fresenius kabi - compoguard tm 040407

7/26/2019 Fresenius Kabi - CompoGuard TM 040407

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CompoGuard

Technical Manual

Software version: 1.06XEdition: 4/04.07

Part no.: M63 689 1


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Fresenius Kabi CompoGuard TM 4/04.07 0-1

Table of Contents

1 Donationmaster NT/Net Important Information ...................................................... 1-1

1.1 Organization of the Technical Manual ..................................................................................... 1-1

1.2 How to Use the Technical Manual............................................................................................ 1-2

1.3 Precautions for Working on the Device .................................................................................. 1-3

1.4 Addresses .................................................................................................................................. 1-4

2 Initial Start-Up ................................................................................................................................. 2-1

2.1 Initial Start-Up CompoGuard .................................................................................................... 2-12.1.1 Start-up Report for the CompoGuard .......................................................................................... 2-4

2.2 Initial Start-Up Donationmaster NT/Net ................................................................................... 2-62.2.1 System Requirements ................................................................................................................. 2-62.2.2 Donationmaster NT/Net Start Options......................................................................................... 2-8

2.3 CompoGuard Network Installation (Radio) ............................................................................. 2-92.3.1 Operating Steps on the CompoGuard Mixer............................................................................... 2-9

2.4 Installation of the CompoGuard Cable Network ................................................................... 2-112.4.1 Operating Steps on the CompoGuard Mixer............................................................................. 2-11

2.5 Operating Steps on the Donationmaster NT/Net .................................................................. 2-13

2.5.1 Additional Settings..................................................................................................................... 2-15

3 Service Program / Alarm Codes......................................................................................... 3-1

3.1 Service Program ........................................................................................................................ 3-13.1.1 Installing the Cable Network........................................................................................................ 3-13.1.2 HyperTerminal Program .............................................................................................................. 3-23.1.3 Service Program.......................................................................................................................... 3-5

3.2 Alarm Codes ............................................................................................................................ 3-113.2.1 Operation Alarms....................................................................................................................... 3-11

3.2.2 System Alarms .......................................................................................................................... 3-12

4 Setup / Repair .................................................................................................................................. 4-1

4.1 Opening the Device ................................................................................................................... 4-1

4.2 Assembling the Device ............................................................................................................. 4-1

4.3 Safety Clamp .............................................................................................................................. 4-24.3.1 Removal/Installation .................................................................................................................... 4-24.3.2 Exchanging the Tension Spring................................................................................................... 4-34.3.3 Test.............................................................................................................................................. 4-3

4.3.4 Calibrating the Safety Clamp....................................................................................................... 4-4


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4.4 Swing Unit .................................................................................................................................. 4-84.4.1 Removal/Installation .................................................................................................................... 4-84.4.2 Calibrating the Swing Unit ......................................................................................................... 4-10

4.5 Weighing Sensor ..................................................................................................................... 4-124.5.1 Removal/Installation .................................................................................................................. 4-124.5.2 Test............................................................................................................................................ 4-144.5.3 Calibrating the Weighing Sensor............................................................................................... 4-15

4.6 RF Generator ............................................................................................................................ 4-164.6.1 Removal/Installation .................................................................................................................. 4-16

4.7 DECT Module ........................................................................................................................... 4-17

4.8 Display ...................................................................................................................................... 4-184.8.1 Removal/Installation .................................................................................................................. 4-184.8.2 Test............................................................................................................................................ 4-19

4.9 Simulating a Donation Process............................................................................................ 4-20

4.10 Hand Sealer .............................................................................................................................. 4-224.10.1 Spark Detector........................................................................................................................... 4-224.10.2 Cleaning the Hand Sealer......................................................................................................... 4-224.10.3 Disassembling the Hand Sealer................................................................................................ 4-234.10.4 Reassembling the Hand Sealer................................................................................................. 4-244.10.5 Adjusting the Hand Sealer......................................................................................................... 4-25

4.11 Sealing Test ............................................................................................................................. 4-274.11.1 Sealing Test 1............................................................................................................................ 4-274.11.2 Sealing Test 2............................................................................................................................ 4-29

4.12 Autosense Scanner................................................................................................................. 4-30

5 Functional Description ............................................................................................................. 5-1

5.1 Block Diagram ........................................................................................................................... 5-2

5.2 Position and Wiring Diagram ................................................................................................... 5-3

5.3 P.C.B. LP 1085 Control Board .................................................................................................. 5-4

5.4 P.C.B. LP 1086 Connection Board ........................................................................................... 5-6

5.5 P.C.B. LP 1087 Accumulator Contact Board........................................................................... 5-8

5.6 P.C.B. LP 1088 Gooseneck ....................................................................................................... 5-9

5.7 P.C.B. LP 1089 DECT Module ................................................................................................. 5-105.8 P.C.B. LP 1300 Sensor ............................................................................................................ 5-11

5.9 Hand Sealer .............................................................................................................................. 5-12

6 CompoGuard Maintenance Checklist............................................................................ 6-1

7 Spare Parts Catalog .................................................................................................................... 7-1

7.1 CompoGuard Bottom Tray ....................................................................................................... 7-2


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7.2 CompoGuard Upper Tray.......................................................................................................... 7-4

7.3 Gooseneck (Optional) ............................................................................................................... 7-6

7.4 CompoGuard Hand Sealer (Optional) ...................................................................................... 7-8

7.5 Printed Circuit Boards ............................................................................................................ 7-10

7.6 Accessories Options............................................................................................................ 7-12

7.7 Test Equipment........................................................................................................................ 7-14

8 Software Update ............................................................................................................................ 8-1

8.1 Software Update of Donationmaster NT/Net ........................................................................... 8-2

8.2 Software Update of CompoGuard ............................................................................................ 8-48.2.1 Saving Data ................................................................................................................................. 8-48.2.2 Software Update with Flash-Master............................................................................................ 8-68.2.3 Software Update with FlashPro4................................................................................................. 8-98.2.4 Final Inspection and Testing...................................................................................................... 8-12

8.3 Programming the Flash-Master.............................................................................................. 8-13

9 Appendix ............................................................................................................................................. 9-1

9.1 Concept of the Data Interface Between

Donationmaster NT/Net and the Blood Bank Information System ....................................... 9-19.1.1 Introduction.................................................................................................................................. 9-1

9.1.2 Physical Connection .................................................................................................................... 9-19.1.3 Logical Connection ...................................................................................................................... 9-19.1.4 Exceptions ................................................................................................................................... 9-2

9.2 Description of the Interface Files ............................................................................................. 9-39.2.1 Order File..................................................................................................................................... 9-39.2.2 Order Error File............................................................................................................................ 9-49.2.3 Donation Results ......................................................................................................................... 9-69.2.4 Barcode Check Lists.................................................................................................................. 9-13

9.3 Donationmaster NT/Net Requirements to be Met by the BIS .............................................. 9-149.3.1 Introduction................................................................................................................................ 9-149.3.2 System Requirements ............................................................................................................... 9-149.3.3 What does the Customer Have to Do?...................................................................................... 9-14

9.3.4 Issues to be Noted..................................................................................................................... 9-14


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0-4 Fresenius Kabi CompoGuard TM 4/04.07


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Chapter 1: Donationmaster NT/Net Important Information


1 Donationmaster NT/Net ImportantInformation

1.1 Organization of the Technical Manual

Page identification The page number 1-3 refers to chapter 1, page 3.

Editorial information The editorial information 4/04.07, for example, refers to: 4th edition,April 2007.

