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Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
1 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
TOP VIEW BOTTOM VIEW
Size 111.45mm(L) x 70.93mm(W) x 30.76mm(H)
Key Features
Fly-back Topology
Single Stage PFC > 0.9
Efficiency > 86%
LED Short / Open protection
Meet IEC55015 EMI Test - Conduction
Meet IEC61000-4-5 Surge Test
Meet IEC61000-3-2 Class C THD Test
Subject Model Name
LD7831 Demo Board LD7831_DB_01a (36V/1.0A)
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
2 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
Design Check List
MODEL NAME
(機種名稱) LD7831_DB_01a
TOTAL PAGE
(共) 24 (頁)
P.M.
(機種負責人) Scott Lin, Leo Li
DATE
(日期) 2015(年)/04(月)/30(日)
NO.
(項目)
TEST ITEM
(測試項目)
SPEC
(規格)
NAME
(擔當者)
PAGE
(頁數)
RESULT
(結果)
1 Input Characteristics – Efficiency Test > 86% Hunter 10~11 PASS
2 Input Characteristics – Power Factor (@ Normal Line)
> 0.9 Hunter 11~11 PASS
3 Input Characteristics – THD of Input Current IEC61000-3-2
Class C Hunter 12~12 PASS
4 Output Characteristics – Current Accuracy < ±10% Hunter 13~13 PASS
5 Output Characteristics – Current Ripple < 10% Hunter 13~14 PASS
6 Turn On Delay Time < 1S@100VAC Hunter 15~15 PASS
7 Abnormal Test – LED Open Voltage Test < 55V Hunter 15~16 PASS
8 Abnormal Test – LED Short Dissipation Test < 1W Hunter 16~16 PASS
9 Abnormal Test – Over Temp. Protection Test Function Hunter 17~17 PASS
10 Power Component Stress Voltage < 100% Hunter 18~18 PASS
11 Drain Voltage and Inductor Current Waveforms De-rating <90% Hunter 19~19 PASS
12 AC On/Off Test De-rating <100% Hunter 20~20 PASS
13 EMI Test – Conduction IEC55015, < -3db Hunter 21~22 PASS
14 EMS Test – Surge IEC61000-4-5
@>2KV Hunter 23~23 PASS
15 Thermal Test Base on de-rating
90% at Ta=40°C
Hunter 23~23 PASS
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
3 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
Contents Index
1. LED DRIVER MODULE SPECIFICATION ........................................................................... 5
1.1 Input Condition .................................................................................................................... 5
1.2 Output Condition ................................................................................................................. 5
1.3 Protection Condition ........................................................................................................... 5
1.4 Ambient Temperature ......................................................................................................... 5
2. LED DIRVER APPLICATION CIRCUIT ................................................................................ 6
2.1 Schematic ............................................................................................................................ 6
2.2 BOM List............................................................................................................................... 7
2.3 PCB Gerber File .................................................................................................................. 8
2.4 Transformer Specification .................................................................................................. 9
3. EXECUTIVE SUMMARY ....................................................................................................... 10
3.1 Input Characteristics......................................................................................................... 10
3.1.1 Efficiency Test ........................................................................................................ 10
3.1.2 Power Factor .......................................................................................................... 11
3.1.3 THD of Input Current ............................................................................................. 12
3.2 Output Characteristics ..................................................................................................... 13
3.2.1 Current Accuracy ................................................................................................... 13
3.2.2 Current Ripple ........................................................................................................ 13
3.3 Turn On Delay Time ......................................................................................................... 15
3.4 Abnormal Test .................................................................................................................... 15
3.4.1 LED Open Voltage Test ........................................................................................ 15
3.4.2 LED Short Dissipation Test .................................................................................. 16
3.4.3 Over Temp. Protection Test .................................................................................. 17
3.5 Power Component Stress Voltage ................................................................................. 18
3.6 Drain Voltage and Inductor Current Waveforms .......................................................... 19
3.7 AC On/Off Test .................................................................................................................. 20
3.8 EMI Test - Conduction ...................................................................................................... 21
