for one stop solution for pvc/cpvc stabilisers, please...

Supported by

Organised by

Government of India

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6www.custage.com

Additives for Wire and Cable, Pipe, Recycling Automotive,

Film Packaging, Agriculture etc.

HALL 3 / STALL No. H3-B12

Kkalpana Products are RoHS & Reach Compliant

PRODUCT RANGE

Wire & Cable Compounds

Filled Compounds (Packaging)

Master Batches

Engineering Plastics

Upcycling l Rotomoulding

A leading polymer compound manufacturer in India with a global focus, providing solutions to all your needs.

Energising Lives Through Speciality Compoundswww.kkalpanagroup.com

VISIT US AT PLASTINDIA 2018, GANDHINAGAR - AHMEDABAD, GUJARAT TH THFROM 7 UNTIL 12 FEBRUARY @ OUR STALL NO. H10B4

we add character to plasticswe add character to plastics

For one stop solution for PVC/CPVC stabilisers, please visit us at booth # H15C3

Custage... communication specialists for plastics

Press Releases with Media Dissemination

Building Customer Interaction Reports

Sales Lead Generation and Qualification

Web Updation Services

Corporate Communication

Consultancy

Content Development

Building and Profiling Mailing

Lists

Newsletter Specialists

For that Next Stepin Marketing

+91-22-2520 4436 [email protected] www.custage.com Hall 5, stall F2

Marketing Specialists for the Plastics Industry

Hall 5, Stall F2

“This year, we have exceeded the figure of 2.36 lakh footfalls and by the end of the sixth day, we intend to cross 2.50 lakh footfalls. We have spoken to every exhibitor at PLASTINDIA 2018 and have received suggestions from them on improvements to be made for the next show. We have received visitors from across India and because of RBSM, PLASTINDIA 2018 received over 7000 foreign visitors. And almost all of them have closed deals right here on the exhibition ground. There are tags on machines that say ‘Sold Out’. We are thankful to exhibitors for having faith in us in conducting this exhibition as it is their faith that has lead us to break global records in number of visitors for an exhibition, electrical expenses and means of transport. Also, owing to the digital or virtual registration process, business visitors are more in number. The QR code scanning and paid entries have further helped us bring in the finest quality and interested people from across India, not just Gujarat,” says Rajeev Chitalia, Chairman - NEC, PLASTINDIA 2018.

Success Mantra of PLASTINDIA 2018

If there was one thing that exhibitors - national and international participants - took home during the PLASTINDIA 2018 were the beautifully designed awards. Each of the 21 winners of the ‘Stall Awards’ at PLASTINDIA 2018 had a broad smile on their faces as they walked in pride with

their trophies. With these set of awards, Chairman of the Stall Awards Committee, Manoj Agarwal says, “We have tried to bring in some element of subjectivity in these awards, while setting up a benchmark for future PLASTINDIA exhibitions.

PLASTINDIA 2018’s Stall Awards Rendezvous

In addition to the 21 winners, we also have one Special Jury Award which has been bagged by HPL Additives Limited. As per Manoj Agarwal, the company made excellent use of materials; showed what the company believed in and conveyed what their product could do. “Overall, it was a brilliant thematic presentation, and thus, the award is given to them,” says Manoj Agarwal.

There are four product groups - raw materials and additives, semi-finished and finished products (PROPLAST), primary processing machinery as well as auxiliary and ancillary equipment - under which the awards were given out. A four-member committee went through every stall that was put up at the exhibition to list out the 21 deserved winners namely Chairman of the Stall Awards Committee, Manoj Agarwal; Co-chairman, Rakesh Shah; Members of the Committee, Dr. U. K. Saroop and Deepak Manchanda.

Find the award winners list on page 12.

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612th February, 2018

ECON Machinery Private Limited181, POR Industrial Park I Adjoining POR G.I.D.C. I N.H. 8A I PORVadodara - 391243 I Gujarat I INDIAPhone +91 70462 63000 I [email protected] I www.econ-in.com

Plastics in the nook and corner of everyday use.

Cameraman’s Focus

Calco Group, at PLASTINDIA 2018, is showcasing a complete range of high performance polymers, colour and additive solutions, meeting the most critical operational requirements

and technical specifications. The manufacturing process relies on slim-line, high degree of automation and flexible utilisation of the production facility.

