form measurement prnl

8/9/2019 Form Measurement PRNL

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FORM MEASUREMENT

Individual solutions, mature technologies,

convincing conceptions:

Form measuring instruments by Mitutoyo.

PRE1154(4)


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F

ORMM

EASUREMEN

T

For production, quality control room and laboratory:With a diversified, sensibly structured product pallet,Mitutoyo offers mature solutions for all requirement profilesof state-of-the-art form measurement. Here, even the most

demanding users will find their best-fit and custom-tailoredconfiguration for the through-and-through perfect measu-rement of rotationally symmetric workpieces from theparticularly easy-to-handle compact instrument with built-inprinter up to the high-precision reference model.

This brochure offers you a survey of the versatile Mitutoyospectrum of form measurement and shows you the goal-oriented way to find the instrument or system perfectlysuited for your individual measuring task. In this way, youmay orient yourself in a fast, reliable and efficient way.

Continuative single brochures provide detailed informationabout the configuration of your choice, the ample accessoryprogram as well as the convincing software offer.

Whatever your decision: With a form measuring instrumentby Mitutoyo, you may trust in the experience, competenceand high performance of an internationally leading measure-ment technology specialist. And in a custom-orien-ted serviceoffering unequalled opportunities.

ROUNDTMeasuring technology intop form. For the perfecttesting of rotationally

symmetric workpieces.

You define the task...


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ST

3


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280

280

Model Description

ROUNDTEST RA-10 The entry-level solution for simple form measuring tasks in aproduction environment. With large, clear display for performingoperations and displaying the measured values.

ROUNDTEST RA-120P A compact device that is easy to operate, equipped with the samefeatures as ROUNDTEST RA-120, for use in production. Withadded PC connectability and high-performance, Windows-basedROUNDPAK measuring and analysis software.

Measuring ranges (mm)

280

280

ROUNDTEST RA-1500 Compact table-top device that meets high standards of measuringaccuracy. Ideally suited for testing smaller work pieces, forexample in electronics and video technology. Large range offeatures and extremely cost efficient.

100

150

... we devise the perfect solution.

100

117

The compact solution for precise, effective and easy formmeasurement in a production environment. With large, easilyreadable display for clear presentation of the measured values.

ROUNDTEST RA-120

M

anualsystems

Semi-automatic


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Specific device features

Supports the most commonly used form analyses Integrated printer Extensive range of optional accessories Specied turntable

PC connection Simple manual alignment of the work piece Large centering range Extensive range of optional accessories Specied turntable

ROUNDTEST RA-10

ROUNDTEST RA-120P

PC connection and standard, Windows-based ROUNDPAKmeasuring and analysis software

Large centering range Extensive range of optional accessories Smallest system for analyzing cylindricity Specied turntable and Z axis

ROUNDTEST RA-1500

ROUNDTEST RA-120

Simple manual alignment of the work piece Large centering range Integrated printer Extensive range of optional accessories Specied turntable

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ROUNDTEST RA-2100

ROUNDTEST RA-2100 DSROUNDTEST RA-2100 DH

Table-top models for demanding, highly precise form measurement.Rapid manual centering and leveling of the work piece on thedigital adjustment table (DAT).

ROUNDTEST RA-2100 AS

ROUNDTEST RA-2100 AH

Table-top devices designed specially for automatic serial control,

offering a convincing range of features. Automatic centering andleveling of the work piece.

ROUNDTEST RA-H5100

ROUNDTEST RA-H5100 ASROUNDTEST RA-H5100 AH

Top-of-the-range stand-alone model with extremely fast andaccurate automatic centering and leveling of the work piece.Especially suited for larger work pieces and controlling large series.

300Smodels

300

500Hmodels

350Smodels

400

550Hmodels

ROUNDTEST RA-2100 CNC Automatic, highly precise measurement of complex individual workpieces and serial measurement. Automatic, freely definable angleadjustment of the probe system. Optionally available with surfaceroughness measuring.

350Smodels

356

550Hmodels

300Smodels

256

500Hmodels

ROUNDTEST RA-H5100S CNC

ROUNDTEST RA-H5100H CNC

Meets the highest standards in terms of: Positioning speed, fastestautomatic centering and leveling, utmost precision, measuringvolume and possible work piece weight.Automatically positionable, freely definable angle adjustment ofthe probe system. Optionally available with surface roughnessmeasuring.

