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RELIABLE IDENTIFICATION OF SURFACE DISCONTIUITIES LOW COST, MODULAR SYSTEM LONG SERVICE LIFE MINIMAL MAINTENANCE FLEXIBLE — CONFORMS TO WORK FLOW AND AVAILABLE FLOOR SPACE COMPATIBLE WITH ALL F.P.I. MATERIALS Zyglo ® fluorescent penetrant inspection system Method and Equipment Selection Guide

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Page 1: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

RELIABLE IDENTIFICATION OF SURFACE DISCONTIUITIES

LOW COST, MODULAR SYSTEM

LONG SERVICE LIFE

MINIMAL MAINTENANCE

FLEXIBLE — CONFORMS TO WORK FLOW AND AVAILABLE FLOOR SPACE

COMPATIBLE WITH ALL F.P.I. MATERIALS

Zyglo®

fluorescent penetrantinspection systemMethod and Equipment Selection Guide

Page 2: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

2

SYSTEMSELECTIONFive basic decisions are required in selecting an appropriate ZygloFluorescent System:

1. The Part Envelope required.

2. Whether a Water Washable or PostEmulsified method would work beston your parts.

3. Whether spraying or immersion is bestfor your parts.

4. Whether Wet or Dry developer is to be used.

5. Facility requirements (ElectricalSpecifications, Pneumatic Lines, etc.).

PART ENVELOPEFour standard size modular systems areavailable to accommodate a wide range of part sizes. Each piece of equipmentwithin each system is compatibly sized.

Select the system that best accommodatesthe maximum size parts that you will be processing.

The greatest economy is achieved whenthese pre-sized modular systems arespecified. Other equipment is availablefor larger or smaller sized parts.

Copyright 2000, MAGNAFLUX, a division of ITW

* These dimensions will be slightly reduced if a Power Immersion Grille is used.Refer to specific “Inside Dimensions” on appropriate equipment pages.

Dimensions are in inches and are nominal

SYSTEM INSIDE WORKING DIMENSIONS

LENGTH

STANDARDSIZE

MODULARSYSTEM

WIDTH HEIGHT*HYDROPHILIC

SYSTEMHEIGHT*

2436 33 21

4040 36 34-1/2

3448 43-1/4 29

3472 67-1/4 29

5472 67-1/4 49

26

35

28

28

28

25

34

27-1/2

27-1/2

27-1/2

The ZYGLO Fluorescent PenetrantInspection System is a simple, reliable andeconomical non-destructive test method fordisclosure of surface discontinuities in allmetal and many non-metallic parts.Installation utilizes modular componentswhich accommodate work flow and spacerequirements. Particular attention is givento the efficient, low cost disposition ofwaste water.

MAJOR BENEFITSRELIABLE IDENTIFICATION OF SURFACEDISCONTINUITIES

LOW COST, MODULAR SYSTEM

LONG SERVICE LIFE

MINIMAL MAINTENANCE

FLEXIBLE — CONFORMS TO WORK FLOW AND AVAILABLE FLOOR SPACE

COMPATIBLE WITH ALL F.P.I. MATERIALS

Zyglo inspection equipment is designed to facilitatewhat is, essentially, a five step process:

1. Application of penetrant to part being testedwith time allowed for penetration into anydiscontinuities.

2. Removal of excess penetrant from surface of part.

3. Drying of part.

4. Application of developer to make entrappedpenetrant easier to see.

5. Inspection of the part under a black light forsurface discontinuities.

In each of the above steps there are options relatingto the material being tested, method used, part size, part handling and waste disposition. Beforeprocessing, parts must be cleaned to remove allforeign matter.

PASS LINE

36

43

36

36

36

HEIGHT FROMFLOOR

(INCHES)

Page 3: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

3

PARTS HANDLINGOther considerations that affect theproper selection of equipment relate to how parts are to be handled. RollerGrilles facilitate the movement of parts between stations.

The largest Zyglo System includesoptional split-roof components toaccommodate overhead monorailconveyor systems or hoists.

Optional Power Immersion Grillesfacilitate lowering and raising large parts, or large baskets of parts, into and out of the processing tanks.

