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Folder 2017
市场部丨伟马快德机电科技（上海）有限公司丨上海市松江区松江工业区美能达路503号高新技术园区8号楼 201613 丨电话: +86 (0) 21 / 5774 0022
Marketing Department 丨 WERMA (Shanghai) Co., Ltd. 丨 No. 8 Workshop High Technology Zone, No.503 Meinengda Rd. Songjiang, Shanghai, P.R.C.201613丨 Tel.: +86 (0) 21 / 5774 0022
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内容CONTENT
基础信息GENERAL INFORMATION
▪ 关于 WERMA ABOUT WERMA 03
▪ 奖项 AWARDS 04
▪ 网站与微信 WEBSITE AND WECHAT 13
▪ 联系我们 CONTACT US 14
产品信息PRODUCT INFORMATION
▪ AndonSPEED 05▪ 流程优化系统 Systems for process optimizing 07
▪ MST 71 10
成功案例SUCCESS STORY▪ GAUDLITZ 精益管理 Lean management in GAUDLITZ 11
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▪ 1950年创始人创立WERNER and ERICH MARQUARDT
▪ 全球范围内员工数：310
▪ 六个分公司:o 英国o 法国o 比利时o 中国o 美国o 瑞士
▪ 全球代理商数量: 50
▪ 产品:o 信号塔灯o 生产优化系统o 信号灯与交通灯o 报警器o 声光一体
▪ Foundation in 1950 by WERNER and ERICH MARQUARDT
▪ Employees world-wide: 310
▪ Six Subsidaries:o United Kingdomo Franceo Belgiumo Chinao United States
o Switzerland
▪ World-wide agents: approx. 50
▪ Products:o Signal Towerso Systems for optimising productiono Signal Beacons and Traffic Lightso Sirens and Hornso Optical-Audible Combinations
关于WERMA ABOUT WERMA
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产品奖项 PRODUCT-AWARDS
公司奖项 COMPANY AWARDS
奖项AWARDS
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ANDONSPEED: 一款独特的安灯系统
优化仓库工作流程
Notify a call for action/assistance direct from the
work-stationAndonSPEED allows the member of staff to simply
press a button on his packing station and activate a
signal light which gives a clear indication of the type
of assistance required and thereby enable
intervention to respond immediately.
Whether it be a request for new material to be
delivered, assistance required or that work is running
out, with the help of AndonSPEED the appropriate
intervention can be called up immediately. This can
help reduce waiting times and delays in responding to
requests for intervention and thus make the operation
more lean and efficient.
AndonSPEED is not only quick and simple to install but
is intuitive and thus very easy to use. The different
events or requests are commonly signaled with
red/green/amber lights and so little training is required
to understand the significance of the warning lights
which can be a significant factor if the workforce
might be largely inexperienced / seasonal.
Improve processes through the reports and
analyses generatedAndonSPEED collects and stores all status light
changes and can generate reports and analyses. The
software package supplied with the system provides
accurate and impartial process data and improves
transparency of the operation.
Decisions can be made based on the impartial data
provided by AndonSPEED reports. Bottlenecks can be
identified, processes optimised and long lasting
counter measures instigated. “It is possible to reduce
waiting time at the workstation by up to 50%
comments Winfried Huber”, Sales Manager at
WERMA Signaltechnik.
The data is presented in clear and easy to follow
visual displays, allowing you to look at the different
performance characteristics of the operation and
more easily identify possible deficits.
The improved transparency of disruptions and waiting
times in the operation permits continuous
improvement measures to be put in place and
release hidden potential and optimise the process.