Vijay Kumar Gupta, Founder & MD, Calco Group at PLASTINDIA 2018 said, “The Calco Group with a turnover of over Rs. 1,000 million has furthered its contribution in the plastics industry by setting up its 2nd plant at Haryana with an investment of over Rs. 500 million. It would be a state-of-the-art production facility with world-class material handling equipment in a built-up area of 100,000 sq. feet, planned to be up and running by end of 2018.”

As a part of their commitment to the Prime Minister of India’s initiative, ‘Swachh Bharat Abhiyan’, Calco has commercialised the indigenous technology on eco-friendly plastic, in collaboration with the Defence Research and Development Organisation (DRDO), an agency of the Republic of India, charged with the Military’s Research and Development, Ministry of Defence, Government of India.

Speaking on the occasion, Varun Gupta, Director, Calco Poly Technik said, “The optimism for developing niche speciality polymer products is driven by our technology and R&D capabilities. Calco Team is inspired to transform its business from commodity led to knowledge-driven.

He adds, “With over 500 customers across all segments, 90% of the total sales are powered by the automotive and electrical & electronics segment. By the end of 2020, the Compound Annual Growth Rate will observe 30% inflation with total production capacity of 30,000 MT/year, with estimated sale of Rs. 2,500 million.

Calco New Plant to be Up and

Running by 2018

(L-R) Vijay Kumar Gupta, Founder & MD, Calco Group and Varun Gupta, Director, Calco Poly Technik.

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INJECTION MOULDED IML BUCKETS

BLOW MOULDED IML CONTAINERSINJECTION MOULDED IML LIDS

Y O U R P A R T N E R F O R I N M O U L D L A B E L S

Ajanta Print Arts B-24 TTC Industrial Area, MIDC Airoli, Navi Mumbai. Tel: +91 22 61240101

Contact: Adarsh Ranjan +91 98706 89994Email: [email protected] [email protected]

IML

IML IMLIML

At Ajanta we produce in mould labels, (IML) for injection as well as blow moulding containers. Our in depth knowledge coupled with state of the art equipment enables us to design and deliver the perfect labels. An experienced and dedicated team works closely with our clients right from the devel-opment to the final execution on all projects. We look forward to partnering with you on your next IML project.

IML THIN WALL CONTAINERS

www.brueckner.com

Visit us:

HALL 8

BOOTH 8B52

High Quality Film Production Lines: Efficiency, Productivity, Flexibility

STRETCHING THE LIMITS

A Member of Brückner Group

Hall 7, Stall A 4-5

Carbon Light, offers a wide range of carbon fibre composite rollers for printing,

packaging, lamination, film extrusion, slitting-rewinding and many converting machine applications.

The whole manufacturing is done in-house with the use of latest in technology machines to offer highly consistent quality product.

Carbon Fibre Composite Rollers on Display by Carbon Light

The rollers offer power saving features, faster production speeds with easier handling over conventional metallic rollers.

The company provide a comprehensive array of services including repairs, re-covering, dynamic and static balancing, grooving and complete refurbishing services.

The manufacturing is spread over an area of about 16200 sq. yard located in the National Capital Region.

Come and experience our range of products at Hall no. 7 stall A4-5.

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NewsdeskThank you all...Team CUSTAGE

Hall No. 05, Stall No. F2For Advertising and Content:

Vinisha Chang, [email protected] Custage Marketing Solutions LLP;

+91-22-2520 4436, +91-88790 50327

Published by: Plastindia Foundation

Editorial Co-ordination, Advertising, Design and Printing: Custage Marketing Solutions LLP

[email protected] and opinions expressed in this bulletin are not necessarily those of the publisher and POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances. Some of the images may be from Shutterstock. The claims made in the write-ups are by respective companies. We make every effort to ensure that the bulletin’s contents are correct but do not take any responsibility for the absolute accuracy of the information. The ownership of trademarks is acknowledged. Subject to Mumbai Jurisdiction.

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Trends and Expectations in PackagingFilms and Functional Polymer Films,

a KROENERT Viewpoint

Barrier layers are applied to packaging films, to protect the packed product against

environmental influences. Besides that, the barrier layer also works as a sealing layer to combine different materials with each other, such as food box with a top cover.

