formwork brochure
DESCRIPTION
Formwork types and accessoriesTRANSCRIPT
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FORMWORK AND SHORINGPRODUCT GUIDE
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2Harsco Infrastructure is the worlds largest access,formwork and industrial maintenance service provider.Operating in 43 countries, we provide innovative,engineered solutions to the global construction, energyand processing industries.
Clients come to us for our proven expertise in:
Safe solutions for construction and maintenance
High productivity, cost-effective applications
Simple, user-friendly site establishment packages
With over 8,000 employees worldwide, our knowledge,insight and experience are at the heart of our customerservice.This is backed up by an industry-leading range ofproducts and the resources to ensure that even the mostcomplex project requirements are sourced and deliveredon time.
Harsco Infrastructure is a division of the HarscoCorporation, one of the worlds leading industrial servicescompanies, providing technological solutions and supportservices to the global metals, rail, industrial andconstruction sectors.With operations at over400 locations in 50 countries, Harsco has annual revenuesof $3 billion and employs over 20,000 people worldwide.
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Harsco Infrastructureformwork and shoring
Harsco Infrastructure
Harsco Infrastructure designs andsupplies products ranging from simpleshoring accessories, to technicallysophisticated formwork and falseworksystems. Many are custom designed toprovide the high productivity solutionsdemanded by international constructionprojects.
Supported by a highly experienceddesign and sales network, using thelatest technology in computer-aideddesign, Harsco Infrastructure has hadkey involvement on high profilecomplex projects. The companyregularly works on projects such asbridge support, retaining walls,reservoirs and commercial buildingwork.
Our overriding aim is to be ourcustomers first choice when selectingformwork, shoring and accessproducts.
We underpin our commitment toproviding the highest levels of on sitesafety and productivity with ourinvestment in support resources andthe specialist expertise and dedicationof the entire Harsco Infrastructureteam.
Product development
Harsco Infrastructure is committed to acontinuous programme of developmentto ensure that our products meet theever changing needs of the industrieswe work in.
Our internal development team worksclosely with our customers to developsafe, productive and cost effectivesolutions to formwork problems.
Design and engineering
Harsco Infrastructure has strategicallyplaced design offices and a large teamof highly experienced design engineers,equipped with the latest designsoftware and who are available to workwith you on projects where the buildspecification or site conditions demanda tailored design solution.
Safety management
Harsco Infrastructure is committed tosetting the standards for safe workingpractice in the industries we work in.Our aim is to provide the safestpossible working environment for ourstaff and our customers. We have adedicated safety team and safetyadvisers working across our servicenetwork to ensure that we meet andmaintain our safety commitment.For further information see page 4.
Project support
Harsco Infrastructure has wideexperience of site supervision on majorconstruction and refurbishmentschemes and on key industrialcomplexes. Our specialist projectmanagement teams work in closepartnership with customers to helpthem ensure that their build andmaintenance programmes arecompleted to schedule and withinbudget.
National stock availability
Harsco Infrastructures network ofservice centres hold stock of ourstandard range of products. Oursophisticated inventory managementsystem enables us to mobilise stock atshort notice to ensure that ourcustomers sites are always fullyserviced.
Other Harsco Infrastructure products
In addition to our formwork and shoringservices, Harsco Infrastructure is ableto provide a range of site supportproducts and services including accessservices, fencing, ground support,temporary roadways, portable cabinsand safety products.
Further information
This manual has been written anddesigned to provide an overview of theformwork products and servicesavailable from Harsco Infrastructure.More detailed data sheets on allproducts are available in electronic orhard copy format. Contact your nearestoffice (see pages 118-119) for furtherinformation.
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4Health and Safety
The Harsco Safety Policy is based around seven core principals.
All injuries and occupational illnesses are preventable All construction and operating exposures can be reasonably safeguarded Safety is equal to cost, quality and productivity Working safely is an essential element of employee performance Safety is a line management responsibility Line management has a responsibility to train all employees to work safely Safety adds value to Harsco customers, stockholders and employees.
For further information visit www.harsco-i.com
Health and Safety
Throughout the Harsco Corporation thesafety of our staff, our customers andthe public is our highest priority. It takesprecedence over all other aspects ofour business.
In health and safety, Harscos recordcurrently sets the standard for theindustry. This requires constant effortsin all aspects of risk management,process control, training andcommunication. Our responsibility is toexercise safety leadership and maintaina safety conscious workingenvironment at every level of ouroperation. We are dedicated to makingthis attitude part of our culture andeveryday activities.
We work closely with our clients toensure that clear standards of safetycompetence, cooperation andcommunication are strictly observedthroughout a project. We conductregular safety reviews, checks andinspections and work proactively withclients and other contractors to ensurewe create a safe working environmentfor everyone working on or around ourequipment. Working safely is the bestway of keeping to budgets anddeadlines.
Harsco runs the access industrys mostcomprehensive programme of safetytraining. It is ongoing at all levels fromsite toolbox talks and safety workshopsto advanced safety management andleadership courses.
Our safety communication plansinclude a comprehensive safety manualfor managers and supervisors backedup with product user guides and safetynotes, technical data sheets, a regularin-house safety magazine, web-basedsafety updates and a range of award-winning films which have been widelyused throughout the constructionindustry.
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Engineering and design services
Estimating
The Harsco Infrastructure FormworkWorkout Disc contains 5 easy-to-useestimating packages for the productsGASS, CUPLOK and MkII Soldiers.It also contains a simple-to-usestructural package for analysingHarsco Infrastructure beam sectionsunder load.
AutoCAD blocks
All Harsco Infrastructure productcomponents are available inAutoCAD blocks for easy, quickinsertion into AutoCAD drawings.This allows fast creation of schemedrawings.
Structural software
Harsco Infrastructure uses the lateststructural analysis software in thedesign of formwork and shoringframes.
Formwork datasheet CD
All Harsco Infrastructure productscome with comprehensive supportand back-up data. Technical productinformation, giving component,application and assembly data andinstructions is available on a simple-to-use Formwork Datasheet CD.
Drafting
Harsco Infrastructures large FormworkDesign Team is equipped with thelatest design software to provide a fastefficient service to the site. Designdrawings are created using a fast,customised Harsco Infrastructure CADsystem, or on a specialised panelformwork package.
Product animations
The Harsco Infrastructure FormworkAnimations DVD shows step-by-stepsequences of equipment being usedto build a variety of structures. Thedisc can be used for training andsafety planning as well as providing agreater understanding of the productrange.
Product development
Harsco Infrastructure has a reputationfor innovative product solutions, whichis borne out by the continuing drive forproduct improvement. This is deliveredby Harsco Infrastructures large in-house team of development engineerswho work on future constructionproducts, as well as supportinginnovative specials on current projects.
Harsco Infrastructure leads the industry in product development, drafting and structural software.
Harsco Infrastructure also offers the following technical suppport packages toengineers and contractors using Harsco Infrastructure equipment.
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6ContentsFormwork product selector
Formwork beams 9 - 13
Aluminium
DU-AL 10
SteelMkII Soldier and mini MkII Soldier 11Beam clamps 12 - 13
Wall formwork 15 - 37
Traditional 16 - 19MkII Soldiers, mini MkII Soldiers andDU-AL aluminium beams
Crane-handled 20 - 23LOGIK 60
Man-handled 24 - 25LOGIK 50
Circular 26 - 29LOGIK 360
Columns 30 - 31LOGIK windmill
Single-sided 32 - 33MULTIFORM A-frames
Stabilisers 34 - 37LOGIK, MULTIFORM and MkII stabilisersFormwork ties and accessories
Slab formwork 39 - 55
Aluminium falsework 40 - 45GASS
Steel falsework 46 - 49CUPLOK
Formwork panels 50 - 55TOPEC
Climbing formwork 57 - 73
External climbing 58 - 67MULTIFORM jump-form,MULTIFORM guided, CL25 bracket
Internal climbing 68 - 71MULTIFORM internal support beams
Edge protection 72 - 73Mesh guard
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We have developed an extensive range of solutions for wall and slab formworksupport, climbing formwork, bridge parapet, protective screens and edgeprotection systems, adaptable to the specific needs of each project.For further information, see our product specific guides and datasheets.
Bridge construction 75 - 89
Parapet formwork 76 - 81MULTIFORM parapet bracketMkII Soldiers
Bridge deck support 82 - 85CUPLOK, GASS
Heavy duty shoring 86 - 89MkII Soldiers, MULTIFORM beams
Faade retention and specialist framed structures 91 - 95
MkII Soldiers 92 - 95
Access and edge protection 97 - 113
Access scaffold 98 - 99CUPLOK access, tubes and fittings
Stair towers 100 - 105CUPLOK stair tower, site staircases
Edge protection 106 - 113EXTRAGUARD, SAFESCREEN
Specials 115 - 117
Independent design 116 - 117
Contact information 118 - 119
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8 9
FORMWORK BEAMS
A versatile range of formwork beams areavailable to maximise efficient and costeffective solutions. These have been designedto provide, in their various strength properties,a complete system of secondary and primarysupport for wall and slab formwork.
DUAL aluminium beams 10
MkII Soldiers 11
Mini MkII Soldiers 11
Beam clamps 12 - 13
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10
DU-AL aluminium beams and MkII SoldiersFormwork beams
DU-AL aluminium beams
The use of aluminium over timber hasgreat advantages. Aluminium is lighterand stronger than timber and thereforeallows for larger assemblies offormwork, which in turn reduces thelabour cost of fixing and erecting.
Harsco Infrastructure offers three typesof DU-AL aluminium beams, eachwith varying properties that cover arange of applications.
The single-web S150 and twin-webT150 beams are supplied with timberinserts to allow for plywood to be fixed.The S150 is available for general use tosuit all budgets and the stronger T150 isideal for when a combination of highloading and larger support centres arerequired.
The T225 primary beam is lightweightand easily handled yet capable ofresisting moments up to 29kNm andloads up to 100kN providing the idealsolution for primary support, particularlyfor strip and re-erect applications.
