fpr series frequency inverter manual

8
Zhejiang CHIFON Electic Co.,Ltd 37 Address: No.37 XianxingRd,Xianlin Industrial Park Yuhang District ,Hangzhou ,China : E-mail: . . : URL: [email protected] +86-0571-88587507 [email protected] TEL: +86-0571-88587507 www rfsci com +86-0571-88587509 www.rfsic.com FAX: +86-0571-88587507 Zhejiang Chifon Electic Co.,Ltd FPR series frequency inverter manual

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Page 1: FPR series frequency inverter manual

_`abcdeIfgZhejiang CHIFON Electic Co.,Ltd

ÎÏ:ÐÑÒÓÔÕÖ×�ØÙÖÚ& Û37Address: No.37 XianxingRd,Xianlin Industrial Park YuhangDistrict ,Hangzhou ,ChinaÜ Ý: #Þ:E-mail:ß Ï: . . àá:URL:

[email protected] [email protected] TEL: +86-0571-88587507www rfsci com +86-0571-88587509www.rfsic.com FAX: +86-0571-88587507

_`abcdeIfgZhejiang Chifon Electic Co.,Ltd

FPR series frequency inverter manual

Page 2: FPR series frequency inverter manual

1 �

fghi

jklm

Company Profile

Products Design

.................................................................................. 01................................................................................. 01

.................................................................................. 02.................................................................................. 02

FPRnopqrst

FPR500M­w��Q½1;

FPR Series General Inverter

FPR500M Series Mini Inverter

...................................................................... 06................................................................... 06

FPR500­wJÊmO9½1;FPR500 Series High Functional Vector Inverter

..................................................................... 05............................................. 05

FPR500E­wò:O9½1;FPR500E Series Synchronous Vector Inverter

...................................................................... 07................................................. 07

FPRnouqrst

FPR500T­w?@éE½1;

FPR Series Special Inverter

FPR500T series inverter for textile machine

................................................................ 08.............................................. 08

FPR500H­w��RéE½1;FPR500H series inverter for cold heading machine

..................................................................... 09....................................... 09

FPR500J­w'(RXYFA;

FPR500J series servo drive for injection machine

.................................................................. 09....................................... 09

FPR500C­wRAéE½1;FPR500C series inverter for CNC machine

................................................................ 08.............................................. 08

ÐÑâ>#±PãäåæçèéØêµë#±àA、�Ø<=、#RìmÌÍíîfïð、=ñiòófJôõÌöØ。

äå÷Pøùúûüýíþi]! "èé#$ôÌÍ,%&'�ÌÍ$ô,(�)*+,-./012,%&(Jî3、JFG、J

42,56Å0W7´8,9:;0"oË<=>?f#±àAW@§AB。

äåíîCD[E½1FA;、éGZØAEéR、çH²IJ>K_ôm�LMíîb。äåïðNOPQ"oËR]éØÌÍS

T,UVWJÊmO9½1ÌÍ、XYÌÍ{Zf[\]�)$ô,de^�_LMfÌÍ`a。bc=â>#±mdeE-Á§r0h

ffíîiIJ>K(*+,-UJ4、ìm、gÄihH;i<=>jfk/。J39fíî、�)lôfÌÍ_m3fno,pâ>

fqrstu-Sv。

Zhejiang Chifon electric co., ltd. is a high-tech enterprise specializing in research, development, manufacture and sales of electricdrive, industrial control and motor energy saving technology products.

The company has completely independent intellectual property rights and several national patent innovationtechnologies. It has always adhered to technological innovation, with the goal of continuously meeting customer s needs,and has always adopted the design philosophy of high quality, high precision, high efficiency and low maintenance. Ithas gradually become a domestic and foreign supplier of electrical transmission equipment that is worth relying on.

The company's products include general frequency conversion drives, special industrial application planes, integratedsolutions and new energy products. The company's research and development team gathers numerous professionaland technical personnel at home and abroad, and continuously innovates on the basis of mastering high-performancevector frequency conversion technology and servo technology platforms to realize technological breakthroughs invarious related fields.This enables Chifon to provide customers with the most suitable products and solutions to meettheir requirements in terms of high efficiency, energy conservation, environmental protection and overall cost control.High-quality products, continuously updated technology and high-quality service have made the reputation of thecadres increasingly popular.

