for applications using 110cm symphony plus and most ... · 110cm symphony ™ plus applications ......

20
Order parts online www.follettice.com Horizon Ice Machine Models with RIDE ® Technology Installation Instructions for Harmony or 110CM Symphony Plus Applications HCD/HMD/HCF/HMF1000RHS, HCD/HMD/HCF/HMF1400RHS, HCD/HMD/HCF/HMF1650RHS, HCD/HMD1000NHS, HCD/HMD1400NHS, HCD/HMD1650NHS (See model number configurator on page 2 for details.) remote condensing 00159954R09 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com For applications using 110CM Symphony Plus and most countertop dispensers manufactured by Cornelius • Lancer • SerVend

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Page 1: For applications using 110CM Symphony Plus and most ... · 110CM Symphony ™ Plus Applications ... X O O X O O O X X O X O O O X O X X O X O O O X O O X X O X O X O X X X X O O X

208264

Stock Module Identification Plate

Service No.

Module No.

Product

MODEL

AMPS

AMPS

PHASESINGLE

CHARGE

LOW SIDE

PART NO

PSIG

THE USAMADE IN

OZ

R

CR

HZ

ULL

NSF

U

Order parts onlinewww.follettice.com

Horizon™ Ice Machine Models with RIDE® Technology Installation Instructions for Harmony™ or

110CM Symphony™ Plus Applications

HCD/HMD/HCF/HMF1000RHS, HCD/HMD/HCF/HMF1400RHS, HCD/HMD/HCF/HMF1650RHS, HCD/HMD1000NHS, HCD/HMD1400NHS, HCD/HMD1650NHS(See model number configurator on page 2 for details.)

remote condensing

00159954R09

801 Church Lane • Easton, PA 18040, USAToll free (877) 612-5086 • +1 (610) 252-7301www.follettice.com

For applications using 110CM Symphony Plus and most countertop dispensers manufactured by

Cornelius • Lancer • SerVend

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2 remote HARMONY and Symphony Plus • RIDE Technology

ConfigurationApplication

S RIDE®

(RIDE remoteice deliveryequipment)

T Top-mount

400 up to454 lbs(206kg)

1000 up to1036 lbs(471kg)

1400 up to1450 lbs(658kg)

1650 up to1580 lbs (717kg)

V Vision™H Harmony™B Ice storage binJ Drop-inM Ice Manager

diverter valve system

CondenserSeriesVoltageIcemaker

C 208-230/60/1 (icemaking head)Self-contained only.

D 115/60/1 (icemaking head)Self-contained and remote. If remote unit, high side is 208-230/60/1.

E 230/50/1 (icemaking head)Self-contained only.

F 115/60/1 (icemaking head)Remote only. High side is 208-230/60/3.

MC Maestro™Chewblet® (400 Series)

HC HorizonChewblet (1000, 1400, 1650 Series)

HM HorizonMicro Chewblet

HC 1400C SVA

A Air-cooled, self-containedW Water-cooled, self-containedR Air-cooled, remote condensing unitN Air-cooled, no condensing unit for

connection to parallel rack system

Chewblet® Ice Machine Model Number Configurations

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3HARMONY and Symphony Plus • RIDE Technology remote

Front cover

8Internal connection

7

Ice transport tube

5External connection

6

Louvered docking assembly

4Dispenser preparation

3

Site preparation

2Unpack

1

Read and complete the following 8 installation steps

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4 remote HARMONY and Symphony Plus • RIDE Technology

Carefully unpack and inspect the contents of your Follett ice machine. 1Unpack

1/2"

1/2"

➊ ➋

➌ ➍

➎ ➏

Unpack carton #11.1

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5HARMONY and Symphony Plus • RIDE Technology remote

Prepare the installation site. 2

➎➍

3/8" ∅ (9,5mm)

NEMA5-15

➋➊

1/4"

1'

Site preparation

Electrical ➊ • 1000(R/N)HS 120/60/1-6 amps • 1400(R/N)HS 120/60/1-6 amps

Potable water supply ➋ • 10-70 psi (69-483kpa) • 45-90 F (7-32 C) • Follett recommends the use of an in-line water filtration system (item# 00130286)

Drain ➌ • The drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m)

Refrigeration lines ➍ and ➎ • 1000, 1400: 5/8” (15,8mm) diameter suction (insulated) ➍ • 1650: 7/8” (22,2mm) diameter suction (insulated) ➍ • 3/8” (9,5mm) liquid ➎

2.1

Provide drainage, water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation of low side is not recommended and will void warranty.

Installation site requirements2.1

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6 remote HARMONY and Symphony Plus • RIDE Technology

Prepare the dispenser. 3 Dispenser preparation

• Remove protective tape from gaskets

Top preparation3.2

• Apply gaskets ➊ • Install shuttle actuator ➋ through

dispenser top and secure with locking nut ➌

Top preparation3.3

Attention! The location of the hole in the dispenser top is dependent on the type of dispenser. Be sure to follow Step 3.1 for the appropriate dispenser.

