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Idaho National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D © Coupled Code

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Page 1: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

Richard Schultz, Walter L. Weaver, &

Greg Nurnberg

IRUG 2003

Fluent/RELAP5-3D©

Coupled Code

Page 2: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

201-GA50

The Fluent RELAP5-3D Coupling..

• Background

• What we’re doing

• Where we are at now

• Our future plans

Page 3: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

301-GA50

Overall Perspective…• DOE’s Generation IV Roadmap effort is reaching completion. It is

a part of national strategy to gain public acceptance of nuclearpower, and to encourage vendors and utilities to consider nuclearpower as an option again.

• Gen IV has identified 6 advanced concepts for furtherdevelopment; US will probably focus on half: Very HighTemperature Reactor, Gas-Cooled Fast Reactor, & SupercriticalWater Reactor. Others are the Pb-BI, Na-cooled, and molten salt.

• In addition to Gen IV, there will also be Gen III advanced conceptsto study, e.g., PBMR

Page 4: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

401-GA50

Very High-Temperature Reactor (VHTR)

Characteristics•He coolant•>1000°C outlettemperature

•600 MWe•Solid graphite block corebased on GT-MHR

Benefits•High thermal efficiency•Hydrogen production•Process heatapplications

•High degree of passivesafety

Page 5: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

501-GA50

SERSI

TURBINE

ALTERNATOR

RECUPERATOR

510°C2.5 MPa

125°C

850°C8 MPa

H. P. COMPRESSOR

INT.EXCHANGER

L. P. COMPRESSOR

PRE COOLER

490°C

Radial blanket

Axial blanket

Efficiency : # 50%

Aux.Exchanger

SERSI

TURBINE

ALTERNATOR

RECUPERATOR

510°C2.5 MPa

125°C

850°C8 MPa

H. P. COMPRESSOR

INT.EXCHANGER

L. P. COMPRESSOR

PRE COOLER

490°C

Radial blanket

Axial blanket

Efficiency : # 50%

Aux.Exchanger

Gas-Cooled Fast Reactor (GFR)Characteristics

• He coolant• 850°C outlet temperature• direct gas-turbineconversion cycle –48% efficiency

• 600 MWth/288 MWe

• Several fuel options andcore configurations

Benefits• Waste minimization andefficient use of uraniumresources

Page 6: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

601-GA50

Supercritical Water Reactor (SCWR)

Characteristics•Water coolant atsupercritical conditions

•500°C outlettemperature

•1700 MWe•Simplified balance ofplant

Benefits•Efficiency near 45% withexcellent economics

•Thermal or fast neutronspectrum

Page 7: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

701-GA50

Pb/Bi Reactor – Cartridge Core (Pb/Bi Battery)

Characteristics•Pb or Pb/Bi coolant•540°C to 750°C outlettemperature

•120-400 MWe•15-30 year core life

Benefits•Distributed electricitygeneration

•Hydrogen and potable water•Cartridge core for regionalfuel processing

•High degree of passive safety•Proliferation resistancethrough long-life cartridgecore

Page 8: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

801-GA50

Sodium Liquid Metal-Cooled Reactor (Na LMR)

Characteristics•Sodium coolant•150 to 500 MWe•Metal fuel with pyroprocessing / MOX fuelwith advanced aqueous

Benefits•Consumption of LWRactinides

•Efficient fissile materialgeneration

Page 9: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

901-GA50

Molten Salt Reactor (MSR)

Characteristics•Fuel: liquid Li, Be, Thand U fluorides

•700°C outlet temperature•1000 MWe•Low pressure (<0.5 MPa)& high temperature(>700°C)

Benefits•Low source term due toonline processing

•Waste minimization andefficient use of uraniumresources

•Proliferation resistancethrough low fissilematerial inventory

HeatExchanger

Reactor

GraphiteModerator

SecondarySalt Pump

Off-gasSystem

PrimarySalt Pump

PurifiedSalt

ChemicalProcessing

Plant

Turbo-Generator

FreezePlug

Critically Safe, Passively Cooled Dump Tanks(Emergency Cooling and Shutdown)

Steam Generator

NaBF _NaFCoolant Salt

4

72LiF _Th

Fuel Salt_BeF F _UF4 4

566 Co

704 Co

454 Co

621 Co

538 Co

Page 10: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1001-GA50

Fluent & RELAP5-3D Are BeingCoupled to…

• Develop tools to analyzeadvanced systems in the detailrequired—so:

• Enable an entire system to bemodeled using 1-D features ofRELAP5

• While modeling some sections ofsystems in great detail usingFluent

Page 11: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1101-GA50

Development Underway UsingGas-Cooled Reactors as Basis

• PBMR is focus

• Working fluid: helium

• We’ll model input plenum,perhaps a portion of the core, andthe outlet plenum.

