A WORLD LEADER IN FOAM FABRICATION AND CUSHION PACKAGING.

IS0-9001:2008 AS9100C

FoamDesign.com (859) 231-7006 444 Transport Ct. Lexington, KY 40511 IS0-9001:2008AS9100C

Foam Design, Inc. has been a world leader in foam fabrication for over 41 years. As experts in foam packaging, we are able to analyze your product design and requirements to create unique and innovative cushion packaging solutions designed with the function, fragility and aesthetics of your product in mind. Whether it’s packaging for the military, aerospace, automotive or electronics industries, Foam Design can help you create a foam solution that satisfi es your unique application.

To meet all of your diverse needs, Foam Design maintains a state of the art manufacturing facility centrally located in Lexington, Kentucky. Staffed with an award winning R&D and design team, we are proud of our ability to customize foam solutions to meet your specifi c needs.

From the simplest foam cushion to the most complex, our engineers will work with you to create precise, manufacturable, top-quality foam pieces that fi t between this, that and within your budget.

Contact us today to see what Foam Design can do for you.

INC

OIL ERASER IS UNLIKE ANYTHING YOU’VE EVER SEEN BEFORE. THIS FOAM EATS OIL.

Oil Eraser is a new bio-based hydrophobic oleophilic foam that can absorb 80 times its own weight in petrochemicals. It’s durable, re-usable, and suitable for a variety of environmental and industrial applications. This seemingly impossible product could revolutionize preservation and reclamation efforts. Oil Eraser uses a proprietary eco-friendly solvent to release and reclaim captured oil. Because this process minimizes mechanical wear, Oil Eraser can be re-used uo to 200X. Oil Eraser absorbs 80X it’s weight in: Crude Oil, Heavy Oil, Silicone Oil, Light Oil, Octane, Chlorobenzene, Diesel Oil, Toluene, Chloroform

FoamDesign.com (859) 231-7006 444 Transport Ct. Lexington, KY 40511 IS0-9001:2008AS9100C

TM

Crude Oil

Heavy Oil

Silicone Oil

Light Oil

Octane

Chlorobenzene

Diesel Oil

Toluene

Chloroform

0 2000 4000 6000 8000 10000

BioFoam coated with a

proprietary formulation.

Does not pick up water.

Coated Foam

Uncoated Foam

SHAPING IDEAS INTO AEROSPACE AND DEFENSE SOLUTIONS.

FoamDesign.com (859) 231-7006 444 Transport Ct. Lexington, KY 40511

DEFENSE AND AEROSPACEFoam Design specializes in designing and fabricating foam components used in aerospace and munitions manufacturing. Every solution is customized by a level of design, knowledge of materials and process expertise. Durable custom-molded parts are manufactured from our fl ame-retardant, self-extinguishing, fl exible or rigid polyurethane foams. From 5-axis routers to water-jet cutting and assembly, Foam Design can provide your next solution.

CUSTOM PACKAGINGMunitions packaging from Foam Design is uniquely designed to cradle your precious cargo. Whether you're shipping ordnance or delicate electronics (or a bit of both), our military-spec foam hugs your parts, dampening vibration, preventing jiggles, and insuring safe and secure delivery. AVIATION PRODUCTSAdvanced composite aircraft depend on precision-manufactured foam pieces. From fuel-tank protection to wing-stiffening and sound ablation, we build the foam parts that support next-gen aerospace.

PRECISION PARTSOur fabrication capabilities and design expertise provide defense and aerospace customers with foam solutions for mission-critical devices that require intricate parts cut to precise tolerances.

INC

Our fabrication capabilities and design expertise provide defense and aerospace customers with foam solutions for mission-critical devices that require intricate parts

IS0-9001:2008AS9100C

Federal Government System

for Award Management (SAM)

Woman Owned

Small Business registered.

NAICS Codes: 326150:

Urethane and other foam products

(except polystyrene)

326199: All other plastics

product manufacturing.

DUNS: 07-132-4479

ITAR Registered Code M35304

Cage Code: 1T579

EIN: 61-0865119

Quality System: Perry Johnson

IS0-9001:2008 & AS9100C

Registration #C2015-00023

AwardsBoeing Performance

Excellence Award,

Orbital ATK Growth Supplier

Recognition Award for

Outstanding Performance

At Foam Design Inc, we are experienced producers of high-quality precision foam products. Specializing in high-tolerance work, we provide a level of knowledgeable service and design expertise that is unsurpassed by any other foam specialist. Thanks to our in-house design and consultation department, we can also guide you through virtually any design challenge. Our persistent dedication to customer needs has made us a go-to name for foam applications, from volume commercial to military applications.

Given the uniqueness of every customer application, we combine materials, strategies, and quality controls to meet exact cost and performance needs. Every foam provision is created through a multi-step controlled process that features design, engineering, product development, assembly, and fi nal embedding phases.

A Woman Owned Small Business (WOSB)

Capabilities Statement

Foam demands – and rewards – precision.

Five-Axis Water Jet Cutting

Five-Axis Milling

Horizontal Wire Profi le Cutting

Vertical Wire Profi le Cutting

Die Cutting

Post Molding Cross-Linked PE

Foam Convoluting

RIM Urethane Molding

Reticulated PU Fabrication

Slitting and Skiving

Foam Tube Forming

Lamination – Heat/Adhesive

Manufacturing Capabilities

0ffi ce: 859-231-7006 Foam Design.com Fax: 859-231-7731

A Woman Owned Small Business (WOSB)

Sustainability

0ffi ce: 859-231-7006 Foam Design.com Fax: 859-231-7731

Protecting Our EnvironmentFoam Design supports the U.S. EPA’s waste management hierarchy of reduce, reuse, recycle and recover.Foam Design uses an Erema extruder to turn scrap polyethylene (PE) into reprocessed plastic pellets.

SustainabilityFoam Design is partnering with its supply network to help develop new markets and applications for Restore packaging, the 100% renewable and compostable protective packaging – powered by mushrooms. Every Restore product is 100% compostable providing a viable alternative to traditional packaging disposal methods.