F R O M YA R N T O FA B R I CTEXTILE

FOR FLAT FABRICS AND TERRY CLOTH

JACQUARD MACHINES DX 100 / DX 110

STÄUBLI KNOW-HOW FOR ALL TYPES OF WEAVING

Exacting requirements and high-performance Stäubli shedding machines guarantee optimal performance and profi tability . They perfectly fulfi ll weaving machine and shed forming requirements . Shed geometries, openings and adjustments are almost unlimited . Weave modifi cations are extremely fl exible and can be changed rapidly . With a cam motion, a dobby or Jacquard ma-chine, Stäubli systems allow you

EXTENSIVE EXPERIENCE

Jacquard weaving solutions The world of Stäubli Jacquard machines is a fascinating one . Throughout the entire world, countless weaving mills produce innovative high-quality fabrics with these reliable and multi-purpose machines . The variety ranges from the fi nest silks to the most complex technical textiles and original decorative fabrics . The Jacquard machines with Stäubli electronic control are high-performance machines, benefi tting from many years of technical experience . They are distinguished by their high performance characteristics, the quality of the materials used and their impressive service life . Stäubli Jacquard machines repre-sent a complete range of formats, ranging from 32 to 24576 hooks for producing all types of fabric . Stäubli offers its innovation and know-how to all weaving mills, at the international level .

to get the most out of weaving machines owing to transmission systems, quick frame connects or through a custom made harness or carbon fi bre frames . Stäubli attaches major importance to the reliability and user friendliness of its shed forming machines .

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DX 110

DX 100 / DX 110

DX 100

FOR FLAT FABRICS AND TERRY CLOTH

The electronic Jacquard machines DX 100 and DX 110 are particu-larly suited to the fabrication of fl at fabrics and terry cloth . They can be equipped with a maximum number of 1408 or 2688 hooks .

AN EXTENSIVE RANGE OF USE

Jacquard machines DX 100 and DX 110 are suitable for all the dif-ferent weft insertion systems, for excellent results in virtually all ap-plications, including terry, furnish-ing, decorative, silk and clothing fabrics . Owing to Stäubli’s know-how, Jacquard machines and har-nesses are perfectly adapted to weaving machines to guarantee optimal installation output .

TYPE

Field of application

Format

Operating principle

Recommended weaving machines : Rapier and projectile weaving machines Fabrics : all fl at and terry fabrics

1408 hooks (11 rows of 16 modules) 2688 hooks (21 rows of 16 modules)

Dual parallel shafts driven by cam units, 73 sheds with precise accessible adjustment M6 Stäubli modules with QUICK LINK type links

Electronic control Controlled by an independant JC6 controller, synchronized with the weaving machine

Ventilation 2 fans with particle fi lter (DX110, format 1408) 4 fans with particle fi lter (DX110, format 2688)

The novel machine design, which also includes patented M6, en-sures maximum profi tability in fabric production . Maintenance is reduced to a minimum owing to two parallel shafts control by cam unit, a pioneering mechani-cal concept . These machines are particularly reliable and easy-to-use .

The compact design, outstanding for its simplicity, is a guarantee of even longer working life . Its mod-ern conception contains special kinematics that provide DX 100 and DX 110 accurate operation, exempt from vibration, even at high speed .

A TECHNOLOGY THAT HAS COME TO MATURITY

TRANSMISSION

The DX 100 and DX 110 are deliv-ered with the adaptation elements required for each type of weaving machine pre-installed . The trans-mission is based on a cardan drive with bevel gears, whose po-sition is determined according to the weaving machine to optimize the cardan shaft angle . For wide

CONTROL BOX

Each machine has its own electri-cal power supply and is equipped with an electronic controller and is equipped with a JC6 electronic controller with touch screen . This user-friendly interface between the user and the DX features the latest generation of microproces-

reed spaces, the optional addition of a modulator accelerates shed opening . The compact structure of DX 100 and DX 110 machines enables them to be used on standard frames and in low-ceil-ing weaving rooms .

sor . A fl ash disk advantageously replaces hard drive technology and patterns can be transferred either via USB key, external drive or the network . The latter offers multiple possibilities and facili-tates weaving room management or several remote sites .

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a a

c

e e

c

f

DX 110

DX 100

f

THE M6 MODULE

The patented M6 module ensures the connection between the lifting mechanism and the har-ness . Compact, and engineered from composite materials, the M6 module is sealed and wear resistant and consumes very litte energy .

