foodmate cut-up solutions

22
CUT UP + WEIGHING AND GRADING SOLUTIONS

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Overview of Foodmate Cut-up Systems

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Page 1: Foodmate Cut-Up Solutions

CUT UP + WEIGHING AND GRADING SOLUTIONS

Page 2: Foodmate Cut-Up Solutions

ABOUT US FOUNDED IN 2006 · NETHERLANDS

Founded by industry experts, with a track record of

providing effective and user-friendly poultry

processing equipment that offer a fast ROI.

2010 · FOODMATE US, INC. ESTABLISHED

Located in Ball Ground, Georgia

31,000 sq. feet sales and support center.

Page 3: Foodmate Cut-Up Solutions

ABUT US Employees

Our employees are the foundation of our company

Today we have 75 employees in Holland and USA

Over 75% of our employees have been in the Industry

for over 20 years

ABOUT US

Page 4: Foodmate Cut-Up Solutions

ABOUT US Mission and Vision To ensure 100% customer satisfaction in all aspects of our business Help our customers and the industry by developing new equipment that has a fast ROI, is easy to maintain and work on, so that it can continue to perform efficiently during its life-cycle We are client-focused, flexible and easy to work with. We believe in keeping it simple: we achieve our goals by helping you achieve yours.

ABOUT US

Page 5: Foodmate Cut-Up Solutions

PRODUCT LINE Frame Cut Up Systems for retail and foodservice applications

OPTI Flex cutting systems on 8” and 12” centers including big birds

Cut Up modules that can be installed on Foodmate or other brands cut up systems

Weighing and grading solutions including Vision Grading

High Speed Auto Transfer Solutions

CUT UP + WEIGHING AND GRADING SOLUTIONS

Page 6: Foodmate Cut-Up Solutions

CUT-UP LINE OVERVIEW Food Service Cut-Up System

Page 7: Foodmate Cut-Up Solutions

Food Service Cut-Up System CUT-UP LINE OVERVIEW

Page 8: Foodmate Cut-Up Solutions

SOLUTION

CUT-UP LINE OVERVIEW

Key Benefits › Offers excellent efficiency and flexibility

› Capable of producing up to 9 cuts, including anatomical whole leg

› All pieces can be collected in a synchronized conveyor with pockets

› Supplied with auto correcting magnetic cut-up shackles

› Unique turn point and side plate configuration makes the machine

easy to clean and flexible for future line modifications

CUT-UP LINE OVERVIEW Food Service Cut-Up System

Page 9: Foodmate Cut-Up Solutions

OPTI Flex Line CUT-UP LINE OVERVIEW

Page 10: Foodmate Cut-Up Solutions

CUT-UP LINE OVERVIEW

Key Benefits › One of the market’s most advanced cut-up systems

› Offers excellent efficiency and flexibility

› Capable of processing 200+ birds per minute

› Modules can be customized according to your plants' requirements

› Distribute birds by weight and/or grade to all the necessary WOG

drops or cutting modules  › Able to integrate with Foodmate WEIGHING TRANSFER MACHINE and

various grading solutions

CUT-UP LINE OVERVIEW OPTI FLEX Line

Page 11: Foodmate Cut-Up Solutions

OPTI FH Cross-Cut Halving Machine • 

Page 12: Foodmate Cut-Up Solutions

Key Benefits › Does not cut into keel tip

› 3-4 rib count on front half

› Allows for consistent and straight cuts

› Cut can be adjusted to help increase leg quarter yield

› Eliminates the need for pre-cutting machine

› Integrates easily into existing frame or flex cut-up system (Foodmate or any other brand)

› Allows for easy adjustment and easy maintenance due to the simple construction

OPTI FH Cross-Cut Halving Machine • 

Page 13: Foodmate Cut-Up Solutions

Using two blades instead

of one large blade gives

a straighter cut across

the hips and gives more

control over the number

of ribs that stay

attached to the front

half.

OPTI FH Cross-Cut Halving Machine • 

Page 14: Foodmate Cut-Up Solutions

WEIGHING TRANSFER MACHINE

Page 15: Foodmate Cut-Up Solutions

WEIGHING TRANSFER MACHINE

point.

Innovative JITSort™ algorithm, exclusive to ChickSort, allows last millisecond decisions to be made thus improving efficiency and minimizing giveaway. In addition, failed selections can easily and automatically be re-routed to any downstream selection point.

WEIGHING TRANSFER MACHINE

Page 16: Foodmate Cut-Up Solutions

WEIGHING TRANSFER MACHINE Key Benefits › Easy set-up

› Simple and compact design

› Effective and reliable transfer mechanism

› Speeds in excess of 12,000 bph and performs weighing accuracy

of approx. 10g

› Automatic detection of weighing problems before they have a

negative effect on production

› User-friendly, easy to maintain and operate

WEIGHING TRANSFER MACHINE

Page 17: Foodmate Cut-Up Solutions

InVISION CAMERA GRADING SYSTEM • 

Page 18: Foodmate Cut-Up Solutions

WEIGHING TRANSFER MACHINE

Key Benefits › Employing multiple cameras and advanced software algorithms

grades can be allocated in various levels of severity for the

following conditions (on fronts, backs or fronts and backs):

› Broken wings

› Missing parts

› Skin flaws/Barking

› Bruises

› Feathers

› Single Leg Hang

› Hock burn

› Hock length

› Feathers

› Bile Stain

› Organs

InVISION CAMERA GRADING SYSTEM • 

Page 19: Foodmate Cut-Up Solutions

WEIGHING TRANSFER MACHINE Key Benefits

The system retains images and this data can be

recovered and investigated if quality issues arise at

a later date. The flock can be “re-run” offline and

the downgrade parameters checked. This feature

can also be used for quality personnel training

purposes.

InVISION CAMERA GRADING SYSTEM • 

Page 20: Foodmate Cut-Up Solutions

Foodmate and ChickSort® UK have displayed a true partnership collaboration. A combination of precision in software and engineering expertise, creating what we believe to be the optimum solution for weighing and grading systems.

A BALANCED MATCH

Page 21: Foodmate Cut-Up Solutions

WHY FOODMATE • 

· Simple, effective and reliable solutions · Proven technology · Low and easy maintenance · Decades of experience in cut up, deboning, grading and weighing · Ambitious team with a “keep the customer happy” attitude

Page 22: Foodmate Cut-Up Solutions

Foodmate US 300 Wilbanks Drive, Ball Ground GA 30114 P: 678 819 5270 | F: 678 819 5273 [email protected] · foodmateusa.com