ford ranger px - egr auto ford ranger rcl kit_0.pdf · be attached, with an alcohol wipe (5) and...

TOOLS REQUIRED:● Torque Wrench● Sockets & Driver● Spanners● Side Cutters● Electrical Connector Crimping Tool

● Phillips Head Screwdriver● Flat Blade Screwdriver● Rigid Draw Wire (welding wire)● Wire Hook● PVC or masking tape

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CANOPYREMOTE LOCKING KIT

INSTALLATION INSTRUCTIONS

Place these instructions in vehicle’s glove box after installation is complete

CP0271

Installation Time: Approx. 90 min

FORD RANGER PX

IMPORTANT!• Read instructions carefully before installation.• It is strongly recommended that installation is conducted by an authorized dealer.• This product must be installed exactly as specified in these instructions. Failure to do so may result in improper fit and/or retention/failure of components.• Recommend installation by 2 people.

1 2 3 4

Vehicle WiringHarness

(LOOM0141A)Qty - 1

Window WiringHarness

(LOOM0141B)Qty - 1

Cable TieQty - 8

5

6 8 97

FittingInstruction

(FIT-CP0271)Qty - 1

VehicleWiring Kit

(LOOM0141)Qty - 1

RCL Unit(LOCK0057)

Qty - 1

Retainer ClipQty - 1

Wiring Clip(CLIP3242PC-1)

Qty - 1

Rubber Tube(EXTR0022)

Qty - 1

Plastic Tube7x550mm

Qty - 1

FittingInstructions

PARTS IN MAIN CARTON

PARTS IN VEHICLE WIRING KIT - LOOM0141 (not to scale).

21

22

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PARTS CHECK SHEET

20

CP0271

REMOTE LOCKING KIT FOR CANOPY

AUTOMOTIVESURFACE CLEANER

IMPREGNATED WITH 70% ISOPROPYL ALCOHOL

For use in cleaning painted metal,glass and other vehicle surfaces.For external use only.Dispose of properly after use.

Alcohol Wipe(MISC0052)

Qty - 1

Primer Stick(MISC1365)

Qty - 1

24 2523

FemaleConnector

Qty - 2

ModuleQty - 1

Adhesive TiePad (FAST0485)

Qty - 1

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1

CP0271


1. Disconnect battery positive terminal.

Diagram: 1 - DISCONNECT BATTERY

Diagram: 2 - PARTIALY REMOVE WHEEL ARCH LINER

BB

FoMoCoFoMoCo

2. Remove and retain the 6x wheel arch liner scrivets at the front and top of the LH rear wheel well. If the vehicle is fitted with fender flares, remove and retain the forward 3xFF scrivets and 1xFF clip at the top from the LH rear wheel FF. Pull back the wheel arch liner to get access to the fuel flap harness connectors.

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VIEW UNDER THE VEHICLE

CP0271


5. Disconnect the secondary canopy harness from primary canopy harness and patch the two white connectors from LOOM0141A between.

3. Layout of the LOOM0141A as shown.

4. Locate the pre-existing canopy harness in the location shown in diagram 4.

Diagram: 5 - CONNECT LOOM014A TO FUEL CONNECTOR

Diagram: 3 - LOOM0141A LAYOUT

Diagram: 4 - EXISTING CANOPY HARNESS LAYOUT

LOOM0141A

LOOM0141A

x1

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CP0271


6. Disconnect the fuel flap connector (1). Patch the shorter (two grey connectors) from LOOM0141A between the two fuel flap connectors.

Use one zip tie to secure the harness to the existing harness.

Diagram: 6 - CONNECT LOOM014A TO FUEL CONNECTOR

Diagram: 7 - FEED LOOM0141A INTO THE TUB

Diagram: 8 - SECURE HARNESS TO BASE RAIL

7. Feed the draw wire through the front top corner inside the tub and down into the fuel filler cavity. Use the draw wire to pull the 4-pin connector end of the harness into the tub.Connect the LOOM0141B to the 4-pin connector from LOOM0141A.

8. Apply the adhesive pad to the base rail and secure the harness to the plate using one zip tie.

FUEL CAPCONNECTOR

LOOM0141A

1

x1

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CP0271


Diagram: 9 - FEED LOOM0141B ALONG BASERAIL

Diagram: 10 - CONNECT MODULE TO LOOM0141B

11. On the passenger side of the canopy, remove the M6 bolt and the threaded plate inside the window frame holding the striker bracket to the window frame.

Diagram: 11 - REMOVE STRIKER BRACKET BOLT

13mm

9. Push the LOOM0141B along the side rail into the gap between the canopy and extrusion all the way to the canopy rear door.

10. Connect the Module (24) to the LOOM0141A connector (21). Peel the tape liner from the Module and attach it to the base rail.