3.9 Surge Test .......................................................................................................................... 23
3.10 Thermal Test .................................................................................................................... 23
Revision History ............................................................................................................................ 24
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
4 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
Table Index
Table 1. Efficiency @ LED Load = 36V ........................................................................ 10
Table 2. Power Factor ..................................................................................................... 11
Table 3. THD of Input Current ....................................................................................... 12
Table 4. Output Current (mA) ........................................................................................ 13
Table 5. Current Ripple (%) without LD6801@ LED Load = 36V ............................ 13
Table 6. Current Ripple (%) with LD6801@ LED Load = 36V ................................. 14
Table 7. Turn On Delay Time ......................................................................................... 15
Table 8. Over Voltage Level ........................................................................................... 15
Table 9. Input Power during LED short ........................................................................ 16
Table 10. Drain PIN and Diode Stress Voltage @ Steady State (90V / 60Hz) ...... 18
Table 11. Drain PIN and Diode Stress Voltage @ Transient State (90V / 60Hz) .. 18
Table 12. Drain PIN and Diode Stress Voltage @ Steady State (277V / 50Hz) .... 18
Table 13. Drain PIN and Diode Stress Voltage @ Transient State (277V / 50Hz) 18
Table 14. Surge Test ....................................................................................................... 23
Table 15. Thermal Test @ Open frame ........................................................................ 23
Figure Index
Figure 1. VAC vs. Efficiency ............................................................................................ 11
Figure 2. VAC vs. Efficiency ............................................................................................ 11
Figure 3. VAC vs. THDi .................................................................................................... 12
Figure 4. Start-up Waveforms @ 100VAC / 60Hz ....................................................... 15
Figure 5. Max. Drain Voltage @ 277VAC/50Hz On/Off Test ...................................... 20
Figure 6. 110VAC Line EMI Test ..................................................................................... 21
Figure 7. 110VAC Neutral EMI Test ............................................................................... 21
Figure 8. 220VAC Line EMI Test .................................................................................... 22
Figure 9. 220VAC Neutral EMI Test ............................................................................... 22
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
5 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
1. LED DRIVER MODULE SPECIFICATION
1.1 Input Condition
AC Input Voltage : 90VAC ~ 277VAC
AC Input Frequency : 50Hz ~ 60Hz
1.2 Output Condition
Output Voltage : 36V (12 pcs LED)
Output Current : Typical 1000mA
1.3 Protection Condition
LED Open Protection Auto-recovery, Hiccup 2 times
LED Short Protection Auto-recovery, Hiccup 4 times
Over Temp. Protection Auto-recovery, Hiccup 1 time
1.4 Ambient Temperature
Ambient Temperature 25oC
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
6 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
V_
BU
S
PG
ND
1
3
4
2
+
~~
-
DB
1T
/Dio
de/
Bri
dge/
GB
U/1
000V
/6A
12
F1
F/M
ST
/250V
/1.6
A
ZC
D
VC
C
PG
ND
1 2C7
C/222K/1000V/1206 12
D3
D/1
00
0V
/1A
/SM
B/
VC
C
1 2CX1
C/X1/224/310Vac
1 2R31
R/1M/1206
1 2
R9R/1M/1206
12R7R/120K/1206
12R10R/120K/1206
12
C19
C/6
80pF
/50V
/0805
12
D4
D/1
N4
14
8/S
OD
-123
12
R34
R/1
K/1
206
1 2
R13
R/3
00K
/1%
/0805
!
!
!
1 2C4
C/224/100V/1206
ZC
D1
CO
MP
2
CS
3
GN
D4
GA
TE
5
HV
8
NC
7
VC
C6
U1
U/L
D7
83
1
V_
BU
S
ZC
D
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C8
C/NC/50V/0805
12C17
C/105K/35V/1206
1 2C15C/684K/16V/0805
12R32
R/0805/2K
12
L1
L/D
R 1
0X
16/P
7/1
mH
3
2
1Q1
Q/N-CN/TO-220F/730V/10A
12C12C/104K/50V/0805
1 2
R19R/5.1K/1206
1 2
R26R/5.1K/1206
12
C10
C/NC/630V/1206
12
C1
C/2
21K
/1000
V1206
12
R1
R/5
1R
/1206
12
R3
R/5
1R
/1206
1 2C5C/Film/224J/450V/P10
12
R12R/51R/2W/DIP
L N
N3
N7
N8
N9
N1
0N
11
N1
2
N1
3N
15
N1
6
N1
7
N1
8
N1
9
N2
0
N2
1
N2
2
N2
4
12R37
R/0.9ohm/1206/0.25W
SG
ND
SG
ND
SG
ND
SG
ND
SG
ND
SG
ND
SG
ND
31 2
D1
D/S
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ttk
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18 C/10uF/50V/8x13.5/P2
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R22
R/51K/1%/0805
12
R25
R/2
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/0805
12
R27
R/3
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/1%
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R30
R/5
1K
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12R33
R/0.9ohm/1206/0.25W
!
