fluidol 9 9-2014

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Seal Range for Seal Range for FLYGT FLYGT ® ® & EMU & EMU ® ® WASTE-WATER WASTE-WATER Submersible Pumps Submersible Pumps Fluidol Type 9 Fluidol Type 9

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Page 1: Fluidol 9 9-2014

Seal Range forSeal Range forFLYGTFLYGT®® & EMU & EMU®®

WASTE-WATERWASTE-WATERSubmersible PumpsSubmersible Pumps

Fluidol Type 9Fluidol Type 9

Page 2: Fluidol 9 9-2014

Typical Flygt Submersible Pumps

Page 3: Fluidol 9 9-2014

“The main application for these pumps is sewage pumping in pumping stations and treatment plants. But they also find wide use in other municipal applications, such as storm water pumping and irrigation. Additional areas of importance include industrial applications and manure handling in agriculture… Other application areas include raw-water handling, aqua-culture, and irrigation.”

From Flygt Web site

PUMP APPLICATIONS

FLYGTFLYGT®®

FLYGTFLYGT® ® PUMP APPLICATIONS

Page 4: Fluidol 9 9-2014

SEAL FACTS

• Tandem Single-Seals Design

• Oil used as buffer fluid

• Inner seal sees only oil; faces are generally soft (e.g. Carb/SS)

• Lower seal sees product; faces are generally hard (e.g. TC/TC)

FLYGTFLYGT®®

O.E.M.O.E.M. SEAL FACTS

Page 5: Fluidol 9 9-2014

Typical Flygt Pump Design

Motor

Bearings

Inner Seal

Oil Reservoir

Outer Seal

Impeller

Typical Flygt Pump Design

Page 6: Fluidol 9 9-2014

ITT - Flygt Make a Range of Wastewater Submersible Pumps

Flygt Pumps are of high quality. If maintained properly, they can achieve a lifetime of 10-20 years.

However, the mechanical seals can last less than they should. Arduous duties often means frequent, costly replacement.

Typical Flygt Pump DesignTypical Flygt Pump Design

Page 7: Fluidol 9 9-2014

1. Expensive

2. Not Robust

3. Difficult to install

4. Low performance

We consider Flygt® Seals to be;We consider O.E.M. Seals to be;

Page 8: Fluidol 9 9-2014

Fluidol Type 9 Seal Features:

1. Quality Mechanical Seal Design

2. Solid stainless steel construction

3. One easy-installation approach

4. Superior design and performance seal product

5. At a lower cost price, especially operational cost

Fluidol Type 9 Seal Features:

Page 9: Fluidol 9 9-2014

Type 9 Easy-Installation Approach

Three set screws

Removable clips set correct working length, No Fitting

Tool Required

Type 9 Easy-Installation Approach

Page 10: Fluidol 9 9-2014

MONOPOLY PRICING

Some OEM’s can enjoy a monopoly on spare parts due to unusual design. Replacement seals are priced at a strong premium for a plastic-bodied spring seal.

Excessive seal prices force Repair Shops to attempt seal repairs, and some even have OEM seals custom-machined from scratch.

MONOPOLY PRICING

Page 11: Fluidol 9 9-2014

e.g., All Type 9 metallic seal parts are manufactured in Stainless SteelNO PLASTIC !!!

Fluidol PRODUCT STRATEGY:

Build a Better Product at a Lower Price

Fluidol Product Strategy:

Page 12: Fluidol 9 9-2014

Fluidol’s Marketing Strategyis based on Outstanding Designs,Price and Service.

• Stock Type 9 for all common Flygt

Pump Models.

• Do not require special installation tools.

• Use robust materials (no plastic).

For this reason we:

Fluidol MARKETING STRATEGY:Fluidol Marketing Strategy:

Page 13: Fluidol 9 9-2014

Typical 20 mm Design (2XXX)

Plastic

StainlessSteel

Garter Spring / Ball Drive

Set Screw Drive

O.E.M.

