form-1 & pre-feasibility report of mega leather...

Mega Leather Cluster at Village Jamasara & Raison, Sandila Mandal, Hardoi District, U.P.

By M/s Leather Cluster Development Ltd.

Prepared By: M/s Perfact Enviro Solutions

Pvt. Ltd.

FORM-1 & PRE-FEASIBILITY REPORT

OF

MEGA LEATHER PARK

AT

VILLAGE SENPURAB PARA, KANPUR NAGAR, U.P.

BY

UTTAR PRADESH STATE INDUSTRIAL DEVELOPMENT CORPORATION LIMITED

PREPARED BY

ENVIRONMENT CONSULTANT M/s PERFACT ENVIRO SOLUTIONS PVT. LTD.

(NABET Registered wide list of accredited consultants organizations/ Rev 65, 7th May 2018 at S. No-114)

5th Floor, NN Mall, Mangalam Palace Sector 3, Rohini, New Delhi Phone No.: 011-49281360

Mega Leather Park at village Senpurabpara near Ramaipur in Kanpur Nagar, U.P. by Uttar Pradesh State

Industrial Development Corporation Limited.

.

Prepared By: M/s Perfact Enviro Solutions Pvt. Ltd. 2

FORM 1

(I) Basic Information

Sl.No. Item Details

1. Name of the project/s Mega Leather Park

2. S.No. in the schedule 7(c), Category “A”

3. Proposed capacity

/area/length/tonnage to be

handled/command area/lease

area/number of wells to be drilled.

Total area of land: 1821085 sqm (450 acres)

Proposed production capacity: 669 TPD (Raw

hides/skins to finished leather) & 75 ancillary

industries for finished leather products.

4. New/Expansion/Modernization New

5. Existing Capacity/Area etc. -

6. Category of Project i.e. ‘A’ or ‘B’ A (as the area lies outside the notified industrial

area)

7. Does it attract the general condition? If

yes, please specify.

No

8. Does it attract the specific condition? If

yes, please specify.

Yes

9. Location

Plot/Survey/Khasra No.

Village

Tehsil

District

State

Village SenpurabPara near Ramaipur,

Kanpur

Kanpur Nagar District,

Uttar Pradesh

10. Nearest railway station/airport along

with distance in kms.

Nearest Railway station

• Sidhi Etara Railway station 7.50 Km E

• Kathara Railway station 8.30 Km E Nearest Airport

• Chakeri Airport Kanpur 12 Km NE

11. Nearest Town, city, district

Headquarters along with distance in

kms.

Nearest Town- Ramaipur

12. Village Panchayats, Zilla Parishad,

Municipal Corporation, Local body

(complete postal addresses with

telephone nos. to be given)

Municipality of Ramaipur

13. Name of the applicant Uttar Pradesh State Industrial Development

Corporation Limited.

14. Registered Address UPSIDC Complex, A-1/4 Lakhanpur, Kanpur



.


15. Address for correspondence:

Name

Designation (Owner/Partner /CEO)

Address

Pin code

E-mail

Telephone No.

Fax No.

Sh Ranvir Prasad

Managing Director, UPSIDC

UPSIDC Complex, A-1/4 Lakhanpur, Kanpur

208024

[email protected]

0512-2582851

+917379151151

16. Details of Alternative Sites examined, if

any. Location of these sites should be

shown on a topo sheet.

None

17. Interlinked Projects None

18. Whether separate application of

interlinked project has been

submitted?

Not Applicable

19. If yes, date of submission Not Applicable

20. If no, reason Not Applicable

21. Whether the proposal involves

approval/clearance under: if yes,

details of the same and their status to

be given.

i. The Forest (Conservation)

Act, 1980?

ii. The Wildlife (Protection) Act,

1972?

iii. The C.R.Z. Notification, 1991?

Not Applicable

Not Applicable

Not Applicable

22. Whether there is any Government

Order/Policy relevant /relating to the

site?

No

23. Forest land involved (hectares) No

24. Whether there is any litigation pending

against the project and/or land in

which the project is propose to be set

up?

a) Name of the Court

b) Case No.

c) Orders/directions of the Court,

if any and its relevance with the

proposed project.

None

(II) Activity



.


1. Construction, operation or decommissioning of the Project involving actions, which will

cause physical changes in the locality (topography, land use, changes in water bodies,

etc.)

S.No

Information/Checklist

confirmation

Yes/No

Details thereof (with approximate

quantities /rates, wherever possible)

with source of information data

1.1 Permanent or temporary change

in land use, land cover or

topography including increase in

intensity of land use (with respect

to local land use plan)

Yes UPSIDC is in the process of acquisition of

land admeasuring 1821085 sqm (450

acres) out of which 300 acres will be

developed as leather industry (raw

hides/skins to finished leather) as Phase I

and rest 150 acres will be developed into

ancillary industries as phase II for making

finished leather products. Once

acquisition is completed the land shall be

transferred to the SPV and UPSIDC will

promote the SPV and invite industry for

shareholding. Thus, the land use will be

changed to developed leather park.

1.2 Clearance of existing land,

vegetation and buildings?

Yes The site is a vacant land with few bushes.

So, no clearance is required as the land is

devoid of vegetation.

1.3 Creation of new land uses?

Yes Once acquisition is completed the land

shall be transferred to the SPV and

UPSIDC will promote the SPV and invite

industry for shareholding. Thus, the land

use will be changed to developed leather

park.

1.4 Pre-construction investigations e.g.

bore houses, soil testing?

Yes Soil Investigation report shall be

submitted.

1.5 Construction works?

Yes Common facilities including

Infrastructure essential for production

units like common facility center,

Trade/Convention Center, HRD/Training

Center, Product design Center, Testing

Laboratory, Research & Quality Bench

Marking Center will be constructed over

the ground for Leather Park.

1.6 Demolition works? No No site clearance is required.

1.7 Temporary sites used for

construction works or housing of

No 300 no. of Local labours will be engaged

from nearby areas. Hence no need of



.


construction workers? housing of construction workers.

1.8 Above ground buildings, structures

or earthworks including linear

structures, cut and fill or

excavations

Yes Common facility center,

Trade/Convention Center, HRD/Training

Center, Product design Center, Testing

Laboratory, Research, Quality Bench

Marking Center and office buildings shall

be constructed above ground. Surplus

earth generated during excavation will be

used for leveling and landscaping work

within the premises.

1.9 Underground works including

mining or tunneling?

No Not applicable

1.10 Reclamation works? No Not applicable

1.11 Dredging?

Yes Not applicable

1.12 Offshore structures? No Not applicable

1.13 Production and manufacturing

processes?

Yes 1. Raw to Wet Blue –Water less Chrome

tanning

2. Wet Blue to Dye Crust.

3. Dye Crust to Finished leather

4. Finished leather to leather products

The detailed process is given in pre-

feasibility report.

1.14 Facilities for storage of goods or

materials?

Yes Raw materials storage yard will be made.

1.15 Facilities for treatment or disposal

of solid waste or liquid effluents?

Yes During Installation:

Solid waste of 45 kg/day shall be

generated from construction labour

which shall be then disposed to MSW

site.

11 KLD of Waste water from labour shall

be discharged to septic tank followed by

soak pit.

During Operation:

Liquid Waste

Total waste water of 19243 KLD shall be

generated, out of which total Process

waste water generated from the

proposed Leather Park will be approx.



.


18665 KLD, Domestic waste water will be

300 KLD and other waste from DG

cooling and misc. use will be 278, KLD. As

chilled hides/skins will be used, hence

TDS will be reduced in waste water.

Water Less Chrome Tanning approved by

CLRI shall be adopted. Hence, no waste

water will be generated from chrome

tanning. Domestic waste water of 300

KLD will be treated in Common STP of

capacity 360 KLD & rest effluent of 18943

KLD will be treated In CETP of capacity 20

MLD.

Municipal Solid Waste: 1350 kg/day

Municipal Solid Waste will be generated

out of which 945 kg/day biodegradable

waste will be sent to Vermi-composting

site within the project site & 338 Kg/day

recyclable waste will be given to

authorized recycler & 67 Kg/day of

plastic waste shall be given to authorized

recycler.

Process Waste

Process waste generated will include

47.8 TPD of fleshing which will be sold to

glue manufacturers & dog chew, 23.9

TPD of shaving which will be sold to

leather board manufacturer, 23.9 TPD of

trimmings or splitting which will be sold

to lower quality of leather goods

manufacturers etc.

Other process waste such as lumps of

isocyanate and polyol will be generated

from ancillary units which will be

collected in leak proof containers at

isolated place and then it will be

disposed to TSDF site and the scraps will

be sold to secondary uses.

Detail of solid waste and liquid effluent is



.


given in Pre-feasibility report.

1.16 Facilities for long term housing of

operational workers?

No Approx. 300 no. of local labor will be

engaged from nearby area during

construction/installation phase and

approx. 8000 staff will be engaged during

operation phase which will work in shifts.

Hence no long-term housing or staff

quarters will be provided.

1.17 New road, rail or sea traffic during

construction or operation?