Code No. Length (m) Weight (kg)
715272 7.20* 28.58
715264 6.40 25.40
715260 6.00* 23.82
715257 5.70 22.63
715251 5.10 20.24
715242 4.20 16.67
715236 3.60 14.28
715227 2.70 10.71
715218 1.80 7.14
715216 1.60* 6.34
715212 1.20 4.74
DU-AL aluminium S150 beams
Properties
Area 11.89cm2
Weight 3.97kg/m
Youngs Modulus 68900N/mm2
Section Modulus Zxx 49cm3
Inertia xx 370cm4
Inertia yy 44.48cm4
Moment of resistance 6.80kNm
Properties
Area 17.45cm2
Weight 5.43kg/m
Youngs Modulus 68900N/mm2
Section modulus Zxx 72.15cm3
Inertia xx 541.1cm4
Inertia yy 108.6cm4
Moment of resistance 13.00kNm
Code No. Length (m) Weight (kg)
717412 1.20 10.70
717418 1.80 16.06
717424 2.40 21.41
717430 3.00 26.76
717436 3.60 32.11
717442 4.20 37.46
717448 4.80 42.82
717454 5.40 48.17
717460 6.00 53.52
717472 7.20 64.22
DU-AL aluminiumT225 beams
DU-AL aluminiumT150 beam
Code No. Length (m) Weight (kg)
717572 7.20 39.09
717564 6.40 34.75
717560 6.00 32.57
717554 5.40 29.32
717550 5.00 27.14
717548 4.80 26.06
717542 4.20 22.80
717539 3.90 21.17
717536 3.60 19.54
717530 3.00 16.29
717527 2.70* 14.66
717525 2.50 13.57
717524 2.40* 13.03
717518 1.80 9.77
717516 1.60 8.68
717513 1.30 7.05
717512 1.20 6.51Properties
Area 32.90cm2
Weight 8.92kg/m
Youngs modulus 68900N/mm2
Section modulus Zxx 204.5cm3
Inertia xx 2301cm4
Inertia yy 329cm4
Moment of resistance 29.25kNm
*Indicates limited availability
DU-AL T225 beam
2
2
5
10018
1
5
0
8018
DU-AL T150 beam
DU-AL S150 beam
1
5
0
75
Bolt clamp
MkII Soldier Hot-dip galvanised for longevity Highly flexible with range of beam
lengths and components Suitable for wall and slab support
The MkII Soldier is a heavy dutystructural section that can be used asbeam and column. It is designed tobring both exceptionl strength andversatility, making it a popular choice forwall, slab support, temporary accessand platforms as well as shoringapplications. MkII Soldiers can bebolted end to end offering lengthssuited to specific uses.
The history of the MkII Soldier has seena range of components developedallowing for a wide variety ofapplications for all types of temporaryworks. See facade retention for aselection of components
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Code No. Length (mm) Weight (kg)
443096 3.60 70.97
443095 3.15 62.58
443094 2.70 54.20
443093 1.80 37.42
443092 1.125 25.43
443091 0.90 21.43
443098 0.675 19.48
443097 0.45 11.65
443211 0.15 7.20
443210 0.075 5.7
A versatile range of formwork beams and columns are available tomaximise efficient and cost effective solutions. These have beendesigned to provide, in their various strength properties, a completesystem of secondary and primary support for wall and slab formwork.
Joint to joint connection
To fix MkII Soldiers end-to-end.
Four No. M16 x 35 HT set screws andnuts should be used.
Code No. 584233
Weight: 0.11kg
Maximum bending moment = 10kNm.
Properties
Area (gross) 11.95cm2
Area (average) 8.94cm2
Weight 8.4kg/m
Youngs modulus 206000N/mm2
Inertia xx 152.5cm4
Inertia yy 118.0cm4
Moment of resistance 10.0kNm
Properties
Area (gross) 25.73cm2
Area (average) 22.52cm2
Weight 20.8kg/m
Youngs modulus 206000N/mm2
Inertia xx 1578cm4
Inertia yy 534.6m4
Moment of resistance 38.0kNm
Moment of resistance (joint) 10kNm
Moment of resistance (reinf. joint) 15kNm
Joint reinforcement plate
For use when it is necessary toincrease the capacity bending momentat the joint of two MkII Soldiers.
Four No. joint reinforcement plates maybe used complete with M16 x50 HT set screws and nuts.
Code No. (galvanised): 443223
Weight: 0.7kg
Maximum bending moment = 15kNm.
Specifications/properties
Weight 8.4kg/m
C. S. area (gross) 11.95cm2
C. S. area (net) 8.29cm2
Youngs modulus (E) 206000N/mm2
Moment of inertia (Ixx) 208cm4
Moment of inertia (Iyy) 147cm4
rx 5.0cm
ry 4.21cm
Minimum factor of safety 2
End reaction* 36.0kN
Centre reaction* 45.0kN
Full bending moment (SWL) 10.0kNm
Tie load 45.0kN
Shear max. 36.0kN
*Minimum bearing length 155mm
1
2
0
120
Mini MkII Soldier
MkII Soldier
2
2
5
170
MkII Soldier
Code No. Length (mm) Weight (kg)
443105 1.30 11.00
443106 1.80 15.00
Mini MkII Soldier Hot-dip galvanised for longevity Lightweight at 8.4kg/m Nailing holes in top flange
The mini MkII Soldier is designed togive a robust, easy to handle solution toawkward formwork areas. It can beused as primary support for small tomedium wall and base pours or asgeneral support beams and columns.It is commonly favoured as end supportfor wall pours. See page 13 for typicalstop end details.
An added feature of the mini MkIISoldier is the nailing holes in the topflange, giving the opportunity to fixtimber or plywood directly. The oppositeflange has a raised lip allowing forDU-AL aluminium beams to beclamped securely.
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12
Beam clampsFormwork beams
Timber waling clamp
Used with the J bolt to fix timberwalings to the soldier.
Code No. 443123
Weight: 0.34kg
J bolt
Code No. 443124
Weight: 0.34kg
43
40
T-bolt clamp
Used to fix DU-AL T150s andT225s to CUPLOK forkheadsand MULTIFORM beams.
Code No: 717605
Weight: 0.20kg
56
40
12.5
11
Universal anchor clamp
A longer version of the T-bolt combinedwith a universal clamp arm and captivenut. Used as an alternative to theuniversal clamp for fixing DU-AL T150beams to MkII Soldiers and DU-ALT150/T225 beams.
Code No. 717606
Weight: 0.31kg
Universal clamp
Connects secondary beams to primarybeams. Recommended where formsare to be handled repeatedly or arelikely to be subject to considerablevibration.
Code No. 443036
Weight: 0.6kg
Wedge clamp
A quick-action fixing method suitablefor connecting any combination ofDU-AL and MkII Soldier beams.
Code No. 715690
Weight: 0.45kg
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All components are fabricated from steelwith a galvanised finish.
56
401115
3
0
2
3
9
7
18 40
4
3
4511
28
3
4
M
1
2
80
160
19080
Anchor bolt
Code No: 717603
Weight: 0.08kg
Forged washer
Code No: 717604
Weight: 0.10kg
Friction bolt c/w nut
Code No: 717607
Weight: 0.11kg
Stop end bracket
Code No: 717611
Weight: 2.20kg
Mini MkII Soldier
S150 DU-AL beam
S150 DU-AL beam
MkII Soldiers with4-clamp connection Tie rod with wing nuts
and washer plates
MkII Soldiers
Tie rodS150walings
DU-AL stopend soldiersupport bracket
Typical stop end details
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14 15
WALL FORMWORK
A complete group of high productivitysystems to meet all wall formworkrequirements. Single-sided, angled andcircular walls are all easily catered for withminimal components.
Traditional 16 - 19DU-AL aluminium beams, MkII Soldiers and Mini MkII Soldierscan be used in combination to provide tailored solutions
Crane-handled 20 - 23The LOGIK 60 panel system can easily resist concrete pressuresup to 60kN/m2 and is simple and quick to assemble
Man-handled 24 - 25Suitable for concrete pressures up to 50kN/m, the LOGIK 50panel system is suitable for projects restricted to man-handlingcapability
Circular 26 - 29LOGIK360 is a true circular panel system suitable for curvedwalls and concrete pressures up to 60kN/m2. Fully compatiblewith LOGIK 60
Columns 30 - 31LOGIK windmill columns are suited for multiple re-use for columnsizes up to 700mm and give a fair faced concrete finish
Single-sided 32 - 33MULTIFORM A-frames can be used in conjunction with LOGIK
panels or traditional formwork for the construction ofsingle-sided walls
Stabilisers 34 - 35A range of LOGIK, MULTIFORM and MkII stabilisers are availablefor use in conjunction with our wall formwork products
Formwork ties and accessories 36 - 37A range of components are available to assist with all aspectsof formwork
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TraditionalWall formwork
Adaptable, versatile and economicsolutions
Concrete pressures of 80kN/m andabove
Highly flexible with range of beamlengths and components
Suitable for single-sided, double-sided, angled and inclined walls andcolumns
MkII Soldiers and DU-AL aluminiumbeams combine to provide tailoredsolutions to wall formworkrequirements. Formwork shutters canbe assembled to suit the majority ofwall shapes and sizes through therange of DU-AL beam and MkIISoldier lengths. Various concretepressures can be supported to cater forpour rate requirements as each shutteris individually designed making thesystem ideal for specific solutions.
Traditional wall formwork can also beused in conjunction with HarscoInfrastructure climbing formworkproducts.
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Assembly
The DU-AL S150 or T150 aluminiumbeams are fixed to MkII Soldiers at therequired centres with the relevantclamps. MkII Soldiers can be boltedend to end to provide taller shutterheights and a lifting bracket bolted tothe top allows for shutters to be cranelifted. A large number of re-uses arepossible with each shutter that requireminimal disassembly between usage.
Access
Hop-up brackets can be attached toMkII Soldiers offering a safe andpractical solution to give access forpouring. Scaffold boards (three no.wide) or DU-AL beams and plywoodcan be fixed to the brackets providing asuitable deck. Standard scaffold tubeand fittings can be fixed to the bracketsproviding adequate edge protection.
Versatile and economic solutions forsingle-sided, double-sided, angled andinclined walls and columns.
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Lifting bracket
Bolted to the top of soldiers, to providefacilities for lifting by crane. A minimumof two per form should be used.
Four No. M16 x 35 HT set screws andnuts are required.