Environmental influences can be moisture and oxygen as well as viruses, bacteria and infectious substances. ‘Smart-packaging’ materials, which mean resource efficient products that are focusing on efficient material use as well as materials with a better CO2 footprint are gaining importance, mainly in China and India. Reducing wastage of food is an important target to achieve worldwide.

KROENERT, as supplier of custom-made machines, on one side handles more and more thinner substrates for coating machines; while on the other, designs for the application of functional layers as well. These layers can be, for instance, protective layers as well as printing primers for transparent barriers with aluminium oxide (so called AlOx layers) and functional barrier layers like PVdC (Polyvinylidene chloride).

Even for barrier layers, PVdC is currently dominating the market. Transparent barrier layers with high barrier properties are gaining importance. Aluminium oxide (AlOx) clear barrier coating has become one of the favoured choices for flexible

packaging and commonly used. However, the t r a n s p a r e n t ceramic barrier layers need to be protected as well as coated with a primer layer for printing applications.High-end R2R coating machine.

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Ametek booth number 11 D-31, will be displaying the latest instrument LD

10 series.

AMETEK Sensors, Test & Calibration supplies material testing machines and force measurement instruments that provide the highest level of performance and capability for production testing, quality control, laboratory testing, research and education.

Chatillon and Lloyd Instruments are just some of the brands manufactured and supplied by Ametek.

The LD Series testing machines from Lloyd Instruments combine high performance, ease of use and superior flexibility. Ideal for testing applications up to 100 kN (22480 lbf) and are designed for routine quality control testing, automated testing and for performing complex multi-stage testing.

LD Series Key Features:l Simple to set up, operate and

maintain.l High stiffness frame.l High performance AC drive.l Compliant to CE machinery

directive.l CANBUS interface.

On Display Here, Ametek Material Testing and Force Measurement Equipment

Hall 11, Stall D31

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R

MASTERBATCHESColour WhiteBlack

Additive

MB MODIFIERSPremium Economy

(Filled Masterbatches)

PVCCompounds

MasterbatchesTubes

ProductsSpotlight

In theISO 9001 Certified

Your Partner in Masterbatches and Compounds

Products Meeting Global Regulatory Standards

GOI Recognised

Export House

Hall No. 10, Booth No. B5Arvind Mehta Group CompanyWelset Plast Extrusions Pvt Ltd

T : +91-22-2821 5734, 2838 7054 F : +91-22-2838 1088 E : [email protected] W : www.welset.com8, New Metalage Industrial Premises, Subhash Marg, Off Caves Road, Jogeshwari (E), Mumbai 400 060. INDIA

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R

MASTERBATCHESColour WhiteBlack

Additive

MB MODIFIERSPremium Economy

(Filled Masterbatches)

PVCCompounds

MasterbatchesTubes

ProductsSpotlight

In theISO 9001 Certified

Your Partner in Masterbatches and Compounds

Products Meeting Global Regulatory Standards

GOI Recognised

Export House

Hall No. 10, Booth No. B5Arvind Mehta Group CompanyWelset Plast Extrusions Pvt Ltd

T : +91-22-2821 5734, 2838 7054 F : +91-22-2838 1088 E : [email protected] W : www.welset.com8, New Metalage Industrial Premises, Subhash Marg, Off Caves Road, Jogeshwari (E), Mumbai 400 060. INDIA

Recycling of cast and extruded films like BOPP, BOPET or BOPA

has been an integral part of the film producing plant here in India since early ’90s and plays a very pivotal role in the film production.

It is encouraging to see momentum catching up in the recycling of blown polyolefin films (PE, PP and its laminates), just as being practiced in advanced countries. And why not, after all inhouse waste is a valuable resource with rising production costs and fluctuating polymer prices.

Producers of polyethylene blown films, especially with large annual production capacity, consider ‘recycling’ as an extremely important factor. Reinhard Händel of Polyfilm, Europe, says, “If you work properly with recycling materials instead of virgin, you can save around 30% for every tonne of material processed and that corresponds to roughly Euro 300 to 500.”