No Not anticipated

1.18 New road, rail, air waterborne or

other transport infrastructure

including new or altered routes and

stations, ports, airports etc.

No Not anticipated

1.19 Closure or diversion of existing

transport routes or infrastructure

leading to changes in traffic

movements?

No Not applicable

1.20 New or diverted transmission lines

or pipelines?

No Not applicable

1.21 Impoundment, damming,

culverting, realignment or other

changes to the hydrology of

watercourses or aquifers?

No Not applicable

1.22 Stream crossings? No None

1.23 Abstraction or transfers of water

form ground or surface waters?

Yes Water source will be Public water supply

system provided within the Industrial

Estate or ground water after getting

permission from CGWB.

1.24 Changes in water bodies or the land

surface affecting drainage or run-

off?

No There shall be no changes in water

bodies or the land surface affecting

drainage or run-off.

1.25 Transport of personnel or materials

for construction, operation or

decommissioning?

Yes Construction materials like steel,

aggregates, sand and cement will be

sourced through local retailers and

transported by road / rail. Raw materials

like hides/skins will be transported to the

unit and finished leather & leather

products shall be dispatched through

road transport.



.


1.26 Long-term dismantling or

decommissioning or restoration

works?

No Not applicable

1.27 Ongoing activity during

decommissioning which could have

an impact on the environment?

No Not applicable

1.28 Influx of people to an area in either

temporarily or permanently?

Yes During Construction/Installation phase

approx. 300 no. of local labour shall be

hired from nearby area. During

operational phase, people will come for

permanent and temporary employment

and to avail business opportunity. Overall

there will be an employment of approx.

8000 manpower in cluster for the smooth

functioning in the production unit and

influx of approx. 1000 no. of visitors also.

1.29 Introduction of alien species?

No Not anticipated

1.30 Loss of native species or genetic

diversity?

No Not applicable

1.31 Any other actions?

No Not anticipated

2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short supply):

S.No. Information/checklist

confirmation

Yes/No Details thereof (with approximate quantities

/rates, wherever possible) with source of

information data

2.1 Land especially undeveloped or

agricultural land (ha)

Yes UPSIDC is in the process of acquisition of land

admeasuring 1821085 sqm (450 acres) out of

which 300 acres will be developed as leather

industry (raw hides/skins to finished leather)

as Phase I and rest 150 acres will be

developed into ancillary industries as phase II

for making finished leather products. Once

acquisition is completed the land shall be

transferred to the SPV and UPSIDC will

promote the SPV and invite industry for

shareholding. Thus, the land use will be



.


changed to developed leather park.

2.2 Water (expected source &

competing users) unit: KLD

Yes Source: Water source will be Public water

supply system provided within the Industrial

Estate or ground water after getting

permission from CGWB.

Total water requirement is 26306 KLD

Fresh water requirement is 21114 KLD

2.3 Minerals (MT) No Not applicable

2.4 Construction material – stone,

aggregates, and soil (expected –

source - MT)

Yes Construction materials like stone, aggregates,

steel and cement will be sourced through

local retailers.

2.5 Forests and timber (source – MT) No None

2.6 Energy including electricity and

fuels (source, competing users)

Unit: fuel (MT), energy (MW)

Yes Total power requirement of the unit is 15000

KW,

Power back-up/ DG sets:

DG sets of capacity 2 x 250 KVA each shall be

installed for emergency use during power

failure for common services.

Since, the master planning of the proposed

project is for physical setting of industrial

plots thus, individual DG sets of approx.

1x62.5 KVA and Boilers of maximum capacity

of 3 TPH will be installed by individual unit

owner (depending on the size of industry)

with proper prior permission from concerned

authorities for which adequate stack height

shall be provided as per CPCB norms.

Low Sulphur Diesel oil of approx. 1268 ltrs/ hr

will be used for DG sets for leather cluster.

Proper guidelines will be provided by UPSIDC

to individual units to install APCS such as

Multicyclone dust collectors & wet scrubbers.

2.7 Any other natural resources (use

appropriate standard units)

Yes Solar lights will be installed for lighting in the

open area.



.


3. Use, storage, transport, handling or production of substances or materials, which

could be harmful to human health or the environment or raise concerns about actual

or perceived risks to human health.

S.No.


confirmation

Yes/No

Details thereof (with approximate quantities

/ rates, wherever possible) with source of

information data

3.1 Use of substances or materials,

which are hazardous (as per

MSIHC rules) to human health or

the environment (flora, fauna,

and water supplies)

Yes There are two chemicals namely Sulphuric

acid & Sodium Sulphide which will be used as

a raw material during leather production

process. In case of fire outbreak due to

sodium sulphide, flooding quantities of water,

foam or dry powder as extinguishing agents

shall be used. Sulphuric acid is not flammable

or combustible. However, fires may result

from the heat generated by contact of

concentrated sulphuric acid with combustible

materials. These materials shall be stored in a

separate safety storage room, shall be kept

away from sources of ignition and shall be

kept in a cool, well-ventilated place.

Other hazardous process waste generating

from ancillary units while making leather

products are lumps of Isocyanate and Polyol

which are hazardous in nature and will be

collected in leak proof containers at isolated

place and will be disposed to TSDF site.

3.2 Changes in occurrence of disease

or affect disease vectors (e.g.

insect or water borne diseases)

No Suitable drainage and waste management

measures shall be adopted. This will restrict

stagnation of water or accumulation of water.

No occurrence of diseases shall occur.

3.3 Affect the welfare of people e.g.

by changing living conditions?

Yes The project affects the nearby people in

positive ways through employment

generation.

3.4 Vulnerable groups of people who

could be affected by the project

e.g. hospital patients, children,

the elderly etc.,

No No vulnerable group of people will be affected

by the project.

3.5 Any other causes

No None



.


4. Production of solid wastes during construction or operation or decommissioning

(MT/month)

S.No.


confirmation

Yes/No

Details thereof (with approximate quantities

/rates, wherever possible) with source of

information data

4.1 Spoil, overburden or mine

wastes

No Not applicable

4.2 Municipal waste (domestic

and or commercial

wastes)

No Approx. 1350 kg/day Municipal Solid Waste will

be generated out of which 945 kg/day

biodegradable waste will be sent to Vermi-

composting site within the project site, 338

Kg/day recyclable waste will be given to

authorized recycler & 67 Kg/day of plastic waste

shall be given to authorized recycler.

4.3 Hazardous wastes (as per

Hazardous Waste

Management Rules)

Yes Used Oil: Approx. 14.6 Lt/day of Used oil from

machineries/D.G. Set will be carefully stored in

HDPE drums in isolated covered facility. The used

oil will be sold to vendors authorized by Central

Pollution Control Board for the treatment of the

same

CETP Sludge approx. 27537 kg/day shall be

generated. CETP Sludge shall be stored within

the project site as per CPCB/MOEF guidelines

and shall be Disposed off in SLF proposed within

the site. Size of the SLF will be 10 acres as per

Quantity of Waste to be handled for 25 years.

Other hazardous process waste such as scraps

and lumps of isocyanate and polyol generated

from ancillary units will be collected in leak proof

containers at isolated place and then it will be

disposed to TSDF site.

Scraps will be generated from ancillary units

which shall be sold for secondary uses.

4.4 Other industrial process wastes

Yes Total process waste will be approx. 96 TPD which

will be generated from Raw hides/skins to

finished leather units.

Process waste generated will include 47.8 TPD of



.


fleshing which will be sold to glue manufacturers

& dog chew, 23.9 TPD of shaving which will be

sold to leather board manufacturer, 23.9 TPD of

trimmings or splitting which will be sold to lower

quality of leather goods manufacturers etc.

scraps will be generated from ancillary units

which shall be sold for secondary uses.

4.5 Surplus product

No Not applicable

4.6 Sewage sludge or other sludge

from effluent treatment

Yes CETP Sludge approx. 27537 kg/day shall be

generated. CETP Sludge shall be stored within

the project site as per CPCB/MOEF guidelines

and shall be Disposed off in SLF proposed within

the site. Size of the SLF will be 10 acres as per

Quantity of Waste to be handled for 25 years.

Common STP sludge approx. 22 kg shall be

generated which will be dewatered/dried to

form a cake and then will be used as manure in

green areas.

4.7 Construction or demolition

wastes

No Construction waste generated will be used to the

extent possible. Unused waste will be sent to

municipal landfill site.

4.8 Redundant machinery or

equipment

No Not applicable

4.9 Contaminated soils or other

materials

No Not applicable

4.10 Agricultural wastes No Not applicable

4.11 Other solid wastes

No Not anticipated

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S.No. Information/Checklist

confirmation

Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with

source of information data

5.1 Emissions from combustion of

fossil fuels from stationary or

mobile sources

Yes Since, the master planning of the proposed

project is for physical setting of industrial plots

thus, DG sets of capacity 2 x 250 KVA each shall

be installed for emergency use during power



.


failure for common services, D.G sets of

approx. 1x62.5 KVA for each leather industry

and Boilers of maximum capacity 3 TPH will be

installed by individual unit owner with proper

prior permission from concerned authorities.

