ford focus sync 3 display ecu - system plus consulting; · 2019-09-18 · physical and cost...

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©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report by Philippe VANDAR June 2019 – Sample Ford Focus SYNC 3 Display ECU REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

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Page 1: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 1

22 Boulevard Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus.

SYSTEM report by Philippe VANDARJune 2019 – Sample

Ford Focus SYNC 3 Display ECU

REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

Page 2: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 2

Table of Contents

Overview / Methodology 4

o Executive Summary

o Main Features

o Reverse Costing Methodology

Teardown Analysis 9

o Global Views of the System

o Views and Dimensions of the System

o System Opening

o Main Board

Top Side – Global view

Top Side – High definition photo

Top Side – PCB markings

Top Side – Main components markings

Top Side – Main components identification

Top Side – Main components identification

Top Side – Other components markings

Top Side – Other components identification

Bottom Side – High definition photo

Bottom Side – Components identification

Bottom Side – PCB markings

Bottom Side – Main components markings

Bottom Side – Main components identification

Bottom Side – Main components identification

Bottom Side – Other components markings

Bottom Side – Other components identification

o Daughter Board

o Bluetooth Board

Cost Analysis 48

o Accessing the BOM

PCBs Cost

BOM Cost – Main Board

BOM Cost – Daughter Board

BOM Cost – Bluetooth Board

BOM Cost - Housing

Material Cost Breakdown

o Accessing the Added Value (AV) cost

Main Board and System Manufacturing Flow

Details of the Main Board and system AV Cost

Added-Value Cost Breakdowns

o Manufacturing Cost Breakdown

Manufacturer Price 92

o Financial ratios

o Estimation of the Manufacturer Price

Give us your Feedbacks!

Company Services 97

Page 3: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 3

Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing

Methodology

Physical Analysis

Cost Analysis

Manufacturer Price

Related reports

About System Plus

Block Diagram

The block diagram of the FORD FOCUS SYNC 3 DISPLAY ECU is described in the following schematics:

Page 4: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 4

Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing

Methodology

Physical Analysis

Cost Analysis

Manufacturer Price

Related reports

About System Plus

The reverse costing analysis is conducted in 3 phases:

Teardown analysis

• Package is analyzed and measured.• The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking.• Setup of the manufacturing process.

Costing analysis

• Setup of the manufacturing environment.• Cost simulation of the process steps.

Selling price analysis

• Supply chain analysis.• Analysis of the selling price.

Reverse Costing Methodology - Components

Page 5: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 5

Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing

Methodology

Physical Analysis

Cost Analysis

Manufacturer Price

Related reports

About System Plus

The reverse costing analysis is conducted in several phases:

Reverse Costing Methodology

• The initialization of the analysis

Pictures of the elements to be studied.

Identification of the components.

• Description of the material in the “SYScost+” software

Creation of an “estimation project” of the studied board with SYScost+ software.

Construction of the Bill of Material (BOM).

• Assessing the material

Searching for the price of each reference among distributors and manufacturers.

Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)

The BOM is valued with SYScost+ : price simulation according to the requested quantities.

• Assessing the assembling and test phases

Assembly and test lines are modeled with the SYScost+ software.

The assembly and tests costs are estimated.

• Production cost & Manufacturer price

Estimation of the production cost & Manufacturer price.

• Report

A report is edited.

SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.

Page 6: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 6

Overview / Introduction

Physical Analysis o Views & Dimensionso System Openingo Electronic Boards

Cost Analysis

Manufacturer Price

Related reports

About System Plus

System – Part Collection

Page 7: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 7

Overview / Introduction

Physical Analysis o Views & Dimensionso System Openingo Electronic Boards

Cost Analysis

Manufacturer Price

Related reports

About System Plus

Main Board – Top Side – Global View

Page 8: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 8

Overview / Introduction

Physical Analysis o Views & Dimensionso System Openingo Electronic Boards

Cost Analysis

Manufacturer Price

Related reports

About System Plus

Main Board – Top Side – Main Components Identification

Page 9: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 9

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

PCBs Cost

Page 10: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 10

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Page 11: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 11

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Page 12: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 12

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Page 13: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 13

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Input parameters in the IC Price+ software.

Page 14: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 14

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Page 15: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 15

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Estimation of the Cost of the Texas Instruments WL18

Results calculated by IC Price+ Software for the circuit:

Page 16: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 16

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

BOM Cost – Main Board (1/3)

Page 17: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 17

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

BOM Cost – Main Board (2/3)

Page 18: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 18

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

BOM Cost – Main Board (3/3)

Page 19: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 19

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

BOM Cost – Housing

Page 20: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 20

Overview / Introduction

Physical Analysis

Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

Manufacturer Price

Related reports

About System Plus

Page 21: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 21

Overview / Introduction

Physical Analysis

Cost Analysis

Manufacturer Priceo Financial Ratioso Manufacturer Price

Related reports

About System Plus

Page 22: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 22

Overview / Introduction

Physical Analysis

Cost Analysis

Manufactrurer Price

Related reports

About System Plus

Related Reports

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

• Ford Focus SYNC 3 Silverbox• Delphi Volkswagen T-Roc MIB2 Discover Media Unit• LG Electronics Cluster and Infotainment Display Module in the

Mercedes-Benz A-Class• LG LA080WV3 – 8-inch Display with Touch Panel for Car Navigation

Page 23: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 23

COMPANYSERVICES

Page 24: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 24

Overview / Introduction

Physical Analysis

Cost Analysis

Manufactrurer Price

Related reports

About System Pluso Company serviceso Contact

Business Models Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>60 reports per year)

Costing Tools

Trainings

Page 25: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 25

Overview / Introduction

Physical Analysis

Cost Analysis

Manufactrurer Price

Related reports

About System Pluso Company serviceso Contact

Contact

www.systemplus.fr

NANTESHeadquarter

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Headquarters22 bd Benoni Goullin44200 NantesFRANCE+33 2 40 18 09 [email protected]

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Page 26: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

ORDER FORMPlease process my order for Ford Focus SYNC 3 Display ECU, Reverse Costing® – Structure, Process & Cost Report Ref: SP19477

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Page 27: Ford Focus SYNC 3 Display ECU - System Plus Consulting; · 2019-09-18 · Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus. SYSTEM report

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