In case of updates, the pages concerned will be replaced.Changes

Changes to the Technical Manual will be released as new editions orsupplements. In general, this manual is subject to change withoutnotice.


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1.2 How to Use the Technical Manual

Purpose This Technical Manual is intended for service technicians. It can beused both for first studies (to acquire a basic knowledge) and for

reference purposes (for TSC, maintenance and repair). The TechnicalManual, however, does not replace the training courses offered by themanufacturer.

Requirements Knowledge of the current Operating Instructions of the respectivesystem.Background experience in mechanics, electrical and medicalengineering.

Specifications For the specifications of the respective device, refer to the currentOperating Instructions.

Component layouts The identification on the PCB permits the operator/technician to verify ifthe component layout matches the PCB actually installed in the system.

Explanation of the Note

and Caution symbols used

Note

Informs the operator that in case of a failure to follow the steps asdescribed, a specific function will be executed incorrectly or will not beexecuted at all, or will not produce the desired effect.

CautionAdvises the operator against certain procedures or actions that couldcause damage to the equipment or may have adverse effects onoperators and patients.


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1.3 Precautions for Working on the Device

Authorized persons Assembly, extensions, adjustments, modifications or repairs may onlybe carried out by the manufacturer or persons authorized by him.

Test equipment and

accessories

The activities described in the Technical Manual require the availabilityof the necessary technical test equipment and accessories.

Precautions When working on the open system, the following precautions must berespected:

Protect the components against ingress of fluids. Do not touch live parts. Before removing the plug connectors on the printed circuit boards,

carefully lift them using a small screw driver. Remove or mount the plug connectors in the device only after having

removed all power supplies (PSU and battery).

ESD precautions When repairing the device and when replacing spare parts, observe theapplicable ESD precautions (e.g. EN 100 015-1).


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1.4 Addresses

Please address any inquiries to:

Manufacturer Fresenius KabiD-61346 Bad Homburg v.d.H.Phone: 0049 (0) 06172 / 608 - 0

Local service:

National service Fresenius HemoCare GmbH

Technischer ServicePfingstweide 53D-61169 FriedbergGermanyInternational Service Hotline (08:30 - 17:00)Phone: +49 6172 / 608 8469

Fax: +49 6172 / 608 8539E-mail: [email protected]


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Chapter 2: Initial Start-Up


2 Initial Start-Up

2.1 Initial Start-Up CompoGuard

A suitable site for the installation of the CompoGuard system must bedetermined. The CompoGuard should not be exposed to direct sunlight.The electrical connection must be free from electrical interference.

Before starting the initial start-up, check that all parts have beenaccounted for.

The initial start-up may only be performed by persons authorized to doso.

Caution

To ensure a correct weighing result, the CompoGuard must beoperated in horizontal position. This requires that all four devicesupports are resting on a firm and vibration-free base. Nothing must be

jammed between the inline tray and the housing. The inline tray mustmove freely, i.e. its movement may not be obstructed by cables, etc.

Caution

If transported from a cool room to a warmer one, the CompoGuard mustfirst reach its operating temperature before initial start-up.


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Scope of delivery

X Contained in the scope of delivery+ Comprised as an optionO Comprised as an option; the software mode High is also required

General external checks Check the CompoGuard on the outside for possible damage in transitor other damage.

Connections Connect the AC adapter to the CompoGuard and insert it in the walloutlet.Connect the hand sealer (option)Insert the Powerpack (option) into the battery charging compartmentConnect the scanner (option)

When using a DECT radio module, the address of the fixed part mustbe scanned via the menu Setup menu / Common Setup / DECT FPAddress, using the CompoGuard barcode scanner.

Charging the Powerpack When using the optional Powerpack, connect the device to the externalpower supply for two hours before start-up, in order to charge thebatteries.

Name CompoGuardComplete

CompoGuard

DataCompoGuard

SealCompoGuard

Basic

CompoGuard X X X X

Operating Instructions X X X X

AC adapter X X X X

Gooseneck X X X +

Autosense Scanner + + + +

Hand sealer with cable X X

Donationmaster NT/Net + +

DECT fixed part for radio transmission

network

+ +

Network converter + + O O

Y-piece + + O O

Network cable, 5m + + O O

Transport case for CompoGuard + + + +

Transport case with charging option + + + +

Powerpack forCompoGuard

X + X +

Multicharger forCompoGuard

+ + + +


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Turning the device power

on

Press the On/Standby key for 2 seconds to switch the CompoGuard on.

The System Check is performed.

The following messages are displayed:

1 Software version

2 Serial number

3 Software Mode: Highindicates that data management is possibleSoftware Mode: Standardindicates that data management is notpossible

4 UID: Indicates the date and the time when the last transmitteddonation program was saved in Donationmaster NT/Net.YYMMDDHHMMSSIn our example:020514152941, i.e. 14.05.02 at 15:29:41

5 Set language

The LEDs of the donation-relevant keys are lit for approx. 2 seconds.

The safety clamp is opened and closed again.

A mixing movement is made.

The display test with the Fresenius Kabi message is performed.

This is followed by an audible alarm to check the audible alarm

generator.

If a Powerpack is inserted in the device, the battery symbol is displayed.

The CompoGuard is ready for operation.

4

1

2

3

5


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2.1.1 Start-up Report for the CompoGuard

Manufacturer: Date:

Machine: Technician:

Software version: DECT ID (option):

Serial number:

No. OK

1 Model

CompoGuard Complete

CompoGuard Data

CompoGuard Seal

CompoGuard Basic

2 Scope of delivery

Operating Instructions

AC adapter

Gooseneck

Autosense scanner

Hand sealer with cable

Donationmaster NT/Net DECT Fixedpart

Network converter

Y-piece

Network cable

Transport case

Transport case with charging function

Powerpack

Multichargerfor Powerpack 3 General external checks

4 Connect the AC adapter

5 Turn the device on. An internal system check is performed.


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I herewith confirm proper performance of any maintenance work as specified above, and the data to be

true and correct.

Technician's signature: Customer's signature:

.............................................., Date: ................. .............................................., Date: .................

............................................................................. .............................................................................


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2.2 Initial Start-Up Donationmaster NT/Net

2.2.1 System Requirements

Processor Intel-compatible CPU with a clock pulse frequency of at least 350 MHz

Memory min. 128 MB main memory

Hard disk min. 10 MB unused memory location

CD-ROM Drive is only required for installation of Donationmaster NT/Net.

Ports One unused serial interface for operating the CompoGuard network(cable-dependent via RS-485 or via DECT)

Network connection The network connection is required for bidirectional data exchange withthe blood bank information system. This requires a network card whichmust be configured according to the network topology used in the bloodbank.

Operating systems Microsoft Windows 95 b / 98, second edition Microsoft Windows NT 4.0, SP5; Microsoft Windows 2000, SP1 Microsoft Windows XP

The following list shows you how to install the Donationmaster NT/Netsoftware on your PC.

Requirements PC complying with the minimum requirements specified.

DECT fixed part for radio transmission networkIncluding power cable and data cable

Interface converter RS 485Necessary for cable network only; including power cable and data

cable. Y-piece

Necessary for cable network only; one each per CompoGuard.

Network cableNecessary for cable network only.

Software license for the CompoGuard models Sealand Basic, toenable the collection of data at the system

Note

Donationmaster NT/Net and the CompoGuard mixer may be installedand started up initially only by authorized Fresenius Kabi servicepersonnel or by service technicians approved by Fresenius Kabi.


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Installation

Insert the Donationmaster NT/Net installation CD in the CD-ROMdrive of your PC.Select the CD drive in the Explorer.