There will be emission from combustion of fuel

used in DG sets and boiler. Stacks of adequate

height as per norms will be provided to DG sets

and stack height of 30 m above ground level for

boiler will be provided.

Proper guidelines will be provided by UPSIDC to

individual units to install APCS such as

Multicyclone dust separators & wet scrubbers.

5.2 Emissions from production

processes

Yes Multi cyclone dust collector will be provided by

individual unit owner to control particulate

emissions. High volume/low pressure guns will

be used for spraying during finishing.

5.3 Emissions from materials

handling including storage or

transport

No Not applicable. Proper care shall be taken

during handling, storage & transport.

5.4 Emissions from construction

activities including plant and

equipment

Yes Dust is likely to be generated during

construction/installation. Water will be

sprinkled and tarpaulin cover will be provided

over stored raw material to reduce dust

emission.

5.5 Dust or odours from handling of

materials including construction

materials, sewage and waste

Yes Dust is likely to be generated during

construction/installation. Water will be

sprinkled and tarpaulin cover will be provided

over stored raw material to reduce dust

emission.

Proper ducts & vent pipe shall be provided in

CSTP & CETP to avoid odour.

Refrigerated/chilled hides/skin will be used as

raw material which will be transported to

industry units from nearby slaughterhouse.

Tannery area will be properly ventilated to

avoid the odour.

5.6 Emissions from incineration of

waste

No Not applicable

5.7 Emissions from burning of

waste in open air (e.g. slash

No Not applicable



.


materials, construction debris)

5.8 Emissions from any other

sources

No Not anticipated

6. Generation of Noise and Vibration, and Emissions of Light and Heat:


confirmation



source of information data with source of

information data

6.1 From operation of equipment

e.g. engines, ventilation plant,

crushers

Yes Noise will be emitted from rotating drums, air

compressors, blowers and other machinery.

Equipment Noise will be less than 85 dB (A) at 1

m from source. Noise generating equipment will

be provided with enclosures and vibration

dampening.

6.2 From industrial or similar

processes

Yes Heat will be dissipated from boilers. Proper

mitigation measures shall be used.

6.3 From construction or

demolition

Yes Due to the various construction activities there

will be short-term noise impacts in the

immediate vicinity of the project site. The

construction activities shall be restricted to day

time only.

6.4 From blasting or piling

No Not applicable.

6.5 From construction or

operational traffic

Yes Some amount of noise will be generated from

vehicular movement in the

construction/installation and operational phase

& will be within permissible limit.

6.6 From lighting or cooling systems No From cooling tower some noise shall be

generated.

6.7 From any other sources No Not anticipated

7. Risks of contamination of land or water from releases of pollutants into the ground or

into sewers, surface waters, groundwater, coastal waters or the sea:


confirmation




7.1 From handling, storage, use or Yes Used oil from machinery and DG sets will be



.


spillage of hazardous materials stored in HDPE drums and kept in covered

rooms under lock and key and will be sold to

authorized vendors only. Special care will be

taken to prevent leakages and spills. For spillage

during handling of chemicals proper storage &

handling shall be done.

Other hazardous process waste generated from

ancillary units will be collected in leak proof

containers at isolated place and then it will be

disposed to TSDF site.

7.2 From discharge of sewage or

other effluents to water or the

land (expected mode and place

of discharge)

Yes 5192 KLD of treated water shall be reused in DG

cooling, gardening, boiler and misc. purposes.

Excess Treated water 12397 KLD shall be

disposed off in the STP (210 MLD), Bingawa-

kanpur, U.P. Agreement with U.P. Jal Nigam for

permission to discharge treated water

generated from the units in proposed Mega

Leather Cluster in the STP (210 MLD), Bingawa-

kanpur, U.P. shall be done. Detail of

characteristics of treated water obtained from

CETP & CSTP are given in pre-feasibility report.

7.3 By deposition of pollutants emitted to air into the land or into water

Yes All emissions and discharges will conform to the

discharge standards stipulated by the regulatory

authorities. Adequate stack height for Boiler &

D.G. Sets shall be provided. High volume/low

pressure guns will be used for spraying during

finishing. Proper ventilation shall be

maintained.

7.4 From any other sources No Not applicable

7.5 Is there a risk of long term

buildup of pollutants in the

environment from these

sources?

No Not applicable

8. Risk of accidents during construction or operation of the Project, which could

affect human health or the environment


confirmation






.


8.1 From explosions, spillages,

fires etc from storage,

handling, use or production of

hazardous substances

No Fire may result into loss of machines and the

damage by fire may high economic losses. To

prevent and control this damage all the raw

material shall be stored in leak & fire proof

underground MS tanks and proper firefighting

system shall be installed. Also, Firefighting

station shall be provided within the project

premises.

8.2 From any other causes No Not anticipated

8.3 Could the project be affected

by natural disasters causing

environmental damage (e.g.

Floods, earthquakes,

landslides, cloudburst etc)

No The project is located in Seismic Zone IV.

Historical met data of last 50 years did not show

any occurrence of landslides or cloudburst or

major floods in the area.

9. Factors which should be considered (such as consequential development) which could

lead to environmental effects or the potential for cumulative impacts with other

existing or planned activities in the locality

S. No.


confirmation

Yes/No

Details thereof (with approximate



9.1 Lead to development of

supporting. Localities, ancillary

development or development

stimulated by the project which

could have impact on the

environment e.g. Supporting

infrastructure (roads, power

supply, waste or waste

treatment etc), housing

development, extractive

industry, supply industries,

others.

Yes The leather produced from this Tannery unit

shall be used for manufacturing of various

leather products.

Leather availability will also catapult the

industrial growth of the region, which is

presently industrially backward.

Roads, power network exists in the area. For

waste water treatment CSTP & CETP shall be

installed.

9.2 Lead to after-use of the site,

which could have an impact on

the environment

No Proper care shall be taken to avoid any

disturbances.

9.3 Set a precedent for later

developments

Yes It will be an Environmentally sustainable project.

It will set a precedent to develop

environmentally sustainable leather parks.

9.4 Have cumulative effects due to No Not applicable



.


proximity to other existing or

planned projects with similar

effects.

(iii) Environmental Sensitivity

S. No. Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project location boundary.

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

None

None

2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

Water Sources or other water bodies Pandu Nadi Lower Ganga Canal Rind Nadi Pandu Nadi

1.62 Km E 4.00 Km SW 8.31 Km SW 3.00 Km NE

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

None

None

4 Inland, coastal, marine or underground waters

None

None

5 State, National boundaries None within 15 km None within 15 km

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

Road/Highways

NH-86

Kanpur Jhasi Highway (AH-1)

SH- 17

Railway Station

Bhimsen Railway Station

Sirhi Etara Railway station

Kathara Railway station

Airport

Chaudhary Charan Singh

3.98 Km SE

7.60 Km NE

4.48 Km SE

7.31Km NW

5.03 Km W

7.60 Km SW



.


Airport 74.36 Km NE

7 Defence installations None None

8 Densely populated or built-up area Senpurab Para 1.81 Km SSE

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Hospital Vidya polyclinic Krishna Hospital S.S. South Hospital Ramraj hospital Schools SJ Mahavidyalaya Ramaipur ARD Inter College Newri SJ Law college Trivedi Degree College Place of worship Ambey Maa ka Mandir Hanuman Mandir Utsani Mata Mandir Community facilities Taudhakpur post office Naubasta post office Ramaipur post office

3.74 Km SE 5.09 Km NE 5.40 Km NE 5.70 Km NE 4.10 Km SE 3.89 Km SE 4.26 Km SE 4.37 Km SE 3.95 Km E 4.06 Km SE 5.09 Km S 5.57 Km NEE 4.91Km NE 4.39 Km SE

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

NA NA

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

Kanpur comes under critically polluted area

Kanpur comes under critically polluted area



.


12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

No The Project fall in seismic zone IV as per the seismic map zone of India.



.


PRE-FEASIBILITY REPORT

CONTENT

Chapter-1: Introduction of the Project and Background Information

• About Use of Tannery

• Profile of Promotor M/s Mega Leather Cluster Development Ltd.

• Need of The Project

• Employment Generation

Chapter-2: Project Description

• Site Location

• Google Image showing location of Project Site

• Master Plan/Layout Plan

• Project details

• Historical data on climate

• Project Description with Process Details

• Plant Capacity

• Detail of Raw Materials

• Detail of Products

• Water Management

• Water Consumption & source

• Waste Generation and Management

• Air Emission & Control

• Power Requirement, Source and Back-up

• Noise Management

• Parking provision

Chapter-3: Land Details

• Land Form & Land Use

• Existing Infrastructure Around the Site

• Proposed Infrastructure

• Processing Area

• Green Belt

• Rehabilitation and Resettlement Plan



.


Chapter-4: Project Schedule and Cost Estimates

• Likely Date of Start of Construction and Likely Date Of Completion

• Estimated Project Cost Along with Analysis in Terms of Economic Viability of

The Project

Chapter-5: Benefits of the Project



.