直接向工作站告知呼叫帮助的需求
通过AndonSPEED，员工只要在自己的在包装工位简单按一个按钮，就可以点亮信号灯，清晰展现自己需要某种特定的帮助。
无论是需要传递新的材料等帮助，或表示工作已经完毕，AndonSPEED可以让立刻向相应的同事或部门传递需求，从而减少了等待时间以及延后，最终让我们的生产运营更加精益化以及有效率。
AndonSPEED不仅仅安装快速简单，并且使用起来非常直观、轻松上手。不同的项目或者需求我们可以分别通过红/绿/琥珀色的灯来显示，即便您的工作人员并不是一个熟练工，只需要短时间的培训就可以了解这些不同信号灯的表达的意思。
通过报告以及整合分析提升效率
AndonSPEED收集并储存信号灯所有的状态变化，并整合生成报告以及分析。这款软件提供了准确公正的流程数据并提升了生产运营的透明性。
基于AndonSPEED报告提供的公正数据，管理层可以进行一些决策，识别瓶颈点，优化流程并采取长期有效的对策。WERMA的销售经理表示”我们获得的反馈表示工作站的等待时间可以缩短50%。”
直观的数据图表让您可以看到运营期间的不同表现特点，更轻松地观察到潜在的不足。
对停工以及等待时间的透明化，让提升措施可以不断落实到位，挖掘隐藏潜力，优化流程。
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帮助流程优化，WERMA提供简单智能的解决方案
INTELLIGENT SYSTEMS FOR PROCESS OPTIMISATION - WERMA OFFERS SOME EASY TO RETRO-FIT SOLUTIONS
Control station displays on the PC or automatic
notification to your smartphone will help to reduce
reaction to downtime considerably and help identify
ways of optimising manufacturing processes. Detailed
reports and analyses of the data can be produced
automatically which will then show the possibilities to
improve processes and increase productivity.
AndonSPEED: a unique system for optimising
warehouse logistics processesSince 2016 AndonSPEED has been playing its part in
optimising processes on manual workstations and in
warehouse operations. The system is a unique and
innovative intelligent monitoring and call-for-action
system, unlike traditional andon light systems.
AndonSPEED not only gives a clear local visual signal of
a disruption or change in status on the line or
workstation, but also documents and analyses down-
time. The wirelessly connected system passes
information to a control station display on a PC or
screen and can also despatch call for action e-mails
automatically to personnel required to intervene and
resolve a problem.
WERMA Signaltechnik has already established an
industry standard with its range of modular signal
towers. Nowadays WERMA designs and manufactures
optical and audible signal devices as well as innovative
systems for process optimisation in both general
industry and logistics. In a world-wide first modular
signal towers can be networked together wirelessly and
provide a simple easy to install alternative to traditional
machine monitoring data collection systems.
SmartMONITOR: the intelligent alternative for
machine monitoring and data collectionWERMA’s SmartMONITOR helps to make processers
lean, faster and more efficient. The wireless based data
collection and transmission system is easy to retrofit and
enables analysis of the operation which in turn will lead
to untapping growth potential and keeping you one
step ahead of the competition.
“SmartMONITOR is the intelligent machine monitoring
system alternative for companies who are looking for a
quick and uncomplicated way of optimising their
processes” comments Christian Höhler, Technical
Director at WERMA who continues; “the system will
provide you with all relevant data on the performance
of machines, equipment and manual workstations,
simply with a couple of mouse clicks.”
通过多年的积累，WERMA Signaltechnik 已经在信号塔灯领域树立行业标准。如今，除了声光信号设备以外，我们还针对工业以及物流领域提供创新系统，帮助流程优化。WERMA
Signaltechnik 首先将模块化信号塔灯无线连接，从而对机器状态监控、数据收集，有别于传统的解决方案更为轻松易行。
SmartMONITOR：机器监控以及数据收集的智能解决方案
SmartMONITOR 可以帮助工作流程更精益、迅速以及有效率。这款无线数据收集系统不仅容易安装，还通过数据帮助进行运营情况分析，从而带来源源不断的成长潜力，让您先对手一步。WERMA技术总监Christian Höhler表示:” 如果你在寻找一款快速安装、不复杂的优化流程系统，SmartMONITOR会是绝佳的选择，它智能监控机器状态，只需要点击鼠标，就可以为您提供机器、设备、工作站的相关数据。”
不管是将状态通过电脑上的控制台实时显示，或直接发送通知到您的智能手机的功能， SmartMONITOR都可以很大程度上帮助您减少对停工响应的时间。同时，详细报告以及数据分析可以自动生成，为您呈现优化进程以及提升效率的可能性。
AndonSPEED：优化仓储物流进程的独特解决方案
不同于传统的安灯系统，AndonSPEED是一款创新独特的智能控制、呼叫响应系统。从2016年起， AndonSPEED在手动工位以及仓储运营的流程优化上发挥了重要作用。在生产线或工作站上，AndonSPEED对于工作的中断或者状态变化都给到清晰的信号显示，同时将停工时间归档分析。这款无线连接系统可以根据个人需求，自动将信息传送到电脑或屏幕的控制站，从而对问题进行解决。
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MST 71 is designed to offer an economical, reliable
and ideal signalisation of choice and solutions for
enhancing workplace safety and process optimisation
virtually for any industry.
