fossile energien in einer welt voller regenerativen...man diesel and turbo se ole hansen ossiacher...

1< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013

Fossile Energien in einer Welt voller Regenerativen

Ole M. HansenVice President Steam Turbines

Process Industries


MAN GroupCorporate Structure

RENK(76,0%)

Power EngineeringCommercial Vehicles

MAN Truck & Bus*

Revenues ’11: 9 bn€

MAN Latin America

Revenues ’11: 3.6 bn€

MAN SE

MANDiesel & Turbo

Revenues ’11: 3,6 bn€

MAN Group 2011: 16.5 bn€ Revenues, 52,500 Employees


VW Annual Report Shams 1 CSP


MAN Diesel & TurboProduct Range

Engines & Marine Systems

Turbomachinery Power Plants After Sales


Fossile BrennstoffeÖlpreistrend / Februar 2013


Energiewende


Facts & Figures Electricity Generation 2012/13



Portion Renewables is increasing !


MAN Turbinen in Österreich

KufsteinSaalfelden

Sachsenburg I

KlagenfurtVillachBad St. Leonhard

Heiligenkreuz

Donawitz

Gaishorn I

Baden

Frankenmarkt

Wels

Linz

Ernsthofen

Enns

Ennsdorf

Amstetten

Ybbs

Leiben

RastenfeldAltweitra

St. Andrä

Rechnitz

Sollenau

Mödling

Pischelsdorf

Brand

Gmünd

Fügen

Eisenstadt

Oberpullendorf

Gaishorn II

Sachsenburg II

Hohenberg Siegendorf

Unterradlberg

BiomasseMüllGuDGasÖl/Kohle

Wiesenau

Liebenfels

Stand 02/2011


148

Issue 02/2011

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Steam Turbines for Solar Power Plants


New Technologies / Markets

2013


Sunbelt and Project Activities


Finnfjord


‣ Ground Floor Arrangement‣ Single-lift Turbine‣ Easy maintenance‣ Modular design‣ Pre-tested components‣ 3D Planning

STEAM BYPAS STATION

CONDENSATE SYSTEMS OIL UNIT

FinnfjordFinnfjord

BYPAS CONDENSOR

STEAM TURBINE

MAIN CONDENSORGENERATOR

TRANSFORMERSWITCH GEAR

Design Criteria

‣ high reliability concept for remote area‣ thermodynamics and systems competence‣ electrical grid design competence ‣ transport and logistic competence ‣ erection and commisioning competence ‣ service concept


Air Separation Units


MAN Diesel & Turbo Industrial Steam Turbines / Expanders

Extraction-type turbine

Backpressure turbine

Condensing turbine

Turbines with central admission

Process- gas turbo- expander


Axial- flow compressorsGear- type compressorsIsotherm compressorsPipeline compressorsProcess- gas screw compressorsCentrifugal compressorsTurbair Vacuum blowerMOPICO / HOFIM

MAN Diesel & Turbo Compressors


High Efficiency

High Availability

Proven Design

London – Belvedere Waste to EnergySteam Turbines


Paper IndustrySanta Fe Project

Technische Daten:Frischdampf: 484°C,84 bara; 210-350t/hLP Entnahme: 6 bara; 25-310t/h LLP Anzapfung: 1,5 bara; 10– 45t/hAbdampf: 0,059 bara; 140- 270t/hKühlwasser: 22°CLeistung: 93,4 MW


Paper IndustryLaja Project

Technische Daten:Frischdampf: 494°C,104 bara; 280-335t/hHP1 Entnahme: 45 bara; 130-200t/h MP2 Anzapfung: 30 bara; 20 – 60t/hLP Anzapfung: 5 bara; 0 – 30t/hAbdampf: 0,072 bara; 110- 165t/hKühlwasser: 22°CLeistung: 54,5 MW


12 wind turbines + (bio-) diesel power plant5 x 9L27/38Total output: 25 MW of eco-friendly energy

Bonaire: World‘s Largest Wind/Diesel Hybrid Power Plant


CCSCarbon (Dioxide) Capture and Storage

Quelle: Quelle: „„IPCC Special Report on Carbon Dioxide Capture and StorageIPCC Special Report on Carbon Dioxide Capture and Storage““, Intergovernmental Panel on Climate Change, 2005, Intergovernmental Panel on Climate Change, 2005


…. from

Dakota Gasification

Company, Beulah,

North Dakota, USA

to ENCANA,

Weyburn Oilfield,

Saskatchewan, Canada

CO2 pipeline routing in USA & Canada

28< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013 < 28 >

CSP Days14. – 15.04.2010

The World´s largest CSP Steam Turbine

&

MAN Turbo´s dedicated Packaging Workshop Concept

ANDASOL 3

First Solar Power To the Grid !!

Sunday 16 Oct. 2011 at 13Hours 37 Min.