2 3
1 4L
2L
UU
9.8
/45m
H
N3
8
N3
9
SG
ND
PG
ND
12
R11
R/N
C/0
805
1 2+
C2
C/16X20/1000u/50V
1 2+
C3
C/16X20/1000uF/50V
PG
ND
12
CY
3C
/Y1/2
200P
F/3
00
V/1
1.5
x7/P
10
!
12
R5
R/200R/1206
12
CY
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/11.5
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10
FG
ND
1 2
CY
2
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1/N
C/2
50V
/11.5
x7/P
10
FG
ND
12
R6
R/1
M/1
206
12
R35
R/5
.1K
/1206
1 2C20
C/NC/1KV/1206
12
TR
1T
R/S
CK
10053 N
4
B
6 1
4 3 LC
1L
/150uH
/Com
mon
N5
N6
N2
5N
26
L ICT
PO
INT
N ICT
PO
INT
LE
D+
N5
6
GN
D
312
19
652
T1
T/P
Q2625/4
8:1
2:5
12
R21
R/1
M/1
206
12
R23
R/1
M/1
206
N3
3
CS
V_
BU
S
12R16
R/510K/1206
12R17
R/510K/1206
12R20
R/510K/1206
12C21
C/474K/50V/0805
12R15
R/1.2ohm/1206/0.25W
12R14
R/1.2ohm/1206/0.25W
12
CP
2C
P
12
CP
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PS
N5
9N
60
12R48R/7.5hm/1206
12R49R/7.5ohm/1206
12
D8
D/F
ast/
10
00V
/1A
/SM
A
N6
1
N6
2
CS
12
JR1
R/0
R/1
206
SG
ND
SG
ND
12R8
R/51K/1206
LE
D+
ICT
PO
INT
LE
D-
ICT
PO
INT
1 2ZNR1
ZNR/NC
1 2
ZNR2ZNR/NC/07D561/10(H) *5(T)/P5
1 2ZNR3
ZNR/07D511/10(H) *5(T)/P5
LO
OP
1
FG
ND
12
R207
R/5
10K
/1206
12
R203
R/2.2M/0805
VIN
1
GN
D2
RE
F3
OC
P4
OU
T5
OV
P6
U2
01
IC/L
D6
80
1
12
C203C/0.22nF/0603
12
R206
R/1
K/0
805
LE
D-
1 2R201
R/39K/1206
1 2R202
R/39K/1206
12C201
C/105K/50V/1206
12
C202C/474/10V/0805
Q2
01
Q/NFET/150V/13A/TO-220F
1 2R209
R/0.2R/1%/1206
1 2R210
R/0.39R/1%/1206
12R208
R/100/0805
OC
P
OC
P
1 2
R205R/0R/1206
LE
D+
1 2
R204
R/0R/1206
GN
D
W1
Jum
per
/0.8
mm
W3
Jum
per
/0.6
mm
SG
ND
PG
ND
2. LED DIRVER APPLICATION CIRCUIT
2.1 Schematic
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
7 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
2.2 BOM List
P/N Component Value Vender P/N Component Value Vender
R1, R3 51Ω, 1206, ±1% RALEC C7 222K/1000V, 1206 HEC
R5 200Ω, 1206, ±1% RALEC C11 33pF/1000V, 1206 HEC
R6, R9, R31 1MΩ, 1206, ±1% RALEC C12 104K/50V, 0805 HEC
R21, R23 1MΩ, 1206, ±1% RALEC C15 684K/50V, 0805 HEC
R7,R10 120KΩ, 1206, ±1% RALEC C17 105K/35V, 1206 HEC
R8 51KΩ, 1206, ±1% RALEC C18 10uF/50V, E-CAP
R11 NC RALEC C19 680pF/50V, 0603 HEC
R12 51Ω/2W, DIP RALEC C21 224K/50V, 0805 HEC
R13 300KΩ, 0805, ±1% RALEC C201 105K/50V, 1206 HEC
R14, R15 1.2Ω, 1206, ±1% RALEC C202 474K/10V, 0805 HEC
R16, R17, R20 510KΩ, 1206, ±1% RALEC C203 224K/50V, 0805 HEC
R19, R26, R35 5.1KΩ, 1206, ±1% RALEC CX1 224K/310V HJC
R22 51KΩ, 0805, ±1% RALEC CY1 NC
R25 22Ω, 0805, ±1% RALEC CY2 NC
R27 300Ω, 0805, ±1% RALEC CY3 2200pF/250Vac MURATA
R30 51KΩ, 0805, ±1% RALEC L1 1mH, DR1016 3L
R32 2KΩ, 0805, ±1% RALEC L2 UU-9.8/0.35Ф, 15mH Elytone
R33, R37 0.9Ω, 1206, ±1% RALEC LC1 530uH Elytone
R34 1KΩ, 1206, ±1% RALEC TR1 SCK10053 TKS
R48, R49 7.5Ω, 0805, ±1% RALEC ZNR1 07D561 Wendell
R201, R202 39KΩ, 1206, ±1% RALEC ZNR2 07D561 Wendell
R203 2.2MΩ, 1206, ±1% RALEC ZNR3 07D511 Wendell
R204, R205 0Ω, 1206, ±1% RALEC BD1 SBU106 NA
R206 1KΩ, 0805, ±1% RALEC T1 0.7mH, PQ2625 LD design
R207 510KΩ, 1206, ±1% RALEC F1 1.6A/250V Fuse NA