Se

mi-automatic

CNC

Semi-automatic

CNC

ROUNDTEST RA-2100S CNCROUNDTEST RA-2100H CNC

User-oriented form measuring technologyoffering the highest levels of accuracy.


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Large centering range Extensive range of optional accessories Specied turntable, Z axis and X axis Optionally available with surface roughness analysis


Large centering range Extensive range of optional accessories Specied turntable, Z axis and X axis Optionally available with surface roughness analysis Active vibration damper

ROUNDTEST RA-2100

ROUNDTEST RA-H5100


Large centering range Extensive range of optional accessories Specied turntable, Z axis and X axis Fully automatically rotating and swiveling probe system Optionally available with surface roughness analysis

ROUNDTEST RA-2100 CNC


Large centering range Extensive range of optional accessories Specied turntable, Z axis and X axis Fully automatically rotating and swiveling probe system Optionally available with surface roughness analysis Active vibration damper

ROUNDTEST RA-H5100 CNC

Comfortable, high performance and cost efficient.

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ROUNDTEST RA-10Entry-level class.

RA-10RA-10:Entry-level solution for simple form measuring tasks

Designed for use in production Supports 5 important form analyses Measures work pieces up to 10 Kg Measurable work piece height up to 117 mm Measurable outer diameter up to 100 mm Large probe system measuring range of 1000 m 3600 measuring points/rotation Turntable with precision air bearing ABS scale on the Z axis Convenient ne adjustment positioning Electronic adjustment of probe system zero point for measurements

in the ideal range Well designed, clearly structured user interface Large buttons Integrated thermal printer SPC, RS232C, USB interface

Rotation deviation

(0.04 + 6H/10 000) m

RoundnessCoaxialityConcentricityRadial runDiscontinuous work pieces

Analysis options


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Compact table-top device for performingmeasurements right in the workshop or production.With large display and integrated printer.

Roundness Coaxiality Concentricity

FlatnessRadial run

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The

Roundness Coaxiality Concentricity

Wall thickness Flatness Parallelitydeviation

Radial run Axial run Squareness

Reference axis/plane

RoundnessCoaxialityConcentricityRadial runAxial runSquarenessWall thickness deviationFlatnessParallelityDiscontinuous work pieces

RA-120RA-120:Suitable for workshop environmentsand eager to perform.Comfortable and cost conscious.

For use in production environments Supports 10 important form analyses Measures work pieces up to 25 kg Measurable work piece height up to 280 mm (depending on the measuring task, up to 480 mm) Measurable outer diameter up to 280 mm (depending on the measuring task, up to 380 mm) Large probe system measuring range of 1000 m Turntable with precision air bearing 3600 measuring points/rotation Centering, leveling table with 4 Digimatic screws ABS scale on the Z axis Convenient ne adjustment positioning Electronic adjustment of probe system zero point for

measurements in the ideal range Well designed, clearly structured user interface Rotary knob for accurate menu operation User-dened centering and leveling Large buttons Integrated thermal printer SPC, RS232C, USB interface

10 analysis options

ROUNDTEST RA-120.Simple, practical

Rotation deviation

(0.04 + 6H/10 000) m


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ractical solutions

Compact table-top device for performing measure-ments right in the workshop or production. Withlarge display and integrated printer.

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RA-120P

RoundnessCoaxialityConcentricityRadial runAxial runSquarenessWall thickness deviationFlatnessParallelityDiscontinuous work piecesEnergy spectrumHarmonic analysis

12 analysis options

Results menu: Concentricity

Results menu: Roundness

Rotation deviation:

(0.04 + 6H/10 000) mRA-120P:PC connection for added versatility.Top-flight software for easy of use.