Start the installation program SETUP.EXE.

An installation window opens.

Double-click the installation button.

Confirm the suggested directory C:\Donationmasteror selectanother one.

Donationmaster NT/Net is now being installed on your PC.

After having completed the installation, restart your PC.

Checking the installation After completed installation, the following directories must be available:

C:\Donationmaster\

Directory initially suggested by the installation program or thedirectory you have selected.

C:\Donationmaster\BCL

Directory where barcode check lists can be filed by a blood bankinformation system.

C:\Donationmaster\DB

Database directory of Donationmaster NT/Net.

C:\Donationmaster\Orders

Directory where orders can be filed by a blood bank informationsystem.

C:\Donationmaster\Results

Directory where Donationmaster NT/Net feeds donation results

back to a blood bank information system.

C:\Donationmaster\System

Program directory of Donationmaster NT/Net.

Note

If you are running Windows NT or Windows 2000, you might require

administrator access rights on your PC to be able to install new softwarepackages. Before installing CompoGuard, ensure that you have thenecessary user rights.


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2.2.2 Donationmaster NT/Net Start Options

Windows Start menu Select the command Start/ Programs/ Donationmaster /Donationmasterfrom the Windows Start menu.

Icon on the desktop Open the CompoGuard program directory in the Explorer, e.g.C:\Donationmaster\System.

Pressing the right mouse button, click the file DM.EXE.

From the opening context-sensitive menu, select the command SendTo/ Desktop.

A program icon appears on your desktop.

Autostart From the Windows Start menu, select the command Settings / TaskBarandStart Menu....

The Properties of Task Bar and Start Menudialog opens.

Select the Extendedtab.

Click the Addbutton.

A Windows Wizard window opens, where you can enterC:\Donationmaster\System\DM.EXE or click the Search... button to findCompoGuard in the file system of your PC.

Now click the Next >button.

In the list window, click the Autostartfolder, where you wish to file thelink to CompoGuard, and click the Next >button.

Assign a name to the link in the Autostartfolder; the system suggests

DM.To complete creation of the link, click the Complete button.

Exit the Properties of Task Bar and Start Menu dialog by clickingOK.

Donationmaster NT/Net will now be started automatically upon eachsystem start of your PC.


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2.3 CompoGuard Network Installation (Radio)

The following list describes integration of a new CompoGuard mixer inthe radio network.

2.3.1 Operating Steps on the CompoGuard Mixer

Condition The Donationmaster NT/Net program is already installed on your PC,but has not yet been started.

Connect the fixed part to an unused serial interface of your computer.

Connecting the

CompoGuard

Connect the barcode scanner to the CompoGuard.

Connect the AC adapter to the CompoGuard and to a receptacle outlet.

Press the On/Standbykey.

The CompoGuard is switched on. A system check is carried out The Open clampmessage is displayed.

Press the Enterkey for approx. two seconds. The setting level Settingsis opened.

Using the

key, select the Common Setupmenu.

Press the Enterkey. The Common Settingsmenu is displayed.

Using the key or the key, select the Operation modeoption.

Press the Enterkey.

Using the key, select the Networkoption.

Note

Proceed as follows to operate the CompoGuard in the network: Switch the first CompoGuard on. Wait until the system check is completed. Switch on the next CompoGuard and proceed as described above.

After you have switched on the last CompoGuard, you can start theDonationmaster NT/Net software.


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Press the Enterkey. The selection is accepted.

Using the

key or the key, select the Communicationoption.

Press the Enterkey.

Using the

key, select the Radio (DECT)option.


Using the key or the key, select the DECT FP Addressoption.

Press the Enterkey. The edit screen DECT FP Addressis displayed.

Scan the barcode on the adhesive label of the fixed part using the

barcode scanner of the CompoGuard mixer. The barcode is shown on the display of the CompoGuard mixer in

the New FP Addressline.


Press the Stopkey. Configuration of the CompoGuard mixer is completed; the settings

have been saved. The setting level is exited. The CompoGuard is in the basic setting mode. The Device updating...message is displayed.

Note

Should the CompoGuard mixer have already been run in a radionetwork, a DECT address of the old fixed part (FP) will be displayed.


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2.4 Installation of the CompoGuard Cable Network

The following list describes the integration of a new CompoGuard mixerin the cable network.

2.4.1 Operating Steps on the CompoGuard Mixer

Condition The CompoGuard program is already installed on your PC, but has notyet been started.

Installing the cable

network

Connect the RS 232 cable to an unused serial interface of yourcomputer.

Connect the RS 232 cable to the converter.


Connect the RS 485 cable to the connector for the cable-dependent

network on the CompoGuard.

Connect the AC adapter of the converter to the external power supply.

Connecting the

CompoGuard

Connect the barcode scanner to the CompoGuard.

Connect the AC adapter to the CompoGuard and to a receptacle outlet.

Press the On/Standbykey. The CompoGuard is switched on. A system check is carried out The Open clampmessage is displayed.

Press the Enterkey for approx. two seconds. The setting level Settingsis opened.

Using the

key, select the Common Setupmenu.


Using the key or the key, select the Operation modeoption.

Note

Proceed as follows to operate the CompoGuard in the network: Switch the first CompoGuard on. Wait until the system check is completed. Switch on the next CompoGuard and proceed as described above. After you have switched on the last CompoGuard, you can start the

Donationmaster NT/Net software.


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Press the Enterkey.

Using the

key, select the Networkoption.


Using the key or the key, select the Communicationoption.

Press the Enterkey.

Using the key, select the Cable (RS 485)option.


Press the Stopkey. Configuration of the CompoGuard mixer is completed; the settings

have been saved. The setting level is exited. The CompoGuard is in the basic setting mode. The Device updating...message is displayed.


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2.5 Operating Steps on the Donationmaster NT/Net

Starting the program Start Donationmaster NT/Net using the Start menu.

Log in using the Log in at Donationmaster NTmenu with supervisoraccess rights.

Name: Master

Password Master

Confirm with the OKbutton.

Donationmaster NT/Net is case-sensitive. Passwords must be enteredexactly as printed here.The access level 3, intended for configuration of the system, is assigned

to the Master.

Configuring the

CompoGuard

In the Setupmenu, click the CompoGuard managementcommand;the CompoGuard dialog opens.

Click an unused entry in the Nocolumn of the list box.

Enter a name for the CompoGuard mixer in the Nameedit field,e.g. CG1


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Enter the ten-digit serial number specified on the type label of theCompoGuard mixer in the edit field Ser.no. CompoGuard,e.g. 002CGA0001.

The CompoGuard mixer is provided with another label specifying asix- or seven-digit DECT ID number. Enter this number in the DECTIDedit field,e.g. 635384.

The first column activeof the CompoGuard list consists of checkboxes. Checking a check box defines the correspondingCompoGuard mixer with which Donationmaster NT/Net shouldcommunicate.

Repeat the five steps described above for each CompoGuard mixer youwish to configure.

Click the Closebutton to close the dialog.

Confirm any changes made withYes. Confirm with the OKbutton.

This completes configuration of the new CompoGuard mixer.


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2.5.1 Additional Settings

To complete installation, user-specific configurations must still bemade.

These settings must be made together with authorized Fresenius Kabiservice technicians during the initial start-up of your CompoGuard.

Programs menu Command DonationprogramsUse the common CompoGuardsettingsdialog to adjust thesettings.Use the Donation program:xxxdialog to create new programs, ifnecessary.

Setup menu Selectnetwork modeSelects the manual program selection.

User managementCreates new users and their access rights.

CompoGuard managementActivates configured CompoGuard mixers with which CompoGuardis to communicate.

