for lifting metal, wood, plastic, stone, concrete, … vac lift ergo tube lifters broc… ·...

alLEVACELIFT

ALL-VAC-LIFT Phone + 1.832.615.9110 4621 Redstart Street www.VAC-LIFT.com Fax + 1.832.201.9101 Houston, Texas 77035 [email protected]

eRGONOMIC vacuum ATTACHMENTs FOR ALL MATERIALS HANDLING

FOR LIFTING METAL, WOOD, PLASTIC, STONE, CONCRETE, PAPER, AND MORE

In Warehousing, Order Picking, Palletizing, Loading, Conveying, Production.

HIGH PERFORMANCE & HIGH CAPACITY ALL-VAC-LIFT® VACUUM LIFTING SUCTION CLAMPS

Overview of SolutionS:

WHERE: ALL-VAC-LIFT handling systems are utilized worldwide to expedite the arduous task of transporting materials throughout the complete life cycle maze of transport from factory floors to shipping docks or trucks, and at the site of installation field for end-use placement. The system can work on forklift, ergo lifts, crane, straddle, walkie … ERGONOMICS <=> ECONOMICS: ALL-VAC-LIFT vacuum handlers allow operators to lift materials rapidly and gently from the top or side surfaces without extraneous ground crew to run slings in and around the work area. ERGO Lifting up to 500lbs is possible. Ergonomic concerns can be considered and realized for increasing safety in the work environment. Rapid returns on investment due to increased productivity, less down time, and less potential injuries. GENERAL FEATURES: ALL-VAC-LIFT Vacuum lifting solutions reduce load movement quickly to on the order of seconds where a variety of materials with a variety of shapes can be lifted. Vacuum pump blowers of appropriate power rating facilitate a vacuum level needed to obtain a clamping force which has a safety factor of at least 2:1. Lifting loads reduces operator fatigue and increase productivity. LOAD APPLICATIONS & transport MOVEMENT :

• LOAD MATERIALS HANDLING PAPER, STONE, CONCRETE, METALS, WOODS, PLASTIC, COMPOSITE, FERROUS / NON-FERROUS, POROUS / NON-POROUS;

• LOAD SHAPES LIFTING PIPE, PLATE, SHEET, PANEL, DOME, ROLLS, COILS, REELS, BOXES, BAGS, SLABS, CARTONS, FLATS, ROUNDS, BARS, ANGLES, TUBES, ETC.

• LOAD ARTICULATING FLAT LIFTING, TILTING LOADS 90 DEGREES OR FLIPPING 180 DEGREES AND ROTATING LOADS 90 OR 360 DEGREES. COMBINED FUNCTIONALITY OF ROTATING AND TILTING.

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alLEVACELIFT

ALL-VAC-LIFT Phone + 1.832.615.9110 4621 Redstart Street www.VAC-LIFT.com Fax + 1.832.201.9101 Houston, Texas 77035 [email protected] General Technical Features:

alLEVACELIFT ERGONOMIC TUBE LIFT SYSTEMS For the Transport of Material Supply in it’s Complete Life Cycle from Factory to End Use

ALL-VAC-LIFT ERGO is ideal for the handling of a variety of materials for the purpose of palletizing, stacking, loading, assembling, and general material supply transport for ergonomic and productive workstation and employees. Primary benefits include:

• Reduced crew size saves labor. • Improves worker safety in direct process. • Prevents damage to products frequently caused by manual handling and rigging. • Shortens handling time, expedites scheduling. • Returns savings on Investment by way of technologically advanced design.

General Overview Technical Data: Power Supply Cabled AC or self contained DC Recharging Re-charger included for battery units. Lift Duty Cycle AC units are continuous duty Load Carrying Capacity Up to 500 lbs Unit Weight From 50 lbs ( crane support excluded) Unit Base Dimensions varies Suction Pads Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Supply Pump is vacuostatic about 0.6 to 0.8 bar

range, turning off and on to save power and pump lifespan.

Vacuum Attach Release From instantaneous to 2 seconds dep. Safety Features Vacuum Check Valve, Vacuum Gauge, Control Throttle valve regulates vacuum flow. Load Articulation FLAT, TILT, FLIP, ROTATE. Support Machine Hoist, Jib Crane, Bridge Crane, Liftruck.

alLEVACELIFT

ALL-VAC-LIFT Phone + 1.832.615.9110 4621 Redstart Street www.VAC-LIFT.com Fax + 1.832.201.9101 Houston, Texas 77035 [email protected] Safety, QUALITY, Performance, TechnologY & Advantages

alLEVACELIFT ERGONOMIC TUBE LIFT SYSTEMS Design and operation ALL VAC LIFT ERGO is a totally closed system. Via the valve unit athmospheric air is fed into the system. Is the valve unit opened wide, a huge amount of atmospheric air enters the system and the tube lowers. Is the valve unit closed the tube compresses. Safety ALL VAC LIFT ERGO is a totally safe system. The relation of a minimum of 2,5 suction area to tube area guarantees that loads stay safely and reliably engaged. In case of a power failure an integrated non-return valve closes the head of the lifting tube and engaged loads are lowered to floor in a slow and controlled fashion. Applications ALL VAC LIFT ERGO can be used in numerous applications. Whether you want to stack boxes, transport metal or wooden plates, load barrels, lay stone slabs or feed machines - the ALL VAC LIFT ERGO always offer an intelligent solution.