The PC version with high-performing ROUNDPAK software For use in production environments and measuring rooms Supports 12 form analyses Measures work pieces up to 25 kg Measurable work piece height up to 280 mm (depending on the measuring task, up to 480 mm) Measurable outer diameter up to 280 mm (depending on the measuring task, up to 380 mm) Large probe system measuring range of 1000 m Turntable with precision air bearing 3600 measuring points/rotation Centering, leveling table with 4 Digimatic screws

ABS scale on the Z axis Convenient ne adjustment positioning Fine positioning of the probe system with automatic zero point

adjustment using ROUNDPAK software Windows-based SOFTWARE ROUNDPAK user interface for rapid

individual measurements, writing measurement programs,documentation and archiving of the results

User-dened request to adjust the Digimatic centering-leveling screws SPC, USB interface

TheROUNDTEST RA-120P.The PC version.


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13

C versionCompact table-top device for performing measure-ments in production environments.


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RA-1500

CylindricityRoundnessConcentricityCoaxialityRadial runAxial runSquarenessFlatnessParallelityDiscontinuous work piecesMeasurement across spiral,screw lineTotal radial runSlopeDiameterConicityEnergy spectrumHarmonic analysis

The PC version with high-performing ROUNDPAK software Supports a wide range of form analyses Specied: Rotation axis and Z axis Measures work pieces up to 10 kg Measurable work piece height up to 150 mm Measurable outer diameter up to 100 mm

Max. work piece diameter 400 mm Large probe system measuring range of 400 m Adjustable measuring force Turntable with precision air bearing 3600 measuring points/rotation Centering and leveling using digital adjustment table

(DAT) supported by 4 Digimatic screws Large centering range 3 mm Large leveling range 1 Servo-powered Z axis Servo-powered X axis Windows-based SOFTWARE ROUNDPAK user interface for rapid

individual measurements, writing measurement programs,documentation and archiving of the results User-dened request to adjust the DAT SPC, USB interface Large range of probe tips available

RA-1500:Easy manual centering and leveling of the workpiece. Turntable with air bearing for extremelyprecise, non-wearing rotation.

Results menu: Cylindricity, 3D view Results menu: Cylindricity, view from above

Co

Roundness measurement, external, vertical

Rotation accuracy:

(0.02 + 6H/10 000) mStraightness of precision column:(Z axis)

Analysis options

ROUNDTEST RA-1500.Servo-powered axes for added comfort.


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Roundness measurement, internal Cylindricity measurement across screw lineleft: Roundness measurementexternal, horizontal

fortable

Compact table-top model for demanding tasks, withcylindricity testing.

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Cylindricity measurement across screw line Flatness measurement across spiral line

RA-2100 DS and RA-2100 DH:Digital adjustment table (DAT) for rapid, simpleand accurate manual work piece alignment. Thevery best technology for demanding applications.

Simple, accurate operation Easy, quick measurements, assessment and printout of measu-

ring results Complete with PC High-performance, Windows-based ROUNDPAK measuring and

analysis software Turntable with air bearing for highly accurate, non-wearing

rotations Rapid, precise manual centering and leveling of the work piece

on the digital adjustment table (DAT) Ceramic axes Large centering range 3 mm

Large leveling range 1 For work pieces up to 580 mm in diameter and 30 kg in weight Measurable diameter 300 mm Measuring probe with adjustable measuring force Measuring probe adjustment 45 Probe system/Measuring range 400 m Measuring height 300 mm (DS) resp. 500 mm (DH) X axis moving distance 175 mm Wide range of optional accessories Optional probe system for surface roughness measurement. (Reference plane system)

The

Digital micrometers for manual work piecealignment (DAT)

RA-2100 DS/DHRotation accuracy:


0.15 m / 100 mm

ROUNDTEST RA-2100.The versatile solutions.


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RA-2100 AS/AHRA-2100 AS und RA-2100 AH:Pre-programmed success reliable and rapidautomatic centering and leveling of the workpiece. Ideal for demanding measurement tasks andautomatic serial control.

