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GEA Clean Rooms Modules with laminar air flow for ceiling installation GEA Fresh Heaven j^uu GEA Fresh Heaven j^uu mltbo Data & Facts ÉåÖáåÉÉêáåÖ Ñçê ~ ÄÉííÉê ïçêäÇ db^ eÉ~í bñÅÜ~åÖÉêë

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Page 1: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

GEA Clean Rooms

Modules with laminar air flow for ceiling installation GEA Fresh Heaven j^uu GEA Fresh Heaven j^uu=mltbo

Data & Facts

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db^=eÉ~í=bñÅÜ~åÖÉêë
Page 2: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXXFresh Heaven MAXX POWER

Range of Application ............................................................................ 4Fresh Heaven MAXX product line .......................................................................4Unit features and benefits ................................................................................... 4Areas of application..............................................................................................4

Technical Description ........................................................................... 5Unit variants .........................................................................................................5 Principle of operation Fresh Heaven MAXX (FHM) ........................................... 6Principle of operation Fresh Heaven MAXX POWER (FHM P) ......................... 6

Technical Data FHM .............................................................................. 7Fresh Heaven MAXX V (FHM V) ....................................................................... 7Fresh Heaven MAXX S (FHM S) ....................................................................... 8Fresh Heaven MAXX for operating theatres (FHM O) ....................................... 9

Technical Data FHM POWER .............................................................. 10Fresh Heaven MAXX POWER U (FHM PU) .................................................... 10Fresh Heaven MAXX POWER U Cool (FHM PUC) ......................................... 11Fresh Heaven MAXX POWER S (FHM PS) .................................................... 12Fresh Heaven MAXX POWER S Cool (FHM PSC) ......................................... 13Fresh Heaven MAXX POWER T (FHM PT) ..................................................... 14Fresh Heaven MAXX POWER T Cool (FHM PTC) .......................................... 15Fresh Heaven MAXX POWER D Cool (FHM PDC) ......................................... 16

Components Fresh Heaven MAXX ..................................................... 17Standard components ...................................................................................... 17

Casing ..................................................................................................................... 17Standard components with selection ............................................................... 17

Filters ....................................................................................................................... 17Outlets ..................................................................................................................... 17Air supply source ..................................................................................................... 17Control and measurement ....................................................................................... 17Lighting...................................................................................................................... 18

Accessories / optional components .................................................................. 18Side panels .............................................................................................................. 18Air speed sensor ..................................................................................................... 18Dwyer Photohelic manometer ................................................................................. 18Sound attenuator ..................................................................................................... 18PVC curtains ........................................................................................................... 18

2 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 3: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXXFresh Heaven MAXX POWER

Components Fresh Heaven MAXX POWER....................................... 19Standard components ...................................................................................... 19

Casing ...................................................................................................................... 19Fan(s).............................................................................................................................

Standard components with selection ............................................................... 19Filters ....................................................................................................................... 19Outlets ...................................................................................................................... 19Air supply source ..................................................................................................... 19Control and measurement ........................................................................................ 20Lighting ......................................................................................................................20

Accessories / optional components .................................................................. 20Side panels .............................................................................................................. 20Pre-filter .....................................................................................................................20Fresh air supply .........................................................................................................20Valve assembly ..........................................................................................................21Cooling coil ................................................................................................................21Air speed sensor ...................................................................................................... 21Dwyer Photohelic manometer .................................................................................. 21Sound attenuator ..................................................................................................... 21 PVC curtains ............................................................................................................ 21

Project Design Instruction ................................................................. 22Dimensions and tolerances .............................................................................. 22Space for valve assembly ................................................................................ 22Switch box ........................................................................................................ 23Panel height ..................................................................................................... 23

Unit Type Code .................................................................................... 24

Unit Specification and Quote Text ..................................................... 25

PR-2012-0057-GB • Subject to changes • K0-10/2013 3

Page 4: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Range of Application Fresh Heaven MAXXFresh Heaven MAXX POWER

4 PR-2012-0057-GB • Subject to changes • K0-10/2013

Fresh Heaven MAXX product line

The Fresh Heaven MAXX (FHM) product line represents a new generation of Fresh Heaven units for pressurized low-turbulence fields that combines full filtration with the operating mode for local air recirculation.