WATER WASHVS. POST EMULSIFIED(HYDROPHILIC AND LIPOPHILIC)

METHODS WATER WASH METHODThe Zyglo penetrant used in the WaterWash method does not need an emulsifierto facilitate the surface cleaning process.Water Wash is the simplest and quickest“floor-to-floor” method available.Care must be taken to assure thatoverwashing does not occur.

POST EMULSIFIED METHOD(HYDROPHILIC AND LIPOPHILIC)The Hydrophilic method is the mostsensitive and reliable fluorescent penetrant

inspection technique. Because of its waste disposal economies, it is graduallyreplacing the Lipophilic method. Easyseparation of penetrant (for disposal) frompre-rinse (for re-use) is a major benefit ofthe Hydrophilic method. This methodinvolves more processing steps than theWater Washable method, but providesbetter control and less susceptibility tooverwashing.

The Lipophilic method is similar to the Hydrophilic method, but withimportant differences:

1. Pre-rinsing of excess penetrant is notrecommended.

2. In the Hydrophilic method, partsremain in the Hydrophilic Remover

through the dwell time. In theLipophilic method, parts areimmersed in the Lipophilic Removerand are immediately withdrawn.Excess penetrant then drains offduring the dwell time.

WET VS. DRY DEVELOPERThe Wet Developer is applied by dippingthe parts into the developer. Parts thenmove into a dryer where the water is evaporated.

With Dry Developer, the parts are firstdried and then pass into a chamber where Dry Developer is applied, either by dipping, blowing the developer ontothe parts, or passing the parts through adeveloper “cloud”.

PASS LINE HEIGHT

ELECTRICALSPECIFICATIONSThe electrical specifications referenced inthis catalog reflect those commonly usedin the U.S.A. MAGNAFLUX equipmentcan be provided that is compatible withany conventional electrical source,worldwide.

SYSTEM CONFIGURATIONZyglo Equipment can be positioned to accommodate floor space limitations and workflow requirements. Inspection systems can be set up in a straight line, with left and/orright 90° turns, or in a “U” turn to send parts back in the direction from which they came.

STRAIGHT LINE

90° BEND/“U” SHAPE

MODULAR HEIGHT FROMSYSTEM FLOOR (INCHES)

2436 36

4040 43

3448 36

3472 36

5472 36

Page 4: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

4

SPECIFICATIONS

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

GALLONS PERINCH (HEIGHT)

NOMINAL FILL(GALLONS)

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

INSIDE DIMENSIONS WITHPOWER IMMERSION GRILLE

24364040

3448

3472

5472

L W H X Y Z X BA

36 24 36 33 21 26 Available Upon Request 3.0 60

40 40 42-1/2 36 36 36 36

43-1/4

67-1/4

67-1/4

32-1/2 31-1/2 5.6 170

48 34 36 43-1/4 29-1/4 30-3/4 25-3/4 25-1/4 5.5 140

72 34 36 67-1/4 29-1/4 30-3/4 25-3/4 25-1/4 8.5 220

72 54 36 67-1/4 29-1/4 30-3/4 45-3/4 25-1/4 14.3 370

PENETRANT STATIONEMULSIFIER STATION(LIPOPHILIC METHOD)

WET DEVELOPERSTATIONIMMERSION TANK

OPTIONALPOWERIMMERSIONGRILLE

NOMINALFILL LINE

H

W

L

FILL/DRAIN

Immersion is the process normally used to apply Penetrant,Emulsifier and Wet Developer to parts surfaces. Depending on part size, a tank from one of the four modular size systems is usedfor the immersion process.

The use of a Power Immersion Grille (see page 14) to lower and raise large parts or baskets of parts in and out of the tank willslightly affect part clearance. (See chart below.)

FEATURESHeavy gauge stainless steel tankStructural steel frameworkBottom supported tankProtective hinged tank cover

BENEFITSRapid and complete coverage of parts with complex shapesEasier coverage of parts processed in bulkEasy handling of large or heavy parts using optional power immersion grilleFast, easy installation (floor mount or bolt-together)

ACCESSORIESHalf roller grillePower immersion grilleTimers

MECHANICAL REQUIREMENTS

PLUMBINGDrain and fill connection, rear of tank

Penetrant Spray Station (not shown) also available. Contact Magnaflux for information on features and options.