Code No. (galvanised): 443080
Weight: 3.1kg
Waling clip
Used as an alternative method to attachstandard scaffold tube to a soldier.
Code No. 445500
Weight: 0.80kg
Form jack
Primarily used to level the form, theycan be used horizontally as a plumbingdevice. A minimum of two jacks arerequired per form side.
Two No. M16 x 45 HT set screws andnuts are required.
Code No. (galvanised): 443216
Weight: 4.9kg
Support plate
Where it is necessary to give additionalsupport to the walings and form face oncrane handled forms, these can bebolted to the bottom of the soldiers.They should be fitted on the soldiers towhich the lifting brackets are attached.
Two No. M16 x 35 HT set screws andnuts are required.
Code No. (galvanised): 443083
Weight: 3.82kg
Hop-up bracket
Designed to support three scaffoldboards plus one toeboard, completewith a spigot to locate a guard post.The hop-up bracket can be fixed at anyof the bolt holes between the diamondholes.
One No. M16 x 90 HT bolt and nut isrequired.
Code No. (galvanised): 443081
Weight: 5.6kg
Wing nut
A knock-on wing nut used inconjunction with tie plates for securingthe rods in formwork applications. Wingnuts are self colour or anti-rust finish.
Code No. Bar size (mm) Weight (kg)
421839 15 0.35
421865 20 0.58
Tie washer
Used with wing nuts, this can be usedto clamp wall shutters together.
Code No. Tie Bar size (mm) Weight (kg)
421856 15 1.40
421861 20 2.10
MkII tie washer
Designed with lugs on the base toprevent any rotation when used withHarsco Infrastructure MkII Soldiers.
SWL = 115kN
Code No. Bar size (mm) Weight (kg)
443020 15 1.6
TraditionalWall formwork
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Waling clamp
Used for connecting the internalcorners to DU-AL aluminium beams.
Code No. 443062
Weight: 0.59kg
Code No. Length (m) Weight (kg)
443254 1.125 24.10
443253 1.8 38.00
443252 2.7 56.60
443251 3.15 66.30
443250 3.6 75.40
corner details
DU-AL stop endsoldier supportbracket
MkII SoldierCornersoldierTie rod
MkII Soldiers
Tie rod DU-AL walings
Timber wedges
Typical corner details
190
8080
160 100
1
0
0
Soldier support
Code No: 717609
Weight: 2.18kg
Washer plate
10mm thick plate with 13mm diam.
hole for use with soldier support
Code No: 717610
Weight: 0.77kg
MkII Soldier corners MkII Soldier
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20
LOGIK 60Wall formwork
60kN/m2 concrete pressure withlarge 2.4m x 2.7m panel
Robust panel frame, hot-dipgalvanised for longer life
Highly flexible with range of panelsizes and components
Suitable for single-sided, double-sided, angled and inclined walls andcolumns
LOGIK 60 is a panel formwork systememployed for the construction ofconcrete walls. The range of panel sizesand components allow for a multitudeof arrangements making the systemideal for a wide variety of situationsencountered. Difficult formwork areassuch as corner positions can beconstructed with straightforwardsolutions by using standardcomponents.
LOGIK 60 panels are used in standardapplications to resist concretepressures of up to 60kN/m2 and featurea special rolled steel profile around theperimeter (140mm in depth) thatencloses the high quality 18mm thick,13ply Finnish Birch plywood.Intermediate stiffeners provide supportto the plywood at 300mm centres andthe edge is sealed with polyurethane.Tie holes are positioned to allow formaximum efficiency by using aminimum number of tie rods.
The LOGIK 60 system can be used inconjunction with other HarscoInfrastructure products includingclimbing formwork and MkII Soldiers.60kN/m2. All panels 60kN/m2 can besupported providing certain constraintsare acceptable.
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Robust large area formwork panels withminimal clamping requirements.
Assembly
Panels are clamped rigidly togetherthrough the unique ALL clamp. Clampsare positioned between panel edgesalong the panel stiffeners and a simplehammer-action provides threeimportant functions, namely to align,lock and level panels. The clampengages with the special rolled edgeprofile of the panel and is effective suchthat part assemblies can be crane-liftedflat off the ground without the need foradditional structural members and groutloss is prevented during use. A largenumber of re-uses are possible withoutthe need for complete disassembly.
Access
Walkway brackets can be attached toLOGIK 60 panels offering a safe andpractical solution to give access forpouring. Scaffold boards (four no. wide)or DU-AL beams and plywood can befixed to the brackets providing asuitable deck. Standard scaffold tubeand fittings can be fixed to the bracketsproviding adequate edge protection.EXTRAGUARD may be used as analternative providing a greater standardof edge protection.
A removable attachment bracketensures that walkway brackets can befixed even if panels are usedhorizontally.
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22
LOGIK 60 panels
Code No. Width (mm) Weight (kg)
2700 high
590500 2400 328.7
590502 1200 150.2
590503 900 116.4
590504 600 86.8
590505 450 70.6
590506 300 57.0
1500 high
590540 1200 82.2
590541 900 73.6
590542 600 53.2
590543 450 42.1
590544 300 33.5
1200 high
590550 1200 67.7
590551 900 59.0
590552 600 42.0
590553 450 34.0
590554 300 27.0
2700 high x 2400wide panel
1500 high x 1200wide panel
1200 high x 1200wide panel
LOGIK 60 internal corners (90)
Code No. Height (mm) Weight (kg)
533140 3000 with 3 ties 96.3
533130 3000 with 2 ties 91.9
590601 2700 with 2 ties 84.5
590602 1500 46.0
533730 1200 38.5
533830 900 28.9
Overall width = 300 x 300mm
LOGIK 60 internal hinge corners(70 to 180)
Code No. Height (mm) Weight (kg)
590610 3000 high 90.3
590611 2700 high 81.7
590612 1500 high 46.8
590613 1200 high 38.2
535830 900 high 29.7
Overall width = 300 x 300mm
LOGIK 60 external corners (90)
Code No. Height (mm) Weight (kg)
590620 3000 39.1
590621 2700 35.2
590622 1500 19.8
590623 1200 14.3
534800 900 12.1
Overall width = 140 x 140mm
LOGIK 60 external hinge corners(0 to 180)
Code No. Height (mm) Weight (kg)
590630 3000 60.9
590631 2700 54.9
590632 1500 30.7
590633 1200 24.8
536830 900 18.8
Overall width = 140 x 127.5mm
LOGIK 60 striking corners
Code No. Height (mm) Weight (kg)
590664 3000 high 133.0
590665 2700 high 125.0
590666 1500 high 69.3
590667 1200 high 55.7
Overall width = 300 x 300mm
LOGIK 60Wall formwork
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ALL clamp standard
Code No. 590700
Weight: 6.95kg
Adjustable clamp
Code No. 590701
Weight: 6.13kg
Crane hook
SWL = 1500 kg
Code No. 590735
Weight: 6.6kg
LOGIK stop end tieholder (hex)
Code No. 590807
Weight: 0.5kg
Transport bracket
Code No. 590822
Weight: 11.2kg
Extension bracket
Code No. 590710
Weight: 2.6kg
Tie washer/nut
Code No. 590803
Weight: 1.9kg
Walkway bracket
Code No. 590820
Weight: 13.9kg
Attachment
Code No. 590821
Weight: 1.7kg
DU-AL - LOGIK walkway bracket clamp
Used to clamp DU-AL S150 or T150
beams to walkway brackets.
Code no. 591866
Weight: 1.20kg
Column coupler
Code No. 590722
Weight: 4.6kg
LOGIK stop endtie holder
Code No. 590805
Weight: 1.6kg
LOGIK stop end tieholder (claw)
Code No. 590806
Weight: 1.4kg
Joint plate channel
Code No. 590721
Weight: 7.5kgTop tie rod holder
Code No. 590801
Weight: 1.2kg
LOGIK 60 top tie rod holder
Mini MkII Soldier
LOGIK 60 stop-end tie holder
LOGIK 60anchor plate LOGIK
60 clamp
Wallwidth
Plywood
Secondary beam(S150 or similar)
Typical stop end detail
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24
LOGIK 50Wall formwork
50kN/m2 concrete pressure withlargest 0.9m x 2.7m panel
Suitable for man-handling applications
Highly flexible with range of panelsizes and components
Suitable for single-sided, double-sided, angled and inclined walls andcolumns
With panel weights of approximately35kg/m2, LOGIK 50 panel system issuitable for wall formwork projectswhere use of a crane is restricted orimpractical. The range of panel sizesand components allow for a multitudeof arrangements making the systemideal for a wide variety of situationsencountered. Difficult formwork areassuch as corner positions can beconstructed with straightforwardsolutions by using standardcomponents.
Similar to LOGIK 60, it features aspecial rolled steel profile around theperimeter (96mm in depth) thatencloses high quality 15mm thick, 11plyFinnish Birch plywood. Intermediatestiffeners provide support to theplywood at 300mm centres and theedge is sealed with polyurethane. Tieholes are positioned to allow formaximum efficiency by using aminimum number of tie rods.
The LOGIK 50 system can also beused in conjunction with other HarscoInfrastructure products includingclimbing formwork and MkII Soldiers.
Assembly
Panels are easily clamped together witha lightweight clamp in a simplehammer-action providing a tightconnection that prevents grout loss.The clamp engages with the specialrolled edge profile of the panel.
Access
Walkway brackets can be attached toLOGIK 50 panels in the same way asLOGIK 60 panels offering a safe andpractical solution to give access forpouring. A removable attachmentbracket ensures that walkway bracketscan be fixed even if panels are usedhorizontally.