Page 12: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1201-GA50

International Community has alsoRecognized this need…IAEA recently announced a meeting to discuss: “…interest in the

application of 3-dimensional CFD software as a supplement toor in combination with system codes, which provide theboundary conditions for CFD codes.” Problems underdiscussion include:

• Evaluation of performance of passive safety features;• Local phenomena leading to cladding ruptures;• Multidimensional TH in various components;• Liquid/gas stratification and interface tracking; and• Bubble dynamics in suppression pools.”

Page 13: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1301-GA50

We view Fluent RELAP5-3D couplingas applicable to…

• Most scenarios in VHTRs, gas-cooled fast reactors,Pb-Bi reactors, and liquid sodium reactors.

• Some specific phenomena in water-cooled systemssuch as supercritical water reactors.

13

Page 14: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1401-GA50

Status

• Fluent and RELAP5-3D are coupled.

• Writing User Guidelines

• Will focus on latter part of V&V matrix over next year.

Page 15: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1501-GA50

Fluent model

Zone 2 of Fluent model

Zone 3 of Fluent model

SNGLJUN Component 115: upcrin

Blowup ofFluent modellinked toRELAP5-3Dmodel

Page 16: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1601-GA50

RELAP5-3D provides 1-Dboundary conditions to Fluent

• Fluent performs 3-D calculation• Inlet velocity profile, for example, is flat if not

modified.• Inlet profile can be modified to known condition if

desired using Fluent user defined functions.• Fluent 3-D output converted to 1-D for RELAP5-3D.

Page 17: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1701-GA50

A Portion of V&V Matrix

Calis, H. P., et al,2001.

CoreFluent’s capability of calculating flowthrough portion of packed bed.

AirFlow through packed-bed

Stewart, W. T., etal, 1992.

Potential pipebreak andcountercurrentflow at breakwhen not choked

1. Mesh coupling between Fluent &RELAP52. Flow behavior calculated byFluent

Water &SF6

Countercurrent two-phaseflow

Bovalini, R., et al,2001 (used bypermission of Y.Hassan)

Core; althoughthis data set is forgeometry unlikePBMR,

RELAP5/ATHENA neutronicscoupling with Fluent mesh

WaterNeutronics-fluid Ineraction incore region(LWR)

Baughn, J. W., etal, 1984

PBMR inlet pipeand inlet plenum

1. Mesh coupling between Fluent &RELAP5

2. Flow profiile calculated by Fluent

AirTurbulent flow in backwardfacing step with heat transfer

Streeter, V., 1961PBMR inlet pipeMesh coupling between Fluent &RELAP5

HeliumTurbulent flow in pipesection

ReferencePBMR Regionof Interest

Phenomena of Interest orObjective

WorkingFluid

Experiment or Case

Page 18: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1801-GA50

We’ll focus on PBMR….

Page 19: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

1901-GA50

Relevant V&V Cases…

• Turbulent pipe flow.

• Backward facing step

• Packed beds

Page 20: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2001-GA50

Backward-Facing Step: ExpandingFlow with Heat Transfer• Purpose: Study coupling between

Fluent—RELAP5/ATHENA and validate Fluent’scapability to model flow distribution downstream ofstep.

• Region of applicability: entrance flow into PBMRcore.

Page 21: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2101-GA50

Backward-Facing Step (Cont-3)

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 10 20 30 40 50 60

x / H

Nu /

NuDB

1b2c3b5aBaughn

Ratio of local Nu to Nu for fully-developed flow as function of length for various turbulence models in Fluent—compared to Baughn data

Page 22: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2201-GA50

Backward-Facing Step (Cont-4)

Typical velocityprofiles calculatedby Fluent.

Page 23: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2301-GA50

Fluent Calculation of FlowThrough Pebble Bed• Calculation was

performed using CFX5• Ageement with data

within 10%.• Both laminar flow and

turbulent flow weremodeled.

Page 24: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2401-GA50

V&V Packed Bed Data-CFX5Comparison: Within 10%

Page 25: Fluent/RELAP5-3D Coupled Code - Idaho National … National Engineering and Environmental Laboratory Richard Schultz, Walter L. Weaver, & Greg Nurnberg IRUG 2003 Fluent/RELAP5-3D©

Idaho National Engineering and Environmental Laboratory

2501-GA50

Summary• The Fluent-RELAP5 coupling is functional.

• First system case to be studied: PBMR.

• The V&V matrix problems are being used.

• User Guideline document is being written—expectfirst draft at year end.