Customized sizes are available upon request

Page 5: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

Roller grilles support parts during “rest” or “drain” cycles andfacilitate the movement of heavy or basketed parts. The stationsprovide a support area equal to the basic tank size.

Roller grille units can be bolted to adjacent components, oroptional support legs may be used. 90° grille units accommodate the turning or reversal of the work flow.

Half-tank roller grilles fit on the modular tanks and provide fordirect drainage of material within the tanks. These may be usedinstead of drain stations in some applications to save space and cost.(Note: Not available for 2436 or 4040 Models)

Drain stations have stainless steel trays to facilitate recovery ofPenetrant, Emulsifier, Rinse Water and Wet Developer.

FEATURESCorrosion resistant rollers - nominal 2" OD on 4" CentersSynthetic bearingsInterchangeable rollers are easily installed or removed

Note: Model 2436 includes a corrosion resistant rack instead of rollersStainless steel drain pan

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

5

*Not as shown. Slightly different configuration.No rollers for 2436 Rest Station

STANDARDSIZE

MODULARSYSTEM L W

90° SECTIONSTRAIGHT SECTION

H F G H

2436* 36 24 36 36 36 36

4040 40 40 2-1/2 40 50 2-1/2

3448 48 34 3 34 44 3

3472 72 34 3 34 44 3

5472 72 54 3 54 72 3

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM L W

90° SECTIONSTRAIGHT SECTION

H F G H

2436* 36 24 36 36 36 36

4040 40 40 8 40 50 7

3448 48 34 8 34 44 7

3472 72 34 8 34 44 7

5472 72 54 9 54 72 7-1/4

SPECIFICATIONS ROLLER GRILLE REST STATION

STRAIGHT

SPECIFICATIONS ROLLER GRILLE DRAIN STATION

REST STATIONDRAIN STATIONROLLER GRILLES

90° TURN

Dimensions are in inches and are nominal

ROLLER GRILLEDRAIN STATION

STRAIGHT

90° TURN

ROLLER GRILLEREST STATION

*Not as shown. Slightly different configuration.No rollers for 2436 Drain

Customized sizes are available upon request

Page 6: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

6

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

INSIDE DIMENSIONS WITHPOWER IMMERSION GRILLE

24364040

3448

3472

5472

L W H X Y Z X BA

36 24 36 33 21 26 N/A N/A N/A40 40 42-1/2 36 36 35 36

43-1/4

67-1/4

67-1/4

32-1/2 31-1/248 34 36 43-1/4 29-1/4 29-3/4 25-3/4 25-1/472 34 36 67-1/4 29-1/4 29-3/4 25-3/4 25-1/472 54 36 67-1/4 29-1/4 29-3/4 45-3/4 25-1/4

PRE-RINSE STATION

SPECIFICATIONS

OPTIONALPOWERIMMERSIONGRILLE

OPTIONALWORK STAND

H

W

FILL/DRAIN

L

The penetrant must be removed from the part surfaces so that eventhe smallest flaws are easily detected. A Pre-Rinse station, immedi-ately after Penetrant Application station, allows most of the pene-trant to be flushed from the part’s surface; thus, relatively little pen-etrant is carried forward with the part into the Penetrant Removerstation and remover life is extended.

FEATURESHeavy gauge stainless steel tankStructural steel frameworkHand-held hose with spray nozzleBottom supported tank

BENEFITSRemoves majority of penetrant before remover is appliedFacilitates removal of penetrant and re-use of rinse waterMinimizes effluent of disposal costs

ACCESSORIESHydrowash spray gunHalf roller grillePower immersion grilleRear splash shieldWork standMixing Valve

MECHANICAL REQUIREMENTS

PLUMBINGWater inlet connection, rear of tankDrain connection, rear of tank

Customized sizes are available upon request

Page 7: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

7

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

INSIDE DIMENSIONS WITHPOWER IMMERSION GRILLE

24364040

3448

3472

5472

L W H X Y Z X BA

36 24 36 33 21 25 Available Upon Request

40 40 42-1/2 36 36 34 36

43-1/4

67-1/4

67-1/4

32-1/2 31-1/2

48 34 36 43-1/4 29-1/4 29-1/4 25-3/4 25-1/4

72 34 36 67-1/4 29-1/4 29-1/4 25-3/4 25-1/4

72 54 36 67-1/4 49-1/4 29-1/4 45-3/4 25-1/4

REMOVER STATION(HYDROPHILIC METHOD ONLY)