Recycling of Polyolefin Films

Enhances Its Reuse, In Turn Huge

Savings

Deepak V. MehtaManaging Partner and CEOLeevams Incorporated

Visitor Delights

Other Attractions Kms*Dandi Kuttir 4.2

Indroda Nature Park 5.1

Adalaj Step-well 12.5

Sabarmati Ashram: Mahatma Gandhi’s Home 22.5

Dada Hari Ni Vav 25.3

Teen Darwaza 25.7

Ahmad Shah’s Tomb 25.9

Gujarat Science City 26.3

Shaking Minarets 26.4

Sabarmati Riverfront 28.1

Kankaria Lake 28.8

Parimal Garden 28.8

Vastrapur Lake 29.1

Vikram Sarabhai Space Exhibition 31.0

Nagina Wadi 32.1

Thor Lake 34.8

Near AhmedabadDakor 99

Lothal 105

Pavagad 163

Mount Abu 220

Udaipur 258

Gir Forest 339

Daman and Diu 363

Silvassa, Dadra & Nagar Haveli 390

Local CuisineToran Dining Hall 26.4

Atithi 27.3

Swati Snacks 28.0

Gordhan Thal 28.8

Jassi De Parathe 29.1

Rajwadu 32.5

Fine Dining Kms*Earthen Oven 24.8

Agashiye 27.5

Barbeque Nation 27.8

MoMo Café 30.0

Bayleaf 30.1

Vishala 33.0

Shopping AreasAcropolis Mall 27.6

Himalaya Mall 28.3

AlphaOne Mall 29.1

Iscon Mega Mall 29.7

Law Gardens 29.9

MuseumsCalico Museum of Textiles 22.4

Auto World Vintage Car Museum 24.2

Lalbhai Dalpatbhai Museum 27.9

NC Mehta Gallery 28.1

Kite Museum 29.0

Shreyas Folk Museum 31.2

Vechaar Utensils Museum 33.1

Religious PlacesAkshardham Temple 2.9

Swaminarayan Mandir 3.9

Dada Bhagwan Temple 12.0

Vaishnodevi Temple 16.6

Shree Camp Hanuman Mandir 19.9

Hathee Singh Jain Temple 23.9

Ahmed Shah Mosque 25.9

Raj Babri Mosque 26.3

Gurudwara Gobind Dham 27.4

Iskcon Temple 29.8

Sarkhej Roza 34.2

Jama Masjid 34.4

* approximate distance from the exhibition ground

Green Column

When recycled gently and correctly, the quality of recycled granules comes near to virgin, thus a

very viable proposition.

The blown film production line ideally comprises of an inline edge trim recycling plant working round the shifts and offline recycling system for loose films or film on rolls. There are companies operating recycling facilities 24/7, just like the biaxial film plants. The film and recycling plants have something else too in common; both have to cope with regular changes in line with the film producer’s product portfolio, which at times is extremely wide-ranging, for example, technical films, packaging films, construction and agricultural films and stretch films produced in cast or blown film extrusion processes.

The recycling systems with a preconditioning or material preparation unit guarantee a very stable process and are ideal for even very thin films. It ensures minimal oxidation and thermal degradation, especially for sensitive materials like PP.

Available variants are unvented extruders for non-printed, vented extruders for slightly printed and specially designed extruders for heavily printed film scrap. When recycled gently and correctly, the quality of recycled granules comes near to virgin, thus a very viable proposition.

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Guiding Quote

One has to work hard, learn continuously and never miss an opportunity to go ahead, forecast

future of that industry and try to become the best. Business in not about speculation and

betting, but is a studied calculated venture.

Hargovind Bajaj, Bajaj Group of Industries, Nagpur

Shaping tomorrow's plastics at Surangi.

#24

Visit us at

Grab a Look at Sealing Inserts From Meyer Seals

Established in 1879, Meyer Seals® is a manufacturer of sealing inserts for both, the

plastic and aluminium closure market. Producing over 17 billion sealing inserts per annum, both in a pre-punched format or as slit-tape, Meyer Seals offers different types of closure liners from pressure seals, induction seals to liners that are wet glued onto the container and other speciality liners that differentiate the product.

Meyer Seals supply its products to customers in over 100 countries across all continents, covering an extensive range of applications. These highly technical products are recognised throughout the industry for their quality, reliability, efficiency and trustworthiness.