Examples: Packages, Bags, Sacks, Sheets, boxes, cartons, rolls, reels, sheets, Porous / Non Porous loads.

Options

• Noise reduction packages • Explosive Proof Pump

Stations • FDA Food Hygienic

Stainless/Silicone Washdown • Large selection of standard

suction feet • Custom suction feet and

tooling • Filter options to cover all

industries • Universal Joints, Rotaries and

Angle Adapters • Suction Foot Quick Release

alLEVACELIFT


Ergonomic tube lifter vl-1p-0x-ergo SINGLE PAD SYSTEM

alLEVACELIFT MODEL VL-1P-0X-ergo ERGONOMIC TUBE LIFTER For lifting sacks, pails, small sheets, light drums, etc

ALL VAC LIFT is ideal for handling of various bags or sacks of materials. Unit is designed for use with a jib crane, bridge crane, and special liftruck applications.

Primary benefits include: • Reduced crew size saves labor • Improves worker safety in load transport process • Prevents damage to materials frequently caused

by manual handling and rigging. • Shortens installation time, expedites scheduling • Returns savings on Investment

Technical Data: MODEL VLB-1P-0X-ERGO Power Supply AC Cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 120 lbs or 60 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by

application. Vacuum Safety Factor min: 2 : 1 for horizontal

application Number of Pads Determined by rigidity of

material. Size of Pads Varies upon capacity. Vacuum Supply Continuous duty ranging

from 3.5 to 5 horsepower. Vacuum Attach Release From instantaneous to 2

seconds dep. Safety Features Vacuum Check Valve,

Vacuum Gauge, Control Throttle valve regulates

vacuum flow. Load Articulation Options FLAT, TILT, FLIP,

ROTATE. Support Machine Jib Crane, Bridge Crane,

Liftruck.

alLEVACELIFT


Ergonomic tube lifter vl-2p-1x-ergo

DOUBLE PAD LIFTER

alLEVACELIFT MODEL VL-2P-1x-ergo ERGONOMIC TUBE LIFTER For Rapid and Easy Manipulation of boxes, cartons, sheets, pipes, and more.

ALL VAC LIFT is ideal for lifting boxes, cartons, parcels, Unit is designed for use with a jib crane, bridge crane, and special liftruck applications.

Primary benefits include: • Reduced crew size saves labor • Improves worker safety in transport process • Prevents damage to loads frequently caused by

manual handling and rigging. • Shortens installation time, expedites scheduling • Returns savings on Investment

Technical Data: MODEL VL-2P-1X-ERGO Power Supply (B or E ) AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 300 lbs or 150 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by



material. Size of Pads Varies upon capacity. Vacuum Blower Supply Continuous duty ranging

from 3.5 to 5 horsepower. Vacuum Attach Release From instantaneous to 2



vacuum flow. Load Articulation Options Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane,

Liftruck.

alLEVACELIFT


Ergonomic tube lifter vl-4p-2x-ergo

FOUR PAD LIFTER

alLEVACELIFT MODEL VL-4P-2x-ergo ERGONOMIC TUBE LIFTER For Rapid and Easy Manipulation of boxes, cartons, sheets, pipes, and more.

ALL VAC LIFT is ideal for lifting boxes, cartons, parcels, Unit is designed for use with a jib crane, bridge crane, and special liftruck applications.

Primary benefits include: • Reduced crew size saves labor • Improves worker safety in transport process • Prevents damage to loads frequently caused by

manual handling and rigging. • Shortens installation time, expedites scheduling • Returns savings on Investment

Technical Data: MODEL VL-P-X-FLIP Power Supply (B OR E ) AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 300 lbs or 150 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by



material. Size of Pads Varies upon capacity. Vacuum Blower Supply Continuous duty ranging

from 5 to 7 horsepower. Vacuum Attach Release From instantaneous to 2



vacuum flow. Load Articulation Options Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane,

Liftruck.

alLEVACELIFT


MANUAL AND Power Tilting Systems

alLEVACELIFT MODEL VL-P-X-ergo tilter

ERGONOMIC TUBE LIFTER WITH TILTING FUNCTIONALITY. Lifting and Articulating with Tilt or Swivel Slabs, Panels, Boxes, Sheets, etc.