OPTIONALPOWERIMMERSIONGRILLE

NOMINALFILL LINE

SHOPAIR INPUT

H

W

FILL/DRAIN

L

AIRAGITATOR

A Hydrophilic Penetrant Remover must be applied to the part fol-lowing Pre-Rinse to assure complete removal of surface penetrant.Application is either by immersion or by spraying. Immersiontanks are equipped with air agitators to achieve the scrubbingaction necessary for the remover to be effective. Immersion is rec-ommended for uniform coverage of parts having complex shapes.A Power Immersion Grille is often used to provide additional agi-tation. The Hydrophilic Penetrant Remover is a concentrate and isadded to water (approximately 1 to 5 ratio for immersion, and a 1 to 20 ratio for spray).

Spraying on a remover/water mix may be a more efficient wayto cover large, flat-surfaced parts. Uniform distribution of theremover on all surfaces is important.

FEATURESHeavy gauge stainless steel tankStructural steel frameworkBottom supported tankAir agitationAir line regulator, gauge and filter/strainerProtective hinged tank cover

BENEFITSProvides controlled processing and rinsing results

ACCESSORIESPower immersion grilleTimersWork stand

MECHANICAL REQUIREMENTS

AIR60 P.S.I. shop air line

SPECIFICATIONS

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

Customized sizes are available upon request

Page 8: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

8

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

INSIDE DIMENSIONS WITHPOWER IMMERSION GRILLE

24364040

3448

3472

5472

L W H X Y Z X BA

36 24 36 33 21 25

40 40 42-1/2 36 36 34 36

43-1/4

67-1/4

67-1/4

32-1/2 31-1/2

48 34 36 43-1/4 29-1/4 29-1/4 25-3/4 25-1/4

72 34 36 67-1/4 29-1/4 29-1/4 25-3/4 25-1/4

72 54 36 67-1/4 49-1/4 29-1/4 45-3/4 25-1/4

RINSE STATION

SPECIFICATIONS

OPTIONALPOWERIMMERSIONGRILLE

OPTIONALWORK STAND

H

W

FILL/DRAIN

L

ACCESSORIESHydrowash spray gunHalf roller grillePower immersion grilleRinse hoodRear splash shieldMixing valveWork standRemover Injector Kit (Spray System)

MECHANICAL REQUIREMENTS

PLUMBINGWater inlet connection, rear of tankDrain connection, rear of tank

ELECTRICAL115V, 60HZ, 1PH., 4 Amps (for black light)

All parts go through “Final Rinse” where all remaining penetrant,whether Water Wash, Hydrophilic or Lipophilic, is removed fromthe part’s surface.

A black light is provided to insure that proper washing is accom-plished.

Final rinsing is done with a hand hose and spray nozzle. AHydrowash power spray nozzle is a frequently used option forfaster cleaning when permitted by specification. Complex shapesmay require immersion and then a rinse. An air agitated rinse tankwhich helps in final clean-up, is available.

FEATURESHeavy gauge stainless steel tankStructural steel frameworkBottom supported tankSpray hose and nozzleBlack light

BENEFITSConvenient spray containmentFlexible Operation

Available Upon Request

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

Customized sizes are available upon request

Page 9: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

9

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

24364040

3448

3472

5472

L W H E X C D

40 42 82-1/2 36 34-1/2 33-1/2

48 36 75 44 29 33-1/2

72 36 75 68 29 33-1/2

72 56 85

113

105-1/2

105-1/2

105-1/2 68 49-1/2 43-1/2

72 54 85 — 68 50 44-3/8

TABLE TOP RINSESTATION (OPTIONAL)

SPLIT ROOFMODEL HASCURTAINEDDOORS

HE

TOP OFOPEN DOOR

L W

Used in place of the conventional rinse tank, the Table Top Rinseunit permits easy, manual access to hard-to-rinse parts and to partswith entrapment areas that must be turned and emptied after rins-ing. Working at waist height reduces fatigue. A roller grille pro-vides an ideal work platform. The Table Top unit includes a hoseand spray nozzle and a portable black light for surface inspection.The Hydrowash power spray is a popular option. The Table Topunit includes a hose and spray nozzle and a portable black light forsurface inspection. The Hydrowash power spray is a popularoption. The Table Top unit is enclosed at three sides and at the top.