Same range of features as RA-2000 DS and DH, but including: Convincingly fast, precise and automatic centering and leveling of

the work piece

Discontinuous work piecesMeasurement across spiral, screw lineTotal radial run, total axial runHorizontal and vertical straightnessSlopeDiameter

Radius deviationConicityEnergy spectrumHarmonic analysis

Results menu: 3-D display

Rotation accuracy:

(0.02 + 5H/10 000) mStraightness of precision column:

(Z axis)

0.25 m / 100 mm

Automatic work piece alignment using

servo-powered micrometers (AAT)

Results menu: Total axial run

CylindricityRoundnessConcentricityCoaxialityRadial runAxial run

SquarenessWall thickness deviationFlatnessParallelity

Analysis options (selection)

ersatile solutionsTable-top models offering a convincingly diverserange of features. Optionally available with manual orautomatic centering and leveling of the work piece

Optional: Roughness measurement

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RA-2100 S and RA-2100 H CNC:Servo-powered table adjustment for rapid andprecise work piece alignment. The very besttechnology for demanding users.

High-performance, Windows-based ROUNDPAK measuring andanalysis software

Complete with PC Turntable with air bearing for highly accurate, non-wearing

rotations Rapid, precise automatic centering and leveling of the work

piece on the automatic adjustment table (AAT) Ceramic axes Large centering range 3 mm Large leveling range 1 For work pieces up to 580 mm in diameter and 30 kg in weight Measurable diameter 256 mm

Servo-powered swiveling probe system Probe system measuring range of 400 m Fully automatic calibration Wide range of optional accessories Optional probe system for roughness measurement (Reference plane system)

TheRA-2100 S/H CNCRotation accuracy:


0.15 m / 100 mm

ROUNDTEST RA-2100 CNC.Versatile, Automatic

A

B

AAT (Automatic Adjustment Table) Automatic centering/leveling of the test specimen

Preliminary measurement Centering/leveling completed

Preliminary measurementof two cross sections A' and B'

Automatic centering andleveling following preliminarymeasurement

Turntable axis Turntable axis

Initial axis alignment error

Turntable

Turntable

Work piece

Work piece

Initial alignment error of the centerpoints on the turntable surface

Probe system positionable in 1 increments


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Discontinuous work piecesMeasurement across spiral, screw lineTotal radial run, total axial runHorizontal and vertical straightnessSlopeDiameter

Radius deviationConicityEnergy spectrumHarmonic analysis

Results menu: 3-D display

Automatic work piece alignment usingservo-powered micrometers (AAT)

Results menu: Total axial run

CylindricityRoundnessConcentricityCoaxialityRadial runAxial run

SquarenessWall thickness deviationFlatnessParallelity

Analysis options (selection)

ersatile solutions

Table-top models offering a convincingly diverserange of features. Standard design with automatic

centering and leveling of the work piece.

Optional: Roughness measurement

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RA-H5100

Results menu: Cylindricity, 3D view

RA-H5100 AS and RA-H5100 AH:This series is top in everything - technology,precision, measuring speed, positioning speed and it can handle the heaviest work pieces.With ROUNDPAK software support for formanalyses that meet the highest standards.


Turntable with air bearing for highly accurate, non-wearingrotations

AAT precision table for convincingly fast, precise and automaticcentering and leveling of the work piece

FEM design with ceramic components for utmost stability Standard equipment includes active vibration damper Large centering range 5 mm Large leveling range 1

For work pieces up to 680 mm in diameter and 65 kg in weight Measurable diameter 400 mm Probe system with adjustable measuring force Probe system adjustment 45 Probe system measuring range 400 m Measuring height 350 mm (AS) resp. 550 mm (AH) Wide range of optional accessories Optional probe system for roughness measurement (Reference plane system)

Top foRotation accuracy:


0.05 m / 100 mm

CylindricityRoundnessConcentricityCoaxialityRadial runAxial runSquarenessWall thickness deviationFlatnessParallelity

Discontinuous work piecesMeasurement across spiral,screw lineTotal radial runTotal axial runHorizontal andvertical straightnessSlopeDiameterRadius deviationConicityEnergy spectrumHarmonic analysis

Analysis options(selection)

ROUNDTEST RA-H5100.Top form.

Roundness measurement, external, vertical Roundness measurement, external, horizontal Flatness measurement


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Partial circle measurement using precisecontrol of the round table

rm

Best-in-class highly accurate equipment for perfectprecision measurement all round.