R208 100Ω, 0805, ±1% RALEC Q1 10A/730V ICE10N73 ICEMOS
R209 0.2Ω, 1206, ±1% RALEC U1 LD7831 Leadtrend
R210 0.39Ω, 1206, ±1% RALEC U201 LD6801 Leadtrend
C1 221K/1KV, 1206 HEC D1 20A/200V, TO220 Sirect
C2, C3 1000uF/50V, E-CAP HURMEI D3 RS1M, SMB Sirect
C4 224K/100V, 1206 HEC D4 1N4148, SOD123 Panjit
C5 224J/450V, Film-CAP D8 US1M, SMB Sirect
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
8 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
2.3 PCB Gerber File
TOP VIEW
BOTTOM VIEW
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
9 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
2.4 Transformer Specification
Bobbin : PQ-2625
Core : PQ-2625
Inductance(PIN 1 - 3) : 770uH ± 5% @ 1kHz/1V
NP/NS/NAUX : 43/11/5
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
10 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3. EXECUTIVE SUMMARY
Test Equipment
Equipment Equipment Model No.
Electrical Load Chroma 63030
Power Analyzer PM100
Power Meter WT210
AC power source Chroma 61602
Scope TDS3014
Multi-function Meter Fluke 187
Thermal Hunter PT-3S
3.1 Input Characteristics
3.1.1 Efficiency Test
Specification Result
> 86% PASS
Input Voltage PIN (W) IO (A) VO (V) Efficiency (%)
90VAC / 60Hz 41.08 1.0027 35.588 86.86
100VAC / 60Hz 41.27 1.0126 35.619 87.40
115VAC / 60Hz 41.23 1.0184 35.631 88.01
230VAC / 50Hz 40.28 1.0086 35.595 89.12
264VAC / 50Hz 39.91 0.9988 35.558 88.98
277VAC / 50Hz 39.76 0.9949 35.539 88.92
Table 1. Efficiency @ LED Load = 36V
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
11 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
Figure 1. VAC vs. Efficiency
3.1.2 Power Factor
Specification Result
> 0.9 PASS
PF CV=30V CV=36V CV=42V LED=36V
90VAC / 60Hz 0.9984 0.9990 0.9993 0.9989
100VAC / 60Hz 0.9975 0.9984 0.9989 0.9981
115VAC / 60Hz 0.9958 0.9972 0.9980 0.9968
230VAC / 50Hz 0.9763 0.9819 0.9854 0.9803
264VAC / 50Hz 0.9654 0.9735 0.9788 0.9712
277VAC / 50Hz 0.9602 0.9695 0.9757 0.9669
Table 2. Power Factor
Figure 2. VAC vs. Efficiency
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
12 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.1.3 THD of Input Current
Specification Result
IEC 61000-3-2 Class C PASS
THDi(%) CV=30V
(%)
CV=36V
(%)
CV=42V
(%)
LED=36V
(%)
90VAC / 60Hz 4.322 2.838 2.205 3.585
100VAC / 60Hz 6.695 4.030 2.842 4.690
115VAC / 60Hz 7.655 6.844 4.173 7.418
230VAC / 50Hz 11.922 10.620 9.611 11.512
264VAC / 50Hz 12.062 10.268 9.734 11.405
277VAC / 50Hz 12.082 10.651 9.644 11.418
Table 3. THD of Input Current
Figure 3. VAC vs. THDi
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
13 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.2 Output Characteristics
3.2.1 Current Accuracy
Specification Result
< ±10% PASS
Output
Current
(mA)
90VAC / 60Hz
100VAC / 60Hz
115VAC / 60Hz
230VAC / 50Hz
264VAC / 50Hz
277VAC / 50Hz
Line Regulation
(%)
CV=30V 1.0103 1.0162 1.0206 1.0072 0.9989 0.9954 1.25
CV=36V 0.9970 1.0098 1.0162 1.0084 0.9992 0.9966 0.97
CV=42V 0.9767 1.0018 1.0103 1.0089 1.0009 0.9974 1.69