ConfigurationMakes settings in the parameter window Communicationforcommunication with the CompoGuard mixers and the blood bank.

Network menu Start CompoGuard networkDonationmaster NT/Net starts data exchange with all configuredCompoGuard mixers.

When all steps are executed, Donationmaster NT/Net is ready for use.


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Chapter 3: Service Program / Alarm Codes


3 Service Program / Alarm Codes

3.1 Service Program

3.1.1 Installing the Cable Network

Connect the RS 232 cable to the RS 232 / COM 1 port of the PC.



Connect the RS 485 cable to the connector for the cable-dependent network on the CompoGuard.

Connect the AC adapter of the converter to the external power supply. Connect the AC adapter to the CompoGuard and to the external power supply.

Press the On/Standbykey for two seconds to switch the CompoGuard on.The system check is performed.

Press the Enter key for approx. two seconds.The setting level is opened.

Select Common Setupin the setting level.

Select the Communicationmenu.

Select the Wire (RS485) menu item.

Press the Stop key.

CompoGuard

PC

AC adapterconverter AC adapter

CompoGuard

converter

RS232 / converter

RS232 / COM1

RS485 / converter


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3.1.2 HyperTerminal Program

Open the HyperTerminal program using the

Start / Programs / Accessories /Communication menu.

The Connection Description dialog opens.

In theName field, enter CompoGuardas thename of the connection.


The Connect To dialog opens.

In the Connect usingdrop-down list box,select the PC port, e.g. COM1.


The COM1 Properties dialog opens.

Configure the port settings: Bits per second: 115200 Data bits: 8 Parity: None Stop bits: 1 Flow control: None



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Open the Filedrop-down menu in the menubar of the HyperTerminal program.

Select the Properties command.

The CompoGuard Propertiesdialog opens.

Select the Settings tab.

Click the ASCII Setup...button.

The ASCII Setup dialog opens.

Check the Echo typed characters locallycheckbox.



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The CompoGuard Propertiesdialog opens.


Open the Transferdrop-down menu in themenu bar of the HyperTerminal program.

Select the Send Text File... command.

The Send Text Filedialog opens.

Select the path and name of the file to be sentfrom the File name drop-down list box:e.g. C:\Service.txt

Click the Open button to confirm.

The software is automatically installed in theCompoGuard.


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3.1.3 Service Program

Install the cable network (see Chapter 3.1.1, page 3-1).

Start the HyperTerminal program.

Enter any commands using the keyboard of the PC.

Commands and parameters must be separated by a blank character.

Confirm entries by pressing the Enterkey.

Save the calibration values using the cal savecommand.

Exit the service program using the Exitcommand.

The parameters described in angle brackets must contain numeric values.Example:FRONT : Front 30

Verification commands

NoteCalibration values are specific to each device and can, therefore, bedifferent in the various CompoGuard mixers.

Command Parameter Description

CLOSE Closes the safety clamp.

WIDE Opens the safety clamp to its maximum.

OPEN Opens the safety clamp while donation is in progress.

DISPLAY CLAMP Shows the voltage at the sensor of the safety clamp on the display.

SWING Shows the voltage at the sensor of the swing unit on the display.

NO Deactivates display of the values.

Test 0 Switches off endurance test.

Test 1 5 hours endurance test of swing unit and safety clamp.

Test 2 2 hours endurance test of swing unit and safety clamp.


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GET SWING Uploads the calibration values of the swing unit.

CLAMP Uploads the calibration values of the safety clamp.

WEIGHT Uploads the calibration values of the weighing unit.

SPEED Uploads the calibration values of the swing speed.

UPGRADE Software upgrade status (high-end/low-end version of the device).

SEAL Uploads the status of the sealing generator.Display with integrated sealing function: INSTALLEDDisplay without integrated sealing function: NOT INSTALLED.

SER Uploads the serial number of the device.

DEVICE Uploads the device state.Device state: OKDevice virgin: NO.

ACCBC Uploads the status of the access barcode.Access Barcode: NO.

PPID Uploads the ID number of the DECT module (PP = portable part).Reading DECT modules ID: XXXXXX.

BL Uploads the brightness of the display backlighting in [%].Backlighting brightness: XX %.

LOUD Uploads the volume of the alarm tone generator.Speaker: SILENT

Speaker: LOUDCD Uploads the calibration values (motor voltage) of the safety clamp.

CODE Requests required upgrade code for high-end version upgrade of device(dependent on serial number!).

WFT Weight Filter Treshold

Filter parameter for detection of a change in weight after donation start.

Filter threshold valueCurrent default value: 3.000 mg

WFE Weight Filter Error Time


If a constant weight is detected, the weight will be tared.

If no constant weight is detected after a defined period of time,

the large display starts to flash.

Time after which switch-over to extended averaging takes place.Current default value: 5.000 ms



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Calibration commands

GET WFF Weight Filter Flow Limit


Maximum flow taken into consideration during filtering.Current default value: 200 ml/min.

MBB Minimum background lighting, for brightness control 0100%.

BSS Step size, for brightness control 0 100%.

BDT Background dimming time start: 0 120s

BDI Background dimming interval.

CCT Idle mode, automatic clamp closing time.

SSCMIN Sealing start current min 1.000 12.000 mA

SSCMAX Sealing start current max 5.000 18.000 mA

SECMAX Sealing end current max (percentage of measured starting current) 20 100 %

ERR Requests all available system error log entries.

ASV Requests accumulator battery service log entries.


FRONT If the large inline tray fails to be in a horizontal position after completedself-calibration of the swing unit, its position can be corrected towards thefront by steps. has a value range from 0 .. 100.

BACK If the large inline tray fails to be in a horizontal position after completedself-calibration of the swing unit, its position can be corrected towards theback by steps. has a value range from 0 .. 100.

CYCLE Defined number of swing cycles.



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CAL CLAMP Calibrates the safety clamp.Calibration instructions are displayed in the HyperTerminal program.

Note:The new calibration values must be saved with the CAL SAVEcommand.

SWING Calibrates the swing motor.During calibration, the swing unit is moving repeatedly, thus beingcalibrated automatically.


SPEED Calibrates the speed of the mixing movement.During calibration of the swing speed, the swing unit completes severalcycles, thus being calibrated automatically.


WEIGHT Calibrates the weight measurement.Calibration instructions are displayed via the HyperTerminal program.


SAVE Saves the calibration values.

The calibration values of the Frontand Backcommands are saved aswell.



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Configuration commands


Set DEVICE OK Resets the flag for a defective device in the EEPROM.

DEVICEDEFECT

Sets 'Device Defect' flag in EEPROM (check device behavior in this statefor simulation purposes)

DEVICEVIRGIN

Resets 'Not virgin flag' in NOVRAM (check behavior of device in thisstate for simulation purposes)

DEVICEUNVIRGIN

Sets 'Not virgin flag' in NOVRAM (check behavior of device in this statefor simulation purposes)

SER Sets the serial number of the device (10 characters).

SEAL YES Installs the sealing generator.

SEAL NO Uninstalls the sealing generator.UPGRADE NO Sets device to low-end.

ACCBC YES Activates the access barcode after the system check.

ACCBC NO Deactivates the access barcode after the system check.

BL Sets the brightness of the display backlighting in [%].

LOUD YES Sets the volume of the alarm tone generator to loud.

LOUD NO Sets the volume of the alarm tone generator to silent.

EE VIRGIN Sets EEPROM to original status.

EE UNVIRGIN Sets EEPROM to non-original status.