.

fghiCompany Profile

fgvwCompany Qualification

!"#$%&'!

!)*$%+,!

!-.$%/0!

!12$%3*!

$4、67、89、:;

C r e a t e v a l u e f o r c u s t o m e r s !C r e a t e b e n e f i t s f o r s o c i e t y !Create the future for the enterprise!Create opportunities for employees!

Innovation TranscendenceCooperation Win - win

xyz{Technical Indicators

.................................................................................. 04............................................................................ 04

FPR 01½1;�Q}~/

jk|}

{~���

Product selection

Standard Wiring Diagram

.................................................................................. 10................................................................................. 10

.................................................................................. 12....................................................................... 12

��[qSome Application

.................................................................................. 13............................................................................ 13

Page 3: FPR series frequency inverter manual

jklmProducts Design

jklmProducts Design

­w½1;[ëw,-k/fxyzI,{|wíîJî3、J'}Êfç~t/, ­w½1;�(��fÊmi��fl

m,0�����çôfcE��。

�E�" äåôç�#R<=éE*+qÛ³´;( ),û1'�� 。�E�" ���7�,�h�

rJ�ÇÉÊ sE$ôQ ¶=>? �ç �5z4_��,c=FA;U g���N.�TcE。

FPR FPR

TI DSP 150Hz INFINEON 175℃

, PWM , # 50℃

FPR series adopts a new generation of special digital signal processor (DSP) for motor control of TI Company USA. Its frequencycan reach up to 150 MHz.And adopt latest generation Infineon IGBT module, combined with the 175 ℃ maximum junction temperaturecharacteristics.This series further reduces the switching loss by using innovative PWM modulation, so that the drive can be used normallyin the environment of 50 ℃.

��Y@APowerful function

<=>?@ASpeed tracking function

�>?� fEG¡¢@Alm,EG¡¢xy、'},mw¾UxByf#R�ZNLz{|@A。Speed search and start function is independent of hardware. The speed search is accurate and reliable. Itcan start the motor in rotation smoothly without impact.

BCDEF/EGanalog input / output port

£�789,-( )'»¤Wp �¥f¦¡,cE§¨;4AI1~AI2Each analog input (AI1~AI2) can set the curve of 4 points respectively, which is more flexible to use;

AI1~AI2'3©ª¾ME-e«ª¾¡Ê¦¡,ª¾¬FG� ;20mVA/1~AI2 can be used to correct the linear curve, and the accuracy is 20mV after correction;

AO 20mV'3©ª¾ME-e«ª¾¡Ê¦¡,ª¾¬FG'� ;AO can be used to correct the linear curve, and the accuracy is 20mV after correction;

AI1~AI2 ;­'®0 cEDIA/1~AI2 can be used as DI;

H=IJ@ASpeed tracking function

¯EãVlm'(°±½1;1²f3enVn³,´#Vµn#VÄÅ¥¶,¯EãVlm'(�#V¯Eã=U#VÄÅ¥(o,·¸ÄÅW@f¹ù,°±ºë`»¼HM½¾¿ñ;fnVn³。Fast current limit function can avoid inverter's frequent over-current alarm.When the current exceeds thecurrent protection point, with a fast current limit function,the current can be quickly limited within thecurrent protection point to protect the safety of the equipment, to avoid the over-current alarm caused bysudden added load or interference.

PIDKL@APID control function

ÀPÁÂfÃUiÄÅ>?,}g·Æ、Ç»iÈ»~*úºjk,'�ɾ®EMÄ®EÉÊ。The two groups of proportion, integral and differential parameters can be freely switched, and the positiveor negative characteristics can be selected.

MNOP@AUnderpressure adjustment settings

UʶÆ.M½Ê¶Ë#¶,[núA�5,312,6��VÌ¡#.fÍU,·¸ÄÎFA;�¶ÏoÐÑsZ,fhÒR、ÓvÔb

AE«h。In the instantaneous undervoltage or the instantaneous power outage. By automatically lowering the frequency,this keeps the undervoltage of the dc bus constant, thus keeping the drive running continuously for a short time,which is suitable for the fan, centrifugal pump and other applications.

G�Y^AExcellent performance

QRS<TSpeed tracking function

U 'Á§ %f@ABC(Nà�;O9<=);0.3Hz 150 U 'Á§ %f@ABC(Pà�;O9<=)。0.0Hz 180It can provide 150% starting torque when frequency is 0.3Hz(No sensor vector control)It can provide 180% zero speed torque when frequency is 0Hz Sensor vector control)(.

