fracas – anatomy of a failure
DESCRIPTION
Describes failure from the initial event through restoration. Discusses the type of data available and how to collect it.TRANSCRIPT
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by Jim TaylorCRE, CPE, CPMM
Director of Operations, Machinery Management Solutions, Inc.
www.machineryhealthcare.comhttp://blog.machineryhealthcare.com
FRACASAnatomy of a failure
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If we make an effort and have a plan,
we can capture the information needed for good
failure analysis
Key Takeaway
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3 other presentations on this subject
All available on SlideShare.com
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Today I want to
talk about how the failure
occurs and what data is available for capture.
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You work in a small to medium size facility or plant.
California Cthulhu
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You’re a Maintenance professional: an Engineer, a Maintenance Manager,
Supervisor, Planner, or Crafts Person.
michaelcardus
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You’d like to do good failure analyses when you have an equipment failure but you find you just
don’t have the right information to do it.
?
??
?
?
?
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The needed information is available
by Jorge Franganillo
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But you must develop a plan to capture it
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Event dataFirst we need to understand how the event
and restoration proceeds
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A failure occurs
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The operator observes the event
by rachel_titiriga
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Operator in initiates trouble call – capture complaint code
by danielfoster437
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Craftsperson dispatched
by Mauropm
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Crafts person arrives
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She begins troubleshooting
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Diagnoses Completecapture failure code
by brendan.wood
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CP initiates parts procurement
by Iwan Gabovitch
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Logistics delay
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First you have to find the parts
by Mackmyra Svensk Whisky AB
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Or maybe you have to have them delivered
zyphbear
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Then they must be delivered to the machine
by toolstop
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Repair & restoration
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CP completes repair
by Official U.S. Navy Imagery
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Capture Repair Code
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Test satisfactorily completed
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Process satisfactory and stable.
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Time data
When the various events
occur is important
information
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Capture Event time & Response
times
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Event time
Actual time of event as recorded
by DCS, etc.
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Reaction time
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Notification time
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Response time
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Logistics delay time
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Admin & ordering time
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Waiting time
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Repair &
Restoration times
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Started diagnosis
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Completed diagnosis
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Started repair
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Started test
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Back in service
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As found conditions
Try to determine the equipment
conditions immediately before and after the failure
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Equipment Condition
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Operating conditions
RPM
Temperatures
Pressures
Flow rates
Levels
Etc.
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Product conditions
Quality
Rate
Finish
Size
Etc.
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Codes
Complaint code
As found code
Cause code
Failure code
Effect code
etc.
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Narrative Observation
s
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Interview the Operators
What did they:
hear
see
feel
smell
do
find by Dplanet::
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Interview the Crafts Persons
What did they:
hear
see
feel
smell
do
find
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Interview any others who may have information
by DaveFayram
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Collect Physical Evidence
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Broken parts
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Damaged product
by rileyporter
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Any other physical evidence
Photos
Measurements
Leakage
Parts
Environmental conditions
Etc.by U. S. Fish and Wildlife Service - Northeast Region
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Will this give us all the information we need to perform an effective
failure analysis?
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Lack of good failure analysis means we’ll continue to loose productivity and profitability because we’ll be fighting same failures over and over.
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Develop a plan to capture the right information
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With the right information, you can do effective failure analysis
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The key to an effective failure analysis is having the right
information
www.machineryhealthcare.comhttp://blog.machineryhealthcare.com