It is intended for clean rooms with the highest requirements for uniform vertical air flow in the pharmaceutical industry, in aseptic operating theatres and similar areas of appli-cation.

The unit is available as:– Basic (“passive”) FHM version: Fresh Heaven MAXX– Power (“active”) version with fans operating in recirculating-air mode:

Fresh Heaven MAXX POWER

Unit features and benefits– Full-area filtration

– uniform air flow – low initial pressure drop of HEPA filters

– Complete construction performed in stainless steel (V2A~AISI304 as standard) – resistant to disinfectants and mechanical damage – V4A~AISI316L is optionally available

– Customized dimensions (10 mm grid) to suit the customer’s needs – Built-in linear LED lighting

– safe voltage, low power consumption, long service life – Various outlet types – Proprietary control unit – An option to connect a fan module

– economical EC motors – automatic constant air flow control (when filters are clogged) – cooling in condensation-free mode as option

Areas of application

Standard design solutions for pharmaceutical industries and hospitals:

Pharmaceutical industry Operating theatres

Air flow speed 0.15 - 0.45 m/s 0.18 - 0.38 m/s

Dimensions As required by customer 3.125 x 3.125 m

Central passage Not provided For mounting surgical lighting

Operating mode/air supply Recirculating mode (FHM Power) or supplied by air handling unit Supplied by AHU

Material Stainless steel AISI 304 Zinc-coated steel sheet painted RAL 9010

Filter seal U-section Fluid

Outlets Perforated stainless steel/single-layer PES fabric Single-layer PES fabric on aluminium frame

Page 5: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical DescriptionFresh Heaven MAXX POWER

Unit variants

Various configurations are available for FreshHeaven MAXX (FHM) and different ver-sions of FreshHeaven MAXX POWER (FHM P) are illustrated in the chart below.– pharmaceutical industry– aseptic operating theatres

Design version

Length ofPower

module[mm]

Length oflaminar area

La [mm]

Max. area of laminar flow

[m2]

Height of casing [mm]

Max. overall height H

[mm]

For details

see:

FHM V – 4000 8.8 450 page 7

FHM S – 4000 8.8 4500 page 8

FHM O – 3120 9.7 450 page 9

FHM PU 500 3100 7.4 550 page 10

FHM PUC 1000 2100 4.9 550 page 11

FHM PS 650 3100 7.4 550 page 12

FHM PSC 1000 2100 4.9 550 page 13

FHM PT 500 3100 7.4 550 3550 page 14

FHM PTC 650 2100 4.9 550 3550 page 15

FHM PDC 6500 4000 4.9 550 3550 page 16

PR-2012-0057-GB • Subject to changes • K0-10/2013 5

Page 6: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Description Fresh Heaven MAXXFresh Heaven MAXX POWER

Principle of operation Fresh Heaven MAXX (FHM)

Treated fresh air (from an air handling unit) or return air from the room is driven into a pressure chamber that is fitted with HEPA filters which are installed horizontally across the entire area of the pressurized field (fitted via clamps to a sealed stainless steel welded frame).After passing through the HEPA filters the cleaned air is pushed through outlets along individually arranged lighting to create a protection zone around a product or a patient. Afterwards, con-taminated air is extracted from the room into a central air hand-ling unit or supplied via the power module. The height of the FHM unit is 450 mm. The dimensions are determined according to the requirements of the facility system designer. A large-size unit is divided into sections which are supplied separately and connected together on site. The joints are designed to minimize their effect on the quality of la-minar air flow and should be determined during the planning stage.

Principle of operation Fresh Heaven MAXX POWER (FHM P)

A Fresh Heaven MAXX unit is equipped with the Power module, fan(s) for air recirculation and a pre-filter. The maximum size of the unit is limited by the volumetric flow rate of 12,000 m3/h, which at the average outlet speed of 0.45 m/s corresponds to the laminar air flow field area of appro-ximately 7.4 m2.If a water-based coil is added to the suction chamber, the maximum volumetric flow rate is reduced to approximately 8,000 m3/h, which at the average outlet speed of 0.45 m/s corresponds to the laminar air flow field area of approximately 4.9 m2.