UNV=WXanalog input / output port

�ÕʼHÖEsZn)yP�¶Ïv×=A¶,[nw,312fʶ¶Ø,·¸�5n.ÙÚfÛ2,Äέ®fÐÑ'

}sZ。

When there is a short time regeneration in the process of slow down operation of large inertial load, thetransient adjustment of output frequency can reduce the probability of over-voltage tripping and ensurethe continuous and reliable operation of the system;

<TKLTorque control

O9<=7?�,JFGfBCãU<=,c=FA;'(ÜÝE-�Þ<=k/,,3�ßfBCMàifBC,'}fÄÅR�

W@。In vector control mode, the high precision torque limit control enables the drive to output strong torque orsoft torque according to the user's process control requirements,which can reliably protect the mechanicalequipment.

6HYZ[=\Extremely fast response time

Nà�;O9<=�BCáA< ;20msPà�;O9<=�BCáA< ;5msTorque response under sensorless vector control <20msTorque response under sensor vector control <5ms.

]DKL^Avector control performance

NEGà�;O9<='(âB@AU ,3 %TUµC。1500.3HzNo speed sensor vector control can plug the movement at 0.3hz output 150 % rated torque.

NEGà�;O9<= 。w#R~*fã�Ê�5z,ÁJze«fAÊThe sensitivity of sensorless vector control to motor control is reduced, and improved site adaptability.

FPR 03½1;�Q}~/02/FPR½1;�Q}~

Page 4: FPR series frequency inverter manual

xyz{Technical indicators

xyz{Public technical indicators

FPR500noQ^A]DrstFPR500 Series High Functional Vector Inverter

jki�Product introduction

@���Power class

­w>ä äå åæéØ<=#Rçè,�E"éLêfO9<=ëì,deá¾íî]fJFGï[O9BC<=,oðP

O9<=、N O9<=i �¸<=7?。BC<=、EG<=、ñp<=çH²,ò¶ ÀPµ3òóíî¦ÙÚifAôõ

#ß、g�ÇG、öGi°÷fmµ。

FPR500 TI DSP

PG PG V/F FPR500

FPR500 series relies on TI company's DSP dual-core professional control motor chip, which supplies the international leadingvector control algorithm to realize the real high-precision flux vector torque control.It has built-in pg vector control, pg - freevector control and V/F control modes, which widely aplied to high speed control accuracy, rapid torque response and highperformance at low frequency.The integration of torque control, speed control and position control.And, FPR 500 has the abilityto exceed the anti-trip performance of similar products and adapt to severe power grid, ambient temperature, humidity and dust,greatly improving the reliability of products.

��( )Three phases 380V±15% 0.75kw-355kw

xy��Technical characteristics

øh"é2xfù#.W7: - ��#ßk/。380 480VWide voltage design with international standard :380V-480V three phase power grid requirement.

�Eôç� 7�ÌÍ,�ÇJ,l2úG�,R;HÇûü,m9û�IGBTThe new generation IGBT module technology is selected with high junction temperature, high power density,

small machine volume and larger capacity.

JÊmO9<=,ÁJW@FG:O9<=�rJ,312� mdde ýþï¶E/0oJFGEG,3。500Hz, 10

High-performance vector control can improve equipment accuracy. The highest output frequency undervector control is up to 500HZ, which can realize high-precision speed output within the range of 10-times weakmagnetic speed regulation.

5E�BC,ÁJW@5E<=Êm:! gO97?�,BC�¡¡ÊG" ºU (o。BC,3DU,51BC�,

mddeµ5E fDU�HsZ,BC7?�EG7?'�Z#$jk。ø%f�V=A&&>K。

3%0.01Hz

Low speed high torque, improve equipment vulgar control performance, closed - loop vector mode, torque linearlinearity deviation within 3%,the torque output is stable, and the low-frequency torque is large,which can realize thestable on-load operation of ultra-low-speed 0.0HZ. The torque mode and speed mode can be conveniently switched,and the perfect dc braking loop scheme is also available.