ALL VAC LIFT is ideal for the handling of panels or slabs of stone, steel, plastic, wood or other compositions. Expedite your material handling process in seconds.

Technical Data: MODEL VLB-P-X-C-2PR-BOOM:

Power Supply AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 400 lbs or 200 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Pads Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Supply Continuous duty ranging from 5 to 7

horsepower. Vacuum Attach Release From instantaneous to 2 seconds dep. Safety Features Vacuum Check Valve, Vacuum Gauge, Control Throttle valve regulates vacuum flow. Load Articulation Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane, Liftruck.

alLEVACELIFT


Applications & Case Study OvervieW: We can make it ergonomic!

alLEVACELIFT


accessories, parts, components :

FILTERS STARTERS

PUMPS ENCLOSURES

ROTATORS

MANUAL TILTERS

QUICK RELEASE POWER TILTERS

alLEVACELIFT


Portability & extreme ergonomics Plug-n-play ergo mobility

alLEVACELIFT MODEL VLB-P-x-ergo-extreme

ALL VAC LIFT is exceptional for the expedition and streamlining of your warehousing, palletizing, production, assembly, and more. rolls, coils, and reels. Expedite your material handling process in seconds in warehousing, production, or shipping.

VLB-4P-2X-250-ergo-extreme PORTABLE lift system

alLEVACELIFT


Portability & extreme ergonomics

alLEVACELIFT MODEL VLB-P-x-ergo-extreme

VLB-3P-X-600- COIL PORTABLE

VLB-1P-X-100-ergo with PORTABLE base jib crane.

alLEVACELIFT


ERGO Model Selection & Specification ERGO TUBE MODEL GUIDE: VLE-P-X-C-ERGOTYPE

WHERE “VLE” = VAC LIFT ELECTRIC POWERED WHERE “E” IS AC OR MOBILE-DC-BATTERY.

WHERE “P” = NUMBER OF PADS WHERE “X” = NUMBER OF CROSSARMS WHERE “C” = CAPACITY FROM 100 LBS TO 500 LBS.

WHERE “TYPE” DEFINES LOAD ARTICULATION:

POWER/MANUAL TILTER: VLE-P-X-C ERGO PT or MT_

POWER TILTER & ROTATOR: VLE-P-X-C ERGO PTPR POWER FLIPPER: VLE-P-X-C ERGO FLIP_ STRAIGHT HORIZONTAL LIFTER: VLE-P-X-C ERGO (FLAT)_

Pad Selection, Options and Support Machine Types • Pads are designed to take load weight capacity and overhang length into consideration. • Minimum safety factor of 2 is mandatory by ASTM/ANSI design guidelines B30.20.1999 • Typically pads can lift variety of materials with porosity taken into consideration. • Units can be designed to work on crane, forklift, aerial lift, hoist, and more.

EXAMPLE OF LIFTER SPECIFICATION: VLE-4P-2X-200 ERGO (FLAT ) (AC Operated 4 pad 2 crossarm 200lbs capacity unit for flat horizontal lifting only )

alLEVACELIFT


PROJECT APPLICATION REQUEST FORM THIS FORM IS AVAILABLE ON LINE AT WWW.VAC-LIFT.COM

COMPANY NAME:

WEB SITE: CONTACT NAME 1: CONTACT NAME 2: EMAILS: PHONE: FAX: CELL/PAGER: COMPLETE ADDRESS: PROJECT NOTES: Please let us know all environmental or hygienic conditions and classes as well as degree of duty.

LOAD TYPE: MATERIAL AND SHAPE

MAX LOAD SIZE: L X W || L X OD X ID

MIN LOAD SIZE: L X W || L X OD X ID

THICKNESS RANGE: LIFT DUTY CYCLE # OF LIFTS PER HOUR = ________________ MAX LOAD WEIGHT:

SUPPORT MACHINE:

CRANE || FORKLIFT || BOTH || OTHER TILTING ( 0, 90, 180 ): ROTATION: ( 0, 90, 360): LOAD TRAVEL DISTANCE: MIN/MAX || MIN/MAX

VERTICAL = ____________|| HORIZONTAL = _____________ POWER TYPE:

BATTERY AC AIR SELF LOAD POROSITY: CRANE PACKAGE TYPE: JIB || BRIDGE || MONORAIL || PORTABLE || HOIST || GANTRY CRANE SPECIFICATIONS:

FOR JIB CRANE SPECS: Total radius arm length=_____________ Height Under beam = _______________ Type = FLOOR or WALL or PORTABLE Min Capacity = Max Load + 100lbs

FOR MINI-BRIDGE Workstations: TotalSurfaceArea=______x______(length X width) Total avail. Height = ____________ Type = CEILING or FLOOR POST or PORTABLE Min Capacity = Max Load + 100lbs

for lifting metal, wood, plastic, stone, concrete, … vac lift ergo tube lifters broc… ·...

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