CDO Sets clamp driver voltage for opening the clamp [mV]NOTE: The setting becomes effective immediately, but has to be savedwith CAL SAVE!

CDHO Sets clamp driver voltage for holding open the clamp [mV]NOTE: The setting becomes effective immediately, but has to be savedwith CAL SAVE!

CDW Sets clamp driver voltage for wide opening of the clamp [mV]NOTE: The setting becomes effective immediately, but has to be savedwith CAL SAVE!

CDHW Sets clamp driver voltage for holding the clamp wide open [mV]NOTE: The setting becomes effective immediately, but has to be savedwith CAL SAVE!

CDHW Sets the motor withstand voltage value of the safety clamp opened to itsmaximum (holding clamp open wide)

WFT Weight Filter Treshold

WFE Weight Filter Error Time

SET WFF Weight Filter Flow Limit

MBB Minimum background lighting, for brightness control 0100%


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BSS Step size, for brightness control 0 100%

BDT Background dimming time start: 0 120s

BDI Background dimming interval.

CCT Idle mode, automatic clamp closing time.

SSCMAX Sealing start current max 5.000 18.000 mA

SECMAX Sealing end current max (percentage of measured starting current) 20 100 %

CLEAR ERR Requests all available system error log entries.

ASV Requests accumulator battery service log entries.

PROT CLEAR Clears all donation results saved in the CompoGuard.

RESTORE Restores the previously uploaded 100 donation results to theCompoGuard, so that they can again be uploaded to theDonationmaster NT/Net.

TEST 1

2

0

EXIT Exits the service program. The CompoGuard is in the standby mode.



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3.2 Alarm Codes

Each alarm is filed to the alarm memory.

Alarms are displayed in various ways: In plaintext on the display of the CompoGuard

In hexadecimal format on the display of the CompoGuard

In decimal format in the Donation resultsdialog of Donationmaster NT/Net

3.2.1 Operation Alarms

Alarm code

(Hexadecimal)CompoGuard

Alarm code

(Decimal)Donationmaster NT/Net

Display message CompoGuard

0b 11 Device defective!

0c 12 No tube

0d 13 No battery!

0e 14 No Sealer!

0f 15 Upgrade Device!

10 16 No flow (flow alarm)

11 17 Weight jump!

12 18 Weight drop!

13 19 Swing blocked!

14 20 Date/time error

15 21 Volume reached

16 22 Time reached

17 23 Seal error!

18 24 Too much donation data

19 25 Accu discharge:

1a 26 Change battery !

1b 27 Program not found!

1c 28 Wrong Barcode!

1d 29 Donation aborted!

1e 30 Pause exceeded!


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3.2.2 System Alarms

Whenever a system alarm is emitted, the display shows the System alarmmessage as well as thealarm code of the error. Up to three successive alarm codes may be displayed.

Record the alarm code and turn the device off by pressing the On/Standbykey. Eliminate the possible

cause using the alarm code table.

Configuration alarms

1f 31 Battery symbol flashing

20 32 Tare is not possible!

21 33 Clamp function incorrect!

Alarm code


Alarm code

(Decimal)Donationmaster NT

/Net

Alarm description

22 34 Device state

23 35 Common CompoGuard settings (Novram)

24 36 Donation program (display)

25 37 Action list

26 38 Order file

27 39 Language

28 40 Function barcode panel

29 41 Reference donation program

2a 42 Barcode check list2b 43 Donation results

Alarm code


Alarm code


/Net

Display message CompoGuard


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Battery alarms

Calibration alarms

System alarms 1

Alarm code


Alarm code


Alarm description

2c 44 Excess battery temperatureDisconnect the charging unit and let the battery cool down

2d 45 Excess battery currentCheck the charging current; battery error

2e 46 Time exceeded in case of trickle charge

Alarm code


Alarm code


/Net

Alarm description

2F 47 Calibration

Alarm code


Alarm code


/Net

Alarm description

45 69 ROM error (program code memory)

46 70 RAM error

47 71 Time error of serial interface IN/OUT

48 72 Time error of analog-to-digital converter

49 73 System check error

4a 74 ADC does not respond

4b 75 Error during self test


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System alarms 2

Alarm code


Alarm code


Alarm description

30 48 Novram check in system check failed

31 49 Touch panel error

32 50 Charging current

33 51 Voltage supply

34 52 Watchdog / clamp fails to open

35 53 Watchdog / clamp fails to open

36 54 Watchdog / generator monitoring

37 55 Watchdog / generator monitoring

38 56 Watchdog / charge monitoring

39 57 Real time clock

3A 58 Analog-to-digital converter

3B 59 Analog-to-digital converter

3C 60 Clamp fails to close

3D 61 Buffer battery of NOVRAM (donation programs, commonsettings, barcode check lists, etc.) too weak replace.

3E 62 Time error of swing, swing sluggish

3F 63 Swing speed

40 64 Excess motor current

41 65 Output buffer full (e.g. donation results)

42 66 Check the set parameters in the EEPROM

43 67 LCD display controller

44 68 EEPROM defective


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Chapter 4: Setup / Repair


4 Setup / Repair

4.1 Opening the Device

Remove the large inline tray, the gooseneck, the CompoGuard AC adapter, and the powerpack.

Remove the six screws (A) from the bottom tray of the housing. Pull off the connector X3/P.C.B. LP1087.

Place the upper tray aside to the left of the bottom tray.+

4.2 Assembling the Device

Connect the plug.

When assembling the device, ensure proper cable routing.

Attach the upper tray of the housing.

Insert the six screws (A) and tighten them.

Mount the large inline tray, the gooseneck, the CompoGuard AC adapter, and the powerpack.

Note

Ensure that the two short Phillips screws are in the central holes when

assembling the device.

A

X3


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4.3 Safety Clamp

4.3.1 Removal/Installation

Removal

Open the device (see Chapter 4.1, page 4-1).

Pull off the connector X12 / P.C.B. LP 1085 of the safety clamp.

Remove the four EJOT Phillips screws (A).

Carefully take out the safety clamp.

Exchange the flat packing (part no. M63 637 1) if it is defective; remove the flat packing, clean theadhesive surface with isopropyl alcohol, and glue on the new packing using Loctite 406 adhesive.

Installation

Insert the safety clamp, ensuring proper cable routing.

Tighten the four EJOT Phillips screws.

Connect the connector X12 / P.C.B. OP 1085.

Assemble the device (see Chapter 4.2, page 4-1).

A X12 A


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4.3.2 Exchanging the Tension Spring


Remove the tension spring (3) from the spring bracket (4).

Remove the round litz wire (2) from the guide of the spring lever (1).

Install in reverse order.

4.3.3 Test

Test equipment Syringe4.55 mm PVC tubing (part no. M60 025 1)Test tubing (part no. M60 299 1)

Pressure gauge

Occluded tubing

Press the On/Standbykey for 2 seconds to switch the CompoGuard on.The system check is performed.The Open clampmessage is displayed.If necessary, set the operating mode to Manualin the Common Setupsetting level.

Press the Tubekey (the yellow LED is flashing).The safety clamp opens.The Insert bag systemmessage will be displayed.

Insert 4.55 mm PVC tubing (part no. M60 025 1).Press the Tubekey.The safety clamp closes.

Connect the input to the pressure gauge and the syringe using a Y-piece; immerse the output in avessel filled with water. Apply a pressure of 750 mmHg to the tubing.The clamp has to close tightly, no air bubbles may rise.

Repeat test with test tubing (part no. M63 299 1).