��]¸(¹;,JFG! g<=:��5#6qÛ、º»qÛ、x½qÛb]¸(¹;��,>#de! gO9<=。

Support a variety of encoders, high-precision closed-loop control, support collector signals, differentialsignals, rotating signals and other encoder interfaces, easy to achieve closed-loop vector control.

[q��Application'AEë� R、'(R、£)R�、C*R�、�(R�bw#Rk/FG+JfZØ;This series can be used in wire drawing machines, injection molding machines, printing machines, packaging

machine, rubber and plastic machine and other industries with high accuracy requirements for motors.

FPR 05½1;�Q}~/04/FPR½1;�Q}~

1PH AC220V 15%± ; ± ;3PH AC380V 15%1PH AC220V 15%± ; ± ;3PH AC380V 15%

5&'()*+,-

,-#./0Input voltage range

,-12Input frequency

,312Output frequency range

*+,-Digital input

4&5#6,3pen collector outputO

789,-Analog input

789,3Analog output

:#;,3Relay output

<=>?Control mode

nHmµOverload capacity

@ABCStarting Torque

¶E·Speed regulation ratio

DEFGSpeed stabilization accuracy

BC<=FGTorque control accuracy

HI12Carrier frequency

47~63Hz

5 programmable digital inputs6 1 S5&'()*+,-; &JEKL,-( );6 programmable digital inputs; 1 high speed pulse input;

AI1 0~10V input: AI1 0~10V input; A12 0~10V or 0~20mA input: :

789,- :AI1 0~10V 789,- : ;789,- :AI1 AI20~10V 0~10V 0~20mAM

1 open collector output 1 open collector output ; 1 high speed pulse output1&4&5#6,3 1 1&4&5#6,3; &JEKL,3

1 analog output 2 analog output1&789,3 2&789,3

1 relay output 1 relay output1&:#;,3 1&:#;,3

V/F control No PG vector control; V/F control No PG vector control;PGvector control;;V/F PG<=;N O9<=; V/F PG PG<=;N O9<=;P O9<=;

G type:0.5Hz/150%(SVC);0Hz/180%(FVC); P type:0.5Hz/100%G 0.5Hz/150%(SVC),0Hz/180%(FVC); PQR: QR:0.5Hz/100%

G type:150% Rated current 60s ; 180% Rated current 3s; P type:120% Rated current 60s ; 150% Rated current 3sG 150 60s;180% 3s PQR: %TU#V TU#V QR:120 60s;150% 3s%TU#V TU#V

1:100(No PG vector control) 1:100(No PG vector control);1:1000(PG vector control)1:100( )NPGO9<= 1:100(NPGO9<=);1:1000(PGO9<=)

±0.5%(No PG vector control) (No PG vector control); (PG vector control)± ±0.5% 0.02%±0.5%( )N O9<=PG ± N O9<= ;± O9<=0.5%( PG ) 0.02%(PG )

±5%(No PG vector control)±5%( )N O9<=PG

0.5~16.0kHz0.5~16.0kHz

1PH AC220V 15%± ; ± ;3PH AC380V 15%

5&'()*+,-;

0~500Hz

12WU>?Carrier frequency

*+WU、789WU、KL12WU、YZ[\WU、]^E_`aPLCWU、PIDWUb。'deWUfghi>?jk。

`a 、]^E<=lmPLCSimple PLC Multistagespeed control function

、Speed up to 16 segments through built-in PLC or control section[nopPLCM<=^qder]16^EsZ

BEtuv@AlmSpeed tracking restartfunction

Realizing smooth starting of the motor in rotation without impactdewxBy#RfNLz{|@A

n#RjkMulti - motor switching

��]¸(¹;Supports multiple encoders

Two sets of motor parameters can realize switching control of two motors}g#R~*,'de}�#Rjk<=

Support differential, open collector UVW rotary transformersine and cosine encoder

、 、 、No���

��º»¼、4&5#6、 xB½.;、¾¿À(¹;UVW

Á§]¸ÂÃÄÅlmProvides various fault protectionfunctions

Over - current, over - voltage, under - current, over - temperature, out-of-phase and over-loadprotection

nV、n.、Æ.、nÇ、È�、nHbÄÅlm

,-,3

É ÊI/O Features

Ë0��I/O Terminals

ÌÍÊmTechnical

performance

lmÉÊFunctional

characteristics

FPR500M FPR500 FPR500Eíî­wProduct

Frequency setting mode Digital setting Analog setting Pulse frequency setting

Serial communication setting Multistage speed and simple PLC setting PID settingetc, the set combination and mode switching can be realized.