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LOGIK 50 panels
Code No. Width (mm) Weight (kg)
2700 high
590101 900 81.0
590102 600 58.3
590103 450 46.0
590104 300 35.6
1500 high
590120 900 49.6
590121 600 37.9
590123 450 26.6
590122 300 20.5
1200 high
590131 900 39.7
590132 600 30.3
590133 450 21.3
590134 300 16.4
3000 high (for sale only)
A570004 750 83.7
A570006 500 54.4
A570008 250 35.3
1500 high (for sale only)
A570052 1000 51.2
A570054 750 41.5
A570056 500 27.8
A570058 250 21.3
2700 high LOGIK 50 panels
1500 high LOGIK 50 panels
1200 high LOGIK 50 panels
LOGIK 50 internal corners (90)
Code No. Height (mm) Weight (kg)
590200 2700 67.4
590201 1800 45.5
590202 1500 38.5
590203 1200 32.6
590204 900 28.3
Overall width = 300 x 300mm
LOGIK 50 external corners (90)
Code No. Height (mm) Weight (kg)
540801 3000 20.8
590220 2700 18.7
590221 1500 10.5
590222 1200 8.5
590223 900 7.3
Overall width = 96 x 96mm
Wing nut (110mm)
Code No. 590312
Weight: 0.95kg
LOGIK 50 clamp standard
Code No. 590300
Weight: 1.05kg
LOGIK 50 clamp adjustable
Code No. 590301
Weight: 5.1kg
Man-handled small area formwork panelswhere crane use is restricted.
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26
LOGIK 360
True circular panel formwork system
Fast and simple setting procedure
Lightweight slim profile
Compatible with LOGIK 60
LOGIK 360 is the first circular panelformwork system that can claim toproduce a true curve without any flatspots. The patented designdemonstrated Harsco Infrastructuresinnovative approach to circularformwork, with minimal componentsand full compatibility with our LOGIK60 panel system. The numerouscomponents and hundreds of boltsassociated with traditional methods ofcircular formwork have now beeneliminated.
Standard panel widths of 1.25m(external) and 1.24m (internal) allow forcircualr walls to be formed as small as4m in radius. A range of panel heightsare available that are rated similar toLOGIK 60 at 60kN/m2 pressure.
The system uses the samecomponents as LOGIK 60 making itpossible to pour straight and curvedwalls together, avoiding the need forconstruction joints between.
LOGIK 360Wall formwork
27
Superior assembly times for truly circularpanel formwork without any flat spots.
Assembly
The internal and exteranl panels arecolour coded for easy identification.Each panel has four turnbuckles that areeasily adjusted with a supplied spannerto preset the plywood face to therequired radius. A simple pre-madetimber template can be used to checkthe accuracy of the radius. Panels arefixed together using LOGIK 60adjustable clamps and tie washer/nutsprovide support to tie rods. Concretechute supports can be fixed to the topof panels to prevent spillage over theturnbuckles.
Access
Walkway brackets can be attached tothe LOGIK 360 panels to give safeaccess for pouring. Depending on theradius of the wall, scaffold boards orDU-AL beams and plywood can befixed to the brackets providing asuitable deck. Tube guardrails orEXTAGUARD can be fixed to theintergrated guard post.
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28
1240 mm wide internal panels
Code No. Height (mm) Weight (kg)
Standard sizes
590568 1200 88
590581 1200 (2 tie) 120
590567 1800 141
590566 2400 170
590579 3000 (3 tie) 221
Also available (for sale only)
590570 300 21
590569 600 60
590580 3000 (2 tie) 196
590565 3600 249
1250 mm wide external panels
Code No. Height (mm) Weight (kg)
Standard sizes
590574 1200 89
590582 1200 (2 tie) 120
590573 1800 140
590572 2400 171
590577 3000 (3 Tie) 222
Also available (for sale only)
590576 300 22
590575 600 61
590578 3000 (2 Tie) 196
590571 3600 250
The above panels can be used to a minimum radius
of 4m. Smaller panels are available for radii down
to a minimum of 2.5m.
Bolt
Code No. Component
021041 M16 bolt grade 8.8 100mm long
023050 M16 standard nut grade 8.8
026510 M16 heavy flat washer
Finish: all items zinc plated
Concrete chute support
Code No. 590819
Weight: 3.5kg
LOGIK 360 internal and external panels: 2400, 1800, 1200 (two tie and one tie)and 600mm high
LOGIK 360Wall formwork
LOGIK 60anchor plate
LOGIK 60 stop endtie holder
Secondary beamS150 or similar
Plywood
Mini MkII Soldier
Typical stop end detail
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30
LOGIK windmill columns
Code No. Height (mm) Weight (kg)
591900 3000 570
591902 2700 513
591904 1500 285
591906 1200 228
Overall width = 805mm typical
Typical arrangement of open panels
Typical arrangement of closed panels(200 x 400mm column)Panels flat packed for easy storage
LOGIK windmill columnsWall formwork
Typical arrangement of closed panels(200 x 200mm column)
LOGIK windmill columns consists offour panels that are linked togethercreating a mobile unit which is simplywheeled into position.
They can be adjusted to form squareand rectangular columns up to 700mmand maintain their configuration whenmoved making them fast and easy tolocate for re-use.
A platform can be attached to thepanels giving suitable access forpouring. LOGIK or MULTIFORMstabilisers can be used for plumbing,alignment and stability.
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1000
438
60
60
5
35
30 Hole
205
291
Panel clamp assemblyCode No. 591940
Weight: 3.9kg
Wheel unitCode No. 591970
Weight: 14.5kg
L-shaped platformCode No. 591950
Weight: 108.5
L-shaped platform guardrail post
150
360
827
Adjustable, hinged, square/rectangularcolumn forms.
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32
MULTIFORM A-frameWall formwork
2m, 3m and 5m high units available
Compatible with all types offormwork
Larger units available
Sliding foot feature
MULTIFORM A-frames are used forthe construction of single-sided walls,generally walls that are cast against theface of existing walls in basements orsimilar and when tying through theformwork is not possible or restricted.
They are compatible with all LOGIKpanel systems as well as HarscoInfrastructures traditional formwork andcan also be used with other proprietaryformwork systems.
MULTIFORM A-frames are suppliedfully assembled for immediate use onsite in three modular sizes to suit theheight of wall required.
The A-frames are made up largely ofbolted components, making repair andmaintenance simple and easy.
Assembly
The A-frames are simply attached toformwork panels/shutters with A-frameconnectors and LOGIK 60 tie nut andwashers. The 3m and 5m A-frames arelaced together with scaffold tube beforebeing fixed to pre-cast anchors along aMULTIFORM beam. The mini A-frameis simply fixed to a suitable post-fixedanchor.
Access
The LOGIK walkway bracket can befixed to the A-frames allowing for safeaccess for pouring. Brackets can befixed directly to the formwork ifpreferred when using LOGIK or HarscoInfrastructures traditional formwork.
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Code No. Item Weight (kg)
590850 16mm pivot pin 0.17
590851 safety pin R-clip 0.01
1267
3433.5mmMULTIFORM channel
1246
1933.5mmMULTIFORM channel
2013
5058.5mm
MULTIFORM channel
Mini A-frameCode No. 590905
Weight: 98.8kg
3M A-frameCode No. 590900
Weight: 200.5kg
5M A-frameCode No. 590901
Weight: 373.6kg
A-frame connector (no tie)Code No. 590941
Weight: 0.5kg
Flexible method for the assembly of single-sided walls where tying through the formworkis not possible or restricted.
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34
LOGIK, MULTIFORM and MkII stabilisersWall formwork
LOGIK and heavy duty MULTIFORMstabilisers
Simple and accurate adjustment ofstabilisers
Range of lengths from 1.8m - 6.5mcatered for
Range of load applications
LOGIK and MULTIFORM stabiliserscan be used in conjunction with HarscoInfrastructure's LOGIK and traditionalwall formwork products allowing forpanels and shutters to be plumbed andaligned to suit.
LOGIK stabilisers are cost-effective,lightweight and are available to suitlengths as shown below.
Heavy duty MULTIFORM stabilisershave higher load capabilities being morerobust and are available in three rangesof length.
The stabilisers are made up of anumber of parts that allows for easyreplacement should any parts becomedamaged.
LOGIK stabiliser
Code No. Size (m) Weight (kg)
590824 1.8 - 3.0 12
590826 2.5 - 4.4 17.5
Heavy duty MULTIFORM stabilisers
Code No. Size (m) Weight (kg)
590914 2.2 - 3.1 32
590915 3.1 - 4.5 43
590916 4.3 - 6.5 (illustrated) 54
LOGIK stabiliser bracket
Allows for LOGIK and MULTIFORMstabilisers to be fixed to MkII Soldiers.
Code No. 443076
Weight: 4.3kg
18 Hole typ
MULTIFORM stabiliser LOGIK stabiliser
35
Robust range of stabilisers for all formworkstability and adjustment needs.
Tubular shoringadaptor
Threaded shoringadaptor
Swivel baseplate
Heavy duty push/pull propadaptor, push/ pull bracketor web bearing plates
MkII Soldier rakers
For longer, heavier supportrequirements, MkII Soldiers can befixed with tubular and threaded shoringadapters.
For details of MkII Soldier components,see page 93.
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36
Formwork ties and accessoriesWall formwork
Tie rod
Continuous threaded rods, specificallydesigned and manufactured for use asformwork tie rods for all types ofconcrete structures.
15mm and 20mm tie rods andaccessories are compatible with allother leading makes.
Available for hire or sale.
Code No. Length (m) Weight (kg)
15mm diameter
421831 0.75 1.12
421826 1.00 1.50
421832 1.50 2.25
421828 2.00 3.00
421830 3.00 4.50
421829 6.00 9.00
SWL 95.5kN (2:1 safety factor)
20mm diameter
421869 0.40 1.07
421860 1.00 2.68
421870 1.50 4.02
421871 6.00 16.08
SWL 165kN (2:1 safety factor)
Joint nut
Used for the joining of tie rods.Complete with centre stop to ensureequal spacing or bar inside theconnector.
Code No. Bar size (mm) Weight (kg)
421823 15 0.43
421862 20 0.65
105mm - 421823130mm - 421862
Plastic sleeving*
Used as a distance keeper betweenform faces, these allow tie rods to bewithdrawn for re-use.
Available in 3m lengths.
Code No. Bar size (mm) Weight (kg)
421847 15 1.3 per metre
421872 20 1.3 per metre
Sleeving cone*
For use with the plastic sleeving tube tosuit either 15mm or 20mm tie rod.
Code No. Bar size (mm) Weight (kg)
421848 15 0.01
421867 20 0.02
Water barrier*
Cast into the concrete wall betweentwo tie bars, these allow through-tiesystems to be used in water-retainingstructures.