A split top unit, with curtained entry and exit, is available in thelargest system to accommodate overhead conveyor installations.

FEATURESStainless steel drain panStructural steel frameHand hoseHand held black light

BENEFITSEasy access to hard-to-rinse parts and parts with entrapment areas Operator comfort

�� ��

ACCESSORIESHydrowash spray gunRemover Injector Kit (Spray System)

MECHANICAL REQUIREMENTS

PLUMBINGWater inlet connection, rear of tankDrain connection, rear of tank

ELECTRICAL115V, 60HZ, 1PH., 4 Amps(for black light)

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

SPLITROOF

Available upon request

Customized sizes are available upon request

Page 10: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

10

Dimensions are in inches and are nominal

All parts must be thoroughly dried during processing. If DryDeveloper is used, parts are dried prior to the application of thedeveloper. If Wet Developer is used, they are dried after the applica-tion of the developer.

MAGNAFLUX dryers provide uniform heating and aircirculation throughout the drying chamber, with air intake toregulate humidity for optimum drying. Proper air circulation aidsin drying and eliminates hot spots which can degrade penetrantperformance.

Easy access and a large interior, along with a roller grille,accommodate high volume throughout.

An easily read and calibrated digital thermostat maintainsdesired temperature levels.

A dryer with solid top and balanced end doors providesvirtually airtight heating. An optional dryer with a split top andflame resistant curtain doors accommodates overhead monorailconveyor systems.

FEATURESStructural steel frameworkHeavy gauge steel panelsInsulated interior panels with heat reflective surfacesEasily removable fans and heater elementsAdjustable, calibrated digital thermostat (N/A - on 2436)Air circulation fansWire mesh beneath roller grille

BENEFITA controlled, consistent drying cycleEnergy efficient

STANDARDSIZE

MODULARSYSTEM

INSIDEDIMENSIONS

2436*4040

3448

3472

5472

L W H E X C D

36 24 36 33 21 26

40 42 82-1/2 36 34-1/2 33-1/2

72 36 75 68 29 33-1/2

72 36 75 68 29 33-1/2

72 56 85

113

105-1/2

105-1/2

125-1/2 68 49 43-1/2

72 54 85 — 68 50 44-3/8

DRYER STATION

SPLIT ROOFMODEL HASCURTAINEDDOORS

H

E

TOP OFOPEN DOOR

L W

SPECIFICATIONS

MECHANICAL REQUIREMENTS

ELECTRICAL

AMPERAGE DRAW VARIES BY MODEL AND VOLTAGESPECIFIED

Other voltages can be accommodated.Check with your MAGNAFLUX representative.

MODEL AT 230VAMPERAGE

AT 460V2436 32 16

4040 32 16

3448 32 16

3472 32 16

5472 48 24

�� ��

OUTSIDEDIMENSIONS

Top Loading, with corrosions resistant rack instead of rollers

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

Split Roof

Customized sizes are available upon request

Page 11: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

11

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

24364040

3448

3472

5472

L W H B C D

36 36 83 36 36-3/4

40 40 88-3/4 40 36-3/4

72 34 88-3/4 34 31-1/4

72 34 88-3/4 34 31-3/4

72 54 88-3/4

24

30

30

30

36 54 43-1/4

72 54 88-3/4 36 54 43-1/4

CURTAINSCURTAINCURTAIN

L WB

INSPECTION STATION

SPECIFICATIONS

H

Sturdy inspection booths provide the darkened area and theblack lights for thorough Fluorescent Penetrant Inspection.Ample room is provided for part handling, and roller grillesfacilitate the movement of heavy or basketed parts. A solidworktop may be specified in place of the roller grille.

Flame resistant curtains extend below table height, assuring a properly darkened environment. An overhead fan providesventilation.