: 、 、 、

、 、 、

Page 5: FPR series frequency inverter manual

FPR500EnoQ^A¨©�StFPR500E Series High Performance Synchronous Drive

jki�Product introduction

@���Power class

­wò:#RFA;æç,JÊmò:XYFA;,ûkje��-V.ïò:#RfEGiBC<=,mdde��(¹;�

f4gO9<=。

FPR500E

FPR500E series high Functional synchronous drive is specially for speed and torque control of three phase ac permanent magnetsynchronous motor,it can open loop vector control wothout encoder.

��( )Three phases 380V±15% ;0.75kw-160kw

xy��Technical characteristics

/¡Êþï<=、ñpª¾�ÏO95E<=;Non-linear weak magnetic control,Position correction space vector control low control;

éØf4gò:ëì,0�òî0f.ïò:#RÁ§ø�fAE>KProfessional open loop synchronization algorithm can provide perfect application solution for different brand ofpermanent magnet synchronous motor

[q��

'AE�.R、(1ZØ、23bZØ。Air compressor,plastic industries,oil field ect.

ÀP45fA6ÉÊ、µ�fnHmµ;Excellent dynamic characteristics,Super overload capacity

ghlmÁÂ��,ÊmDU'}Rich combination function,stable Functional

'Eë^¸úA²×íW@fFAApplication to various kinds of automated production equipment

Ò#:r�)GÎìÒ#mEnergy Saving :Save energy at max

FGJ:íî78FGJ,BE<=û»{DHigh Accuracy:High repeated accuracy,Stable speed control

Êm�:áAEG¯,,3BC�High Performance:quick respond of speed,big output torque

FPR500M MINIno rstFPR500M series mini vector frequency converter

jki�Product introduction

@���Power class

­w ½1;Uñül2 "9Õ«f:[AE«h,�E�Ï#.O9<=ÌÍ,ÀP 、]^E、�V=A、

;1、 [\b]¸lm,lm<ù,HÇü。

FPR500M MINI OEM PID

Modbus

FPR500M series vector frequency converter appeals to general applications of small power OEM matching market. It adopts spacevoltage vector control technology , and its function obtains PID, multi-section speed, DC brake, swing frequency, Modbus communication,etc. Generally, it is smarter and smaller.

��( )Single-phase 220V±15% 0.4kw 0.75kw 1.5kw 2.2kw;��( )Three phases 380V±15% 4kw 11kw 22kw;0.4kw 0.75kw 1.5kw 2.2kw

xy��Technical characteristics

�Ï#.O9<=;Space voltage vector control;

12WU>?:*+WU、789WU、YZ[\WU、 WUb;PIDFrequency setting mode:Digital sett ng, Analog setting, Serial communication settings,PID Setting etci ;

'de ^E<=)=sZ;16Feasible operation of the 16-segment speed control program;

op <=lm,'>#de`aúA<=­®;PIDBuilt-in PID control function.etc, simple and easy automatic control system can be conveniently realized;

ÀP;1<=lm;Possess the function of frequency swing control;

Á§]lm &*+9,- &789,-、 &:#;,3;5 1 1、Provide multifunctional 5 -way digital input, 1-way analog input and 1 - way relay output;

úA#.¶Ø:´#ß#.½²¶,múAÄ�,3#.ÍU;Automatic voltage regulation when the grid voltage changes, it can automatically keep the constant input voltage: ;

À@ʶ>#�ËRlm;It has the function of instantaneous power failure without shutdown;

Á§]¸ÂÃÄÅlm:nV、n.、Æ.、nÇ、È�、nHbÄÅlm;Provides a variety of fault protection functions: Over - current, over - voltage, under - voltage,over - temperature, out-of-phase and over-load protection functions;

[q��Application

'AEë?@R�、RA、BîR�、CDR、¡j�RbZØ;It can be applied to textile machine, CNC machine , food machine, engraving machine, wire cutting machine

and other industries.