Code No. Bar size (mm) Weight (kg)
452520 15 0.55
452525 20 1.4
*Indicates for sale only
37
Plastic plywood plug*
A round tapered plastic plug for fillingredundant tie holes in plywood.
Choose maximum size possible andhammer in for tight seal.
Code No. D size (mm) Weight per 1000 (kg)
452310 20 1.85
452311 22 1.85
452312 26 1.85
Rock anchor*
For securing singl sided formwork torock or concrete walls. Hole diameterrequired 36 to 38mm. Conduct tensiletests before applying final load.
Code No. Bar size (mm) Weight (kg)
452324 15 0.30
Plastic sleeving plug*
A flexible, tight fitting plug for theinternal water sealing of plasticsleeving. Used prior to filling with arecommended grout.
Code No. Bar size (mm) Weight per 1000 (kg)452316 15 9.50452317 20 14.40
Pigtail anchors*
When cast-in Pigtail anchors provideanchorage into previous concrete pours.
Code No. Length (mm) Weight (kg)
451345 450 0.74
451360 600 0.99
Length
Form anchor*
A securing device for single-sidedformwork, slab edge formwork,guardrails etc. It provides an anchorpoint for most makes of 15mm rod.
Code No. Bar size (mm) Weight (kg)
452322 15 0.1
Excalibur M12 x 100mm screwbolt*
Used for a range of applicationsincluding anchorage of stabilisers.Fixes directly into ground.
Code No. 590919
*Indicates for sale only
Various ties are available for your site.
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38
SLAB FORMWORK
Modern award-winning solutions suitable forconstructing all types of concrete framestructures.
Aluminium falsework 40 - 45GASS is lightweight and quickly erected yet is capableof supporting loads up to 140kN
Steel falsework 46 - 49CUPLOK is a highly versatile system consisting ofgalvanised components and is good for up to 75kN
Formwork panels 50 - 55TOPEC is a high-productivity soffit formwork systemthat uses only panels and props. No additionalsupport beams are required
39
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40
GASSSlab formwork
Lighweight, yet strong aluminiumcomponents
Heavy duty capacity up to 140kNreduces equipment required
Quick and easy assembly with justthree main components
Unique locking ledger frames locatedat any position along the leg
Used with DU-AL aluminiumbeams and MkII Soldiers
Developed from extensive experiencegained from working on many of thelargest and most demandingconstruction projects worldwide,GASS has been specially designed asa lightweight, high capacity system thatis easy to use, fast to erect and usesonly a small range of components.
With a number of international patentsto protect its innovative design, GASS
has proved popular on a wide variety ofprojects globally including bridges,tunnels, reservoirs, commercialprojects including airports, retaildevelopments and offices. The strengthand versatility offered from the systemallows for the wider range ofconstruction projects, yet it still offerscompetitive economic advantagesregardless of the application.
41
Soffit support
The GASS system can be used to suita number of construction methods forslab formwork and support. Strip andre-erect utilises the high safe workingloads with large efficient grids andminimal quantities and high floor tosoffit heights can be achieved.Flying/rolling tables are suited forrepetitive multi-storey constructionallowing for quicker cycle times withminimal dismantling required betweenfloors and sections. This application canbe used to reduce risks associated withworking at height and flying tables canbe safely lifted without the need forloading platforms at the building edge.Support to permanent formwork andpre-cast units is straightforward.
Assembly
With just three main individualcomponents, outer leg, inner leg andledger frame, assembly is quick andsimple. A locking feature on the ledgerframes gives visible assurance that it issecured. Access platforms can be usedon top of ledger frames to allow for firmworking areas for taller assemblies.
DU-AL aluminium beams and MkIISoldiers provide a versatile range ofprimary and secondary bearers for thesoffit support. The range of beamlengths available with differingproperties to suit ensure an economicsolution for the majority of projects.
GASS has been designed to require onlythree main individual components, outer leg,inner leg and ledger frame.
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42
GASSSlab formwork
Outer leg
Benefits of the outer leg
Eight slot profile allows versatility forattachment of ledger frames inmultiple directions
No loose parts Interlocking head plate eliminates
eccentricity Raised lip on head plates ensures
that bolted fixings, leg to leg and legto beam are easily located andsecured eliminating eccentricity
Sprung latch design enables inner legto be secured safely every time
Eight point profile provides highrigidity to inner leg
Lengths of outer leg
Code No. Length L Height range Weight
(mm) (m) (kg)
718001 1400 1.49 2.73 8.04
718002 2490 2.58 3.82 12.73
718003 3580 3.67 4.91 17.41
718004 4670 4.76 6.00 22.10
Inner leg
Benefits of the inner leg
Provides up to 1314mm extensionwith the standard length inner leg(1680mm) 2200mm extension withthe special length inner leg
Interlocking base plate eliminateseccentricity
Dry-coated thread requires noadditional lubricant
Cast collar for optimum strength Removable grub screw to prevent
over extension and to allow for collarreplacement
Lengths of inner leg
Code No. Length L (mm) Weight (kg)
718015 780 5.5
718014 1400 8.7
718016 1680 10.2
718017 2800 13.7
Outer leg
Inner leg
L
3
6
6
m
m
(
1
6
8
0
m
m
I
n
n
e
r
)
4
0
m
m
(
a
p
p
r
o
x
.
w
i
t
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w
e
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)
3
5
0
m
m
(
1
4
5
0
m
m
I
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6
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4
m
m
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0
4
m
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B B
8mm
200mm
20mm
2
0
0
m
m
View A A
7.5mm
126mm
200mm
L
A A
120mm
450
8mm20mm
200mm
200mm
View B B
200mm
60mm
Outer leg headplate detail
Inner leg baseplate detail
Cast collar detail
43
Wedgeconnections
1. Bolt in parkedposition, ledgerframe offered toouter leg.
2. Raise wedge toadvance bolt fully.
3. Bolt insertsautomatically intoleg slot.
4. Turn wedgethrough 90 toengage bolt inslot.
5. Hammerwedge to securebolt in leg slot.
Ledger frame
Benefits of the ledger frame
Only four wedge connections perframe result in fast installation
Clearly visible wedge results in easyidentification that ledger frame issafely and correctly installed
Ledger frames can be removed froman erected structure, to enablepersonnel and material access
Ledger frames in four sizes offer theuser versatility with a minimumnumber of components
When utilising access platforms, toprung of ledger frame provides asecure handrail
Ledger frames
Code No. Frame length (m) Weight (kg)
718020 1.2 9.4
718021 1.8 10.3
718022 2.4 13.4
718023 3.0 15.8
2
3
4
5
1
3.0m leg centres
2.4m leg centres
1.0m
1.0m
1.2m leg centres
1.8m leg centres
1.0m
1.0m
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44
GASSSlab formwork
GASS ring bolt soldier clampA complete assembly bracket and ringnut used to fix MkII Soldiers to GASSleg. Two required per leg.
Code No. 718096
Weight: 0.35kg
GASS T-bolt clamp (head to beam)
A complete assembly used to fixDU-AL T225 and T150 beams toGASS leg. Two required per leg.
Code No. 718099
Weight: 0.60kg
GASS ring bolt clamp (head tohead)
A complete assembly consisting of hexbolt, ring nut and washer. Used to fixGASS legs end to end. Four requiredper leg.
Code No. 718901
Weight: 0.35kg
GASS leg safety latch with ring bolt
Used on table applications to secureinner legs during movement/flying inaddition to the outer leg sprung latch.
Code No. 718907
Weight 0.44kg
GASS spanner
To ease stripping of GASS inner legswhen under load, the GASS spannerlocks around the collar of the inner legand promotes a safe and controlledrelease.
Code No. 718063
Weight: 6.4kg
1053mm
1148mm
R 50mm
200mm
GASS castor shoe
Generally used on table applications thecastor shoe simply slots into the GASSleg base plate. A retaining bolt featuresecures the shoe to the GASS leg.
Code No. 718079
Weight: 9.8kg
A minimum strike of approximately275mm is required to use this.
45
Access platforms
To assist in the safe erection of aGASS structure we recommend theuse of the GASS access platforms tospan from ledger frame to ledgerframe.
A wind-lock feature secures platformsto the ledger frames.
The access platforms are rated to1.5kN/m2 safe working load.
6
8
0
Size (mm)
Code No. Size (mm) Weight (kg)
718082 1800 16.4
718083 2400 19.0
718084 3000 23.0
718086 1800 trap door 15.3
718087 2400 trap door 19.9
718088 3000 trap door 26.2
Advanced guardrails
These are used as a temporaryguardrail and are clamped from belowto both rails of the ledger frame. Use ofadvanced guardrails ensures that edgeprotection is provided at all times duringerection or dismantling.
Code No. Size (mm) Weight (kg)
718137 1065 9.5
718138 1655 11.0
GASS infill decks
Used with the access platforms to spanopenings between adjacent bays.
Secured using infill deck retainer, oneeach end.
Code No. Size (mm) Weight (kg)
718190 1.2 5.1
718191 1.8 7.8
718192 2.4 10.5
718193 3.0 13.3
Infill deck retainer
Code No. 718194
Weight: 0.32kg
Do not attach harness toadvanced guardrails.
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46
CUPLOKSlab formwork
74 kN leg load Unique node point: four connections
in one Systemised quick erection bracing 20% lighter than traditional
scaffolding
CUPLOK was the first evergalvanised, multi-purpose scaffoldsystem in the UK. It is a well provenheavy duty support system which isrelatively light and easy to assembleand suitable for falsework support andaccess for a range of building and civilengineering projects.
Harsco Infrastructures experience ofusing CUPLOK on projects all over theworld enables us to offer you absoluteconfidence when using this system.
Hot-dipped galvanising is the finestpractical coating that can be applied toa scaffold system, providing a longworking life and better handling to theuser as well as improved appearanceand durability.
47
Fast connections and 74kN leg loadwith the original system scaffold.
Soffit support
The range of CUPLOK equipmentgives the system the capability to tacklevirtually any soffit support applicationwith the most cost-effective approach.We can provide a large number of gridvariations to fit steel, aluminium ortimber joists.