A split roof model is available in the largest system to accommodate overhead monorail conveyor systems.

FEATURESStructural steel frameworkRoller grille (solid worktop available as option)

Note: Model 2436 available with solid worktop onlyVentilating fanWhite lightBlack lightsFlame resistant curtainOperator switch panelFull length curtains (4" above floor) enclose work area

BENEFITSLarge enough to accommodate two or more inspectorsProvides ideal environment for thorough part inspectionEasy part entry/exitComfortable work environmentUnobstructed work areaMeets ambient light restriction specification

ACCESSORIESSolid worktop

MECHANICAL REQUIREMENTS

ELECTRICAL115V, 60HZ, 1PH., 10 AmpsOther voltages can be accommodated. Checkwith your MAGNAFLUX representative.

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

SPLITROOF

Customized sizes are available upon request

Page 12: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

The developer acts to pull the penetrant remaining in a cavityto the surface where it is readily visible under black light. Wetor Dry Developers may be used. Wet Developer (suspended ordissolved in water) is applied by immersion of the part. (SeeWet Developer station)

DYNAMIC CLOUD STATION

SWIRL CLOUD STATION

DEVELOPER DIP STATION

TABLE TOP DEVELOPER STATION

The air in this flat bottom chamber ispre-dried and circulated at low velocityto sustain a continuous powder cloud inwhich the parts are placed. Powderapplication and evacuation cycle timesare adjustable. This method involves asealed, fully enclosed dry powder con-tainer to minimize waste due to “cak-ing”. An optional Dust Collector isavailable to trap the airborne particlesthat are evacuated from the chamberprior to removal of parts.

The Swirl Cloud station is an airtight chamber with an air manifoldand hand valve. A burst of shop airdisperses Dry Developer, gently set-tling it onto the surface of the part.Solid end doors provide entry andexit. A Dust Collector, which requiresno external ducting, is available asan option for particle evacuation.

The tank for the dipping process hasbaffled duct work for dust collectorhookup.

Used in place of the Developer Dipstation, the Table Top Developer unitpermits easy, manual application ofDry Developer.

A split roof model is available toaccommodate overhead monorailconveyor systems.

FEATURESStructural steel frameworkRoller grilleEnclosed chamber with verticallyrising doorsAir connection with regulator andgaugeFiltered air inletDust collection duct

BENEFITSEven distribution of developer onparts surfacesMinimal developer cakingMost efficient use of powder

ACCESSORIESDust collectorAir line dryer (highly recommended)

FEATURESHeavy Gauge stainless steel tankStructural steel framework*Roller Grille

BENEFITSEven distribution of developer onpart surfaces*2436 Top Loading has floor grating

ACCESSORIESDust collectorIncluded with 2436

FEATURESHeavy gauge stainless steel tankStructural steel frameworkBaffled duct work

BENEFITLow cost application

ACCESSORIESDust collectorHalf Grille

FEATURESRoller grille topDeveloper applicator hose

BENEFITSEasy access to assure thatunusually shaped parts andparts with entrapment areas areproperly covered.Operator comfort

ACCESSORIESDust collector

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

12

Customized sizes are available upon request

DRY DEVELOPERSTATIONS

Page 13: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

Dry Developer may be applied by dipping (Modular DipDeveloper station), by gently blowing the developer onto the part (Dynamic Cloud station) or by creating a powder “cloud”through which the parts pass (Swirl Cloud station).

NOTE: When determining floor space requirements for a Dry Developer station, allow room fora dust collector or for ducting to the plant dust collecting system.