CHAPTER-1: INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION

Leather sector plays an important role in the Indian economy. It is one of the most widely

traded commodities globally. The industry has maintained a high level of performance and

acclaimed international clients are acknowledging the Indian leather industry's presence on

the global stage. The Indian leather industry occupies a place of prominence in the Indian

economy in view of its substantial export earnings and growth.

Leather requirement is increasing gradually and different variety of the finished leather is in

demand. The proposed Mega Leather Park is proposed to be developed at Village

Senpurabpara near Ramaipur District, Kanpur Nagar District, U.P. by Uttar Pradesh State

Industrial Development Corporation (UPSIDC) on a land admeasuring of 450 acres out of

which Mega Leather Cluster is proposed to be set up on estimated area of 300 acre and rest

150 acre is proposed for ancillary area for production of Lather products.

About use of Tannery

The present report pertains to assess the impact of the development of leather finishing unit

activity on the surrounding environment.

The tanning industry is the cause of considerable environmental pollution. The industry is

associated with noxious smell arising from its raw materials, the medieval methods of

processing and the solid and liquid wastes it discharges. The conventional tanning process

consumes large quantities of water. The raw hides/skins to finished leather process consists

of two stages.

Phase -I (Leather manufacturing units)

1. Raw to Wet Blue –chrome tanning (Pre-Tanning & Tanning Process)

2. Wet Blue to Dye Crust (Post Tanning Process)

3. Dye Crust to Finished leather (Post Tanning Process)

Phase -II (ancillary units)

1. Finished leather to finished leather products

The report describes Pre-tanning to Post-tanning process as the industry will process raw

hides/skins to finished leather. Also, there shall be provision of ancillary industries for

production of leather products. In the current study the wastewater would be generated

mainly by process & washing from leather industries (raw hides/skins to finished leather).

There shall be dry process in ancillary industries. In compliance to the prevailing statutes, an



.


environment clearance is necessary for production capacities/processes. Besides, fulfillment

of statutory requirement, the company is well aware about its responsibility and

commitment towards environment protection.

Profile of promoter Uttar Pradesh State Industrial Development Corporation.

Uttar Pradesh State Industrial Development Corporation, the premier industrial promotion

and infrastructure development undertaking of the State Government has been the driving

force behind scores of industrial ventures since 1961. Its major promotional and

development activities are:

a) Development of Industrial Areas equipped with all the necessary industrial

infrastructure.

b) Identification and promotion of infrastructure-related and industry specific projects.

c) Execution of civil construction works for govt. and public-sector organizations on

deposit basis.

d) Acquisition of land on demand for large projects.

e) Development of integrated Infrastructure Industrial Townships

Need of the Project

Leather requirement is increasing gradually and different variety of the finished leather is in

demand. Also there is a great demand of leather products made from different variety of

Leather.

Employment Generation

Overall there will be an employment of approx. 8000 manpower for the smooth functioning

in the production unit and approx. 1000 visitors shall be there. Also, local labors of 300 no.

shall be hired during construction phase.

Staff 8000

Visitors 1000

TOTAL POPULATION 9000



.


CHAPTER 2: PROJECT DESCRIPTION

Site Location

The integrated Mega Leather Park that is proposed to be developed is located at Village

Senpurabpara near Ramaipur in Kanpur Nagar District, in Uttar Pradesh. It is located at

coordinates of 26⁰ 22’13.16” N and 80⁰ 16’7.95” E. Proposed site is at a distance of about 15

Km from Kanpur. It is located approx. 4 Km from NH 86 connecting Kanpur to Hamirpur.

Nearest railway station is Kanpur which is located on the Delhi-Howrah trunk rail line.

Nearest Airport is the Kanpur Airport which is about 20 Km and Lucknow Airport at about 80

Km. The district lies between the rivers Ganges and Pandu and the topography is flat.

The Location Map with Satellite Imagery of Project Site Is Attached as Annexure-II

The Topographical Map Is Attached as Annexure-III

The Master Plan is attached as Annexure-IV

PROJECT DETAILS

Particulars Details

Capacity 23900 Hides/Skins per day i.e. 669 TPD (raw hides/skins to finished leather) & 75 ancilliary industries (Finished leather to leather products)

Estimated Project Cost Rs. 73876.8 lakhs

Plot area 1821085 sq. m. i.e. 450 acres (350 acres for Phase I - raw hides/skins to finished leather) (150 acres for Phase II- Finished leather to leather products)

Total Employees 8000

Visitors 1000

Total no. of tannery units 120 Units

Ancillary units 75 units

Power Requirement 15000 KW

Power back up 1 no. of DG set of approx. capacity 62.5 KVA for each unit. DG sets of capacity 2 x 250 KVA which shall be installed for emergency use during power failure for common services.

Boiler capacity Maximum capacity of 3 TPH for each leather industry unit.

Total water requirement 26306 KLD

Total Waste-water discharge

19243 KLD

Parking provision 3500 ECS



.


HISTORICAL DATA ON CLIMATE CHANGE

Climatologically data from (1951-1980) (Station-Kanpur)

HUMIDITY

CLOUD AMOUNT RAINFALL

Wind speed

MONTH

RELATIVE HUMIDITY

VAPOUR PRESSURE

ALL CLOUDS

LOW CLOUDS

MONTHLY TOTAL

NO. OF RAINY DAYS

TOTAL IN WETTEST MONTH WITH YEAR

TOTAL IN DRIEST MONTH WITH YEAR

HEAVIEST FALL IN 24 HOURS

DATE AND YEAR

MEAN WIND

SPEED

Air Temperature

MEAN EXTREMES

MONTH

DRY BULB

WET BULB

DAILY MAX

DAILY MIN

HIGHEST IN THE MONTH

LOWEST IN THE MONTH

HIGHEST

DATE AND YEAR

LOWEST

DATE AND YEAR

0C 0C 0C 0C 0C 0C 0C 0C

JAN 11.3 20.1

9.5 14.2 22.7 8.5 27.1 4.4 31.1

21 1939 1.7

14 1967

FEB 15.0 24.6

11.7 16.0 26.4 11.3 31.9 6.7 35.6

28 1930 0.6

02 1905

AR 21.5 30.9

15.6 19.0 32.5 16.6 38.2 11.1 42.8

27 1941 7.2

07 1945

APR 28.5 36.6

18.8 21.4 38.3 22.0 42.5 16.7 45.6

30 1938 11.1

03 1905

MAY 32.4 39.7

21.8 23.3 41.4 26.5 45.0 21.7 47.2

30 1941 17.8

03 1909

JUNE 32.4 37.7

24.8 25.7 40.1 28.7 44.8 23.8 47.3

09 1966 20.6

03 1922

JULY 29.0 31.9

26.2 26.8 34.3 26.7 39.8 23.8 45.0

10 1903 21.7

28 1948

AUG 27.9 30.0

26.1 26.8 32.2 25.9 35.6 23.7 40.6

01 1903 21.7

25 1948

SEP 27.8 30.5

25.2 25.7 33.0 24.9 35.8 22.2 40.0

02 1932 16.1

27 1896

OCT 25.0 29.5

21.0 22.5 32.7 20.2 35.6 15.4 40.6

03 1896 11.1

30 1895

NOV 18.3 25.1

14.5 17.8 29.0 13.2 32.7 8.8 36.1

04 1940 5.0

19 1948

DEC 12.6 20.8

10.3 14.8 24.2 8.9 28.1 4.8 31.3

15 1959 -0.9

27 1961

ANNUAL TOTAL OR MEAN

994.3 991.2

23.5 29.8 32.2 19.5 45.6 3.7 47.3

-0.9

NUMBER OF YEARS

23 23

23 23 24 24 24 24 90

90



.


% hPa Oktas of sky mm mm mm mm mm mm Kmph

JAN 79 50

10.5 11.5

1.8 1.8

0.6 0.5 21.1 1.5

74.7 1948 0.0 48.5

04 1893 8.0

FEB 66 38

11.1 11.3

1.4 1.6

0.4 0.3 12.5 1.0

97.5 1928

0.0

59.2

20 1942 9.9

MAR 52 29

13.0 12.3

1.6 1.8

0.3 0.4 6.2 0.7

77.2 1944

0.0

61.7

30 1944 11.3

APR 37 22

14.1 12.9

1.3 1.7

0.3 0.4 4.5 0.5

94.2 1909

0.0

25.9

09 1928 12.2

MAY 37 22

17.3 14.9

1.1 1.2

0.4 0.4 9.8 0.8

47.2 1969

0.0

40.0

12 1969 12.7

JUNE 54 39

24.9 22.9

3.5 3.5

1.2 1.3 65.4 3.3

378.7 1916

6.0 1969 133.3

10 1916 13.4

JULY 80 68

31.8 31.2

5.9 6.1

3.2 3.1 229.8 12.0

704.1 1924

36.6 1970 181.0

25 1965 11.2

AUG 87 77

32.5 32.5

6.2 5.9

4.0 3.6 289.5 13.3

664.2 1921

40.0 1965 235.2

31 1915 9.6

SEP 81 68

29.9 29.5

4.0 4.1

2.3 2.2 124.4 6.5

527.6 1915

5.2 1966 242.8

16 1970 9.2

OCT 69 54

21.5 21.2

1.4 1.6

0.8 0.8 60.7 2.1

335.3 1955 0.0 136.1

05 1894 6.4

NOV 65 46

13.6 14.6

0.8 0.9

0.3 0.2 1.0 0.2

92.2 1894 0.0 59.2

19 1911 5.3

DEC 76 50

10.8 11.8

1.3 1.4

0.3 0.2 7.7 0.7

82.6 1967 0.0 40.6

25 1950 6.0

ANNUAL TOTAL OR MEAN

65 47

19.3 18.9

2.5 2.6

1.2 1.1 832.6 42.6

1567.2

1955

420.6

1918 242.8

9.6

NUMBER OF YEARS

23 23

23 23

23 23

1.3 1.3 25 25 85 85 85

22

Source: IMD Handbook

PROJECT DESCRIPTION WITH PROCESS DETAILS

Manufacturing Process (from Phase – I Raw hides/skins to finished leather)