Application

FPR 07½1;�Q}~/06/FPR½1;�Q}~

Page 6: FPR series frequency inverter manual

FPRnouqrst FPRnouqrst

FPR500T��uqrstFPR500T series inverter for textile machine

­w?@éE½1;æiäå0?@ZØ4ðfç,JÊmO9½1;。Ew?@ZØAE«hÇGJ、FG]、<=­®a

H#﾿bÉ¥,cíîmUôõg�yDUsZ。EwW@:ýIRJKR、»IR、LR、MNR、OKRb。

FPR500T

FPR500T series textile inverter is specifically designed for the textile industry with a high performance vector frequency converter.applied in where there is high temperature,cotton textile industry,and the control system are more vulnerable to electromagneticinterference etc,this series can make the product morestable in harsh environment.

xy��Technical characteristics

PÉf�QW7,úARSFG,�5,-6ÅSµ,ÖTÂÃ2Unique structural design,automatic of cotton,reduced manpower for customersmaintenance,reduced failure rate

�Ò9ÒUfcE,VWÊmX�,VWÊm·òóíîÁJ %20The use of fanwhih large volume air made the heat dissipation improveed,the heatdissipating performance is increased by 20% than similar products

YúZW7,±S#q�; H[÷f\á,¦÷mµ�0ÁJ,]^R;_`Sub-seal design,exempt from electronic components affected by dust,improvedthe dust prevention ability and extend the life of the machine

lm<ù:`a 、]^E、 / ¦¡'¶、 [\、;1bPLC V F 485Complete functions,simple PLC,multistage speed,adjustable curve of V/F,485communications,set of frequency,etc

FPR500C3�uqrstFPR500C series inverter for CNC machine

­w*<RAéE½1;wë*<RAfûa¶ì,b'deù¶E/0iJFG»�,�'ø;51�µC_N6¶Ey#Vf

DU,3,Ø´7�²fc� lmøù*+*<RAfJ�<=k/。

FPR500C

FPR500C series special inverter for CNC machine can adjust main shaft of CNC machine,it realize wide speed adjusting range and highprecision process,ensured large torque at low frequency and stable current output when stepless speed regulation.Software and hardwarefunction of overall modular can completely meet high-end control requirement of CNC machine.

xy��Technical characteristics

DEFGJ:4gO9<=,DEFG�� . %;! gO9<=,DEFG�� . %,

øù*+*<RAJFGk/。

0 5 0 02

High precision of steady speed:0.5%(open loop vector control)0.02%(close loopvector control),It can completely meet high precision requirement of CNC machine.

51µC�:�òóî0�·,R�ÉÊ�,Pû�f�dmµijeuG,'ÁJRA4

2iím。

Large torque at low frequency:compare with other brands,higher mechanical functional,stronger feed capacity and cutting depth,it can improve the efficiency of machine tooland

production capacity.

¯EáA:û¯f»ÖE¶Ï,r¯�� . f,ÁJRA×í42。0 1Fast response:faster acceleration/deceleration time,up to 0.1 seconds,improve

the efficiency of machine tool production.

op�V=Alm,»]'Ë�m�#$,'��JE@Ë,DU'}。Built in DC brake,and external braking resistor,can reach to start-stop at high speed

stably and reliably.

FPR 09½1;�Q}~/08/FPR½1;�Q}~

FPR500H��3uqrstFPR500H series inverter for cold heading machine

­w��RéE½1;�Eê�f! gO9<=ëì,IJz��R�®yÕ9¼HLz�、¥A@A#V�、BEtu�{

Dbgh。

FPR500T

The special frequency converter of fpr500t series cold heading machine adopts advanced closed loop vector control algorithm tosolve the problem of big inertia load impact in cold heading machine work.The problem of large starting current and unstable speedtracking is also discussed.

xy��Technical characteristics

�Eê�! gO9<=,5EBC�,A6áA¯。The advanced closed loop vector control is adopted, the low speed torque islarge, and the dynamic response is fast.

Lz#V,3{i,ÄÎ��RU�®y»ÖE¶Ïj�fkl��ÙÚÐÑsZ。

The output of the impact current is gentle, so that the cold heading machine can notbe tripped to run continuously in the case of a short acceleration and deceleration

time in the work.

ù­wop=A��。Full range of built-in brake units.

�.kvkmn,¶oû>#、Fy,ÄÅlm<ù。Do not need to change the flywheel, debugging more convenient, accurate,complete protection.