21

24 21

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CP0271


12. Inside the canopy feed a draw wire into the slotted hole in the door frame. Draw wire should come out at the bottom end of the frame.Connect the LOOM0141B blade terminals end to thedraw wire and pull up the window frame to the slotted hole at the top. Remove the draw wire.

Diagram: 12 - FEED DRAW WIRE INTO WINDOW FRAME

DRAW WIRE

DRAW WIRE

14. Fit the threaded plate inside the window frame and secure the striker bracket with previously removed hex head bolt, spring washer and flat washer.Note: Avoid pinching the wiring under the threaded plate.

Diagram: 14 - REFIT STRIKER BRACKET BOLT

13mm

13. Feed the rubber tube (3) into the window harness(21) as shown.

Diagram: 13 - FEED RUBBER TUBE

3

21

21

SCREW

COVER

15. Remove the LHS latch cover by removing the Phillips head screw. Retain all hardware.

Diagram: 15 - REMOVE LATCH COVER

CP0271


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17. Unclip both pull rods (A) from the retainer clips (B).

Diagram: 16 - REMOVE LOCK COVER

AA

D

C

B

16. Remove two screws (A) holding the lock cover (B).Remove internal door handle (C) by removing two dome nuts (D). Retain both handle and nuts.

Diagram: 17 - UNCLIP PULL RODS

A

B

AA

B

B

≥ №3

≥ №3

18. Remove the bolt (A) holding the cam plate (B) and retain for re-installation.

Diagram: 18 - REMOVE CAM PLATE

AB

3

7

21

CP0271


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19. On the RHS inside the rear window glass clean the area where rubber tube (3) and wiring clip (7) will be attached, with an alcohol wipe (5) and prime with the primer stick (7). Allow to dry.

Place the wiring clip (7) approximately 10mm from the edge of the blackout on the glass, 100mm from top edge of the glass and 90mm from the side. Peel the liner and press to the glass.

Peel the liner from the rubber tube (3) and apply the tube to the glass as shown. Approximately 15mm from the clip and 15mm from the edge of the blackout.

20. Feed the wiring into the clip (7) and push approximately 15mm of the plastic tube into the rubber tube to secure the wiring.

Diagram: 19 - SECURE WIRING


90mm

100mm

WIRING NOT SHOWNFOR CLARITY

15mm GAP

15mm

AUTOMOTIVESURFACE CLEANER

IMPREGNATED WITH 70% ISOPROPYL ALCOHOL

For use in cleaning painted metal,glass and other vehicle surfaces.For external use only.Dispose of properly after use.

3

21

23

23. Push the plastic tube (21) into the groove in the aluminium extrusion as shown.

22. Feed the plastic tube (21) into the rubber tube (3) approximately 15mm inside.

21. Feed the wiring harness into the plastic tube (23) as shown.




CP0271


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Diagram: 24 - FIT RCL

BROWN

RCL

CLIP

PICTURE A

ORANGE

Diagram: 25 - REFIT CAM PLATE

Diagram: 26 - CONNECT PULL RODS

AB

1

A

AA

B

B

B

125

224. Fit the two female spade connectors (25) to the wires using a crimping tool.

Connect the canopy wiring terminals to the RCL unit (1) Note that brown wire connects to the terminal marked “L” on the RCL and orange wire to the terminal “U”.

Check the functioning of the actuator when lock and unlocked is pressed on the car key. If functioning is opposite then swap wires around.

Fit the RCL and secure with the metal clip (A) onto the handle.

Note: The metal clip has a bow shape, orient the clip in the bow up position as shown in picture A. You may need a small hammer to tap it into position.

CP0271REMOTE LOCKING KIT FOR CANOPY

04/10/17 of 12

26. Clip both pull rods (A) into the retainerclips (B) as shown.

25. Fit the cam plate (A) onto the lock and secure with the cam plate bolt (B).Torque to 7Nm.

CP0271


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Diagram: 27 - LATCHING CHECK

Diagram: 28 - LATCH ADJUSTMENT

27. Ensure the latch reaches 2nd stage position, as shown and the striker is central inside the latch. 2ND STAGE

1ST STAGE

28. Fit the handle to the lock.

Check window handle operation. This can be checked with the door open, manually depress latches and activate handle. Handle should activate latches at 2/3 of handle travel simultaneously for LHS and RHS. If required, adjust pull rods as shown: Spinning clockwise - shorten. Spinning anticlockwise - lengthen.

Note: Check the LH & RH latches release (’click’) simultaneously. If not adjust the pull rod on one side until the latches release at the same time.

Diagram: 29 - REFIT COVERS

29. Refit the latch covers (B) and secure withone Phillips head screws (C).

Refit the lock cover (D) and secure with two Phillips head screw (C).

B D

C C C

ford ranger px - egr auto ford ranger rcl kit_0.pdf · be attached, with an alcohol wipe (5) and...

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