1

4

2 3


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4.3.4 Calibrating the Safety Clamp

Test equipment 3.8 mm test pin (part no. M63 885 1)4.55 mm PVC tubing (part no. M60 025 1)Test tubing (part no. M60 299 1)

Extension cable (part no. M63 849 1)

Description

The safety clamp sensor is a Hall sensor and must be positioned inside an annular magnet. The magneticflow through the sensor is output as a sinusoidal wave in relation to the function angle.

Adjust the mechanical position of the safety clamp using the annular magnet.

Four positions of the tube clamp are illustrated in the drawing.

Actual voltage readings in the diagram may deviate from the specified voltage values.

closed No tube is located in the closed safety clamp. The highest voltage valueis indicated here.

closed with tube A tube is inserted and the safety clamp is closed.

open The safety clamp is open just like during a blood donation.

wide The safety clamp is opened to a maximum.

Umin The minimum voltage value is required for setting the safety clamp.

Voltage values Uclosed < 4500[mV]

250>(Uopen-Umin)(Uwide-Uopen)


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Calibration

Call up the service program .

In the service program, enter the cal clampcommand and press the ENTERkey.The following message will be displayed:Calibrating clamp closed and open wide...

Clamp calibration: Insert OPEN measure into clamp and press ENTER

Insert the 3.8 mm test pin in the safety clamp and press the ENTERkey.The following message will be displayed:Calibrating open clamp...

Clamp calibration: Insert TUBE measure into clamp and press ENTER

Insert 4.55 mm tube (part no. M60 025 1) in the safety clamp and press the ENTERkey.After completed calibration of the safety clamp, the following message will be displayed:Calibrating clamp with tube... measure into clamp and press ENTER

OK

SERVICE\>

Enter the cal savecommand and press the ENTERkey. The setting is saved.

Repeatedly close and open the clamp after the calibration using the commands close, open,close,wide. The corresponding position has to be retained for at least 5 sec. and the clamp must not changeits position on its own.

Check the settings (see Chapter 4.3.3, page 4-3).

Note

There must not be inserted anything in the safety clamp.

Note

If an error message appears during clamp calibrationor

if uncontrolled closing of the clamp occurs after the calibration, theannular magnet has to be readjusted and the clamp has to becalibrated.


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Setting of annular magnet


Call up the service program (see Chapter 3.1.3, page 3-5).

Enter the display clampcommand and press the Enterkey.The signal of the particular position of the safety clamp selected is shown on the CompoGuard displayin [mV].

Enter the widecommand and press the Enterkey.The safety clamp opens to an end position.

Insert the 3.8 mm test pin in the clamp.

Enter the closecommand and press the EnterkeyThe test pin has to be held by the clamp.

Loosen the two Allen screws, size 2.5, of the annular magnet.

Check the position of the sensor in the annular magnet.The sensor must be located as close as possible to the annular magnet without touching it. Theannular magnet holder must have been slided on completely.

Slowly turn the annular magnet clockwise until the minimum voltage is shown on the display.Umin:______mV

Keep turning the annular magnet until the voltage displayed exceeds the minimum voltage by 150 -250 mV.Tighten the Allen screws to secure the annular magnet in this position.Uopen:_________mV

Slowly open the clamp by hand using the large toothed wheel. The voltage must drop by 150 mV -250 mV, then rise again (see hysteresis curve of the Hall sensor).Readjust the annular magnet if this is not the case.

Enter the widecommand and press the Enterkey.The safety clamp opens to an end position.Uwide:______mV

The difference between the voltage values Uwide and Uopenmay be min 400 mV and max 1.000 mV.400>(Uwide-Uopen)


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Replace the annular magnet if adjustment of the difference is not possible.

Calibrate the safety clamp.


Enter the get clampcommand and press the Enterkey.Verify the clamp values.Voltage Clamp Closed: ____ mVVoltage Clamp Open: _____ mVVoltage Clamp Open Wide: _____ mVVoltage Clamp closed with tube: _____ mVVoltage Clamp closed without tube at last start up: _____ mV

Note

Depending on the magnets, it may occur that the voltage differences of(Uopen-Umin) and (Uwide-Uopen) cannot be maintained. If this is the

case, the maximum value of (Uopen-Umin) of 250 may also beexceeded.

The voltage difference of (Uwide-Uopen)


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4.4 Swing Unit


Removal


Pull off the connector X11 / P.C.B. LP 1085 of the swing unit.

Remove the two Allen screws, size 5, (A).

Take out the swing unit.

A


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Installation

Insert the swing unit and force it against the swing unit holder, ensuring proper cable routing.

Insert the Allen screws and spring washers and tighten slightly.

Align swing unit parallel to the anti-torsion device using the spacer plate.

Tighten the two Allen screws, size 5, with 10 Nm.

The distance between the swing unit and the anti-torsion device has to be 0.85 mm 0.15 mm at allof the three contact points.

Lay the connection cable and connect the connector X11 / P.C.B. LP 1085.

Attach the upper tray of the housing, but do not screw it yet. Fit the large inline tray and check thedistance between the large inline tray and the housing for being parallel and uniform.Desired value: 4 mm 2 mm.

Repeat setting of the swing unit if the large inline tray fails to be positioned centrally. Place a 1kg weight near the rear edge of the base of the horizontal inline tray.

The inline tray remains in place and does not tilt. The tray will tilt with 2 kg.



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4.4.2 Calibrating the Swing Unit

Description

The swing sensor is a Hall sensor and must be positioned inside an annular magnet. The magnetic flowthrough the sensor is output as a sinusoidal wave in relation to the function angle of the magnet.

Adjust the mechanical position of the swing using the magnet.

Basic setting


Call up the service program (see Chapter 3.1.3, page 3-5).

Enter the display swingcommand and press the Enterkey. The signal of the swing sensor is shown

on the CompoGuard display in [mV]. Unscrew the Allen screws, size 2, of the annular magnet.

Check the position of the sensor in the annular magnet.

Position the swing straight, so that the side edge of the weighing pan receptacle is parallel to the upperedge of the holding plate.The sensor must be located as close as possible to the annular magnet without touching it. Theannular magnet holder must have been slided on completely.

Slowly turn the annular magnet in a clockwise direction, while maintaining the position in relation to themagnet edge, until the maximum value of the swing sensor is shown.Record the maximum value.

Slowly turn the annular magnet anticlockwise, while maintaining the position in relation to the magnetedge, until the minimum value of the swing sensor is shown.Record the minimum value.

Calculate the mean swing value:(maximum value + minimum value)/2 = mean swing value

Turn magnet forward until the calculated mean swing value of 50mV is displayed, while ensuring theposition in relation to the magnet edge.

Tighten the two Allen screws, size 2.5.

Move the swing backwards; the value must be increasing.

Calibrate swing

Note

Turn the annular magnet only slowly.


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Calibration

Fit the large inline tray.

Enter the cal swingcommand and press the ENTERkey.The following message will be displayed:cal swing

Calibrating swing...

OK

SERVICE\>

Enter the cal speedcommand and press the ENTERkey.The following message will be displayed:cal speed

Calibrating swing speed...

OK

SERVICE\>

Fine adjustment

If the position of the large inline tray is not horizontal, correct it using the front nor back ncommand(nis a percentage of the angle). The value range is between 0 and 100; changes in the value by 10

are equal to changes in the angle by 1.5 degrees.

After having positioned the inline tray, enter the cal savecommand and press the ENTERkey. Thesetting is saved.

Note

The cal swingcommand resets the swing and speed calibration (calspeedvalues).

After you have completed the swing calibration (cal swing), alwaysperform the swing and speed calibration (cal speed).