SELECTING HOOKS IN A MODULE

S IMPLIFIED KINEMATICS

Only minimum maintenance is required with a simplifi ed kin-ematic system . Years of wear-free running are guaranteed . Knives

are moved by a main shaft under-neath the lower shed position and by two cams on either side of the machine .

Upper shed position The electromagnet (f) is not activated . The retaining hook (c) retains the mobile hook (a) .

Low shed position The electromagnet (f) is activated . The retaining hook (c) does not retain the mobile hook (a) which follows the lowering knife (e) .

The double roller enables the up-per and lower shed position of the harness cords in double lift .

If required, depending on the loads and speeds in use, M6 module can be equipped with two journal bearings (version A), one journal bearing at the bottom and a ball bearing (C) on the top or with two ball bearings (B) . Module replacement is easy and quick .

The rollers built into the module make hooking and unhooking the harness cords easy – the system is also available with QUICK LINK .

A[mm]

B[mm]

1366 489 840±50

1835 958 1075±50

1408

2688

1004

666

1068 A

B

C

D

650

905

1457

1874

C[mm]

D[mm]

Owing to their compact design and numerous confi guration possibilities, the DX 100 and DX 110 adapt easily to all weav-ing requirements . They can be easily adapted into existing plants having just a small amount of available space .

The connections with the harness allow easy installation and thus reduce start-up time .

Thanks to its simple operation, personnel training time is re-duced; the weaving installation thus is operational much faster .

Min

. 110

0

Frames are guided by plastic (DX 100) or metal (DX 110) shoes

Reduced maintenance During the Jacquard machine design phase, Stäubli engineers addressed the specifi c needs and problems of weaving instal-lations . The DX 100 / DX 110’s robust construction is adapted to daily use .

FORMAT [hooks]

SIMPLE ADAPTATION

Control box

Jacquard machine Power supply

Understructure

Support legs (adjustable)

WEIGHT [kg]

Even in a highly dusty environ-ment, the machines require only a minimum amount of mainte-nance . For the DX 110, the fan fi lters are cleaned by vacuum cleaning without any disassem-bly . Centralized lubrication points are easily accessible and can be checked without diffi culty .

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QUICK LINK ®

The QUICK LINK connection sys-tem was developed for speedy hooking and unhooking of the harness cord .

HARNESSES

A DETAILED LOOK AT AN ADVANTAGEOUS INSTALLATION

Developed thanks to Stäubli’s know-how, our harnesses are designed for all applications: la-bels, silk goods, lining, clothing, upholstery fabrics, table and bed linen, automotive seats, airbags, bedspreads, terry cloth and pile fabric .

Our harness specialists have de-veloped a line of harness cords, heddles and springs depending on the article, the characteristics of the warp yarn and the weaving conditions .

BLOBAR BLOWING SYSTEM

Designed to facilitate the clean-ing of harness springs, Stäubli developed the BLOBAR automatic blowing system, at the back of the

downpull frame . The pneumatic blowing device limits fl y deposit and facilitates manual cleaning .

The comber boards are made and drilled to customer specifi ca-tions .

The links between the harness cords and the heddles, the hed-dles and the springs are designed to meet all your needs .

Stäubli production unitsStäubli business units

WITH STÄUBLI ALL OVER THE WORLD www.staubli.com

Stäubli, a modern company with more than a century of innova-tions and developments, has set its objective to supply its custom-ers with high-tech products .

Thanks to a whole range of shedding machines and weaving preparation systems, Stäubli can offer solutions that meet every requirement to be found in textile production .

© S t ä u b l i 0 4 . 2 0 0 5 - S u b j e c t t o t e c h n i c a l m o d i f i c a t i o n s - F. 1 4 1 . 7 8 8 . 0 4 - A

The Schönherr Company has joined the Stäubli group as a sup-plier of carpet weaving looms .

Stäubli’s production sites are in Switzerland, France, Germany, Italy and China, and, together, all the sales and after-sales service units form a network that covers the whole world .

With a wealth of experience in tex-tiles behind it, Stäubli has diversi-fi ed into two high-performance activities in order to guarantee the Group’s equilibrium and life in the years to come: connectors and industrial robots, activities that substantiate its role as an in-novator and a supplier of reliable, high technology systems .