5"(127 mm)

3.0" ∅ (77,2 mm)

Standard (Cornelius, Lancer, or Servend)

Locate hole position 5" (127 mm) from back of dispenser top

Back of Top

Front of Top

5"(127 mm)

3.0" ∅ (77,2 mm)

5" (127 mm)

110CM Symphony Plus

Locate hole position 5" (127 mm) from back and right of dispenser top

10.00"

9.00"

3.0" ∅

Locate hole position 9" (254 mm) from back and 9" (229 mm) from right of dispenser top

Back of Top

Front of Top

Lancer Sensation and Touchpoint

Hole location - Harmony (Lancer, Cornelius or Servend), or 110CM Symphony Plus3.1

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7HARMONY and Symphony Plus • RIDE Technology remote

PRESS IN ONTHIS SIDE TOTURN SWITCHON.

SWITCHON

SWITCHOFF

PRESS IN ONTHIS SIDE TOTURN SWITCHOFF.

ROCKERSWITCHES

(VIEW LOOKINGDOWN)

SIDE VIEW

SIDE VIEW

12

34

56

78

OF

F

SWITCH

NUMBER

AGITATION FREQUENCY

NO

AG

ITAT

ION

10 M

INU

TES

20 M

INU

TES

30 M

INU

TES

40 M

INU

TES

50 M

INU

TES

60 M

INU

TES

70 M

INU

TES

80 M

INU

TES

90 M

INU

TES

100

MIN

UTES

110

MIN

UTES

120

MIN

UTES

130

MIN

UTES

140

MIN

UTES

150 M

INU

TES

5

6

7

8

O

O

O

O

O

O

O

X

O

O

X

O

O

O

X

X

O

X

O

O

O

X

O

X

O

X

X

O

O

X

X

X

X

O

O

O

X

O

O

X

X

O

X

O

X

O

X

X

X

X

O

O

X

X

O

X

X

X

X

O

X

X

X

X

SWITCH

NUMBER

AGITATION TIME

1 S

EC

ON

D2

SEC

ON

DS

3 SEC

ON

DS

4 SEC

ON

DS

3

4

O

O

O

X

X

O

X

X

X = ON

O = OFF

Lancer 4500 series onlyAdjust the agitation time to 1 second, and the agitation frequency to 150 minutes. See Lancer manual for more information.

Agitation adjustments – LANCER 4500 SERIES3.6

• Screw 4" (102 mm) extension ➊ into bottom of shuttle actuator ➋

Top preparation3.4

OFF

ON

Cornelius models ED, DB, DF, IDC and FLAVOR FUSIONAdjust the agitation timer located on the Cornelius PC board to 1 second on, 1 hour off. Note: See Cornelius manual for more information.

Agitation adjust. – CORNELIUS3.5

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8 remote HARMONY and Symphony Plus • RIDE Technology

Major/MinorFS-16 Setup

Config Bonus Key

Soda/Plain Water

Config Dispense Only

PC Mode

PC Time

Ice Stir Off

Ice Stir On

Sold Out

Carb Sensors

Ice Bin Sensors

Valve Code Version

Number Of Valves

Reset Defaults No YesReload Defaults?

1 2 3 4

12 0.104 0.104

1000Ice Bin Optic

Upper Lower

Sold Out #1Selection Sold Out

05000On Time (MSEC)

Off OnSet PC Mode Menu

V:1 B1 DLY1Dispense Delay

V:2 1:S 2:W 3:S 4:W

V:1 T:F M:S B:WBonus Key Setup

Brands Per SideV:1 L:2 R:1

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

FS-16 Setup

Soda/Plain Water

OFF Time (MIN)00150

On Time (MSEC)01000

1000 500

34 0.104 0.104

On On On On

V:1 B:1

Sold Out #1Off

Sold Out #1

Ver. 0.200Lancer FS-16

Sub-CatagoryMain Menu

Initialization Screen

2nd Sub-Catagory

(Boot Up Only)

Cancel Enter

Scrolls through Main Menu

Press "Enter" to enter sub-catagoryMoves curser to right or left

Changes value (number/letter)

Press "Enter" to enter save changesPress "Cancel" to exit menu

Lancer FS series only • Hold down “cancel” and “left button” to get to hidden menu ➊ • Type in code 6655

• Type in 150 minutes “off time” and 1000 milliseconds (1 second of time) as the preferred setting

Note: See Lancer manual for more information

Agitation adjustments – LANCER FS SERIES3.7

Agitation adjustments – SERVEND3.8

SerVend models only No agitation adjustment required

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9HARMONY and Symphony Plus • RIDE Technology remote

P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)

P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)

Single Agitator

Dual Agitator

P/N 00996207 — Diverter plate (right-hand dispense chute on dual-agitator dispensers)

Dispenser diverter plate overview (Installation on next page)3.9

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10 remote HARMONY and Symphony Plus • RIDE Technology

Cornelius IDC and Flavor Fusion These dispensers require modifications for compatibility with Chewblet ice. Agitation times must be set to 1 second ON, 1 hour OFF and the ice restrictor plate must be adjusted to the fully open position. See your beverage supplier for these modifications.

