. These simple filling needles do not touch the inside of thecontainers, disposable silicone tubing, and push-on fittings, are simple to remove for autoclaving. Peristalticpumps of any make can be integrated as needed to compliment or replace entirely the standard pumps.

Technical Specifications:

Range:Vials [ml]: 0.2-10 Vials max. diameter [mm]:

32 Vials max. height [mm]: 100 Power requirement [V/Hz]:

480/60/3Ph.(Other voltages on request)

Power consumption [W]:800

Infeed magazine (int. width& length) [mm]: 200-310/490

Out-feed magazine (ext.width & length) [mm]:280/450

Machine dimensions [mm]: 3200/2200/1980 Crate dimensions [mm]: Approx. 3500/2375/2200 Weight (land/sea, gross/net) [kg]: Approx. 1560/1050 Compressed air required [l/min.], pressure [bar]: 5/300 Output [Vials/h]

Filling volume:

o Up to 10 ml - 9000

FLR 200, FLR 300 & FLR 400 Vial Filler

The FLR 200, FLR 300 and FLR 400 operate at speeds up to 200, 300 or 400 bottles per minute respectively.The machine will handle vials up ranging from 0.2 – 10ml with a diameter of up to 24.5mm in diameter, andis one of the few machines which can handle filling and stoppering on such a small frame and footprint.

The basic concept of the machine is a Monoblock construction featuring a linear transport rake to transportthe containers from the inclined infeed tray through to the filling and stoppering stations.

Filling will take place using 316 s.s. stainless steel precision pumps, (chromium plated stainless steel piston,chromium is one of the alloys which makes up 316 s.s.) with seal-less design. There are only two movingparts simplifying cleaning, sterilization and set up. Precision needles, also 316 s.s. which do not touch theinside of the container dive into each vial. The needles are specially designed to direct product towards theside of the vials, eliminating splash, drips, and maximizing the filling speeds.