ford focus sync 3 display ecu - system plus consulting; · 2019-09-18 · physical and cost...
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©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 1
22 Boulevard Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Physical and cost analysis of the Ford SYNC 3 Display ECU extracted from the latest Ford Focus.
SYSTEM report by Philippe VANDARJune 2019 – Sample
Ford Focus SYNC 3 Display ECU
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 2
Table of Contents
Overview / Methodology 4
o Executive Summary
o Main Features
o Reverse Costing Methodology
Teardown Analysis 9
o Global Views of the System
o Views and Dimensions of the System
o System Opening
o Main Board
Top Side – Global view
Top Side – High definition photo
Top Side – PCB markings
Top Side – Main components markings
Top Side – Main components identification
Top Side – Main components identification
Top Side – Other components markings
Top Side – Other components identification
Bottom Side – High definition photo
Bottom Side – Components identification
Bottom Side – PCB markings
Bottom Side – Main components markings
Bottom Side – Main components identification
Bottom Side – Main components identification
Bottom Side – Other components markings
Bottom Side – Other components identification
o Daughter Board
o Bluetooth Board
Cost Analysis 48
o Accessing the BOM
PCBs Cost
BOM Cost – Main Board
BOM Cost – Daughter Board
BOM Cost – Bluetooth Board
BOM Cost - Housing
Material Cost Breakdown
o Accessing the Added Value (AV) cost
Main Board and System Manufacturing Flow
Details of the Main Board and system AV Cost
Added-Value Cost Breakdowns
o Manufacturing Cost Breakdown
Manufacturer Price 92
o Financial ratios
o Estimation of the Manufacturer Price
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Company Services 97
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 3
Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing
Methodology
Physical Analysis
Cost Analysis
Manufacturer Price
Related reports
About System Plus
Block Diagram
The block diagram of the FORD FOCUS SYNC 3 DISPLAY ECU is described in the following schematics:
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 4
Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing
Methodology
Physical Analysis
Cost Analysis
Manufacturer Price
Related reports
About System Plus
The reverse costing analysis is conducted in 3 phases:
Teardown analysis
• Package is analyzed and measured.• The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking.• Setup of the manufacturing process.
Costing analysis
• Setup of the manufacturing environment.• Cost simulation of the process steps.
Selling price analysis
• Supply chain analysis.• Analysis of the selling price.
Reverse Costing Methodology - Components
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 5
Overview / Introductiono Executive Summaryo Main Chipsetso Block Diagramo Reverse Costing
Methodology
Physical Analysis
Cost Analysis
Manufacturer Price
Related reports
About System Plus
The reverse costing analysis is conducted in several phases:
Reverse Costing Methodology
• The initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
• Description of the material in the “SYScost+” software
Creation of an “estimation project” of the studied board with SYScost+ software.
Construction of the Bill of Material (BOM).
• Assessing the material
Searching for the price of each reference among distributors and manufacturers.
Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)
The BOM is valued with SYScost+ : price simulation according to the requested quantities.
• Assessing the assembling and test phases
Assembly and test lines are modeled with the SYScost+ software.
The assembly and tests costs are estimated.
• Production cost & Manufacturer price
Estimation of the production cost & Manufacturer price.
• Report
A report is edited.
SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 6
Overview / Introduction
Physical Analysis o Views & Dimensionso System Openingo Electronic Boards
Cost Analysis
Manufacturer Price
Related reports
About System Plus
System – Part Collection
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 7
Overview / Introduction
Physical Analysis o Views & Dimensionso System Openingo Electronic Boards
Cost Analysis
Manufacturer Price
Related reports
About System Plus
Main Board – Top Side – Global View
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 8
Overview / Introduction
Physical Analysis o Views & Dimensionso System Openingo Electronic Boards
Cost Analysis
Manufacturer Price
Related reports
About System Plus
Main Board – Top Side – Main Components Identification
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 9
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
PCBs Cost
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 10
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 11
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 12
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 13
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
Input parameters in the IC Price+ software.
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 14
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 15
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
Estimation of the Cost of the Texas Instruments WL18
Results calculated by IC Price+ Software for the circuit:
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 16
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
BOM Cost – Main Board (1/3)
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 17
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
BOM Cost – Main Board (2/3)
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 18
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
BOM Cost – Main Board (3/3)
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 19
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
BOM Cost – Housing
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 20
Overview / Introduction
Physical Analysis
Cost Analysiso Accessing the BOMo PCBs Costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 21
Overview / Introduction
Physical Analysis
Cost Analysis
Manufacturer Priceo Financial Ratioso Manufacturer Price
Related reports
About System Plus
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 22
Overview / Introduction
Physical Analysis
Cost Analysis
Manufactrurer Price
Related reports
About System Plus
Related Reports
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
• Ford Focus SYNC 3 Silverbox• Delphi Volkswagen T-Roc MIB2 Discover Media Unit• LG Electronics Cluster and Infotainment Display Module in the
Mercedes-Benz A-Class• LG LA080WV3 – 8-inch Display with Touch Panel for Car Navigation
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 23
COMPANYSERVICES
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 24
Overview / Introduction
Physical Analysis
Cost Analysis
Manufactrurer Price
Related reports
About System Pluso Company serviceso Contact
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>60 reports per year)
Costing Tools
Trainings
©2019 by System Plus Consulting | Ford Focus SYNC 3 Display ECU | Sample 25
Overview / Introduction
Physical Analysis
Cost Analysis
Manufactrurer Price
Related reports
About System Pluso Company serviceso Contact
Contact
www.systemplus.fr
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