CUPLOK can be used in conjunctionwith DU-AL aluminium beamsDU-ALs high strength and low weightresult in increased productivity with aselection of three types of beams in avariety of lengths. In each case thebeams are supported in forkheads andfastened by means of a quick fixingclamp.
Assembly
The principal feature of CUPLOK is theunique node point - locking up to fourhorizontals in one single action withoutthe use of nuts, bolts or wedges.
The locking device is formed by a fixedlower cup, which is welded to thevertical at 0.5m intervals, and a slidingupper cup. The forged blade ends of thehorizontals are located in the lower cup.The upper cup is moved down androtated by hammer blows to give apositive and rigid connection.
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48
CUPLOK componentsSlab formwork
Spigot pin
A quick-action locking device whichresists minor tensile forces betweenvertical members.
SWL = 4kN
Code No. 279340
Weight: 0.09kg
Universal jack
Used at either the top or bottom of ascaffold support structure inconjunction with forkheads, adaptors orbase and head plates.
Code Overall Weight Effective
No. length (mm) (kg) ranges (mm)
279550 860 3.9 614
279540 400 3.3 214
Base and head plate
Used at the bottom and top structure.Accepts universal jack.
Code No. Width (mm) Weight (kg)
279500 152 x 152 2.3
Fixed forkhead
For traditional timber steel or aluminiumbeam support. Used with a universaljack to give height adjustment.
Code Width Length Weight
No. (mm) (mm) (kg)
279650 86 200 3.9279653 162 150 3.7279657 186 200 5.2
Spigotless verticals
These allow the insertion of jacks withvarious head components to meet therequirements of different supportapplications, such as aluminium beamsupport or decking systems.
Code No. Length (m) Weight (kg)
270043 0.4 2.4
270083 0.8 4.1
270133 1.3 6.6
270183 1.8 9.1
270233 2.3 11.6
Spigoted verticals
Spigoted verticals have integral spigots,150mm long, provided at the top ofeach, for making vertical connectionswith other verticals.
Code No. Length (m) Weight (kg)
270100 1.0 5.5
270200 2.0 11.4
270300 3.0 16.6
49
Bracing coupler
Used to adapt standard forkheads andhead plates for use with jack braces.
A fast action wrap-around fittingincorporates the two locating lugs.
Code No. 279740
Weight: 0.8kg
Jack brace type S and type L
The jack brace fits to the CUPLOKhorizontal member at one end and tothe jack bracing coupler at the jack end.
Type S is for horizontal bays of up to1.8m (Brace diameter: 42.4mm)
Type L is for horizontal bays of up to2.5m (Brace diameter: 48.3mm)
SWL = 6.25kN
Type Code No. Length (mm) Weight (kg)
L min. L max.
S 279720 1277 2182 6.8
L 279710 1688 2775 10.9
L
Internal adjustable brace
The internal adjustable brace fixes tothe horizontal CUPLOK members ateach end.
Brace diameter: 48.3mmSWL = 12.5kN (tension orcompression)
Short brace (to fit the following baysizes)
Code Overall lengths Weight
No. X (m) Y (m) L (mm) (kg)
279810 1.2 1.0 1562 10.8
1.3 1.0 1640
1.6 1.0 1887
1.2 1.5 1921
1.3 1.5 1985
1.8 1.0 2059
1.6 1.5 2193
1.8 1.5 2343
1.3 2.0 2385
Long brace (to fit the following baysizes)
Code Overall lengths Weight
No. X (m) Y (m) L (mm) (kg)
279820 1.6 2.0 2561 15.1
1.8 2.0 2692
2.5 1.0 2692
2.5 1.5 2915
2.5 2.0 3202
L
X
Y
Horizontals
The forged blade ends with minimumprojection to resist site damage andlocate in a cup joint on the standard.
Code No. Length (m) Weight (kg)
271060 0.6 2.7
271090 0.9 3.7
271100 1.0 4.1
271120 1.2 4.8
271127 1.25 5.0
271130 1.3 5.0
271160 1.6 6.2
271180 1.8 7.0
271250 2.5 9.5
Swivel base plate
For use on angles of up to 45eliminating the need for special timberwedges. Supports loads of up to 57kNdepending on inclination. Bracingcouplers can be located where jackbracing is required.
Code No. Size (mm) Weight (kg)
279520 180 x 180 4.3
Bracing base plate
The bracing base plate is used as a baseplate to accept the universal jack and amaximum of four CUPLOK jack braces.
Code No: 279510
Weight: 2.4 kg
Bracing forkhead
Incorporates locating lugs to accept jackbraces for systemised bracing.
Code Width Length Weight
No. (mm) (mm) (kg)
279676 86 200 4.2
279681 162 150 4.0
Rocking forkhead
For slabs with soffits sloping in one ortwo directions. Allows primary beamsto be sloped along their length and alsoin the transverse direction.
Maximum rotation of support bar: 45Secondary beam axis: 9Primary beam axis: 10SWL = 57kN
Code No. Width (mm) Weight (kg)
279686 186 6.9
See Harsco Infrastructure Technical Data for
detailed information on the use of this component.
Refer to datasheets for detailedinformation on all components.
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50
TOPECSlab formwork
Areas quickly covered with large 1.8m2 panels Safe erection and dismantling from ground for all heights Secondary/primary beams and clamps not required Quick and simple assembly with minimal main
components - panel, prop and bearing
TOPEC is a simple, cost effective slab formwork systemdesigned to deliver high output rates in conventional buildingapplications. The system was developed over20 years ago and soffit support assembly is used widelyacross the world.
Verified by independent testing bodies, TOPEC has beenproven to be simpler and quicker to erect and strike than anyother slab support system on the market.
With just basic training and familiarisation needed, thesystem offers significant cost advantages over conventionaltable forms, not only due to reduced erection times, witheasy to handle, lightweight aluminium framed panels, butalso because dependency on crane lifting is kept to aminimum.
Soffit support
Slab thicknesses of up to 400mm can be supported with useof the large 1.8m2 panel. The 1.8m x 0.9m panel and smallerpanels are able to support thicker slabs from 500 - 750mm.
EUROPLUS tubular steel props or GASS aluminium legsprovide support to the panels. EUROPLUS props generallygive the more economic solution and feature a quick releasemechanism. GASS offers added strength and flexibility.
Assembly
A small team of just three to four workers is generallysufficient for fast and safe erection of TOPEC.
The system is designed to be erected from the supportinglevel for propping heights up to 3.5m. Panels are simplyhooked on to the supports and raised with the erection rodwhich enables additional supports to be installed andsubsequently more panels to be raised.
At heights over 3.5m, an automated TOPEC lift machine canbe used to assist in the placement and removal of panels.Alternatively, the method of erection at heights over 3.5mcan be easily carried out with the use of a small mobilescaffold or a mobile elevated work platform (MEWP).
51
Note: Some components omitted for clarity.
900mm x 900mmcorner panel
900mm x 900mm panel
1800mm x 1800mm panel
1800mm x 900mm panel
Transverse beam
Adjustment beam
1800mm x 900mm adjustment panel
Edge support
Bearing for railing(standard)
Bearing for railing(GASS )
Aluminium erection rodUni-tripod stand
TOPEC bearing(standard)
Quick and simple assembly from underneathwith only three main components.
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52
TOPECSlab formwork
Panels
All panels consist of an aluminiumframe with an edge profile to protectthe integrated 10mm thick plywood(bonded 7 ply multiplex veneer). Thelarge 1800 x 1800 panel is suitable forhandling by two people. Smaller panelscan be handled by one person.
Panel depth = 141.5mm
Code No. Size (mm) Area (m2) Weight (kg)
H554000 1800 x 1800 3.24 45.7
H548001 1800 x 900 1.62 20.5
H548012 1800 x 750 1.35 18.1
H548023 1800 x 600 1.08 15.9
H548034 1800 x 450 0.81 13.4
H548090 900 x 900 0.81 11.9
H548089 900 x 750 0.675 10.4
H548104 900 x 600 0.54 9.0
H548115 900 x 450 0.405 7.5
900
900750600450
1800
900750600450
900
900
1800
1800
1785
885900
1800
Triangle panels*
These panels can be used to reduce theinfills required for shaped areas. The1800mm x 900mm corner sheet isprovided separately as this can be fixedto either side of the 1800mm x 900mmcorner frame.
900mm x 900mm corner panel
Code No. H548160Weight: 15.2kg
1800mm x 900mm corner sheet
Code No. H535321Weight: 15.2kg
1800mm x 900mm corner frame
Code No. H548332Weight: 17.5kg
*For sale only 53
TOPEC bearings
The bearings are mounted onEUROPLUS or GASS props andsupport the TOPEC panels. Thesymmetrical head has 3cm high camsthat prevent horizontal movement ofeach panel corner supported. TheTOPEC bolt can be used to securebearings to EUROPLUS props whererequired. GASS bearings should befixed to GASS props with two GASS
ring bolt clamps.
The edge support allows for flushbearings of TOPEC panels alongsidewalls. The design of the edge support(used with EUROPLUS props only)offsets the prop to avoid clashing withthe wall.
Props
TOPEC can be used with EUROPLUSsteel props or GASS aluminium props.The relevant TOPEC bearing is simplyinserted or fixed to the props.
EUROPLUS props
Featuring a quick release mechanism,cost effective EUROPLUS props arelowered by approx. 3mm with a singlehammer blow to the G-hook supportpin, thus quickly and effortlesslyreducing time compared toconventional striking methods. Twotypes are available to suit loadingrequirements.
GASS prop (with 1680mm inner leg)
These provide a heavier duty alternativeand can be used with 1.8m ledgerframes to increase capacity further.Higher floor to soffit dimensions canalso be achieved.
Code No. Component Weight (kg)
H465410 Bearing (standard) 2.4
H602042 Bearing (GASS) 3.9
H487673 Edge support 1.8
H470804 TOPEC bolt 0.1
718901 GASS ring bolt clamp 0.35
Code No. Component Weight (kg)
H552147 EUROPLUS 350DB/DIN 21.1
H601445 EUROPLUS 30-350 21.1
718001 1.40m GASS outer leg 8.04
718002 2.49m GASS outer leg 12.73
718003 3.58m GASS outer leg 17.41
718014 4.67m GASS outer leg 22.10
718016 1.68m GASS inner leg 10.20
GASS bearing Edge supportStandard bearing
Inner tube
G-hook support pin
Support collar
Outer tube endwith external thread
Outer tube
EUROPLUS prop
Outer leg
Support collar
Inner leg
GASS prop
TOPEC bolt GASS ring bolt clamp
EUROPLUS 30-350base / head plate profile
120mm
120mm
EUROPLUS 350 DB/DINbase / head plate profile
120mm
120mm
The safe working load of theTOPEC bolt is 24.8kN. Ensure
bearings are not extended with theTOPEC bolt unless allowed for in thescheme design.