6 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 7: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical Data FHMFresh Heaven MAXX POWER

Fresh Heaven MAXX V (FHM V)

Air-supply connections are located on top of the casing. The connections are rectan-gular and are fitted with flanges. The position and dimensions of inlet connections must be determined and specified during the planning stage. Consider the recommended average air velocity at unit inlet of 3 m/s.

Technical Data:

W

L = La

H=

Hc

LED light

HEPA filters

Max. outlet length for laminar flow La [mm] 4000

Total length L [mm] 4000

Height of casing Hc [mm] 450

Max. total height H [mm] 450

Total width W [mm] 4000

Max. area of laminar flow [m2] 8.8

PR-2012-0057-GB • Subject to changes • K0-10/2013 7

Page 8: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Data FHM Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX S (FHM S)

Air supply connections are located on the side of the casing. The inlet connections are rectangular and are fitted with flanges. The position and dimensions of inlet connec-tions must be determined and specified during the planning stage.

Technical Data:

WL = La

H=

Hc

LED light

HEPA filters

Max. outlet length for laminar flow La [mm] 4000

Total length L [mm] 4000

Height of casing Hc [mm] 450

Max. total height H [mm] 450

Total width W [mm] 4000

Max. area of laminar flow [m2] 8.8

8 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 9: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical Data FHMFresh Heaven MAXX POWER

Fresh Heaven MAXX for operating theatres (FHM O)

A special design version for operating theatres. The basic version consists of two sepa-rate sections. The air supply connections are located on the opposite sides of the casing. After assembly, space is provided in the centre of the unit to enable installation of surgical lighting. Having passed through the HEPA filters air is made more uniform by passing through a single-layer polyester laminarizer stretched across an aluminium frame. The circumference of the laminarizer is lit from above by LED lighting integrated into the sides of the casing. A PVC curtain with an optional media bridge for supply con-nections may be installed around the unit. The mean outlet air speed is 0.24 m/s.

Technical Data:

W

L

Lah

w

H=

Hc

HEPA filtersHEPA filters

Max. outlet length for laminar flow La [mm] 3120

Total length L [mm] 3125

Height of casing Hc = Max. total height H [mm] 450

Height of air duct h [mm] 200

Total width W [mm] 3125

Width of air duct w [mm] 1500

Max. area of laminar flow [m2] 9.7

PR-2012-0057-GB • Subject to changes • K0-10/2013 9

Page 10: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Data FHM POWER Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER U (FHM PU)

Fresh Heaven MAXX POWER U is designed for installion into false ceilings (a horizon-tal suction grille mounted flush with the false ceiling).

Air intake is performed via a perforated metal-sheet grille and a pre-filter and pushed by a fan into the pressurized chamber above HEPA filters. Filtered clean air is supplied downwards along lights through outlets.

The suction chamber is separated from the laminar air flow field by a PVC curtain.

Technical Data:

L

La

H =

Hc

W

Lp HEPA

Power module

Pre-filter

Suction grille filter

Suction chamber

with fan

Minimum Maximum

Length of Power module Lp [mm] 500

Length of laminar flow La [mm] 1000 3100

Total length L [mm] 1500 3600

Height of casing Hc [mm] 550

Total height H [mm] 550

Total width W [mm] 600 4000

Suction chamber [mm] 500

Area of laminar flow [m2] 5.8 7.4

10 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 11: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical Data FHM POWERFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER U Cool (FHM PUC)

Fresh Heaven MAXX POWER U Cool is a Fresh Heaven MAXX POWER U unit fitted with a water-based cooling coil.

Coil pipes run into the rear wall (optionally to sides or upward); a valve assembly is available on request (installed outside the unit).

