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Food Safety and the Evolution of HACCP (Hazard Analysis and Critical Control Points) Department of Animal Sciences University of Florida

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Page 1: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Food Safety and the Evolution of HACCP (Hazard Analysis and Critical

Control Points)

Department of Animal Sciences

University of Florida

Page 2: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Food Safety • 200 known diseases

transmitted through food

• 2005; estimated between 9 to 76 million food born illnesses

• Over 9,000 deaths

Page 3: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Food Born Outbreaks

• Jack in the Box

• Hudson Foods

• Spinach

• Taco Bell

• Topps

• PCA

• JBS Swift

Page 4: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Example

• Salmonella present in a finished product at a rate of 1 out of 1000 units

– (defective rate = 0.1%)

• Sampling plan of 60 units per batch

• 94% probably rate of approving the batch

• Also costly $

Page 5: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

HACCP

• Is Preventative, not Re-Active

• Is a management tool designed to protect the food supply from bacterial, chemical, and physical hazards

• Not a ZERO TOLORANCE program

• Designed to minimize risks

Page 6: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

History of HACCP

• Pillsbury Company

• NASA (National Aeronautics and Space Administration)

• Last place to have a food born illness!

• No food born illness have occurred in space

• HACCP Final Rule 1997

Page 7: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

HACCP Initiation

• Meat & Poultry- 2000

• Seafood- 1997

• Juice- 2004

• Milk

• What’s next

– 2010 Food Safety Modernization Act

– GFSI

Page 8: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

HACCP

• HACCP cannot stand alone

• Pre-requisite programs: – GMP (Good Manufacturing Practices)

• Broad practices that cover the whole plant; inside and out

– SSOP (Sanitary Standard Operating Procedures) • A little more narrow

• Covers the general cleanliness of the plant, equipment, and employees

Page 9: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Management System

• Focused on prevention of problems to assure food is safe to consume.

• Based on common sense application of technical & scientific principles of food production.

• Prevention rather than inspection

Page 10: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Basics of HACCP

• Control of factors affecting :

– Ingredients

– Product

– Process

• Objective:

– Ensure food safety and show the steps & safegards used to produce it

Page 11: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

Basics of HACCP

• The where & the how are the hazard analysis (HA)

• The proof of the control of the process and its conditions is the critical control point (CCP)

Page 12: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

HACCP Covers

• All potential food safety hazards

– Biological

– Chemical

– Physical

• Can be naturally occurring in food

• Environmental Contribution

• Manufacturing mistake

Page 13: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

HACCP

• 7 Principles of HACCP

• Why HACCP?

– Ensure the safety of our food supply

– Protect our loved ones

– Some protection from being sued

• Record keeping

Page 14: Food Safety and the Evolution of HACCP (Hazard …animal.ifas.ufl.edu/meat_extension/resources/docs/intro_haccp.pdf · Food Safety and the Evolution of HACCP (Hazard Analysis and

7 Principles of HACCP

1. Conduct a hazard analysis

2. Determine the critical control points

3. Establish critical limits

4. Establish a monitoring procedure

5. Establish corrective actions

6. Establish verification procedures

7. Establish record-keeping & documentation procedures