Cylindricity measurement across screw line Flatness measurement across spiral line

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Results menu: Cylindricity, 3D view

RA-H5100 S and RA-H5100 H CNC:Full range of features for CNC form measurement.This series offers top technology, superb precision,highest measuring and positioning speeds, full

flexibility for fully automatic positioning of the probesystem, and can handle the heaviest work pieces.Controlled by high-performing ROUNDPAK formanalysis software to solve complex measuring tasks tothe highest standards.


Complete with PC Turntable with air bearing for highly accurate, non-wearing rotations AAT precision table for convincingly fast, precise and automatic

centering and leveling of the work piece

FEM design with ceramic components for utmost stability Large centering range 5 mm Large leveling range 1 For work pieces up to 680 mm in diameter and 65 kg in weight Measurable outer diameter 356 mm Servo-powered positioning of the probe in 1 increments Probe system measuring range of 400 m Fully automatic calibration Wide range of optional accessories Optional probe system for surface roughness (reference plane) Standard equipment includes active vibration damper

Top foRotation accuracy:


0.05 m / 100 mm

CylindricityRoundnessConcentricityCoaxialityRadial runAxial runSquarenessWall thickness deviationFlatnessParallelity

Discontinuous work piecesMeasurement across spiral,screw lineTotal radial runTotal axial runHorizontal andvertical straightnessSlopeDiameterRadius deviationConicityEnergy spectrumHarmonic analysis

Analysis options(selection)

ROUNDTEST RA-H5100 CNCTop form

NOTE:Products in this series are equipped with a safety system to detect any shocks to the measuring system that could impair its func-tions. If the system is activated, the device will subsequently shut down. The functionality of the device can be secured without downtimes byasking Mitutoyo's service personnel to release the safety system in good time.

RA-H5100 S/H CNC


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rm

Best-in-class models that meet the highest standards offlexibility and precision for perfect measuring results

Automatic work piece alignment using servo-powered micrometers (AAT)

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With ROUNDPAK you can easily set your specific measuringprogram, visualize the entire measuring process and documentthe results in impressive and clearly arranged diagrams and 3-Dcharts.

Storing and cataloging the measuring and evaluation conditionsallows you to create a well sorted library of your work pieces.Several measurements can be incorporated into the measuringand evaluation conditions which, when linked to each other,considerably streamline any further measuring processes. Up to50 individual measurements in total can be defined within onemeasuring process.

ROUNDPAK can:

control all servo-powered axes center and level the turntable create part programs

analyze deviations in form and position offer a wide range of graphic presentation options recalculate analyses analyze clashes create and store test reports

Complete with peak performance, flexibility andversatility:The ROUNDTEST RA-120P, RA-1500, RA-2100 and RA-H5100 form measuring devices already come com-plete with PC and Mitutoyo's excellent new ROUND-PAK software. Based on MS-Windows, it allows youto take full advantage of the options available foryour individual application. For even more flexibility,

accuracy and measuring speed.

Software package

Extension module

Module for managing statistical measurement data and analyzingand storing measurement data.

MeasurLink

Measuring screen

Results screen


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Referencehemispherefor checking theround table

Centering chuck(optional)for quick clamping work pieces

Calibration standardfor dynamic probecalibration

Accessories

Surface roughness

(optional)A probe system for surfaceroughness measurement canbe adapted, instead of usingthe form measurement probesystem. (RA2100 and RA-H5100series)

Application/Type Standard (included in the scope of delivery) Surfaces Deep groove Corner

Probe tip 1.6 mm Carbide 3 mm Wolfram carbide 0.25 mm Radius Sapphire 0.25 mm Radius Sapphire

Examples of probe tips for manual and semi-automatic systems

Application/Type

Probe tip

Dimensions (mm)

Dimensions (mm)

5-piece set, no. 12AAC134 5-piece set, no. 12AAC134

Blade Small bore Small bore Small bore

15 mm Radius Carbide 0.8 mm Carbide 1 mm Carbide 1.6 mm Carbide

0.8 mm Carbide 0.8 mm Carbide

5-piece set, no. 12AAC134

1.6 mm Carbide 1.6 mm Carbide 1.6 mm Carbide 1.6 mm Carbide

Application/Type

Probe tip

Grooves Even surface Universal probe tip Grooves

Examples of probe tips for the CNC range

Dimensions (mm)

Standardtastspitze fr RA-2100S/H CNC Standardtastspitze fr RA-2100S/H CNC

1.6 mm Carbide 0.5 mm Carbide 0.8 mm Carbide 1.6 mm Carbide

1.6 mm BallApplication/Type 0.8 mm Ball 0.5 mm Ball Deep groove

Probe tip

Dimensions (mm)

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RA-10 RA-120 RA-120P RA-1500 RA-2100 RA-H5100

r

R max - R min

Roundness

fFlatness(1 element)

R R Squareness

Axis reference point

Squareness(axis reference)

L 1 N....