Max Power ~ 53 MW upto today

SHAMS 1

Solar Power to the Grid

Max Power 125 MW


CSP - Days14. - 15.04.2010 / Oberhausen

225 MW Solar Power


Preheater

SteamGenerator

Superheater

Solar Steam GeneratorDual Fuel

HTF Heater

HTF Loop

Dual FuelBooster Heater

Generator

Solar Field

SteamTurbine

Condenser

Solar Island Power Island

Preheater

SteamGenerator

Superheater

Solar Steam Generator

Preheater

SteamGenerator

Superheater

Solar Steam GeneratorDual Fuel

HTF Heater

HTF Loop

Dual FuelBooster Heater

Generator

Solar Field

SteamTurbine

Condenser

Solar Island Power Island

Principle: Solarfield / Water Steam Cyle


MAN Steam Turbines for CSPMAN References


MAN Steam Turbines for CSPSelected Reference Projects

SHAMS 1ANDASOL 3


ANDASOL 3

ANDASOL 3Solar Thermal Power Plant, Spain

Parabolic Trough Solar Power Plant with Storage

Capacity : 50 MWel

Commercial operation: since 2011

Size of Collector Area: approx: 500.000 m2

Annual Co2 Savings: 150.000 tonnes

Forecast electricity Volume: about 165 GWh p.a.


ANDASOL 3

Concept: Dual Casing Reheat StGenSet

Power Output: ~ 50 MW

Thermal Efficiency of cycle ~ 41%

(world best mark)

Andasol 3: Aldeira


Power Island of Shams 1 CSP


SHAMS 1

Type: Condensing with air cooled condenser in desert

Live Steam:- Temperature: 380 -> 540 °C

- Inlet Pressure: 70 -> 100 bar(a)

Exhaust:

- Pressure 0,130-0,170 bar(a)

Power Output: 125 MW


Guzmansol

Type: Reheat

Live Steam:

- Temperature: 377 °C

- Inlet Pressure: 100 bar(a)

Exhaust:

- Pressure 21bar(a) / 0,08 bar(a)

Power Output: 55 MW

Guzmansol: Palma del Rio


Borgesgen

Type: Reheat

Live Steam:



Exhaust:

- Pressure 0,064 bar(a)

Power Output: 25 MW

Hybrid solution with Biomass


Layout of a Solar Thermal Power Plant

References:Kanchanaburi / Thailand Borges / SpanienOrder receipt: 31.07.2009 18.03.2011Turbine type: MARC 2 – C04, 5 MW MARC 6 – R05, 25 MWCommissioning: 29.11.2011


Kanchanaburi

Reference: Kanchanaburi Phase 1 (Thailand) Type: Reheat

Live Steam:



Exhaust:

- Pressure 0,064 bar(a)

Power Output: 5 MW


MAN Steam Turbines for CSPSpecial Design – Daily start up‘s

-> The daily start up as special feature for the solar powered steam turbine is ensured by stress valuation over 30 year life time.

MAN turbines are designed for number of cycles for all components larger

than 20,000.

Operating conditions:

30 years operation, every day one regularly start: 30 years · 365 starts =10,950 starts

Our design facts are our design advantages:

Robust design means solid rotor (design feature based on very good reaction blade performance) means high heat capacity

low cooling down during non operation!

Fastest start up procedures in the morning (Hot Starts!)


MAN Steam Turbines for CSP Some critical turbine components for daily start-up’s

HP-Turbine LP-Turbine

1. Valve Casing

2. Inner Casing

3. Shaft

Valve Casing - Temperature of valve casing over time

Inner Casing - Temperature of inner casing over time

Inflow area of shaft - Temperature of shaft over time


MAN Steam Turbines for CSPPoints of Transient Stress

Valve CasingPoints with high temperaturedifference during one cycle of start-up and shut-downPoints in small notches or radii

The maximum stress amplitude is the difference between the lowest and highest stress that occur at the critical point of the component during 24 hours. -120

-100

-80

-60

-40

-20

0

20

40

0 4 8 12 16 20 24

Time [h]

Stre

ss /

max

Stre

ss [%

]

max

imum

str

ess

am

plitu

de

Shaft

min max

εmax

Stra

in Incipient Crack Curve

Number of Cycles N


Thank you for your attention !

45< >MAN Diesel and Turbo SE Ole Hansen MDT API 612 Small Mechanical Drive Steam Turbines 17.04.2013

Ole HansenVice President Steam Turbines

MAN Diesel & Turbo SE Process Industries – Sales & Contracts – Industrial Steam Turbines Steinbrinkstraße 146145 Oberhausen/Germany

Phone +49 208 692-2750Fax +49 208 692-2410Mobil +49 [email protected]

Do you have any more questions?

46< >MAN Diesel and Turbo SE Ole Hansen MDT API 612 Small Mechanical Drive Steam Turbines 17.04.2013

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

Disclaimer


P-900175

Turbines for Biomass

MANNo. 1 in Europe Installed Power

from 1.8 to 23 MWel

fossile energien in einer welt voller regenerativen...man diesel and turbo se ole hansen ossiacher...

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