Load
Regulation
(%)
1.69 0.71 0.50 0.08 0.1 0.1 2.20
LED=36V 1.0027 1.0126 1.0184 1.0086 0.9988 0.9949 1.16
Table 4. Output Current (mA)
LED ACC(%) = (Max-Min) / (Max+Min)
=2.20%
3.2.2 Current Ripple
Specification Result
< 10% (w/i LD6801) PASS
Definition of Current Ripple (%): IPK-PK / Io * 100
CR(%) 90VAC / 60Hz
100VAC / 60Hz
115VAC / 60Hz
230VAC / 50Hz
264VAC / 50Hz
277VAC / 50Hz
Io(mA) 1004.9 1013.3 1018.3 1001.6 991.5 987.7
IPK-PK(mA) 294 294 288 310 308 308
CR(%) 29.25 29.01 28.28 30.95 31.06 31.18
Table 5. Current Ripple (%) without LD6801@ LED Load = 36V
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
14 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
CR(%) 90VAC / 60Hz
100VAC / 60Hz
115VAC / 60Hz
230VAC / 50Hz
264VAC / 50Hz
277VAC / 50Hz
Io(mA) 1000.6 1012.0 1017.0 1000.8 990.3 986.9
IPK-PK(mA) 64.0 62.4 62.4 72.8 73.6 71.2
CR(%) 6.40 6.16 6.13 7.27 7.43 7.21
Table 6. Current Ripple (%) with LD6801@ LED Load = 36V
Without LD6801@ 90VAC / 60Hz
CH1:VOUT, CH4:IOUT
Without LD6801@ 277VAC / 50Hz
CH3:VOUT, CH4:IOUT
With LD6801@ 90VAC / 60Hz
CH3:VOUT, CH4:IOUT
With LD6801@ 277VAC / 50Hz
CH3:VOUT, CH4:IOUT
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
15 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.3 Turn On Delay Time
Specification Result
< 1S @ 100VAC PASS
Input Turn On Delay
100VAC 548mS
Table 7. Turn On Delay Time
CH1:VAC, CH4:IO
Figure 4. Start-up Waveforms @ 100VAC / 60Hz
3.4 Abnormal Test
3.4.1 LED Open Voltage Test
Specification Result
< 55V (OVP Threshold) PASS
Input Voltage 90VAC / 60Hz 277VAC / 50Hz
Output Voltage 52.2V 52.2V
Input Power 213mW 435mW
Table 8. Over Voltage Level
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
16 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
LED Open Test @ 90VAC / 60Hz
CH1: VCC, CH2:VGATE, CH3:VOUT
LED Open Test @ 277VAC / 50Hz
CH1: VCC, CH2:VGATE, CH3:VOUT
3.4.2 LED Short Dissipation Test
Specification Result
< 1W PASS
Input Voltge 90VAC / 60Hz 277VAC / 50Hz
Input Power 767mW 940mW
Table 9. Input Power during LED short
LED Short Test @ 90VAC / 60Hz
CH1: VCC, CH2:VGATE, CH3:VOUT, CH4:IOUT
LED Short Test @ 277VAC / 50Hz
CH1: VCC, CH2:VGATE, CH3:VOUT, CH4:IOUT
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
17 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.4.3 Over Temp. Protection Test
Specification Result
Function PASS
Over Temp. Protection @ 115VAC / 60Hz
CH1: VCC, CH2:VGATE, CH4:IOUT
Over Temp. Protection @ 230VAC / 50Hz
CH1: VCC, CH2:VGATE, CH4:IOUT
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
18 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.5 Power Component Stress Voltage
Specification Result
< 100% PASS
No. Location Max. Rating (V)
Steady State(90V / 60Hz)
Measurement Derating
V %
1 Drain 730 410 56.16
2 D1 200 82.1 41.05
Table 10. Drain PIN and Diode Stress Voltage @ Steady State (90V / 60Hz)
No. Location Max. Rating (V)
Transient State(90V / 60Hz)
Measurement Derating
V %
1 Drain 730 450 61.64
2 D1 200 89.2 44.60