All supplied EUROPLUS props arelabelled for easy identification and can
also be distinguished by the shape of thebase/head plate. Other proprietary propscan also be used in conjunction withTOPEC - please ask for more details.
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54
TOPECSlab formwork
Aluminium erection rod
Facilitates the erection and dismantlingof TOPEC panels up to heights of3.65m with adjustments of 50mmincrements. An extension rod can bebolted to the base to allow for heightsup to 5.30m.
Code No. H565434
Weight: 2.9kg
Head support shoe
Seated onto the TOPEC bearing cams.This allows for support of timber beamsin adjustment areas to allow forplywood infills to be fixed.
Code No. H422558
Weight: 0.6kg
Adjustment panels
Allows for continuous adjustmentbetween 550mm - 900mm. Plywood(21mm thick) can be nailed to thetimber inserts of the adjustment area.
Code No. Panel size (mm) Weight (kg)
H552310 1800/900 24.9
H600241 900/900 15.2
Guide rail
For use with GASS support, the guiderail is fixed within DU-AL T225 beamsand allows for TOPEC panels to beerected safely beyond the slab edge onupper levels.
(For sale only)
Code No. 095053
Weight: 5.6kg
Adjustment beam
Featuring a timber insert and raised lipsalong the base. This component sitsdirectly on TOPEC bearings beside thepanel. It can be used with or withoutthe transverse beams to allow forsupport of plywood infills betweenpanels depending on the span required.
Code No. H487890
Weight: 7.2kg
Transverse beam
This component sits between pairs ofadjustment beams through the raisedlip and can be used within the 900mmmodular grid of TOPEC panels. Itfeatures a timber insert to allow forplywood to be fixed.
Code No. H492806
Weight: 4.3kg
1
8
0
0
m
m
2
0
5
0
m
m
-
3
6
5
0
m
m
Code No. H570151Weight: 1.4kg
170mm
40mm
900mm
550mm - 900mm
1800mm
550mm - 900mm
Uni-tripod stand
Used as an erection aid. This addsstability during the erection of TOPEC
and can be used for both EUROPLUSand GASS props.
Code No. H587377
Weight: 11.8kg
1500mm
765mm
1800mm
1
1
8
m
m
Rod extension
55
Bearing for guardrail posts
For the TOPEC system,EXTRAGUARD posts can be fitted topurpose designed bearings to allow foredge protection to be fixed around theperimeter of TOPEC assemblies.
Different bearings are available to suitthe type of support being used andrailing shoes can be attached to theTOPEC panels.
TOPEC scissor lift
The scissor lift is available to automatethe assembly and removal of panels upto a height of 5.7m. This eliminates theneed for low level access required toerect panels on slab heights above3.5m. Details available on request.
Code No. H569844
The preferred position of the railing shoe is asshown opposite. This allows the shoe arm toengage into the hole of the adjacent stronger sideprofile (identified as having a series of roundholes). In all uses, the railing shoe should be fixedadjacent to and within 200mm of the strongerside profile.
Code No. Item Weight (kg)
617650 Standard bearing 4.0
617651 GASS bearing 5.5
617652 Railing shoe 5.2
TOPEC railing shoe
(see detail A)
Bearing for railing
(standard)
Bearing for railing(GASS )
TOPEC railing shoe(see detailA)
Bearing for railing(standard)
Bearing for railing(GASS )
200mm max.
Detail A
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56
CLIMBING FORMWORK
Versatile, economical climbing formworksolutions suitable for all types of lift coresand perimeter walls.
External climbing 58 - 67The MULTIFORM climbing brackets (jump-form andguided) and CL25 general purpose bracket providesafe access and formwork support for lifted pours
Internal climbing 68 - 71A range of MULTIFORM internal support beamsto suit all core sizes. Simply lifted from level to levelwith innovative pivoting feet
Edge protection 72 - 73Recommended with our external climbing systems,mesh guard provides rigid edge protection withpanels up to 3.8m in height
57
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58
MULTIFORM climbing bracketClimbing formwork
Complete solution to climbing offormwork
Compatible with all types offormwork systems including LOGIK
panel system and traditionalformwork
Larger unit sizes up to 7.2m wide External platforms over 2m in depth Mesh guard edge protection
The MULTIFORM climbing systemprovides a robust solution for theconstruction of high rise buildingprojects yet meets the safety andeconomic demands of a highlycompetitive industry.
Units are crane-lifted in line with theconstruction of walls that are cast withanchors/formed pockets to which unitsare supported off.
The system can be used in conjunctionwith the LOGIK panel formworksystems to facilitate the construction ofhigh rise lift cores, stair walls andperimeter walls. Traditional formwork(MkII Soldiers and DU-AL beams) andother proprietary panel systems canalso be used with the MULTIFORM
climbing system.
DU-AL aluminium beams offerplatform sizes up to a practicalmaximum of 7.2m wide. A range ofbeam lengths are available to suit thestructure and unit size required. Timberbeams may also be used up to amaximum size of 225mm high.EXTRAGUARD, standard tubeguardrails and mesh guard can besupplied for the MULTIFORM climbingsystem, offering edge protection that isflexible towards site requirements.Mesh guard has been developedspecifically for the climbing systemsproviding secure protection up to 3.8mhigh.
59
External support
A choice of the guided climbing systemor the more traditional jump-formsystem can be used for externalsupport of formwork. Jump-form unitsare supported off external shoes. Theseare fixed to cast-in tie anchors andclimbing cones. Climbing cones can berecovered and re-used as constructionprogresses, whilst tie anchors remaincast in the structure.
Guided climbing distinguishes itselffrom jump-form through the use ofguide tracks that are secured to thestructure via twin cast-in tie anchorsand climbing cones. These enable theclimbing units to maintain contact withthe structure during all times of usethus allowing for simpler and saferlifting operations. Repositioning of unitsis quicker and more accurate.
Internal support
Internal platforms can be used tosupport formwork to aid construction oflift cores and stair walls. The internalplatform is made up of a primarysupport beams that supports DU-ALaluminium beams and a plywooddecking.
The primary support beams havepivoting feet that sit securely withinpre-formed wall pockets. When theinternal platform is lifted to the nextlevel, the feet are allowed to rotate outhowever return to the supportingposition under their own self-weight onreaching the next pre-formed wallpockets.
Wall pockets are cast using steel pocketformers that are fixed to the formwork.These are retrieved after each pour andre-used for subsequent levels.
Alternatively, end beam connectors thatsit on internal shoes can be used ratherthen using pivoting feet and pre-formedpockets. The internal shoes have apivoting support plate and are fixed tocast-in tie anchors and climbing cones.
A complete solution to your climbingrequirements.
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60
MULTIFORM climbing bracketClimbing formwork
Bottom frame
Trailing platform
LOGIK formwork panels
T ie anchor and climbing cone
Pocket former
Travelling cartTravelling cartretracted
Internal support beams
Jump-form climbing overview
61
Trailing platform
Guided climbing track
LOGIK formwork panels
T ie anchor and climbing cone
Pocket former
Travelling cartTravelling cartretracted
Internal support beams
Bottom frame
Guided climbing overview
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TF modular tube (1496mm)
Half coupler
2433.5mm channel
2433.5mm channel
1371.0mm channel
Bottom frame assembly (guided climbing)
Code no. 591889Weight: 270kg
Roller guide assembly
Support latch
2683.5mm channel
Support pin (grade 10.9)
Bottom frame (jump climbing)
Code no. 591801Weight: 190.23kg
2433.5mm channel
1371.0mm channel
62
MULTIFORM climbing bracketClimbing formwork
All brackets are supplied assembled.A typical unit generally consists of twobrackets made up of MULTIFORMchannels and components that arelaced together with scaffold tube and afixed platform of DU-AL beams andtimber.
63
2433.5mm channel
Panel jack
Base memberwith roller and lock
Half coupler bracket
Bottom pin assembly
Push-pull brace
Lifting bracket
Base member rack
Travelling cart
Formwork can be fixed to travellingcarts that sit on the climbing brackets.The travelling carts allow for theformwork to be moved back and forthfrom the face of the structure to giveroom for cleaning/preparing formwork,making good holes and fixing ofreinforcement bars. The travelling cartfeatures a stabiliser that enablesplumbing and alignment offormwork/panel systems and alsostriking of panels. As formwork/panelsystems are fixed to the travel cart,savings in craning time can beachieved. The jack adjuster wrench andrack and pinion ratchet are used withthe travelling cart.
Code no. 591802
Weight: 114.03kg
Jack adjuster wrench
Allows for the adjustment of thetravelling cart panel jack.
Code no. 591837
Weight: 0.75kg
Rack and pinion ratchet
Used to move the travelling cart in tothe required position via the basemember gear wheel.
Code no. 591838
Weight: 0.75kg
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64
MULTIFORM climbing bracketClimbing formwork
Jump-form trailing platform
Guided trailing platform
1246mm MULTIFORM channel
Half coupler
Toeboard retainer
Box section(2685mm long)
End cap
Trailing platform post
Trailing platforms
Trailing platforms can be provided togive access to the lower cast wall toenable a number of tasks to be carriedout whilst allowing works to continue atthe main level.
Code No. Component Weight (kg)
591804 Trailing platform 47.0
(Jump-form)
591897 Box section 20.0
Guide track joint detail
Tracks are joined together via
the guide track joint assembly
MULTIFORM channellength to suit scheme design
(minimum = 2780mm)
Twin heavy duty support pin
Track packer(used on tracks of
3.2m length and above)
Anti over lift bracket(fixed with M16 x 120mm bolts)
Guide track support plate
Guide trackjoint assembly
Assembled view
Exploded view
65
Guided climbing track
Tracks are supplied fully assembled andare designed to suit specific schemerequirements. Just two sets of tracksare needed that are retrieved and re-used as construction progresses onsubsequent levels.