Animal skin consists of epidermis, a layer of fatty tissue called areolar and inner corium. The

semi-soluble protein, called 'collagen' present in corium is converted into highly durable



.


leather through tanning operations. Skin of cows and buffaloes is called hide. Skin of goats

and sheep is called skin. Slaughter hides and skins contain 60-70% of moisture, which make

them liable to bacterial attack, which in turn decomposes the hides and skins.

As per NGT order, Zero Discharge proposal is not feasible. Thus, we shall use refrigerated

hides/skins and shall adopt and Water Less Chrome Tanning Technology approved by CLRI

(Central Leather Research Institute). This will reduce the waste water generation and TDS in

waste water & also zero chrome will be there in waste water. Thus, the pollution load on

environment will be decreased.

Process of tanning:

The process of converting raw hides and skins into leather is called tanning. The operations

falling in pre-tanning, tanning and post-tanning operations are depicted in the figure below:

Raw Hides & Skins

Soaking Pits

Liming Unhairing Pits Paddles

Fleshing

Deliming

Picking

Chrome Tanning Drums

Neutralization Drums

Dyeing Drums

Fat Liquoring

Finishing

Water

Lime Sodium Sulphide

Amm/ChlorideAmm. Sulphate

Salt acid

Basic Chrome Sulphate

Dyes

Sulphonated oilsSpent Fat Liquoring

Spent Dye Liquor

Spent Chrome Tan Liquor

Spent Pickle Liquor

Spent Pickle Liquor

Spent Lime Liquor

Spent Soak Liquor

Earlier Technology

Raw Hides & Skins

Soaking Pits

Liming Unhairing Pits Paddles

Fleshing

Deliming

Water Less Chrome Tanning

Dyeing Drums

Fat Liquoring

Finishing

Water

Lime Sodium Sulphide

Amm/ChlorideAmm. Sulphate

Dyes

Sulphonatedoils

Spent Fat Liquoring

Spent Dye Liquor

Spent Pickle Liquor

Spent Lime Liquor

Spent Soak Liquor

Revised Technology

Basic Chrome Sulphate

Refrigerated/chilled Raw hides/skins will be transported from nearby slaughterhouse so that

there is less requirement of salt. Thus, there will less use of salts for during the leather

processing.



.


Firstly soaking shall be done for rehydration After soaking the hided are limed for swelling.

The limed hides/skins are de haired and flashed following which the excess lime is

neutralized in de liming operations. After de liming the hides/skins are first brushed and

dusted off manually to remove maximum amount of the common salt.

After de liming, the hides/skins are washed. Then the hides/skins are chrome tanned using

basic chrome sulphate. We shall adopt water less Chrome Tanning Technology approved by

CLRI (Central Leather Research Institute). After tanning operations like surveying, splitting, re

-tanning, dyeing and fat liquoring are carried out. Finishing operations given to the tanned

hides/skins are dry and do not use water.

Definition: Soaking

The main purpose of this process is to remove the salt used during curing, re-hydrating the

material and to get rid of unwanted materials such as dung, blood, soil, etc. The duration of

soaking may range from several hours to a few days. Depending on the type of raw materials

used, soaking additives such as surfactants, enzyme preparations and bactericides can be

used. The TDS content in waste water generated shall be reduced by adopting low Salt

Usage technology.

Liming

The purpose of this operation is to facilitate the removal of hair, flesh, fat (partially), inter-

fibrillary protein and to open-up the fibrous structure for osmotic swelling.

Dehairing - Lime (8-10 %) along with Sodium Sulphide (3 %) is applied to the skin to remove

hair

Fleshing

The excess fleshing is removed manually or by using fleshing machines. The quantity of wet

fleshings is in the range of 10-15% of the weight of raw hides/skins

De-liming

This is a process to adjust the pH in between 8-8.5 in order to enhance the enzymatic



.


activity, which converts some of the proteins into soluble forms. pH correction i.e., from 12-

12.5 to 8-8.5 are done by using ammonium chloride in case of soft leather and ammonium

sulphate in case of hard leather.

Waterless Chrome tanning

Basic chromium sulphate [Cr2(SO4)3] (7-10 %) containing 25% Cr2O3 and sodium sulphate

(25- 30%) is used in chrome tanning. The semi-finished leather after chrome tanning is

called wet blue. There will be a complete elimination of water input for chrome tanning

and thus reduction in water usage by adopting Water Less Chrome Tanning Technology.

There will be no discharge of waste water from chrome tanning and thus reduction in

waste water volume will be there and also there will be no need of chrome recovery unit.

There will be elimination of intermediate process of pickling & Basification/Neutralization

process. There will be high chrome content in leather and ZERO Cr. content in waste water

generated.

Splitting

After sammying, the material is split into required thickness using splitting machine

Shaving and Trimming

The semi-finished leather is leveled using the shaving machine.

Re-chroming/ Re-tanning

Depending on the quality of wet blue, re-chroming is carried out to improve the chromium

content in the leather.

Dyeing

The leather is coloured using dyes such as anionic dyes, acid dyes, direct, metal complex

compounds and basic dyes.

Fat-liquoring

Natural/synthetic oils are applied for fat liquoring, thereby imparting softness to the leather

Manufacturing Process (from Phase – II finished leather to leather products)



.


Shoes Manufacturing from finished leather-

ROTARY MACHINE

TRIMING

CASTING SOLE

FINISHING

QUALITY CHECK

PACKING

DESPATCH



.


Belt manufacturing from finished leather-

Bag manufacturing from finished leather-



.


PLANT CAPACITY

Proposed capacity of Leather Park

Phase I Raw hides/skins to finished leather:

Type of Plot

Hides/Skins per day per industry

No. of industries

Hides/Skins per day

Hides/Skins weight in Kg per day

Hides/Skins weight in Tons per day

Large 1200 10 12000 336000 336

Medium 175 40 7000 196000 196

Small 70 70 4900 137200 137

Total 1445 120 23900 669200 669

Total Proposed capacity for 120 Tannery Units: 23900 Hides/Skins per day i.e. 669200


Phase II finished leather to leather product) :

• 75 ancillary units will produce Bags, Belts, Shoes, hats etc.

RAW MATERIALS REQUIRED WITH DAILY CONSUMPTION -Phase I (Raw hides/skins to

finished leather)

Item Per hide/skin in Kg

For Type – Large (In tons/day)

For Type – Medium (In tons/day)

For Type – Large (In tons/day)

Total (in tons/day)

Raw Hides/skins

28 336 196 137.2 669.20

Hydrated lime 1.2 14.4 8.4 5.88 28.68

Sodium sulphide

0.54 6.5 3.78 2.646 12.91

Basic chrome sulphate

1.44 17.3 10.08 7.056 34.42

Sulphuric acid 0.54 6.5 3.78 2.646 12.91

Common salt 1.68 20.2 11.76 8.232 40.15

Sodium Bicarbonate

0.54 6.5 3.78 2.646 12.91

Ammonium Sulphate

0.72 8.6 5.04 3.528 17.21

Sodium Format

0.24 2.9 1.68 1.176 5.74

RAW MATERIALS REQUIRED WITH DAILY CONSUMPTION -Phase II (finished leather to

leather product)

• The major raw material to be used in ancillary units for production of leather products

will include different raw materials depending on the type of products.

PRODUCTS:



.


Type of Plot Hides/Skins per day per industry

No. of industries

Hides/Skins per day


Hides/Skins weight in Tons per day

Large 1200 10 12000 300000 300

Medium 175 40 7000 175000 175

Small 70 70 4900 122500 123

Total 1445 120 23900 597500 598

Total Production capacity for 120 Tannery Units: 23900 Hides/Skins per day i.e. Finished

Leather of 598 TPD

WATER MANAGEMENT

Water Consumption & Source

In phase I (Raw hides/skins to finished leather) The water will be required mainly for Domestic,

process & wash, D.G. cooling, Boiler, Gardening and misc. purpose. In phase II ancilliary

industries (finished leather to leather product) the process will be dry. Hence, no water will be

used in process. The water shall be used only for domestic & gardening purposes & DG cooling

Total water requirement has been computed as 26306 KLD. Fresh water requirement will be

21114 KLD. The water requirement will be met from Public water supply system provided

within the Industrial Estate or Ground water supply after getting permission from CGWA.