Squareness

L

Planereference point

Squareness(surface reference)

c

Concentricity

cCoaxiality(axis element)

pParallelity(1 element)

d min d max - d min

dmaxWall thickness

deviation (radial)

-Rundlauf

1

N

....

Radial run

Planlauf

1

N

....Axial run

dRStandard

Work piece

Comparison

Diametermeasurement

1

N

....

1 N.... A

xialrun

Total axial run

Radial run

1

N

....

1

N

....

Total radial run

r1- r2Conicity

Zylindrizitt

MZC

1

N

....

Cylindricity

1 N....

1 N....pParallelity

(n elements)

L

Axis 2

Axis 11

N

....

1

N

....

L

c

Coaxiality

(axis axis)

f

1 N....Flatness(n elements)

d mind max

d max - d min

Wall thicknessdeviation (axial)

available

Analysis ResultApplication

Analyses during turntable rotation

Analysis overview


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Analysis

11

L

t2t1

(t1t2)L

(t1t2)L

L

t2

t1

L

t

t

L

r2r1

r1 - r2

L

s

p

L

c

f

L

L

Straightness(vertical)

Straightness(horizontal)

Conicity(vertical)

Conicity(horizontal)

Slope(vertical)

Slope(horizontal)

Cylindricity

Squareness

Parallelity(vertical)

Parallelity(horizontal)

Coaxiality

Straight measurement analyses

Analysis ResultApplication RA-10 RA-120 RA-120P RA-1500 RA-2100 RA-H5100

Squareness

Axialrun

Squareness

Radial run

available

Flatness

Cylindricity

Coaxiality

Squareness(axis reference)

Total axial run

Squareness(surface reference)

Total radial run

Spiral-shaped measurement analyses

Rotation axis

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Test Equipment andSeismometers

Coordinate Measuring Machines

Vision Measuring Systems

Form Measurement

Optical Measuring

Sensor Systems

Digital Scale and DRO SystemsSmall Tool Instruments andData Management

Please ask for our overviewbrochures!

SURFACE MEASUREMENTMitutoyo presents a sensibly structured product pallet ofmature solutions for the state-of-the-art surface measure-ment. Here, even the most demanding users will find their

best-fit and custom-tailored configuration for the through-and-through perfect measurement of roughness andwaviness in production as well as laboratory.

CONTOUR MEASUREMENTContour measurement with profile for performance-orientedresults. Wether digital solution for the mobile application orstationary use: Mitutoyo offers individual systems, maturetechnologies and convincing conceptions. On the basis ofcompetence and experience accepted worldwide.

COMBINATION OF CONTOUR AND SURFACEMEASUREMENT: FORMTRACERThe instruments of the Formtracer series combine the tech-nologies of contour and surface measurement in one singlespace-saving system. This allows you to take advantage ofthe performances of both procedures even under most limi-ted space conditions - the optimum combination of efficiencyand economy.

Note:All information about our products, in particular thefigures and pictures, drawings, dimensional and per-formance data as well as other technical informationincluded in this brochure are approximated meanvalues. All construction and design data, technical dataand specifications, dimensions and weights remainsubject to changes. The standards specified by us,similar technical regulations as well as technical data,descriptions and pictures of the products refer to thedate of printing. In excess of this, our general termsand conditions in the actual version apply. The offerssubmitted by us are alone definitive.

For further information please visit our homepage:www.mitutoyo-products.de

MITUTOYO/D0908

PRE1154(4)

Mitutoyo Nederland b.v.Storkstraat 403905 KX VeenendaalT 0031 318 534911F 0031 318 [email protected]

www.mitutoyo.nl

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