Technical Data:

L

H =

Hc

WHEPA filter

Water-based coil

Valve assemblyfor coil

Pre-filter

Suction grille

Suctionchamber

(optional)

Power module with fan

Minimum Maximum

Length of Power module Lp [mm] 1000

Length of laminar flow La [mm] 1000 2100

Total length L [mm] 2000 3100

Height of casing Hc [mm] 550

Total height H [mm] 550

Total width W [mm] 600 2300

Suction chamber [mm] 1000

Area of laminar flow [m2] 0.8 4.9

PR-2012-0057-GB • Subject to changes • K0-10/2013 11

Page 12: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Data FHM POWER Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER S (FHM PS)

Fresh Heaven MAXX POWER S is designed for installation below false ceilings (a ver-tical suction grille, the sides and front may be fitted with panels depending on the con-figuration type).

Technical Data:

L

H =

Hc

W

Pre-filter

Suction grille

Suction chamber

HEPA filter

Power module with fan

Minimum Maximum

Length of Power module Lp [mm] 650

Length of laminar flow La [mm] 1000 3100

Total length L [mm] 1650 3750

Height of casing Hc [mm] 550

Total height H [mm] 550

Total width W [mm] 600 2400

Suction chamber [mm] 650

Area of laminar flow [m2] 3.1 7.4

12 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 13: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical Data FHM POWERFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER S Cool (FHM PSC)

Fresh Heaven MAXX POWER S Cool is a Fresh Heaven MAXX POWER S unit fitted with a water-based coil. Coil pipes run upward (optionally to sides), the valve assembly is available on request and installed outside the unit.

Technical Data:

H=

Hc

L

W

HEPA

Pre-filter

LED

Valve assembyfor coil

Suction

Water-based coil

light

(optional)

grille

Suction chamber

filter

Power module with fan

Minimum Maximum

Length of Power module Lp [mm] 1000

Length of laminar flow La [mm] 1000 2100

Total length L [mm] 2000 3100

Height of casing Hc [mm] 550

Total height H [mm] 550

Total width W [mm] 600 2300

Suction chamber [mm] 1000

Area of laminar flow [m2] 0.8 4.9

PR-2012-0057-GB • Subject to changes • K0-10/2013 13

Page 14: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Data FHM POWER Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER T (FHM PT)

Fresh Heaven MAXX POWER T is a Fresh Heaven MAXX equipped with a fan module for recirculating air mode with air intake performed above the floor. The air duct is fitted with a pre-filter and up to four fans in a row.

The maximum size of the unit is limited by the volumetric flow rate of 12,000 m3/h, which at the average outlet speed of 0.45 m/s corresponds to the laminar air flow field area of approximately 7.4 m2.

The maximum length of the laminar air-flow field La can be extended to approximately 3 metres.

Technical Data:

Hc

Lp La

Ho

L

HEPA

Pre-filter

Suction grille

filter

Suction chamber

Power module with fan

Minimum Maximum

Length of Power module Lp [mm] 500

Length of laminar flow La [mm] 1000 3100

Total length L [mm] 1500 3600

Height of casing Hc [mm] 550

Overhead clearance height Ho [mm] 2400 3000

Total height H [mm] 2950 3550

Suction chamber [mm] 500

Area of laminar flow [m2] 5.8 7.4

14 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 15: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Technical Data FHM POWERFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER T Cool (FHM PTC)

Fresh Heaven MAXX POWER T Cool is an FHM POWER T unit fitted with a water-based coil (optionally equipped with a valve assembly). Coil pipes run upward (optio-nally downward, to sides or backward), the optional valve assembly may be installed inside the unit.

The maximum size of the unit is limited by the volumetric flow rate of approximately 8,000 m3/h, which at the average outlet speed of 0.45 m/s corresponds to the laminar air flow field area of approximately 4.9 m2.

The maximum length of the laminar air flow field La can be extended to approximately 2 metres.

Technical Data:

L

Lp

Hc

Ho

HEPA filter

Valve assembly for coil (optional)

Water-based coil

Suction grille

Pre-filter

Suction chamber

Power module with fan

Minimum Maximum

Length of Power module Lp [mm] 650

Length of laminar flow La [mm] 1000 2100

Total length L [mm] 1650 2750

Height of casing Hc [mm] 550

Overhead clearance height Ho [mm] 2400 3000

Total height H [mm] 2950 3550

Suction chamber [mm] 650

Area of laminar flow [m2] 0.8 4.9

PR-2012-0057-GB • Subject to changes • K0-10/2013 15

Page 16: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Technical Data FHM POWER Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER D Cool (FHM PDC)

FHM PDC is equipped with fans installed in pairs above each other to increase the length of the laminar air flow field. The maximum size of the unit is limited by the volu-metric flow rate of approximately 8,000 m3/h (two pairs of fans), which at the average outlet speed of 0.45 m/s corresponds to the laminar air flow field area of approximately 4.9 m2.

