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TRANSCRIPT
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Fra PLC til PAC
Publication # RASB-SP122A-EN-E
5 år - på 20 minutter
Per Thyme
Process Sales Manager
Scandinavia
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2
Integrated Architecture™ – PAC control
Nye Controllere Højere ydelse Farvel til RS232 ind med USB Forberedt til fremtidens teknologi
Farvel til de gamle feltbusser.. ...ét netværk er nok!
EtherNet/IP is topology neutral for maximum flexibility
HYBRID – Obtain maximum flexibility
LINEAR - Simplify cable management STAR– Connect broad range of devices
RING – Maximum availability
Tidssynkronisering af alle controllere med sub-ms nøjagtighed
0000 0000 0000
HIPROM GPS
OB
16IS
OB
16IS
L63
L63
CN
B/E
CN
B/E
EN
2T
EN
2T
HP
-GP
SH
P-G
PS
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 4
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
Boundary Clock
Boundary Clock
M
S
M M
S S
S S
Transparent Clock
Grand Master Clock
GM
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
1756 Gateway
0000E
N2
TE
N2
T0000
EN
2T
EN
2T
0000
EN
2T
EN
2T
1756 Gateway
M M
S
M
S
EtherNet/IP Infrastruktur, kun et netværk at lære og vedligeholde
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 5
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 6
Integrated Architecture™ – PAC control
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 7
ÍEC 61131 programmeringssprog og Symbolsk navne
LD
FB
SFC
ST
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 8
Scantid – hvad er det?
Continius Task – Traditionelt PLC scan Periodisk Task – Eksekveres på determinitisk Event Task – Kan trigges af HW eller SW event
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 9
Automatisk datatypekonvertering og symbolsk navngivning
Før B3:9 B3:10 N7:2
Nu Motor3.Termofejl Motor3.Drift Motor3.Drifttimer
Automatisk Datatypekonvertering
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 10
Integrated Architecture™ – PAC control
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 12
MMC_01
MMC ...
Modular Multivariable Control
0.0
PV1
0.0
PV2
0.0
SP1Prog
0.0
SP2Prog
0.0
CV1Prog
0.0
CV2Prog
0
CV3Prog
0
ProgProgReq
0
ProgOperReq
0
ProgCV1AutoReq
0
ProgCV2AutoReq
0
ProgCV3AutoReq
0
ProgCV1ManualReq
0
ProgCV2ManualReq
0
ProgCV3ManualReq
0
ProgCV1OverrideReq
0
ProgCV2OverrideReq
0
ProgCV3OverrideReq
CV1EU
0.0
CV2EU
0.0
CV3EU
0.0
SP1
0.0
SP2
0.0
ProgOper
0
CV1Auto
0
CV2Auto
0
CV3Auto
0
CV1Manual
0
CV2Manual
0
CV3Manual
0
CV1Override
0
CV2Override
0
CV3Override
0
CC_01
CC ...
Coordinated Control
0.0
PV
0.0
SPProg
0.0
CV1Prog
0.0
CV2Prog
0
CV3Prog
0
ProgProgReq
0
ProgOperReq
0
ProgCV1AutoReq
0
ProgCV2AutoReq
0
ProgCV3AutoReq
0
ProgCV1ManualReq
0
ProgCV2ManualReq
0
ProgCV3ManualReq
0
ProgCV1OverrideReq
0
ProgCV2OverrideReq
0
ProgCV3OverrideReq
CV1EU
0.0
CV2EU
0.0
CV3EU
0.0
SP
0.0
ProgOper
0
CV1Auto
0
CV2Auto
0
CV3Auto
0
CV1Manual
0
CV2Manual
0
CV3Manual
0
CV1Override
0
CV2Override
0
CV3Override
0
IMC_01
IMC ...