Water Management

Usage Population Factor in LPCD

Total Water requirement in KLD

Waste Water Discharge in KLD

Domestic

Staff 8000 45 360

Visitor 1000 15 15

Sub-Total 375 300

Process

Water use in Large 336 10416 9374

Water use in Medium 196 6076 5468

Water use in Small 137 4247 3822

Sub-Total 20739 18665

Gardening 736 NIL

D.G. cooling 36 2

Boiler makeup 4320 216

Misc. 100 60

Total 26306 19243



.


Water Balance Diagram

Waste Water Management Scheme

1. Total waste water of 19243 KLD shall be generated out of which total Process waste

water generated from the proposed Leather Park will be approx. 18665 KLD,

Domestic waste water will be approx. 300 KLD and other waste from Boiler (makeup

water), DG cooling and misc. use will be 278 KLD.

2. Water Less Chrome Tanning Shall be adopted hence no waste water shall be

generated from water less chrome tanning.

3. There will be provision of one day storage of waste water in CETP of 20 MLD for

treatment of 18943 KLD of effluent generated.

4. 300 KLD of waste water generated from domestic use will be treated in CSTP of

capacity 360 KLD.

5. 5192 KLD of treated water shall be reused in DG cooling, Boiler(makeup), gardening,

water body and misc. purposes.



.


6. As suggested by NGT, Excess Treated water from the CETP will be mixed to the

treated sewerage of U.P. Jal Nigam for dilution purpose. Thus, excess treated water

of 12157 KLD generated from Leather Cluster shall be disposed off in the STP (210

MLD), Bingawa-Kanpur, U.P. for which agreement with U.P. Jal Nigam shall be done.

7. There will be no by-pass of any type of effluents or omission or leakage in primary

treatment inside tanneries and hence, there will be no increase in the pollution load.

8. In proposed leather cluster an agreement among the individual tannery owners and

SPV shall be made treat the waste water as directed above.

9. In the proposed leather cluster proper care shall be taken for operation and

maintenance of waste water treatment as prescribed.



.


Flow Diagram of CETP

Screen Chamber ClarifierDMF (Dual Media Filter)

Grit ChamberTreated Water Tank

(TWT)ACF (Activated Carbon

Filter)

D.A.F. (Diffused air

flotation) FM(Flash Mixer

tank)DM/ SoftnerPlant

Collection /

equalization tankFloc

(Flocculator)

Extended Aeration

tank

Clarifier UF Treatment

Treated water reused in

process

Ozonation Tank

Treated Water Tank for

safe discharge

Sludge

Proposed CETP Treatment Scheme Description The CETP Treatment shall consist of the following types of Treatment:

1. Physical

2. Biological Treatment

3. Chemical Treatment

4. Filtration

5. Tertiary Treatment

The Physical Treatment includes treatment of Screen Chamber, Grit removal, DAF and

follows with BOD/ COD reduction by extended aeration treatment which forms the

secondary treatment of the unit. The Chemical treatment which follows after the biological

treatment consists of dosing of alkaline and poly solutions along with FeSO4 to produce

Fenton like process and precipitation of hydroxides to form sludge and thereby reduction in

COD for the recalcitrant organic precipitation. The Filtration removes any colloidal BOD after

the clarifier tanks and the water is softened for removal of hardness in resin-based ion

exchange tanks. BOD/COD is removed along with reduction of dissolved COD/ TOC which



.


causes flocculation of the dissolved particulates causing COD such as Tannins, oils, long chain

Hydrocarbons, phenols etc. which are collected in reject of the membrane and comes out as

CETP sludge cake during backwash. The treated water from filter treated water is collected

for reuse.

Characteristics of effluent from CETP (Untreated & Treated): Total waste water to be treated in CETP of 2000 KLD = 19243 KLD

Parameters

Average pollutants load as per CLRI low salt & water less chrome tanning Technology adopted

Before Treatment

After Secondary Treatment

Final Treated Water

pH 7 to 8 5.5 - 9 6.5- 8.5

Alkalinity (as CaCO3) (mg/l) 1100 <200 <200

BOD (3days at 270C) (mg/l) 1600 <30 <10

COD (mg/l) 3400 <250 <50

Total Solids (mg/l) 10000 <4500 <2500

Dissolved solids (inorganic) (mg/l) 5600 <1470 <1400

Suspended solids (mg/l) 1400 <65 <65

Chloride (as cl) (mg/l) 4000 <1000 <500

Sulphate as SO4 (mg/l) 1500 <1000 <500

Total Chromium (as Cr) (mg/l) 0 0 0

Hexavalent Chromium (Cr+6) (mg/l)

0 0 0

Sulphide (as S) (mg/l) 45 <2.0 <2

Oil & Grease (mg/l) 80 <10 <5

Characteristics of effluent from STP (Treated): Excess Treated water 12397 KLD generated from CETP shall be disposed off in the STP (210

MLD), Bingawa-kanpur, U.P.

Characteristics as per CLRI low salt & water less chrome tanning Technology adopted

Parameters

Discharge standard of CETP (inland surface water)

Discharge Standard of STP

Final Treated Water after UF/ Ozonation Treatment

Predicted final characteristics of STP

pH 6.0 -9.0 6.5-9.0 6.5- 8.5

BOD (3days at 270C) (mg/l)

30 10 <10 9.99

COD (mg/l) 250 50 <50 49.93

Dissolved solids(fixed) (mg/l)

2100 520 <1400 571.86



.


Suspended solids (mg/l)

100 20 <65 22.66

Chloride (as cl) (mg/l) 1000 50 <500 76.84

Sulphate as SO4 (mg/l) 1000 50 <500 76.84

Trivalent Chromium (Cr+3) (mg/l)

2 0 0

0.00

Hexavalent Chromium (Cr+6) (mg/l)

0.1 0 0 0.00

Sulphide (as S) (mg/l) 2 0 <2 0.12

Oil & Grease (mg/l) 10 0 <5 0.30

Phosphate (mg/l) 5 0 - 0.00

NH4-N 50 5 - 4.69

Total Nitrogen 0 10 - 9.39

Manganese(mg/l) 2 0 - 0.00

Nickel(mg/l) 3 0 - 0.00

Zinc mg/l) 5 0 - 0.00

Iron ( mg/l) 3 0 - 0.00

Copper(mgl) 3 0 - 0.00

Water Conservation Methods

• Batch type washing will be done instead of rinsing separately.

• Process should be optimized with regard to chemical use.

• Treated water from the CETP will be used for cooling, Boiler (makeup), gardening & misc

purposes

• Water less chrome tanning shall be adopted.

DESIGN CRITERIA FOR STP

TREATMENT PROCESS:

The sewage treatment plant (MBBR) – 360 KLD) shall be installed to treat the raw sewage

having the following characteristics:

TECHNOLOG Y OF MBBR PROCESS:

• Bio film Carrier element.

• Stay in suspension in the reactor.

• Provide very large effective biofilm surface area, where the treatment takes place

• Standard waste water treatment plant configuration is two or more reactors in series,

followed by a settling chambers and/ or tertiary treatment unit.

• It is advanced High rate waste water treatment process.

• High Treatment Efficiency

• Low capital, Operation, Maintenance and replacement cost.



.


MBBR Process Works

MBBR Process is a process that threats the sewage / wastewater in a smallest possible

reactor with the help of free floating media which occupies active biomass. The salient feature of

MBBR Process offered by us includes:

• Small foot print area

• Shall easily upgrade the existing STP, without any civil modification or additional

civil work

• Suits perfectly with any shape of reactor

• High surface area media used in the process last for a long period

• Low energy requirement due to the use of high efficiency advanced diffused aeration

system

Benefits

• Compact footprint

• Expandable

• Durable non-clogging media

• Stable process

• Lower sludge volume with DAF clarifier

• Lower power consumption

• Ease of operation



.


Hydraulic Flow Diagram of STP based on MBBR Technology

Detail of Online monitoring The Online monitoring system shall be installed at following three locations:

1. Discharge point/outlet of CETP

2. Inlet of STP i.e. confluence point after which CETP treated water will be mixed with waste

water to be treated in STP.

3. Discharge point/outlet of STP.

The online monitoring system proposed to be installed shall be based on TOC technology.

WASTE GENERATION AND MANAGEMENT

The solid wastes from unit during construction phase will be muck and slurry. Muck and

slurry generated will be used as backfilling material to raise soil levels in nearby areas.