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

24364040

3448

3472

5472

L W H E X C D

— — — — — —

40 42 85-1/4 36 34-1/2 33-1/2

48 36 78 44 29 33-1/2

72 36 78 68 29 33-1/2

72 56 88

113

105-1/2

105-1/2

125-1/2 68 49 43-1/2

Dimensions are in inches and are nominal*Top Loading, not as shown

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

2436*4040

3448

3472

5472

L W H E X C D

36 24 36 33 21 26

40 42 82-1/2 36 34-1/2 33-1/2

48 36 75 44 29 33-1/2

72 36 75 68 29 33-1/2

72 56 85

113

105-1/2

105-1/2

125-1/2 68 49 43-1/2

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

24364040

3448

3472

5472

L W H X Y Z

— — — — — —

40 42 42-1/2 36 36 36

48 34 36 43-1/4 29-1/4 30-3/4

72 34 36 67-1/4 29-1/4 30-3/4

72 54 36 67-1/4 49-1/4 30-3/4

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

INSIDEDIMENSIONS

24364040

3448

3472

5472

L W H E X C D

— — — — — —

72 56 85

125-1/2 68 49 43-1/2

72 54 85 — 68 50 44-1/2

SPECIFICATIONS

SPECIFICATIONS

SPECIFICATIONS

SPECIFICATIONS

SPLIT ROOFMODEL HASCURTAINEDDOORS

TOP OFOPEN DOOR

VENT TODUSTCOLLECTOR

VENT TODUSTCOLLECTOR

EH

WL

TOP OFOPEN DOOR

EH

WL

VENT TODUSTCOLLECTOR

WL10-3/4"

15"

H

VENT TODUSTCOLLECTOR

WL10-3/4"

15"

EH

MECHANICAL REQUIREMENTS

ELECTRICAL115V, 60HZ, 1PH., 20 AmpsOther voltages can be accommodated. Check withyour MAGNAFLUX representative.

AIR60 P.S.I. shop air line, 1⁄2" N.P.T.

MECHANICAL REQUIREMENT AIR60 P.S.I. shop air line, 1⁄2" N.P.T.

MECHANICAL REQUIREMENT AIR60 P.S.I. shop air line

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TOP OFOPEN DOOR

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SPLITROOF

13

Customized sizes are available upon request

Customized sizes are available upon request

Customized sizes are available upon request

Customized sizes are available upon request

Available Upon Request

Page 14: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

14

DUST COLLECTORSAirborne particles are evacuated from Dry Developer stationsprior to the removal of parts. This steel cabinet has “positiveseal” doors and requires minimal floor space.

POWER IMMERSION GRILLEAir powered Immersion Grilles facilitate the lowering andraising of large parts or large baskets of parts in and out of thevarious processing tanks. The Immersion Grille, with its durable,corrosion resistant rollers, raises and lowers permitting rapidpart drainage. Some part capacity in the tank is sacrificed.

Dimensions are in inches and are nominal

STANDARDSIZE

MODULARSYSTEM

OUTSIDEDIMENSIONS

LIFT PLATFORMDIMENSIONS

24364040

3448

3472

5472

H V S T

107 8 35

96 6 41

96 6 65

96 6 65

32

25-1/4

25-1/4

45-1/4

Dimensions are in inches and are nominal

L W H

22-1/8

28-1/8

64

41-1/8 22-1/2

28-1/4 52-1/8

43-1/2 109

ACCESSORIES

TANK TANK

V

H

H

WL

SPECIFICATIONS

SPECIFICATIONS

ZYGLO®

FLUORESCENT PENETRANTINSPECTION SYSTEM

Available Upon Request

Customized sizes are available upon request

Size

1 HP

3 HP

10 HP

Electrical

115V, 60HZ, 1PH

230 or 460

230 or 460

Page 15: fluorescent penetrant inspection system - Quality NDE · fluorescent penetrant inspection system Method and Equipment Selection Guide. ZYGLO ... WATER WASH METHOD The Zyglo penetrant

Quote request form Modular LPI System

Please fill out the following form and fax back to

Quality NDE at Fax: (450) 691-6101 www.qualitynde.com

Custom modular system can be designed to your specific testing needs. Make sure to supply the following information and fax back to Quality NDE at (450) 691-6101 to receive a quote. Company name: Contact name: Phone number: Address:

What’is the part size and geometry? (Include drawing or picture if possible)? What is the part weight? What level of penetrant will be used? Type of application? Electrostatic Spray Dip What process for inspection is required Water wash Lipophilic Hydropholic Wet developer Dry developer What is the required processing rate (parts per hours)? What is the allowable floor space available (provide expected equipment layout if possible)? What accessories do you need to be quoted with the system? EX: Part fixtures, baskets, curtains, UV light, accessories? How is effluent being handled? Do you need Ozone system, coalescer, nanofiltration? What is the budget for the project? When do you need this system?