The minimum width of the module here is 1.25 m and the maximum length of the lami-nar air flow field La can approximately reach 4 metres.

Technical Data:

La

Lp

L

W

Hc

Ho

Valve assembly for coil

HEPAfilter

Water-based coil

Pre-filter

Suctiongrille

Suction chamber

(optional)Power module

with fans

Minimum Maximum

Length of Power module Lp [mm] 650

Length of laminar flow La [mm] 1000 4000

Total length L [mm] 1650 4650

Height of casing Hc [mm] 550

Overhead clearance height Ho [mm] 2400 3000

Total height H [mm] 2950 3550

Suction chamber [mm] 650

Area of laminar flow [m2] 0.8 4.9

16 PR-2012-0057-GB • Subject to changes • K0-10/2013

Page 17: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Components Fresh Heaven MAXXFresh Heaven MAXX POWER

Fresh Heaven MAXX

Standard components

Casing

– stainless steel sides and top panels – welded and sealed frame made of stainless steel profiles – pre-assembled delivery for fast commissioning – easy maintenance and cleaning thanks to dismountable filter clamps and lights– independent suspension– height 450 mm– sensors for measuring aerosol concentration from the pressure chamber (leak test)

Standard components with selection

Filters

– full filtration – horizontal HEPA/ULPA filters H13/H14/(U15)

– low initial pressure drop – filter frame from aluminium profiles – varnished protective grille on the clean air side– U-seal

– easy installation and replacement (from the bottom) – easy cleaning (dismountable) filter clamps

Outlets

A choice of various outlets:– electrochemically polished and perforated stainless steel (40 % clear surface)– perforated steel (40 % clear surface) RAL 9010 painted – single-layer polyester fabric laminarizer (aluminium frame + stainless steel edge)

Air supply source

– central-plant air handling unit

Control and measurement

– switch box is mounted on the side of the casing and has following dimensions: 300 (length) x 300 (height) x 150 (depth) mm

– control module made by Siemens (“Siemens Logo!”)– pressure switch for HEPA filters– power supply for LED lights– OPTIONAL: outputs to the central control panel

PR-2012-0057-GB • Subject to changes • K0-10/2013 17

Page 18: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Components Fresh Heaven MAXX Fresh Heaven MAXXFresh Heaven MAXX POWER

– control panel is installed into a precast panel and performs following functions:– air speed indication (in “daily” mode) ⇑ too high / = nominal / ⇓ too low– HEPA filter replacement indication– lighting switch

– OPTIONAL: air speed sensor – see Accessories

– OPTIONAL: digital manometer (Photohelic) – see Accessories

Lighting

– powerful light-emitting diode (LED) by a leading global manufacturer – compact dimensions (40 mm wide)– smooth plastic U-shaped diffuser for optimum air flow – economical, maintenance-free, long service life – safe voltage 12 VDC (+ power supply 230 VAC) – lighting intensity min. 500 lx (verification calculation)

Accessories / optional components

Side panels

– side panels (brushed stainless steel)

Air speed sensor

– speed sensor for outlet air equipped with a stainless steel bracket for mounting on a partition wall.

Dwyer Photohelic manometer

– As standard, the pressure drop is controlled by a differential pressure switch and indicated on the control panel. This optional sensor can be replaced by a Dwyer Photohelic manometer with an upper limit control feature and an analogue display.

Sound attenuator

– For additional reduction of sound level an attenuator can be optionally selected.

PVC curtains

– To minimize turbulences the use of a “soft wall” (e.g. PVC curtains) is recommen-ded along the borders of the laminar air flow field . PVC curtains are necessary to maximize the laminar air flow zone.