With three state-of-the-art manufacturing facilities; two that are located within Europe and another in Thailand, along with eight strategically located sales offices; Meyer Seals is well positioned to meet the global industry needs.

Visit the Meyer Seals stand in Hall 8 E30.

Hall 8, Stall E30

in Converting Machinery

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at Plastindia 2018

At PLASTINDIA 2018

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Plastic products such as liner, chain guide, bearing bush or a gear are not necessarily

better just because they made from plastics. The question whether it is superior in all respects to the same part made from a different material is decided by its processing technique. Or more precisely: by the supplier’s know-how in the art of plastic production and their skill in manufacturing components.

The company’s special processing technology guarantees the homogeneity and unwavering high quality of its products and makes it extra ordinarily wear resistant and stress free.

The product range include:l UHMWPE sheets of size: 2000 x

1000 mm, thickness 10 mm to 300 mm

l U H M W P E rods of size: 25 to 300 mm diameter

l U H M W P E machined components

Visit us at Hall no. 3, booth no. A10.

Hall 3, Stall A10

UHMWPE sheets

UHMWPE rods

UHMWPE machined components

Das Polymer Industries, the UHMWPE Processor,

at PLASTINDIA

Most pipeline projects require pipe to be cut into short lengths at valves, fittings, manholes or other similar

locations. Although installers have been cutting pipe successfully for many years, this article provides the PVC Pipe Association’s cutting recommendations.

Safety

Worker safety is the most important consideration for the cutting of any pipe material. It is important to follow all safety recommendations of equipment manufacturers and to ensure that work proceeds in a controlled manner. Special care should be taken to ensure that the saw kerf remains open to prevent the saw blade from binding.

Why is a Good Cut Necessary?

A straight and smooth spigot end will prevent problems in the field:l A crooked cut may not allow the spigot to

properly engage the bell’s gasket, resulting in leakage.

l A jagged cut may cause damage to the gasket when the spigot is inserted into the pipe’s bell, again causing leakage.

l In both cases, the result will be a costly, time-consuming repair.

Cut Requirements

To make an acceptable cut for PVC pipe:l The cut must be perpendicular to the pipe

length.l The cut must be straight all the way around

the pipe circumference.l The outer edge of the cut end of the pipe

must be beveled properly.

How to Make a Straight Cut

The steps necessary for making a straight cut are:l Place the pipe on level ground.l Provide adequate support to keep the pipe

from moving during the cutting procedure.l Measure to the location where the pipe will

be cut.l Draw a line all the way around the pipe

circumference, making sure that the correct measurement is maintained.

l Using a saw and a saw blade intended for PVC pipe, safely and carefully cut the pipe along the marked line.

Cutting Large-Diameter Pipe

PVC pipe is now available in sizes up to 60-inch for both pressure and gravity applications. Large-

diameter pipe’s combination of size, heavy weight and thick wall means that cutting techniques that have been used for smaller pipe may no longer be safe or efficient. The following considerations become even more important:l Pipe movement: It is necessary to roll a pipe

to cut it all the way around its circumference. However, uncontrolled pipe movement should be prevented for safety reasons.

l Saw kerf: Proper support of the pipe being cut is necessary to prevent the saw kerf from closing (binding the saw blade) or opening (potentially cracking the pipe).

l Equipment: PVC pipe can be cut with a power saw using an abrasive disc. For larger sizes of pipe, other cutting tools may be appropriate.

Cutting of Already-Installed Pipe

If a cut is required within 24 inches of a metallic joint restraint device (one that uses serrated teeth to grip the pipe), the device should be loosened prior to the cut. After the pipe is cut, the device’s bolts should be re-tightened to the manufacturer’s recommended values using the manufacturer’s recommended procedures.

Bruce HollandsExecutive DirectorUni-Bell PVC Pipe

Association

Field Cutting of PVC Pipes

Lead-based stabilisers have been used for over 70 years for PVC extrusion. The European PVC industry successfully eliminated use of lead stabilisers through the ‘Vinyl-2010’ initiative by the end of 2015. Now-a-days

in Europe, Ca-Zn-based and organic-based stabilisers are used for PVC extrusion. Sn-stabilisers play a minor role, mostly for transparent applications.