Internal Model Control
0.0
PV
0.0
SPProg
0.0
SPCascade
0.0
RatioProg
0.0
CVProg
0.0
HandFB
0
ProgProgReq
0
ProgOperReq
0
ProgCasRatReq
0
ProgAutoReq
0
ProgManualReq
0
ProgOverrideReq
0
ProgHandReq
CVEU
0.0
SP
0.0
ProgOper
0
CasRat
0
Auto
0
Manual
0
Override
0
Hand
0
12
Advanced Process Control
Allows users to create fuzzy
control algorithms for Logix
Imports to RSLogix 5000 as an
add-on-instruction (AOI)
Monitors operation of the
algorithm in the controller
An option for all RSLogix 5000
packages
Internal Model
Control
Coordinated
Control
Modular Multivariable
Control
Fuzzy Designer
Advanced Process
Control Logix Instructions
Useful for applications with long dead times
IMC: Controls 1 PV by
manipulating 1 CV
CC: Controls 1 PV by
manipulating up to 3 CVs
MMC: Controls 2 PVs using up
to 3 CVs
Integration af Procesinstrumenter
15 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 16
Kombination af HART og EtherNet/IP
• HART
Communication
Foundation:
Rockwell
Automation I/O
is HART 7
Forward and
Backward
compatible
ControlLogix
16 Channel
I/O Density
Point I/O
2/4
Channel
CompactLogix
4 Channel
Flex I/O
8 Channel
Contr
oller
Pow
er
17
Procesinstrumentering på EtherNet/IP
Process Instrumentation
• Endress+Hauser Strategic Partnership
• Reduced network layers for process
instrumentation
• Worlds first EtherNet/IP mass flow
meter released January 2010
• EtherNet/IP magnetic flow meter
released 2012
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 18
Integrated Architecture™ – PAC control
19
• Simplify your system with core system functions (controller & HMI) for
batch & sequence control
• Enable flexible recipe management with configurable equipment model
• Adopt industry standard procedural control following ISA-88 state
model (running, holding, stopping, etc)
• Reduce engineering with pre-built application solution
Logix® Batch & Sequence Manager Recipe Management and Procedural Control
ControlLogix
CompactLogix
FTView SE
FTViewME
S88 baseret batch eksekveret I controlleren
20
• What requirements can a configured basic solution solve?
– Need for recipe management capability
– Require configurable equipment definitions
– Ability to drive equipment sequences
– Controller based batch & sequencing need
– Reduce dependency on server & software
– Future desire to integrate to larger system
– Focused on modular, reusable design
– Adopting industry standards
S88 baseret batch eksekveret I controlleren
21
Operator Attention
Required.
“Manual” phase
configured in this step.
Standard Manual Operator Prompting
Manual Prompt
Window
S88 baseret batch eksekveret I controlleren
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 22
Integrated Architecture™ – PAC control
23 Copyright © 2006 Rockwell
Automation Inc., All Rights Reserved
6/14/2012
Frekvensomformere som integreret del af PAC programmet
• Fully Configure and Download ControlNet and EtherNet/IP connected PowerFlex 7 & 4 -Class and most SCANport-enabled drives from within RSLogix 5000 – Drive settings are stored within the RSLogix 5000 Project ACD file and controller memory
– Essentially we are providing DriveExecutive packaged as an RSLogix 5000 I/O Configuration Profile
– Drive specific Input/Output data structures customized with user configured data link parameter names
– Greatly simplify the configuration and maintenance of Rockwell Automation Drives with Logix
Named
Data Links
Configuration
Wizards
Parameter
Monitor and
setting list
Device
Information
Linear &
Grouped
Parameter
List
Automatic Device Configuration (ADC)
Reduce Downtime when Replacing a Drive
• Configure your Logix system to automatically download a PowerFlex 755 drive configuration
after it has been replaced
– Configuration data exists in the ACD file and the Logix controller, but the download was a
manual process in RSLogix 5000 v16-v19
• Works with Firmware Supervisor which flashes the drive and/or peripherals for the application
24
EtherNet/IP
2:00 AM