Fluidol

Typical 20 mm Design (2XXX)

Page 14: Fluidol 9 9-2014

Fluidol

Plastic

TC Face Insert

Rust on Mild Steel Set Screws

Stainless Steel

Clip Requires Special Tool

TC Facemonolithic

O.E.M.

Another 20 mm Design (3XXX)

Page 15: Fluidol 9 9-2014

Typical 35mm Design

PlasticTC face in SteelSpecial Tool

Required

Solid TC Face Solid Stainless Steel

Only SpecialTool Required

Fluidol

O.E.M.

Typical 35mm Design

Page 16: Fluidol 9 9-2014

O.E.M.INSTALLATION TOOL

Different tool needed for every seal size!

Costs $75 - $250 each!

Typical DesignTypical Design

Page 17: Fluidol 9 9-2014

Stainless Steel

PlasticSet Screw Drive

Garter Spring/Ball Drive

Typical 45 mm Design

Fluidol

O.E.M.

Typical 45 mm Design

Page 18: Fluidol 9 9-2014

Typical 45 mm Designs

Monolithic Face

Brazed Face

Machined SS Holder

Pressed-Steel Holder

Pin Drive

Slot Drive

Fluidol

O.E.M.

Typical 45 mm Designs

Page 19: Fluidol 9 9-2014

Monolithic TC

Bonded TC

Rotary (Face) Rotary (Back)

Set-Screw Drive

Pressed Steel

Typical 60mm Design

Stationary

Solid SS

Garter Spring Ball Drive

Fluidol

O.E.M.

Typical 60mm Design

Page 20: Fluidol 9 9-2014

TYPE 9 ONE DESIGN CONCEPT

Fluidol

Just one seal replaces four

O.E.M.

TYPE 9 ONE DESIGN CONCEPT

Page 21: Fluidol 9 9-2014

Note: O.E.M.Installation Instructions call for installing the seat WITH EPOXY GLUE !

Replacing the mechanical seal

Replacing the mechanical seal

Instructions validTill 2010

Replacing the mechanical seal

Page 22: Fluidol 9 9-2014

SALES OPPORTUNITIES

The Primary Application for Flygt

Submersible Pumps is for moving

Wastewater (Sewage).

SALES OPPORTUNITIES

Page 23: Fluidol 9 9-2014

A Typical City of ¼ to ½ Million People Has 500 - 1,000 Lift Stations

in its Sewage Collection System, each with a Submersible Pump.

Flygt are the market leaders world-wide.

TYPE 9 OPPORTUNITIES

Page 24: Fluidol 9 9-2014

• Industrial Wastewater (Plants, Mines, etc)

• Sewage Handling: Municipalities

• Pump Rebuilders• Motor Rewinders

• Hospitals & Prisons

• Stormwater and Irrigation• Agriculture (manure pumping)

Fluidol Company IntroductionTYPE 9 OPPORTUNITIES

Page 25: Fluidol 9 9-2014

SUMMARY OF Fluidol TYPE 9

• Superior Designs and Materials

• Lower Price and ex-stock

• Easier Installation...

Features… CUSTOMER BENEFITS

• INCREASED SEAL CAPABILITY, PERFORMANCE AND LIFE!

• SAVES MONEY!• REDUCED SEAL FAILURE• GREATLY INCREASED MAINTENANCE• CONTRACT PROFITABILITY

• FASTER! NO SPECIAL TOOLS!

SUMMARY OF Fluidol TYPE 9

Page 26: Fluidol 9 9-2014

Another Sales Opportunity,

Fluidol Seals for EMU® Pumps

In stock for 35mm, 50mm, and 75 mm

Competitor to the Flygt® pump, similar applications

Complete seal collet assembly or seal kit

Another Sales Opportunity,

Page 27: Fluidol 9 9-2014

FINISHEND