An optimised Ca-Zn one-pack contains a synergistic system of between 20 - 25 different components, whereas lead one-pack contains only 5 - 12 components. A lot of requirements from PVC product manufacturers, like plate out elimination, high output rates,

cost-efficient products, good initial colour, good gloss, broad processing windows, weathering performance etc. is a big challenge for an efficient stabiliser design and needs a lot of experience. IKA with its 30 years of experience in innovating solutions have developed Ca-Zn stabilisers and organic stabilisers which are now being made available through a tie-up with POCL Enterprises Ltd. (POEL), India for their customers.

With over 30 years of innovation and development experience, highly automated and precision production equipment, IKA provides consistent, high-quality products making it the ideal partner for technical support and supplying stabilisers for a successful change from lead-based towards lead-free stabilisation for PVC compounding and processing applications.

POEL’s Technical Cooperation with IKA, Germany to

Introduce Ca-Zn and Organic PVC Stabilisers

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S.No. Product Category Stall No. Name of the Company I) Raw Material and Additives

1) Shell Scheme (6 - 24 Sqm) - I H3 - C14 Roto Polymers

2) Shell Scheme (6 - 24 Sqm) - II H3 - C24 Skyi Composites Pvt. Ltd.

3) Shell Scheme (25 - 53 Sqm) - I H11 - D20 Mitsubishi Chemical India Pvt. Ltd.

4) Bare Scheme (54 - 75 Sqm) - I H2 - K1 Technovinyl Polymers India Ltd.

5) Bare Scheme (> 76 Sqm) - I H15 - A9 Dow Chemical Pacific (Singapore) Pte. Ltd.

II) Semi Finished and Finished Products 1) Shell Scheme (6 - 24 Sqm) - I H1 - E20 Kelvin Plastic Pvt. Ltd.

2) Shell Scheme (6 - 24 Sqm) - II H1 - D30 Kaveri Metallising & Coating Ind Pvt. Ltd.

3) Shell Scheme (25 - 53 Sqm) - I H1 - D9 Paras Plastic

4) Bare Scheme (54 - 75 Sqm) - I H1 - H1 Mutual Industries Limited

5) Bare Scheme (> 76 Sqm) - I H1 - D26 Prince Pipes & Fittings Pvt. Ltd.

III) Primary Processing Machinery1) Shell Scheme (6 - 24 Sqm) - I H12 - B1 Zhejiang Bohai Machinery Co. Ltd.

2) Shell Scheme (6 - 24 Sqm) - II H12A - P3 Swastik Enterprises

3) Shell Scheme (25 - 53 Sqm) - I H12A - C15 Polyform Technotools

4) Bare Scheme (54 - 75 Sqm) - I H6 - B16 Hasmukh Engineering Works

5) Bare Scheme (> 76 Sqm) - I H8 - B51 + B52 Brückner Maschinenbau GmbH & Co. KG +Brückner Servtec GmbH

IV) Auxiliary and Ancillary Equipments1) Shell Scheme (6 - 24 Sqm) - I H7 - B10 Trigon Digital Solutions

2) Shell Scheme (6 - 24 Sqm) - II H6 - C2 Arshad Electronics Pvt. Ltd.

3) Shell Scheme (25 - 53 Sqm) - I H6 - B8 Excel Heaters

4) Bare Scheme (54 - 75 Sqm) - I H7 - B11 Nordmeccanica India Pvt. Ltd.

5) Bare Scheme (> 76 Sqm) - I H7 - F1 Sp Ultraflex Systems (P) Ltd.

Grand PrizeH10 - C1 Exxonmobil Chemical Asia Pacific

Exhibitors’ Award Winners List

“We have been looking for

injection moulding plants

and through PLASTINDIA,

we’ve come across a number

of suppliers and exhibitors. It

provided us for a one-to-one

interaction and we could easily

escape going from one city to

another. Various products at

different range of prices helped

us organise our choices and

requirements. A well-organised

exhibition, must say!”

Mukesh Soni, Deputy Manager and Mahesh Yadav, Sr. Manager

Blue Star Ltd.

for one stop solution for pvc/cpvc stabilisers, please...

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