Weight: 35kg/m (max.)
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66
CL25 general purpose bracketClimbing formwork
Maximum SWL of 25kN (2.5 tonnes) Single fixing point to concrete Supported from existing tie holes or
cast-in tie anchor and climbing cones Can accommodate trailing work
platform Continuous deck around corners Can be pre-fabricated at ground level
The CL25 bracket can provide safeaccess and formwork support for liftedpours. It also simplifies the process offixing slab edge formwork.
Supported from an existing tie point orcast-in anchor, the triangulated designof the frame allows simple installationand reduces the risk of damage to theconcrete finish.
Complete assemblies can be pre-fabricated on the ground and lifted intoplace to support both personnel andformwork. With DU-AL beams andplywood decking, toeboards andhandrails, a secure working area can beprovided.
Minimum concrete strength for allapplications is 21N/mm.
67
M24 bolt
Recoverable anchor screw
CL25 bracket
Galvanised finish.
Code No. 443240
Weight: 30kg
Bolted fixing (to steel)
Tie adaptor
For use with the CL25 bracket. Internaldiameter available = 18, 22 or 25mm.Size must be specified.
For sale only.
Code No. Diameter (mm) Weight (kg)
152393 18 0.3
152394 22 0.3
152395 25 0.3
For sale only.
Code No. Size (mm) Weight (kg)
452328 M24 200 0.91
452327 M24 140 0.72
452326 M20 120 0.50
1
8
2
m
m
1
0
3
8
m
m
48.3mm
48.3mm
View A A
9
0
m
m
40mm 50mm 40mm
Centreline ofanchor
1400mm
A
A
Tie anchor and climbing cone fixing (to concrete)
M24 steel climbingcone
Tie anchor plate
(100mm for 200mm thick walls)
(160mm for 250mm+thick walls)
CL25bracket
M24 x 60 bolt andwasher
CL25 tie adaptor piece
DU-AL beamfixed to bracketwith 2 no. universalclamps perintersection
Recoverable anchor screw fixing (to concrete)
Safe access and formwork support forlifted pours.
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Lift shaft beam end
Cut channel
Pivoting foot
Internal lifting bracket
Beam connector
Internal lifting bracket
Cores 1.8m wide and above
(See detail A)
Cores less than 1.8m wide (option 1)
(See detail B)
Cores less than 1.8m wide (option 2)
(See detail C)
Beam connector Internal lifting bracketPivoting footLift shaft beam end
Internal shoe
Pocket former
Section view
Side view
2
4
0
m
m
190mm
2
0
0
m
m
150mm110mm
98mm
50mm
50mm
68
MULTIFORM internal support beamsClimbing formwork
Code No. Item Weight (kg)
591858 Lift shaft beam end 38.0
591808 Pivoting foot 5.2
591809 Beam connector 2.3
591833 Lifting brcket 2.2
591844 Pocket former 2.5
591807 Internal shoe 7.9
Internal support beams
All internal support beams are suppliedfully assembled and are specific to siterequirements.
For cores of 1.8m wide and greater, thecentral adjoining channel of the primarysupport beam is cut to suit the coredimension. This includes an allowanceof 30mm for clearance at each end.
For cores less than 1.8m wide, thelength of the primary support beam isselected from the standard stock ofMULTIFORM beams to suit the coredimension and type of end supportpreferred.
Detail A
Detail B
Detail C
Beam length from stock = Core dimension - (240mm to 376mm)
Wall pocket formedusing pocket former
See anchor and ancillarycomponents - pages 70-71
Channel length (min. 240mm) = Core dimension - 1562mm
Beam length = Core dimension - 60mm
750mm Channel length(plus 1mm either end for tolerance)
750mm30mm 30mm
Core dimension (1.8m)
Core dimension (
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70
Anchor and ancillary componentsClimbing formwork
100mm/160mm tie anchor
Two lengths available to suit differentwall thicknesses. 100mm tie anchorsuitable for walls 200 - 250mm thick.160mm tie anchor suitable for wallsover 250mm thick. Screws in to thenarrow end of the climbing cone and isconsumed in the wall pour.
Pivot pin
Fixes through each guided climbingtrack directly above the top latch of theguided climbing bracket preventinguplift of units due to wind.
M24 nailing plate and foam gasket
Nailed to the formwork face, the nailingplate allows for the climbing cone andtie anchor assembly to be positionedaccurately before being cast. The foamgasket prevents concrete from enteringthe notched holes and internal thread ofthe climbing cone allowing easy useand retrival.
Climbing cone
The climbing cone is cast together withthe tie anchor and allows the externalshoe, guided climbing tracks andinternal shoe to be attached securely tothe structure. The external shoe is fixedusing the M24 x 120mm bolt, guidedclimbing tracks and the internal shoeusing the M24 x 60mm bolt.
Safety pin (jump-form)
Fiixes through each guided climbingtrack directly above the top latch of theguided climbing bracket preventinguplift of units due to wind.
Code no. 591829Weight: 0.80kg
M24 external shoe
This provides support for jump-formunits and also features an additionalhole to allow for the safety pin to befitted. Fixed to the climbing cone withthe M24 x 120mm bolt.
Code no. 591853Weight: 5.5kg
Code No. Component Weight (kg)
591815 100mm tie anchor 0.95
591814 160mm tie anchor 1.05
Code No. Item Weight (kg)
591818 M24 nailing plate 0.10
591843 Foam gasket 0.002
Code No. Item Weight (kg)
590850 16mm dia. pivot pin 0.17
590851 pivot pin R-clip 0.01
Code No. Item Weight (kg)
591813 Climbing cone 1.27
591810 M24 x 120mm bolt 0.53
591811 M24 x 60mm bolt 0.30
71
MULTIFORM beams
MULTIFORM beams can be used toallow for extensions of existingbeams/brackets where required. Beamscan also be fixed horizontally acrossformwork panels to enable fixing to thevertical member of the travelling cart.
M24 collar eyebolt
Used with the jump-form system. Canbe fixed directly to climbing cones atlower levels allowing for wind ties fromunits to be attached.
Beam connector (heavy duty)
Used to allow beams to be bolted atends giving lengths suited to specificuses.
Code no. 591522Weight: 4.00kg
Climbing cone removal spanner
Used to retrieve cast climbing cones.
Code no. 591816Weight: 2.32kg
Code No. Length (mm) Weight (kg)
591209 746.0 9.66
591213 996.0 11.97
591217 1246.0 14.97
591216 1433.5 17.23
591221 1496.0* 17.98
591224 1683.5* 20.23
591228 1933.5 23.24
591234 2308.5 27.74
591237 2496.0 30.00
591240 2683.5 32.25
591244 2933.5 35.26
591252 3433.5 41.26
591260 3933.5 47.27
591268 4433.5 53.27
591276 4933.5 59.29
*Limited availability
1
2
0
17060
Components to complement your climbingformwork requirements.
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72
Mesh guardClimbing formwork
2.
1.
3.
4.
6.
5. See side panelfixing detail
See fixing details opposite
Mesh guard is the recommendedoption of edge protection having beendeveloped specifically for theMULTIFORM climbing system.
Mesh panels can be assembled toprovide 1.8m or 3.8m high edgeprotection to suit requirements. The1.8m high lower mesh panel has a300mm high integral toe board thatprevents the need for separate fittings.The 2.0m high upper panels havespigots that fit into the lower panelmaking assembly easy.
EXTRAGUARD or standard tubeguardrails can be used to provide edgeprotection for walkways that areattached to LOGIK 60 or traditionalformwork and can also be used withthe MULTIFORM climbing system ifpreferred.
73
Code No. Width (mm) Weight (kg)
591876 2250 42.0
591878 1250 29.0
Side panel fixing detail
Side panels should be braced using thecorner brace and fixed to the deck usingthe panel to deck bracket. A hole shouldbe drilled through the deck make up toallow the bracket to be fixed.
Upper panel
Code No. Item Weight (kg)
591882 1. Mesh guard vertical 28.0
post
591883 2. Corner brace 7.0
591884 3. Vertical post to mesh 2.2
panel bracket
591885 4. Panel to panel corner 1.0
bracket
591886 5. Panel to desk bracket 1.0
584252 6. M12 x 70mm nut, bolt 0.1
and washer
Mesh guard components
Code No. Width (mm) Weight (kg)
591870 2250 52.0
591872 1250 33.0
Lower panel
Jump-form fixing detail
Vertical post can be fixed to the end ofthe jump-form climbing bracket for alluses.
Guided fixing detail
Vertical post should be fixed two holesclear from the end of the guidedclimbing bracket when using thetravelling cart.
1.
2.
3.
4.
5.
6.
3000
2000
Width
1800
Width
Developed specifically for the MULTIFORM climbing system, meshguard is recommended for your edge protection requirements.
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74
BRIDGE CONSTRUCTION
A range of systems to enable safe andefficient construction of all types of bridgedecks and parapets. Suitable for heavyduty applications.
Parapet formwork 76 - 81The MULTIFORM parapet bracket is a contiliveredformwork system popular with new steel andconcrete girder bridges. MkII Soldiers can offertailored solutions used in overslung and underslungarrangements to suit
Bridge deck support 82 - 85Ground bearing support can be provided by use ofeither CUPLOK (up to 74kN) or GASS (up to 140kN)
Heavy duty shoring 86 - 89MkII Soldiers and MULTIFORM beams have eachbeen developed with a range of components thatcan be used in a variety of shoring applications
75
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76
MULTIFORM parapet bracketBridge construction
Steel and concrete girder application Optional frame extension available for
longer concrete edge projections Safe and easy handling of units with
C-hook Large unit sizes, typically 5.7m wide
with supports at 1.5m centres
MULTIFORM parapet brackets areHarsco Infrastructures market leadingbridge parapet formwork system. Thebracket has been specifically designedto provide a quick and safe cantilever tofacilitate the construction of concreteedge projections and parapets. Used onbridges of either steel girder or precastconcrete beam composition, thesystem utilises less equipment thantraditional underslung arrangements.Adjustable positioni