Note

This command is always based on the theoretical horizontal position ofthe inline tray which has been calculated during the self-calibration ofthe swing unit. As a consequence, the position of the inline tray will notbe changed even if the same command is executed repeatedly.

Front 0 positions the large inline tray to the horizontal positioncalculated during the self-calibration of the swing unit (mean swingvalue).


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4.5 Weighing Sensor


Removal


Unscrew the connections X10 / P.C.B. LP 1085.

Unscrew the connection X3 / P.C.B. LP 1087.

Remove the swing unit (see Chapter 4.4.1, page 4-8).

Unscrew the six Allen screws, size 4, of the base plate.

Remove the insulating foil of the connection board LP 1086.

Remove the base plate and screw out the hex head screws, size 10, of the weighing beam.

Carefully pull the weighing sensor out of the anti-torsion device.

Installation

Push the weighing sensor into the anti-torsion device.

Insert backing strips as spacers. Bender bar 0.4 mm (part no. M63 820 1); 0.6 mm (partno. M63 638 1).

Slightly tighten the locking screws. Using a feeler gauge, set the distances of the weighing sensor fromthe base plate and the anti-torsion device.Target values:Distance of weighing sensor to anti-torsion device, to the left, the right, the top 0.07 mmDistance of weighing sensor to base plate 0.6 mm

Securely tighten and seal the screws of the weighing beam.

Check the distance values between the weighing sensor and the anti-torsion device and between theweighing sensor and the base plate; if necessary, unscrew the screws and repeat the two previoussteps. The weighing sensor must be positioned in the anti-torsion device without contact.

Lay the connecting cables

Note

Do not touch the silicone of the weighing sensor!


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.

Install the base plate including insulating foil of the P.C.B. LP 1086 in the bottom tray of the housing.

Install the swing unit (see Chapter 4.4.1, page 4-8).


Calibrate the weighing sensor (see Chapter 4.5.3, page 4-15).

Calibrate the swing unit (see Chapter 4.4.2, page 4-10)

Note

The cables must be laid without any mechanical tension and withoutkinks!


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4.5.2 Test

Test equipment 10-gram weight (part no. M63 886 1)

500-gram weight (part no. M63 925 1)

1000-gram weight (part no. M63 669 1)

Test

Turn on the CompoGuard with inline trays; a system check is performed.

After a swing of the inline tray, place a 10 g weight on the tray.

After a brief beep, the display shows zero.

10 g weight is then removed.

500 g weight is positioned centrally on the inline tray.

Desired value: 490 g 2 g Position the 1000 g weight centrally on the inline tray.

Desired value: 990 g 5 g

Remove the 1000 g weight.

Press the Tubekey. The inline tray swings back.

1000 g weight is positioned on the inline tray.Desired value: 990 g 5 g

1000 g weight is removed.


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4.5.3 Calibrating the Weighing Sensor

Test equipment 1000-gram weight (part no. M63 669 1)

Description

The weighing sensor consists of a Wheatstone bridge with strain gauge (load cell).

Zero calibration

Fit the large inline tray.

Enter the cal weightcommand and press the ENTERkey.After completed calibration of the zero point, the following message will be displayed:cal weight

Weight calibration: Empty bowl and press ENTER

Calibrating weight with empty bowl...

Reference calibration

When the following message is displayed, place the 1.000g weight in the middle of the large inline tray:Weight calibration: Place 1000 g on bowl and press Enter

Press the ENTERkey.After completed calibration, the following message will be displayed:Calibrating weight with 1000 g on bowl...

OK

SERVICE\> After having completed the calibration, enter the cal savecommand and press the ENTERkey.

The setting is saved.

Check the setting (see Chapter 4.5.2, page 4-14).


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4.6 RF Generator


Removal


Pull off the connector X8 / P.C.B. LP 1087.

Solder off the coaxial cable from the hand sealer connector.

Remove the two Phillips locking screws of the RF generator.

Take out the RF generator.

Installation

Apply thermal compound to the base plate of the RF generator.

Install the RF generator and lock it using the two Phillips locking screws.

Connect the connector X8 / P.C.B. LP 1087 to the battery board.

Solder the coaxial cable to the hand sealer connector.

Check the cable routing.


Perform the sealing seam test (see Chapter 4.11, page 4-27).

Note

Do not shorten the coaxial cable!


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4.7 DECT Module

Removal


Remove the hot-melt adhesive or the double-faced tape between the DECT module and the upper trayof the housing.

Remove the P.C.B. LP 1089 and pull off the connector X3 / P.C.B. LP 1089.

Installation

Connect the connector X3 / LP1089.

Insert the P.C.B. LP 1089 into the lateral pocket of the upper tray.

Insert the P.C.B. LP 1089 into the lateral pocket of the upper tray and press it on.

Align the two antennas at an angle of 90 degrees to each other.

Check the cable routing.


Start the service program (see Chapter 3.1.3, page 3-5).

Enter the get ppidcommand. Upload the DECT ID number of the new P.C.B. LP 1089 and compareit with the supplied DECT ID label.

Establish the radio network connection between the CompoGuard and Donationmaster NT/Net andcheck the system for proper functioning.

Attach the new DECT ID label to the rear of the device.

Note

The DECT ID number of the P.C.B. LP 1089 must be changed inDonationmaster NT/Net in the CompoGuard Managementdialog ofthe particular CompoGuard concerned.


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4.8 Display


Removal


Disconnect all plug connectors on P.C.B LP1085.

Remove the Phillips screws from P.C.B. LP1085.

Remove the printed circuit board.

Pull off the connector X14 / P.C.B. LP1085.

Remove the display from the spacers.

Installation

Make sure that the display is clean and dust-free.

Place the new display on the spacers and press in place.

Connect the connector X14 / P.C.B. LP1085.

Install the printed circuit board in the housing and secure with 4 Phillips screws.

Connect all plug connectors on P.C.B LP1085.



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4.8.2 Test

Press the On/Standby key for 2 seconds to switch the CompoGuard on.

The System Check is performed.

The following messages are displayed:

1 Software version

2 Serial number

3 Software Mode: Highindicates that data management is possibleSoftware Mode: Standardindicates that data management is notpossible

4 UID: Indicates the date and the time when the last transmitteddonation program was saved in Donationmaster NT/Net.YYMMDDHHMMSS

In our example:020514152941, i.e. 14.05.02 at 15:29:41

5 Set language

The LEDs of the donation-relevant keys are lit for approx. 2 seconds.

The safety clamp is opened and closed again.

A mixing movement is made.

The display test with the Fresenius Kabi message is performed.

This is followed by an audible alarm to check the audible alarm generator.

If a Powerpack is inserted in the device, the battery symbol is displayed.

4

1

2

3

5


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4.9 Simulating a Donation Process

Description This test is intended to serve as a functional check of the Optenna, thedonation display and the alarms.

Test equipment Dual-bag system with clamp (part no. M63 924 1)

Test

Press the On/Standbykey for 2 seconds to switch the CompoGuard on.The system check is performed.Message displayed: Open clamp


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Press the Tubekey (the yellow LED is flashing).The safety clamp opens.Message displayed: Insert bag system

Place the empty bag on the large inline tray and insert the tubing in the safety clamp.

Suspend the full bag.

Press the Tubekey (the yellow LED is flashing) once again.The safety clamp is closed.Message displayed: start the donation process

Press the Startkey (the yellow LED is flashing) to start the donation process.The safety clamp is set to the donation-open position.The weight is tared.While donation is in progress, the CompoGuard makes mixing movements and checks the inflow.