FPR500J��3���StFPR500J series servo drive for injection machine

­w'(RXYFA;mpq¼H½²X½,3#.,�Ñm²#R42,c,3l2�.µiV9ò:ru<=,¥Ss­®

J.tVm9�u。'��Övh7、47wA,DU×í�Þ、ÁJíî39i×í42。

FPR500J

FPR500J Series Injection Molding Machine Servo Drive can change output voltage according to load change, optimize motorefficiency continuously, make output power and pressure and flow synchronously track control, eliminate the original systemHighpressure overflow energy loss. It can greatly reduce the vibration of mold closing and opening, stabilize the production process,and improve the product quality and production efficiency.

xy��Technical characteristics

ñp78FGJ:¯EáAEGÄÃz47、h7FG,x�&¥ñpFG'� . ;0 1mm

High position repetition precision: fast response speed guarantees the moldopening and closing precision, and the glue injection end position precision canreach 0.1 mm;

.µ<=FGJ:JFG、JáAf ëìc­®.µ/yDU,.µIA5ë . ,

ÁJzz1=îf;Q39。

PID 0 5bar

High precision of pressure control: The high precision and high response PID algorithmmakes the system pressure very stable, the pressure fluctuation is less than 0.5bar, whichimproves the quality of feed products.

ìm:�à®fU9Ô�½9Ô­®�·,XY2Ô­®�hzXY#R¯EfN{¶

EÉÊi|.2Ôfúû¶ì2.ÉÊ,ìm2'J� %。60

Energy saving: Compared with the traditional quantitative pump and variable pumpsystem, servo pump system combines the fast stepless speed regulation characteristics

of servo motor and the hydraulic oil pump self-regulating oil pressure characteristics, theenergy saving rate can be as high as 60%.

FPR Series Special Inverter FPR Series Special Inverter

Page 7: FPR series frequency inverter manual

FPR 11½1;�Q}~/10/FPR½1;�Q}~

jk|}Product selection

jk|}Product selection

jk}���Product description

FPR500E 11G/15P T4- -

FPR500E

FPR500C

FPR500E

íîó¤Product category

FPR500E

S2- 1phase 220V��( )

#.{¤Voltage level

T4- 3phase 380V��( )