Stratix
6000 /
8000
IP Address
Flash
Configuration
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 25
Integrated Architecture™ – PAC control
Integrated Safety - GuardLogix
• Standard control and safety control in one
controller
– One common chassis
– Standard and safety control on common networks
– Single programming environment with RSLogix 5000
• ControlLogix Integrated Safety
– Dual Processor Solution (1oo2 Architecture)
– SIL 3 Certification per IEC 61508
– EN 13849 PLe
– Certified Safety Application Instructions
– CIP Safety over DeviceNet and EtherNet/IP
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 26
GuardLogix
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 27
Integrated Architecture™ – PAC control
Grafiske værktøjer til konfigurering af servoakser
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 28
Programming, Configuration, Commissioning, Diagnostics, Device Maintenance
Instruction based
programming
Graphical profile editor
Axis/Drive management
Axis/Drive status/diagnostics
EtherNet/IP Devices
Bredt udvalg af konfigureringsværktøjer
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 29
• Single axis moves – pt-pt incremental and absolute
moves with programmable speed, acceleration, and jerk
– Time based cam with first and third order interpolation
• Multi-axis coordinated moves
– Position based camming (PCAM)
• Coordinate up to 100 axes per controller, unlimited axes using multiple controllers using real or virtual axis
– Path with linear and circular interpolation
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 30
EtherNet/IP Servo og frekvensomformere
• V/hz, Vector, Servo
• Single and multi-drive packaging
• Local drive web page
– status, diagnostics
• Automatic device replacement (ADR) support
– Firmware revision
– Drive/motor/actuator configuration
• Safety options
– SIL 3, Cat 4, PLe Safe Torque Off
– SIL 3, Cat 4, PLe Safe Speed
• Power range
– .75 – 400 kW (1 – 650 hp)
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Kinetix 6500 EtherNet/IP Servo Drive
PowerFlex 755 AC Drive with Integrated Motion*
*Available August 2010
Topologi eksempler med servo på EtherNet/IP
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 31
A
C D
B
Software – Configuration, Programming, Commissioning, Diagnostics, Maintenance
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 32
Single Software Package
Instruction based
programming
Graphical motion profile
editor
Axis/Drive management
Drive status and
diagnostics
Kinetix, PowerFlex, and I/O via EtherNet/IP
Motion Configuration
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 33
Add up to 100 axes
Position Loop configured
drive
Vhz configured
drive
Drive/Axis configuration
Application type and loop response for optimizing out
of box defaults
Catalog Number Configuration, Download on Powerup/Device Replacement
EtherNet/IP drive
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 34
Drive Web Page Diagnostics
• Device Hosted Web Pages
34
36 Copyright © 2006 Rockwell
Automation Inc., All Rights Reserved
6/14/2012
Traditionel PLC robot interface
Rockwell Automation Robot Vendor
Driv
e
Driv
e
Driv
e
Robot
controller
HMI
Robot
EtherNet/IP
SERCOS
Vision
DeviceNet DeviceNet
37 Copyright © 2006 Rockwell
Automation Inc., All Rights Reserved
6/14/2012
PAC med integreret robotinstruktioner
Rockwell Automation
SERCOS
EtherNet/IP
Vision
DeviceNet
Stopping
Execute
Resetting
HoldingHeld
Stopped AbortingAborted
SC
Start SC
SC
SC
Idle
Un-HoldUn-Holding
SC
CompleteSC
Clearing
Starting
SuspendingUn-Suspending SCUn-Suspend
SC
Suspended
Completing
Suspend
Hold
SC
Stop
Clear
Abort
SC
Reset
Reset
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 38
Power Programming V4.1 Controller program HMI skærmbilleder Dokumentation
PackML/Make2Pack
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 39
Kort sagt...
• Skalérbar
• Multidisciplin
• Informationsparat
• Prækonfigurerede applikationsprogrammer