Table 11. Drain PIN and Diode Stress Voltage @ Transient State (90V / 60Hz)
No. Location Max. Rating (V)
Steady State(277V / 50Hz)
Measurement Derating
V %
1 Drain 730 672 92.06
2 D1 200 156.8 78.40
Table 12. Drain PIN and Diode Stress Voltage @ Steady State (277V / 50Hz)
No. Location Max. Rating (V)
Transient State(277V / 50Hz)
Measurement Derating
V %
1 Drain 730 716 98.05
2 D1 200 166 83.00
Table 13. Drain PIN and Diode Stress Voltage @ Transient State (277V / 50Hz)
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
19 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.6 Drain Voltage and Inductor Current Waveforms
Specification Result
De-rating <90% PASS
Drain & IL waveforms @ 115VAC / 60Hz
CH1:VDrain, CH4:IL
Drain & IL waveforms @ 115VAC / 60Hz (Zoom-In)
CH1:VDrain, CH4:IL
Drain & IL waveforms @ 230VAC / 50Hz
CH1:VDrain, CH4:IL
Drain & IL waveforms @ 230VAC / 50Hz (Zoom-In)
CH1:VDrain, CH4:IL
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
20 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.7 AC On/Off Test
Specification Result
De-rating <100% PASS
Input Voltge 115VAC / 60Hz 230VAC / 50Hz
Turn on delay 457mS 449mS
Power On: 1000mS & Power Off: 1000mS
AC On/Off Test @ 115VAC / 60Hz / 90
o
CH1:VAC, CH2:VDrain, CH4:IO
AC On/Off Test @ 230VAC / 50Hz / 90
o
CH1:VAC, CH2:VDrain, CH4:IO
Input Voltge 277VAC / 50Hz
Max. Drain voltage 716V
CH1:VAC, CH2:VDrain, CH4:IO
Figure 5. Max. Drain Voltage @ 277VAC/50Hz On/Off Test
Note: The voltage spike of Drain is induced from inrush current at power on instantaneously. It’s easy to be observed while phase of AC
input is 90o or 270
o.
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
21 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.8 EMI Test - Conduction
Specification Result
IEC55015, < -3db PASS
Figure 6. 110VAC Line EMI Test
Figure 7. 110VAC Neutral EMI Test
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
22 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
Figure 8. 220VAC Line EMI Test
Figure 9. 220VAC Neutral EMI Test
Flyback Solution_40W LED Driver for Tube
LD7831 _DB_01a
23 Leadtrend Technology Corporation
LD7831_DB_01a, April 2015
3.9 Surge Test
Specification Result
IEC61000-4-5
@>1KV PASS
EUT Line: 220VAC ■ 2PIN □ 3PIN System Spec.: 36V /1.0A
Waveform
■ 1.2/50
□ 10/700
□ Ring
Impedance
□ 12ohm
Repetition
Once each 20
second period with
5 transients per test ■ 2ohm
Note: LD7831+LD6801 Real Demo Board
Test Mode Phase & Level (V) Test Result
L/N 90o ■+2K ■-2K 270
o ■+2K ■-2K PASS PASS
Note:
Table 14. Surge Test
3.10 Thermal Test
Specification Result
Base on de-rating 90% at Ta=40°C
PASS
No. Location Max Rating
(oC)
90V/
60Hz (oC)
115V/
60Hz (oC)
230V/
50Hz (oC)
277V/
50Hz (oC)
Derating(%)
90V/60Hz 277V/50Hz
1 T1 150 48.6 49.6 49.8 50.8 32.40 33.86
2 IC1 125 43.3 43.4 43.0 43.4 32.64 34.72
3 D1 150 53.1 54.0 53.4 53.3 35.40 35.53
4 Q1 150 48.1 47.2 49.6 52.3 32.06 34.86
5 Q201 150 62.6 64.3 63.3 63.3 41.73 42.20
Ambient 26.0 -- --
Table 15. Thermal Test @ Open frame