MST 71 is compliant with the established industry
standard 70mm diameter signal tower. Up to 5
different tiers of lights may be deployed. User-friendly
built in features of the convex lens design has
enhanced the visibility and clarity of the light effect
conforming to the most demanding applications of
today’s requirements & regulations.
Excellent visibility through convex lensThe signal light must always be clearly visible, even in
difficult operating conditions. Through the research
from WERMA, MST 71 with the innovative convex lens
design performs excellently to show the status from all
positions and directions so that your safety during
operation could be ensured.
Adjust the audible alarm to the environmentThe user has the choice of 8 tones and two loudness
options – up to 102dB very loud for greater distances
and reduced loudness for confined spaces, all
selected by a simple dip-switch located in the
audible element of the MST 71.
Incorrect assembly impossibleMST 71 is simple and intuitive to put together even in
the most difficult positions like for example with your
hands above your head! The mechanics and
connections are self-explanatory and making it
virtually impossible to assembly the elements
incorrectly thanks to POKA YOKE principals. Further
time and money can be saved by not having to pour
through pages of installation instructions.
MST 71 全新一代70mm模块化信号塔灯
MST 71 – Next Generation of 70 mm Modular Signal Tower
为了保障工作环境安全以及流程优化，MST 71 是您经济、可靠且理想的信号塔灯选择。
作为一款符合既定行业标准的信号塔灯，MST 71直径为70mm，可以叠加至五层进行状态的显示。同时，MST 71采用创新凸镜设计，不仅加强发光效果的可视性与清晰度，并提供人性化的设置功能，切实满足当下需要的应用。
创新凸镜设计优越的发光可视性
对于一款信号塔灯而言，信号需要非常清晰地进行展现，即使是在比较困难的运营环境下。通过WERMA的不断钻研，MST 71采用创新凸镜设计，发光全方位可视，确保您的生产环境安全。
针对环境调节声单元
使用者拥有8种音调以及高低音量可以选择，在较长距离的情况下，我们有高达102dB的高音量可以选择；在相对限制的环境里我们可以降低音量，只需要对MST 71声量单元简单调节就可以完成。
减少误安装可能
MST 71能够轻松简单地进行组装，即使是在非常困难的情况下，例如将手举过头顶进行安装。整体的构成以及连接都已经经过了设定，通过POKA YOKE原则，几乎没有可能进行错误安装。不需要花费大量时间阅读说明书，节约您的时间与金钱。
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成功案例：GAUDLITZ通过SmartMONITOR收集生产数据，实现精益管理SUCCESS STORY: GAUDLITZ collecting production data through SmartMONITOR from WERMA to
realize lean management
How to develop efficient manufacturing methods and
shorter production cycles? This problem has always
troubled Mathias Wistel from GAUDLITZ, who is a process
engineering manager of this German company as a
leading system supplier for complex, high-precision
plastic solutions. He wants to implement lean
production in a simple way to increase production,
reduce waste and improve efficiency.
Lean management got realized
WERMA experts combined WERMA signal tower with the
existing production equipment. “We were very surprised
how easy it is to use. Our own electricians retrofit our
machines without any interruption of the production.
The software installation was also done by in-house IT.
The software functions are easy to understand, this
avoid time-consuming training.”
The injection molding workshop at GAUDLITZ can
monitor the working status in real time without missing
data’s. Machine stoppages will be detected
immediately and detailed stop reason can be input into
the software simply by choosing from a list.