ICE CHUTE

GATE MOUNTING PLATE

GASKET

STORAGE HOPPER

ICE DIVERTER

10-32 WASHER

10-32 NUT

FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING

APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE

ICE CHUTE COVER

Cornelius ED, DF and DB series only These dispensers require the installation of an ice diverter at the dispenser opening.

• Disassemble chute assembly

• Discard factory restrictor plate

• Replace with alternate diverter plate (supplied)

Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES3.10

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11HARMONY and Symphony Plus • RIDE Technology remote

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12 remote HARMONY and Symphony Plus • RIDE Technology

➊1" (25,4mm)

Stub Typ

3" (76mm)

1-3/4" (44,5mm)

3" (76mm)

3/8˝ ∅ high pressure

line

1000, 1400: 5/8" ∅ low pressure line

1650: 7/8" ∅ low pressure line

Install the louvered docking assembly.Louvered docking assembly 4

• Mount louvered docking assembly ➊ • “Rough-in” the refrigerant piping ➋

2.1 Louvered docking assembly4.1

• Mount louvered docking assembly to wall bracket accessory

• Mount louvered docking assembly to machine stand accessory

Wall bracket accessory Machine stand accessory

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13HARMONY and Symphony Plus • RIDE Technology remote

CROSSBRACE

21" min.(534mm

24.5" min.(623mm)

No Lip�

Top View

Access panel/door on counter

1.75" (45mm) min.�

DOCKING STATION • Position and screw louvered docking assembly to the bottom of counter inside of access panel/

door min. of 1.75" (45mm) from the front edge of the cross brace ➊ • The mounting surface for the louvered docking assembly must be solid.

Do not mount directly onto runners or channels.

• There must be no lip or edge that would hinder the ice machine from sliding in or out of the louvered docking station ➋

• Ice machine must be installed facing forward as shown for service accessibility ➌

Undercounter installation requirements4.2

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14 remote HARMONY and Symphony Plus • RIDE Technology

Transport tubeInstall the transport tube. 5

1/4"

1'

➒➓➊

Hot Water160 F (71 C)➍

➏➐

Ice transport tube tips • Insulate entire length of ice transport tube ➊ • Secure ice transport tube ➋ as needed to prevent dips and traps from forming.

For long tube runs see guide on page 19. • Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m) ➌ • Ice transport tube must drain towards ice machine

Ice transport tube to dispenser • Be sure tube ends are square ➍ • Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎

before making connection to ease assembly

• Push ice transport tube onto shuttle actuator nipple ➏ • Install hose clamp ➐Ice transport tube to Ice machine • Be sure tube ends are square ➑ • Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎

before making connection to ease assembly

• Push transport tube onto ice machine nipple ➒ • Install hose clamp ➓

Transport tube installation.5.1

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15HARMONY and Symphony Plus • RIDE Technology remote

Connect utilities to louvered docking assembly. 6External connections

• Remove access panel if necessary.

• Install drain line ➊. The rigid drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m).

• Install ice machine potable water supply ➋

• Replace access panel

Water and drain6.1

• Braze supplied expandable refrigerant lines in place ➊

Refrigerant6.2

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16 remote HARMONY and Symphony Plus • RIDE Technology

Connect louvered docking assembly to ice machine. 7Internal connections

• Slide insulation to expose lines ➊ • Braze refrigerant lines ➋ • Reinstall insulation to fully cover lines ➌

Refrigeration lines7.3

• Slide ice machine into louvered docking assembly ➊

• Insert ice transport tube all the way into coupling and tighten nut firmly ➋

Ice transport tube installation7.1

• Insert potable water line into valve ➊ • Push drain line over hose barb on

back of evaporator mount ➋

Water and drain lines7.2

• Remove twist tie

• Carefully pass plug thru the opening and plug into wall outlet

Power cord7.4

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17HARMONY and Symphony Plus • RIDE Technology remote

• Position plate into opening and secure with supplied screw

Power cord7.5

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18 remote HARMONY and Symphony Plus • RIDE Technology

Front coverInstall front cover to ice machine. 8

• Complete installation of condensing unit or connection to rack system.

Install condensing unit8.1

� �

• Slide ice machine cover over machine ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly ➊

• Insert and tighten two screws through cover and into louvered docking assembly ➋

Install ice machine front cover8.2

NOTICEIce machine MUST be sanitized prior to operation!

Consult Operation and Service Manual provided with ice machine for sanitizing instructions.

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19HARMONY and Symphony Plus • RIDE Technology remote

➊➋ 1/4"

1'

max. 2 ft (.6m)

• Pitch ice transport tube to allow melt water to drain towards ice machine ➊ • Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps ➋

Long tube run recommendations

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00159954R098/15

801 Church Lane • Easton, PA 18040, USAToll free (877) 612-5086 • +1 (610) 252-7301www.follettice.com

Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation.Chewblet, RIDE and Follett are registered trademarks of Follett Corporation, registered in the US.