Close the tube clamp of the dual-bag system.After some time, the two red LEDs are flashing, thus indicating a preliminary flow alarm on the donationdisplay of the gooseneck.The tube clamp of the dual-bag system remains closed. The flow alarm is emitted, and the Optenna isflashing.Message displayed: No flow

Open the tube clamp of the dual-bag system.The alarm is reset.

Shortly before the target volume is reached, the flow alarm is activated on the gooseneck.

After the target volume has been reached, the clamp closes.The Optenna on the gooseneck is flashing, and an alarm is emitted.Message displayed: Volume reached

Retract the Optenna completely. The LED turns dark, and the audible alarm is emitted at a higherfrequency.Move the Optenna between the markings. Check the LED for proper functioning with various Optennapositions.

Press the Stopkey.The mixing movement stops.Message displayed: Open clamp

Press the Tubekey.Message displayed: Remove System

Remove the bag systems.Message displayed: Insert bag system

Note

If the Device updating...message is displayed, set the operating modeto "Manual" in the Common Setupsetting level.


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4.10 Hand Sealer

Introduction The hand sealer is designed for radio-frequency sealing of PVC bloodbag lines having a maximum outer diameter of 4.6 mm.

The hand sealer may only be connected to an RF generator of theComposealer devices (Mobilea, Universal, Duet).

The hand sealer is provided with a spark detector which will trigger anaudible signal if there is a spark or moisture between the electrodes.

4.10.1 Spark Detector

Introduction The spark detector detects the development of sparks, while sealing isin progress.

If the lines are moist or leaky, an alarm is emitted.

If the line is leaky on one side only, a crackling noise may be heard orsmoke may develop without an alarm being triggered. This is caused bythe hot PVC line heating the moisture. Generally, the sealing quality issatisfactory.

Test equipment Spark board (part no. M64 245 1)

Check Place the conducting side of the spark board into the sealing head andactuate the hand sealer.

The alarm will be sounded.

4.10.2 Cleaning the Hand Sealer

Disconnect the hand sealer from the exchangeable cable.

Hold the hand sealer with the jaws facing forward exposing the sealingcavity.

Clean the sealing cavity and its environment with a cotton applicatordampened with alcohol. Dry the cleaned surfaces using another cottonapplicator.

Put the device in operation only when the surfaces are clean and dry. Ifunable to clean satisfactorily, disassemble the hand sealer for thoroughcleaning.


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4.10.3 Disassembling the Hand Sealer

Disconnect the exchangeable cable from the

hand sealer.Using your right hand, hold the hand sealer ina horizontal position.

Firmly close the movable sealing head bypushing with your middle finger (1), whileexerting a counter-pressure on theimmovable part with your thumb (2).Compress (3) and abruptly release (4) thelever.

This will disengage the lever.

Put down the hand sealer. The lever must bein the position shown in the illustration.

1

2

3

4


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4.10.4 Reassembling the Hand Sealer

Before reassembling the hand sealer, lubricate the following movableparts using Vaseline:

Leaf spring near the bolt Sealing head inside the guiding range Bar in the lever Hand sealer housing at all sliding parts

Push the sealing head upwards with yourthumb (1), while exerting a counter-pressureon the immovable part with your index finger(2), slightly tilt and remove the sealing head

by pulling it to the front (3).

Remove the leaf spring (1) by pulling it to thefront.

Remove the lever.

1

2

2

3

1

Put down the hand sealer. The lever must bein the position shown in the illustration.


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4.10.5 Adjusting the Hand Sealer

Disconnect the hand sealer from the Powerpack.

Press the lever of the hand sealer to the maximum.

Use an Allen wrench to adjust the screw (A)so that the electrodes arejust touching each other.

Fully insert the leaf spring into the handsealer (1).

Place the sealing head onto the hand sealer(1).Close the lever (2).The lever will click into place.

For checking purposes, actuate the hand

sealer 2 to 3 times. The sealing head mustclose and open smoothly.

Connect the exchangeable cable to the handsealer and the CompoGuard.The hand sealer is again ready for operation.

Note

After replacing the lever, the hand sealer must be readjusted.

1

1

2


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Screw out the screw (A)by three full revolutions in anticlockwisedirection and secure it with Loctite 638 (part no. M60 702 1).

Exchangeable cable A defective exchangeable cable must be replaced by a new one.

Hand sealer Contamination of the hand sealer may seriously impair the sealingquality. If the sealer electrodes are contaminated by fluid, sparks mayoccur and lead to poor-quality seals. Sparking will be indicated by analarm (spark alarm). If the hand sealer is soiled, it must be cleanedimmediately.


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4.11 Sealing Test

4.11.1 Sealing Test 1

Test equipment Vise with a clamping jaw width of 50 mm(Bernstein Spannfix 9-205)

Caliper

Scissors

Spring balance

4.55 mm PVC tubing (part no. M60 025 1)

Sealing test Seal a line section, 4.2 mm in diameter, and one 4.55 mm in diameter,into 5 segments of 80 mm each.

Visual check Before the sealing tests are performed, the sealing electrodes must befree from any contamination.

The line to be sealed must be clean and dry.

Both the line and the CompoGuard should have room temperature.

The sealing seam must be symmetrical at its upper and bottom sides aswell as to the left and right.

To avoid micro-leaks, the transition from the line to the sealing seammust be free from any sharp edges and/or leaky points.

Tensile load Allow the sealing seam to cool down for 2 min.

Pull the two segments of the line apart smoothly and uniformly, usingthe spring balance.

The tensile loading capacity of the sealing seam should be between 2and 5 kg.

No sharp edges

Sealing seam

Tube

Spring balance


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Pressure test

Clamp the section symmetrical between the clamping jaws of the vise.

The line must project for 15 mm at both ends of the jaws.With the vise fully tightened, no fluid must leak at the sealing seam.

Sealing seam size Cut off the upper and bottom sides of the sealing seam.

Measure the sealing seam using the caliper.

Desired value: 0.2 0.5 mm

Electrodes If the sealed junction fails to be symmetrical in shape, then: Check the electrode alignment. Check the alignment of the removable sealing head. Check the alignment of the cold electrode mounted in the removable

sealing head.


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4.11.2 Sealing Test 2

Test equipment Test tubing (part no. M60 299 1)

Sealing test Perform ten seals with a distance of 20 mm. Wait 10 seconds after

every second seal.

The test must not reveal any defective seal.

Visual check Before the sealing tests are performed, the sealing electrodes must befree from any contamination.

The line to be sealed must be clean and dry.

Both the line and the CompoGuard should have room temperature.

The sealing seam must be symmetrical at its upper and bottom sides aswell as to the left and right.

To avoid micro-leaks, the transition from the line to the sealing seammust be free from any sharp edges and/or leaky points.

TubeNo sharp edges

Sealing seam


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4.12 Autosense Scanner

Barcode Test Window

Select Barcode Test Window on the CompoGuard

Scan the test barcode:

Autosense function

The scanner is provided with an autosense function. When a bar code scan is expected and a label is heldin front of the scanner or the scanner is held over a label, the scanner is automatically activated. It is notnecessary to press a key, and scanning is possible even if the autosense scanner is fitted in the holder.This particularly makes scanning the bar codes on the tubes easier.

The autosense scanner must be connected to the bar code scanner connector on the CompoGuard.

The scanner is switched on by the CompoGuard for bar code scanning.

Test barcode Display message Type of bar code

MCOMPOGUARD Code 39

NA12345678A Codabar

Kcode128 Code 128

l25112233 2/5 Interleaved

Note

The Autosense sc

fresenius kabi - compoguard tm 040407

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