之前工作报告中的数据不够真实可靠的问题迎刃而解。所有的数据都存储在数据库中，只需轻点几下鼠标，即可生成所需的数据报表。这些可靠的数据报表，不仅让精益化管理和优化更容易高效实施，同时也为日常生产会议提供了完美的数据基础。
生产效率显著提升
目前SmartMONITOR已经在GAUDLITZ注塑车间运行，生产工序在有条不紊的进行中。设备故障停机会立刻被发现。设备由于故障停机而不能及时反馈并延误处理的情况，已经得到大大的改善。每天通过WIN 系统中提取的数据，分析生产安排中存在的问题，在第二天立刻进行调整，生产效率明显的得到了提高。
为了开发更有效的制造方法和缩短生产流程，如何提高生产效率？这个问题一直困扰着GAUDLITZ工艺流程经理Mathias
Wistel，这位技术专家希望可以通过简单的方法，为这家提供高精技术的德国公司对生产实施精益化管理，进而提升有效生产制造，减少浪费，提高生产效率。
精益化管理轻松实施
WERMA技术专家结合WERMA信号塔灯与现有的生产结构和设备，对生产流程优化和改进。Mathias Wistel：“真是不可思议，通过几个小装置就可以解决之前的实时数据收集难的问题，而且系统应用方便，轻松就可以上手，根本没有花太多时间进行培训，减少了很多人为工作。”
现在GAUDLITZ注塑车间不但可以实时监控所有生产设备工作情况，而且生产数据更是一条不落的被记录。设备故障停机会很快被发现，并且停机原因也可以输进系统中。
The problem of unreal and unreliable data in
working reports has been solved. All collected
data’s are stored in a database in the software,
with just a couple of mouse clicks detailed reports
can simply create. With these reliable reports, it is
more easy and efficient to implement lean
management or optimizations in the production.
Also these data are a perfect basis for the daily
production meeting.
Improving production efficiency
Currently, all the production process with
SmartMONITOR in GAUDLITZ is in good order.
Machine stoppages will be detect in a few
seconds, process delays due to equipment
breakdown or extend cycle times has been
significantly improved. Daily, data from WIN System
will be analyzed and the production management
can initiate adjustments at the same day.
Collection of reliable production data, like stop
reasons, are significantly improved.
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通过以下平台获得我们的最新信息
Get our latest news through……
网站WEBSITE: www.werma.com.cn
在我们的官方网站上，您可以了解到我们的全方位信息，除了第一手产品资讯，您还可以进行相关产品的选择以及产品手册的下载，我们的博客板块也将实时分享我们的最新动态、行业思考以及实际应用。
By our official website, you can receive our
information from almost all the aspects. Besides
fresh product news, you can also choose the right
product and download the catalogue, You can
also check the latest news by our blog column to
know the industrial thinking and product
application.
微信WERMA-CHINA on WECHAT
在移动时代，为了方便您实时了解我们的消息，我们开设了官方微信渠道，每周针对我们的动态进行分享，同时方便您与我们进行联系。
During the times of mobile contact, we are now
updating the latest news on our WECHAT channel
weekly for your convenience. You are also free to
contact with us by WECHAT.
Follow us
on
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陆瑛姿市场部伟马快德机电科技（上海）有限公司上海市松江区美能达路503号高新技术园区8号楼电话： +86 (0) 21 / 5774 0022 - 831 • 手机：150 2103 8357 • 传真： +86 (0)
21 / 5774 6601
[email protected]• www.werma.com.cn
Yeats Lu
Marketing Department
WERMA (Shanghai) Co., Ltd.
No. 8 Workshop High Technology Zone, No.503 Meinengda Rd.
Songjiang, Shanghai, P.R.C. 201613
Tel.: +86 (0) 21 / 5774 0022 - 831 • Mobile: 150 2103 8357 • Fax: +86 (0) 21
/ 5774 6601
[email protected]• www.werma.com.cn
如果您有任何问题，欢迎联系我们If you have any questions …、… please contact us:
Page 15Press Folder 2017市场部丨伟马快德机电科技（上海）有限公司丨上海市松江区松江工业区美能达路503号高新技术园区8号楼 201613 丨电话: +86 (0) 21 / 5774 0022
Marketing Department 丨 WERMA (Shanghai) Co., Ltd. 丨 No. 8 Workshop High Technology Zone, No.503 Meinengda Rd. Songjiang, Shanghai, P.R.C.201613丨 Tel.: +86 (0) 21 / 5774 0022