Media

FILTER PRESS

FLOW SCHEMATIC OF SEWAGE TREATMENT

PLANT CUM EFFLUENT TREATMENT PLANT

CWTSTSMCT

SHT

AB

SP (2 NO'S) FP

DP

Supernatant Tank to EQT

By Pass

Media

PST

O&GSC

Sewage Incoming

LCT

LSC

Sewage Incoming

MARK DESCRIPTION

LIST OF CIVIL UNIT NOTES :

1. THE EQUIPMENT SHOWN ARE TENTATIVE

THE ACTUAL SHALL BE AS PER ORDER ONLY.MARK DESCRIPTION

LIST OF ELECTROMECENICAL UNIT

UNITS

2 NOS.

2 NOS.

2 NOS.

1 NO

1 NO

2 NOS.

1 NO

1 NO

2 NOS.

1 NO

REJECT WATER HEADERREJECT WATER HEADER

By

Pass R

eje

ct W

ate

r

FT FM

Backwash to EQT/

Drain Pit

Backwash to EQT/

Drain Pit

P2

P1 (Client Scope)

2 NOS.

SVSV

MARK DESCRIPTION

LEGEND

RM

SV

REJECT WATER HEADER

P5

2 NOS.

MBBR (2Nos.)

2 NOS.

2 NOS.

CENTRIFUGE

UV

To Drain

EM

Soft Water OutletTo Tower

HL

LL

HL

LL

HL

LL

HL

LL

Backwash Unit

SA

MP

LIN

G

PO

IN

T

PG

PG

PGPG

PG

PG

PG

Cl2 Dosing

To Drain Pit

2 NOS.

1 NO.

1 NO.

1 NO.

1 NO.



.


Approx. 45 kg/day of municipal solid waste will be generated and shall be disposed off at

nearby municipal solid waste disposal site.

During operation phase solid waste will include, Municipal Solid Waste, CETP sludge and

Process waste & hazardous waste.

Municipal solid waste: Approx. 1350 kg/day municipal solid waste shall be generated during

operation phase.

The solid waste categories and disposal method is given below:

Process Waste

Non-Hazardous process waste from Leather industries (Raw hides/skins to finished

leather)

Fleshing will be sold to glue manufacturers, shaver dust will be sold to leather board

manufacturer, trimmings or splitting to lower quality of leather goods manufacturers, fly ash

to fertilizers, brick manufacturer. The quantification of the waste which can be used as by-

products is given below:

process waste

In kg/Hide/skins

Large (In TPD)

Medium (In TPD)

Large (In TPD)

Total (in TPD)

Disposal method

Fleshing 2 24 14 9.8

47.8

Fleshing will be sold to

glue manufacturer

s

Shaving 1 12 7 4.9

23.9

Shaver dust will be sold to leather board manufacturer

Trimming 1 12 7 4.9 23.9 Trimmings or

Category Type of Waste Color of Bins Disposal Method Total Waste

(Kg/day)

Bio Degradable Organic Waste Green Vermi-composting

site within the project site

945

Non-Biodegradable

Recyclable Waste Blue Authorized Recycler 338

Plastic Waste Recyclable Waste Blue Authorized Recycler 67

Total 1350 Kg/day



.


splitting will be sold to

lower quality of leather

goods manufacturer

s, fly ash to fertilizers,

brick manufacturer

Non-Hazardous process waste from ancillary industries (finished leather to Leather

products)-

Scraps and other waste generated from the ancillary units will be disposed to designated

site.

Hazardous Waste

From Phase I - Leather industries (Raw hides/skins to finished leather)

Used Oil/Waste oil: Used oil from machineries/D.G. Set. Used oil & Waste oil will be

carefully stored in HDPE drums in isolated room. Suitable care will be taken so that spills /

leaks of used oil from storage could be avoided. The used oil will be sold to vendors

authorized by Central Pollution Control Board for the treatment of the same.

CETP Sludge: Approx. 30120 kg/day CETP sludge shall be generated. CETP Sludge shall be

stored within the project site as per CPCB/MOEF guidelines and shall be disposed off in SLF

proposed within the site designed for 25 years.

From Phase II - ancillary industries (finished leather to leather products)

Hazardous waste generated from the ancillary industry shall be treated as per

Hazardous and Other Wastes (Management and Transboundary Movement)

Amendment Rules, 2016

Storage Area (Storage Shed):



.


a. In order to have appropriate measures to prevent percolation of spills, leaks etc. to the

soil and ground water, the storage area should be provided with concrete floor and the floor

must be structurally sound and chemically compatible with wastes.

b. Measures should be taken to prevent entry of runoff into the storage area.

c. The storage area floor should be provided with secondary containment such as proper

slopes as well as collection pit so as to collect wash water and the leakages/spills etc.

d. All the storage yards should be provided with proper peripheral drainage system

connected with the sump

e. Adequate fire-fighting systems should be provided for the storage area, along with the

areas in the facility.

Storage Drums/Containers:

a. The container shall be made or lined with the suitable material, which will not react with,

or in other words compatible with the hazardous wastes proposed to be stored.

b. Drums containing wastes stored in the storage area should be labeled properly indicating

mainly type, quantity, characteristics, source and date of storing etc.

Spillage/leakage control measures:

a. The storage areas should be inspected daily for detecting any signs of leaks or

deterioration if any.

b. Leaking or deteriorated containers should be removed and ensured that such contents

are transferred to a sound container.

c. In case of spills / leaks/dry adsorbents/cotton should be used for cleaning instead of

water.

d. Proper slope with collection pits be provided in the storage area so as to collect the

spills/leakages.

Area Requirement Calculation for CETP Sludge SLF

Quantity of Waste to be handled per day = 30.12 tons/day

= 16.7 cum

(Assuming Density of waste as 1.8 tons/cum)

Quantity of Waste to be handled for 25 years = 125250 cum



.


Hence, assuming 3 m height, the area requirement for storage of CETP sludge

= 41750 sqm

= 10.3 acres approx.

Details of Proposed SLF For Disposal of CETP Sludge

Bottom Double Liner System:

• The lining system is additional to the separation or unsaturated zone comprising soil

or rock between the wet season high elevation of the ground water and the landfill.

These double liners consist of native clayey soil/ amended soil/ ad-mixture soil. The

permeability of the soil / amended soil should be less than or equal to 1 x 10-7

cm/sec. Careful consideration has been made in selecting the liner considering the

availability of a huge quantity of clay. Alternatively, 6 mm thick Bentomate may be

used as an alternative to the 0.9 m thick clay liner. This is a geosynthetic clay liner

constituting of Bentonite sandwiched between Geotextiles.

Geomembranes

• These are flexible sheets made from various plastic material. The recommended liner

along the side as well as the bottom of the facility is HDPE. HDPE lining is effected by

overlapping the strips and joining them with a special welding technique. The

thickness of the liner should be 1.5 mm

Protection Layer (Geo Textiles)

• To protect the geo membrane against the mechanical stress and failure thereby,

either silty soil of 20- 30 cm to be put or Geo textile to be used.

Drainage Layer/Leachate Management

• The landfill facility generates leachate during rainy season. This leachate is

impregnated with harmful chemicals and pollutants. These are to be collected,

removed, from the facility and treated. In order to collect the leachate from the

waste body, a drainage layer of 30 cm granular material of permeability > 1 x 10-2

cm/sec is put over the protective layer of Silt/ Geo textiles. This leachate generated

shall be channelized through it to CETP for treatment. The leachate characteristics

shall be provided only after the Cluster will be operation.

AIR EMISSIONS AND CONTROL

Following measures shall be adopted to mitigate the air emissions:



.


1. Boilers: Individual unit will install Boiler of maximum capacity of 3.0 TPH capacity

individual. Fuel used in Boiler: Steam agro fuel/coke 2 TPD shall be used for boiler.

Proper guidelines will be provided by UPSIDC to each individual unit to follow APCS

and as per that multi-cyclone dust separator or wet scrubber will be installed.For

mitigation of impacts of air pollution, adequate stack height as per CPCB norms for

each Boiler shall be provided for the boilers. Multi cyclone dust collector/wet

scrubber will be provided to control particulate emissions from Boilers.

2. D.G. sets: DG sets of capacity 2 x 250 KVA which shall be installed for emergency use

during power failure for common services. However, individual unit will install

approx. 1 no. of 62.5 KVA for each leather industry unit on their own. Fuel used in

D.G. sets: Low Sulphur Diesel of 860 Lt/Hr shall be used for D.G. Sets. For mitigation

of impacts of air pollution, adequate stack height as per CPCB norms shall be

provided.

3. Fugitive Emissions: High volume/low pressure guns will be used for spraying during

finishing. The conveyors of fuel will be suitably covered with hood or enclosures to

control fugitive emissions. Spray gun cleaning should be done in a closed container.

Leather finishing operations shall be done in a designated room to mix finish

coatings.

4. Vehicular Emissions: For transportation of raw material and finished leather, it is

expected trucks shall be used. To control the impact, dust suppression systems

(water spray) will be used as per requirement at the construction site. 368263.465

sqm i.e. 30 % area shall be developed as green area.

5. Process Emission (Leather manufacturing industries)

Operation Emission Due to Nature of Emission Control Measures



.


Deliming Use of ammonia in deliming. Sulphide-containing liquors or hides are acidified.

Ammonia in work environment. Emission of the Sulphide pollutant in the air in form of H2S gas emissions

Deliming should be done in a closed vessel to reduce release of H2S & Ammonia in work environment. Sulphide elimination is mostly done by catalytic oxidation. The addition of small quantities of oxidising compounds (such as hydrogen peroxide or sodium bisulphite) can reduce H2S release during deliming.