15P11G

11KW General load11KW[ERQ 15KWÒR¨ÔQ

15KW Fan Pump load FPR500-2.2G-T4

FPR500-4.0G/5.5P-T4

FPR500-5.5G/7.5P-T4

FPR500-7.5G/011P-T4

FPR500-011G/015P-T4

FPR500-15G/18.5P-T4

FPR500-18.5G/22P-T4

FPR500-022G-T4

FPR500-022G/030P-T4

FPR500-030G/037P-T4

FPR500-037G/045P-T4

FPR500-055G/075P-T4

FPR500-075G/090P-T4

FPR500-090G/110P-T4

FPR500-110G/132P-T4

FPR500-132G/160P-T4

FPR500-160G/185P-T4

FPR500-185G/200P-T4

FPR500-200G/220P-T4

FPR500-220G/250P-T4

FPR500-250G/280P-T4

FPR500-280G/315P-T4

FPR500-315G/355P-T4

FPR500-4.0G-T4

FPR500-1.5G-T4

FPR500-0.7G-T4

FPR500-2.2G-S2

FPR500-1.5G-S2

FPR500-0.7G-S2 0.75 118 185 157 106 4177

1.5 118 185 157 106 4177

2.2 118 185 157 106 4177

0.75 118 185 157 106 4177

1.5 118 185 157 106 4177

2.2 118 185 157 106 4177

4.0 118 185 157 106 4177

4.0/5.5 160 248 178 148 5235

5.5/7.5 160 248 178 148 5235

7.5/11 160 248 178 148 5235

11/15 220 320 197 205 5305

15/18.5 220 320 197 205 5305

18.5/22 220 320 197 205 5305

22 220 320 197 205 5305

FPR500-045G/055P-T4

22/30 285 460 235 200 6443

30/37 285 460 235 200 6443

37/45 285 460 235 200 6443

45/55 320 550 303 200 8525

55/75 320 550 303 200 8525

75/90 375 650 345 230 8625

90/110 375 650 345 230 8625

110/132 375 650 345 230 8625

132/160 500 765 350 400 10742

160/185 500 765 350 400 10742

185/200 500 765 350 400 10742

200/220 500 765 350 400 10742

220/250 750 860 450 500 128351325

250/280 750 860 450 500 128351325

280/315 750 450 500 128351325315/355 750 860 450 500 128351325

860

FPR500-2.2G-T4

FPR500-4.0G/5.5P-T4

FPR500-5.5G/7.5P-T4

FPR500-7.5G/011P-T4

FPR500-011G/015P-T4

FPR500-15G/18.5P-T4

FPR500-18.5G/22P-T4

FPR500-022G-T4

FPR500-022G/030P-T4

FPR500-030G/037P-T4

FPR500-037G/045P-T4

FPR500-055G/075P-T4

FPR500-075G/090P-T4

FPR500-090G/110P-T4

FPR500-110G/132P-T4

FPR500-132G/160P-T4

FPR500-160G/185P-T4

FPR500-185G/200P-T4

FPR500-200G/220P-T4

FPR500-220G/250P-T4

FPR500-250G/280P-T4

FPR500-280G/315P-T4

FPR500-315G/355P-T4

FPR500-4.0G-T4

FPR500-1.5G-T4

FPR500-0.7G-T4

FPR500-2.2G-S2

FPR500-1.5G-S2

FPR500-0.7G-S2 0.75 118 185 157 106 4177

1.5 118 185 157 106 4177

2.2 118 185 157 106 4177

0.75 118 185 157 106 4177

1.5 118 185 157 106 4177

2.2 118 185 157 106 4177

4.0 118 185 157 106 4177

4.0/5.5 160 248 178 148 5235

5.5/7.5 160 248 178 148 5235

7.5/11 160 248 178 148 5235

11/15 220 320 197 205 5305

15/18.5 220 320 197 205 5305

18.5/22 220 320 197 205 5305

22 220 320 197 205 5305

FPR500-045G/055P-T4

22/30 285 460 235 200 6443

30/37 285 460 235 200 6443

37/45 285 460 235 200 6443

45/55 320 550 303 200 8525

55/75 320 550 303 200 8525

75/90 375 650 345 230 8625

90/110 375 650 345 230 8625

110/132 375 650 345 230 8625

132/160 500 765 350 400 10742

160/185 500 765 350 400 10742

185/200 500 765 350 400 10742

200/220 500 765 350 400 10742

220/250 750 860 450 500 128351325

250/280 750 860 450 500 128351325

280/315 750 450 500 128351325315/355 750 860 450 500 128351325

860

½1;QÛFrequency converter type

f"#RMotor

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jk���Product parameter list

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239:

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+,-

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4567

W

W1

H H1

D

H H1

jk� �Product structure diagram

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Page 8: FPR series frequency inverter manual

FPR 13½1;�Q}~/12/FPR½1;�Q}~

{~���Standard wiring diagram

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{~��� ��[q¥¦��§Standard wiring diagram

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/380V-480V50 60Hz

]lm,-�q1Multi-function inputterminal 1

]lm,-�q2

]lm,-�q3

]lm,-�q4

]lm,-�q5

]lm,-�q6

5#6,-4&'�

Collector input opencircuit is optional

12WU WUPID

0 10V Input0/4-20mA

- ,-( ),-( )Input

Rs485Rs485 communication interface

[\��

789,3

Analog output0-10V/0-20mA

789,3

Analog output0-10V/0-20mA

JEKL,3M5#64&,3'�

High speed pulse output oropen collector output areoptional

:#;,3�q /3A 250VRelay output terminal 3A/250V

#R

Motor

=A#$

Brake resistance=A��

Brake unit�V#�;

DC reactor

R

S

T

PE

S1

S2

S4

S5

S3

S6

COM

PLC

+24V

+10V

A I1

A I2

GND

485-

485+

GND

A O2

GND

A O1

COM

HDO

TC

TB

TA

W

V

U

PBP-P+PD

FPR500FPR500 series Inverter

­w½1;

CME COMShort connection between CME and COM

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JEKL,-

High speed pulse input

S5

I

v

AO 1 AO 2 AI 2

Sw1485!"#$

Part application and scene pictures

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��R�Woodworking machine

��RCold heading machine

�.RAir compressor

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� RWire drawing machine

¡¢R�Cable machine

£¤R�Printing and dyeing machine

¥¦§¨Fire water supply

©ª«¬­®Sludge combustion system

¯°±²Pulverized coal gasification

¨³´­®Water treatment system