Spray Painting

Solvents, Paints, lacquer

Fugitive High volume/low pressure guns will be used for spraying during finishing.

Shaving Shaving dust Particulate Matter Area under plantation/greenery will be 368263.46 Sqm (30 % of plot area). Proper ventilation shall be maintained.

Process Emission from ancillary industries:

Operation Emission Due to Nature of Emission

Control Measures

Product Manufacturing

Dust Particulate matter Proper ventilation and green area will be provided

POWER REQUIREMENTS SOURCE & BACKUP

Power Requirement: Total power requirement of the Park is 15000 KW & shall be met by Uttar

Pradesh State Electricity Board.

D.G. Sets: DG sets of capacity 2 x 250 KVA which shall be installed for emergency use during

power failure for common services.

However, individual unit will install approx. 1 no. of 62.5 KVA for each leather industry unit on

their own. Fuel used in D.G. sets: Low Sulphur Diesel of 1268 Lt/Hr shall be used for D.G. Sets.

Noise Management:



.


To reduce Ambient Noise level the following measures will be adopted --

➢ Green Belt- To reduce the ambient noise 30% green area will be adopted.

➢ DG Set- Shall be bought Acoustic Enclosed

➢ Noise generating units like Machinery area, canteen etc. will be well insulated with

enclosed doors.

➢ Maintenance of vehicles and machinery will be done in a sustainable manner to

ensure best performance and less loss.

➢ Vehicle and people flow during shift changes shall be regulated by allowing exits in a

phased manner.

➢ Earmuffs will be used while running equipment of the Industry.

➢ The green belt will help in reducing noise levels in the complex as a result of

attenuation of noise generated due to plant operations and transportation

Parking Provision

There will be a parking provision of approx. 3500 ECS on surface.



.


CHAPTER 3: LAND DETAILS

Land Form, Land Use & Ownership

Landform:

The SPV is to be allotted 450 Acres of land by UPSIDC for setting up the Mega Leather Cluster

from the UPSIDC. UPSIDC is in the process of acquisition of land, once acquisition is completed

the land shall be transferred to the SPV and UPSIDC will promote the SPV and invite industry for

shareholding. Thus, the land use will be changed to developed leather park. It will cater 120

tannery units (Raw hide to finish leather) on land area of 300 acres which will be developed in

Phase I and 75 ancillary units (Finish leather to finished leather products) on land area of 150

acres which will be developed in Phase-II.

There is no eco-sensitive area within the 15 Km radius of the project site. The topographical

map showing 10 km radius is given Annexure III.

Land Use

Land use pattern with breakup:

Land Use Area in sq. m. Area in Acres

%

Area Under Plots 607028.5 150 50%

Road & Parking area 242812.38 60 20%

Green Spaces 121406.19 30 10%

Common Amenities 60703.095 15 5%

Common Utilities 182109.285 45 15%

Total Area 1214059.45 300 100%

Area Under Ancillary Industry 323746 80 53%

Road & Parking area 131521.8125 32.5 22%

Green Spaces 60702.375 15 10%

Common Amenities 30351.1875 7.5 5%

Common Utilities 60702.375 15 10%

Total Area 607023.75 150 100%



.


50%

20%

10%

5%

15%

Land Use Phase-I

Area Under Plots

Road & Parking area

Green Spaces

Common Amenities

Common Utilities

53%

22%

10%

5%

10%

Land Use Phase-II

Area Under Ancillary Industry

Road & Parking area

Green Spaces

Common Amenities

Common Utilities

Land-Use Pie Chart

Area under plots includes are of Processing Units & ancillary units

Green Area includes open/green areas, usable landscape & visual relief, natural drains.

Road area includes all motorable surfaces including road divider, Service or Utility Corridor &

footpath but excluding parking



.


Utilities & Amenities includes value add infrastructure (Quality control labs, services, water

supply system, Effluent Treatment & Electric Substation etc.)

Common Facilities includes Infrastructure essential for production units like Trade/Convention

Centre, HRD/Training Infrastructure, Product Design & Development Centre, Testing

Laboratory, Research & Quality Bench marking Centre.

Existing Infrastructure around the Site

Routes or facilities used by the public for access:

Nearest Railway station

• Sidhi Etara Railway station 5.30 Km E

Nearest Airport

• Chakeri Airport Kanpur 12 Km NE

Nearest National Highways

• NH-86 3.98 Km SE

Social Infrastructure:

Hospital

• Vidya polyclinic

• Krishna Hospital

• S.S. South Hospital

• Ramraj hospital

Schools

• SJ Mahavidyalaya Ramaipur

• ARD Inter College Newri

• SJ Law college

• Trivedi Degree College Place of worship

• Ambey Maa ka Mandir

• Hanuman Mandir

• Utsani Mata Mandir

Community facilities

• Naubasta post office

• Barra post office

• Yasada Nager post office

3.74 Km SE 5.09 Km NE 5.40 Km NE 5.70 Km NE 4.10 Km SE 3.89 Km SE 4.26 Km SE 4.37 Km SE 3.95 Km E 4.06 Km SE 5.09 Km S 5.57 Km NEE 4.91Km NE 4.39 Km S

Proposed Infrastructure



.


Processing Area

Tannery processing units & ancillary units will include individual raw material & chemical

storage yard & product storage yard, Boiler & Cooling Tower Section etc.

The proposed infrastructure components are listed below:

S. No Infrastructure Components

1 Common Infrastructure Physical Infrastructure ▪ Site development & compound wall ▪ Road network ▪ Water Supply System ▪ Sewerage & Effluent Collection System ▪ Storm Water Drainage System ▪ Street Lighting System ▪ Electrical Distribution System ▪ Telecommunications Environmental Infrastructure ▪ Multi Dust cyclone/ Wet scrubber ▪ Common Effluent Treatment Plant ▪ Common Sewage treatment plant

2 Common Facilities ▪ Common Facility Centre ▪ Trade/Convention Centre ▪ HRD/Training Infrastructure ▪ Product Design & Development Centre ▪ Testing Laboratory ▪ Research & quality Bench marking Centre ▪ Fire Station

Plant Machinery

Following machineries will be installed by individual units:

Lime Yard Section: No. of Paddles, Fleshing Machine

Drum Yard: Drums

Wet-blue store: Measuring machine, sammying machine, splitting machine, shaver machine

Dye-House section: sampled drums, vaccum dryer, setting machine

Dry mechanical area: staking machine, toggling machine, hydraulic press, buffing machine,

small buffing machine, measuring machine, spray machine for conditioning.

Finishing Yard Section: Auto-spray, roller coater, hydraulic press, hand spray, sampling hand

spray, milling drum, sample milling drum.



.


Ancillary units: P.U Machine, Air Compressor, Air dryer, Chiller Plant, Pump for Chiller,

Conveyor, Clicker, welding machine/cutting, Mould cleaning, plant cooling system, stitching,

Tape making machine, embossing machine, injection.

Green Belt

368263.46 Sqm (30 % of plot area) shall be utilized for development of Open/green areas,

usable landscape. Native species, Evergreen species in shelter belt and avenue plantation

shall be planted.

Total Green Area

Plot Green Space in leather industry 121406.19

Common Green 186154.90

Plot Green Space in ancillary industry 60702.37

Total Green Area 368263.46 i.e 30% of the total

plot area

Rehabilitation and resettlement Plan

No rehabilitation and resettlement are required.



.


CHAPTER 4: PROJECT SCHEDULE AND COST ESTIMATES

Likely Date of Start of Construction and Completion

Construction shall be started after getting Environmental Clearance and other relevant

approvals. The constructional installation of the unit will be completed within 12 months.

Estimated Project Cost

The estimated project cost is Rs. 73876.8 lakhs.

Economic Viability of the Project

It is for sustainability of existing unit apart from return on investment of 15-18 %.



.


CHAPTER 5: PROJECT BENEFITS

Benefits of Proposed project

• Organized methods for processing unit raw hide to finished leather

• It will provide direct and indirect employment to local people.

• Leather Industry is a large and growing domestic market. There will be economic

benefit due to export-oriented unit for production.

• Environment Friendly technology shall be used.

• The process waste will act like a by-product and shall be sold to leather Board

manufactures, glue, Dog chew etc.

• Addition of revenue to the state by taxes.

• Economic benefit due to export-oriented unit for production

• Leather products manufactured from the park will be of high quality, durability and

better lifetime usage.

• Leather products will provide upliftment in the lifestyle of the people

• It will provide revenue to state with the more production and sale of leather goods.



.


ANNEXURE I

DISCLOSURE OF ENVIRONMENTAL CONSULTANT



.


ANNEXURE II

LOCATION MAP OF PROJECT SITE & SATELLITE IMAGENARY

Location Map of the proposed site



.


Satellite Imagery of project Site:



.




.


ANNEXURE III

TOPOGRAPHICAL MAP



.


ANNEXURE IV

MASTER/LAYOUT PLAN



.


ANNEXURE V

LAND PAPERS

form-1 & pre-feasibility report of mega leather...

Documents