Two configuratiuons of PVC curtains are available:– PVC curtains, thickness 5 mm– PVC strip curtains with antistatic finish, thickness = 2 mm, width = 200 mm

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Page 19: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Components Fresh Heaven MAXX POWERFresh Heaven MAXX POWER

Fresh Heaven MAXX POWER

Standard components

Casing

– stainless steel sides and top panels – welded and sealed frame from stainless steel profiles – pre-assembled delivery for fast commissioning – easy maintenance and cleaning thanks to dismountable filter clamps and lights– independent suspension – height 550 mm – sensors for measuring aerosol concentration from the pressure chamber (leak test) – suction from the front / side– perforated suction grille: stainless steel or painted steel

Fan(s)

– intelligent and powerful radial fans from a leading European manufacturer – electronically commutated motors (ECM) – energy efficiency: direct (low power consumption during fan operation)

& indirect (low consumption = reduced heat load = reduced cooling demand) – power supply voltage 230 VAC; soft-start / soft-stop ; tmax = 50 °C – zinc-coated steel spiral casing – automatic constant flow control (Constant Airflow, Total Airflow Control)

Standard components with selection

Filters

– full filtration – horizontal HEPA/ULPA filters H13/H14/(U15)

– low initial pressure drop – filter frame from aluminium profiles – varnished protective grille on the clean air side– U-seal

– easy installation and replacement (from the bottom) – easy cleaning (dismountable) filter clamps

Outlets

A choice of various outlets:– electrochemically polished and perforated stainless steel (40 % clear surface)– perforated steel (40 % clear surface) RAL 9010 painted – single-layer polyester fabric laminarizer (aluminium frame + stainless steel edge)

Air supply source

– recirculating-air operating mode

PR-2012-0057-GB • Subject to changes • K0-10/2013 19

Page 20: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Components Fresh Heaven MAXX POWER Fresh Heaven MAXXFresh Heaven MAXX POWER

Control and measurement

– switch box is mounted on the side of the Power module and has following dimen-sions: 600 (length) x 300 (height) x 150 (depth) mm

– control module made by Siemens (“Siemens Logo!”)

– pressure switch for HEPA filters – pressure switches for pre-filters– power supply for LED lights– OPTIONAL: outputs to the central control panel

– control panel is installed into a precast panel and performs following functions:– air speed indication (in “daily” mode) ⇑ too high / = nominal / ⇓ too low– HEPA filter replacement indication– pre-filter replacement indication– lighting switch – air speed alarm (too high/low)– switchover between the “day” (nominal flow) and “night” (reduced flow) mode

– OPTIONAL: air speed sensor – see Accessories

– OPTIONAL: digital manometer (Photohelic) – see Accessories

Lighting

– powerful light-emitting diode (LED) by a leading global manufacturer – compact dimensions (40 mm wide)– smooth plastic U-shaped diffuser for optimum air flow – economical, maintenance-free, long service life – safe voltage 12 VDC (+ power supply 230 VAC) – lighting intensity min. 500 lx (verification calculation)

Accessories / optional components

Side panels

– side panels (brushed stainless steel)

Pre-filter

– pre-filter in F5 filter class for treatment of return air

Fresh air supply

– unit can be equipped with a mixing function for fresh air supplied by central-plant air handling unit

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Page 21: FreshHeavenMaxx GB · GEA Fresh Heaven j^uu ... Lp HEPA Power module Pre-filter Suction grille filter Suction chamber with fan Minimum Maximum Length of Power module Lp [mm] 500 Length

Fresh Heaven MAXX Components Fresh Heaven MAXX POWERFresh Heaven MAXX POWER

Valve assembly

– The valve assembly consists of a three-way mixing valve with an actuator, a circu-lation pump and a balancing valve. Measurements are taken by a dew-point sensor, an inlet air thermometer, a condensation sensor and a room thermostat (not included).

Cooling coil

– pipes and fins are made of copper, the casing is made of stainless steel. – coil is designed on the basis of parameters provided by the customer (e.g. tempe-

rature and humidity of outlet air and heat load). The design calculation of the coil is included in the documentation.

– coil is operated in condensation-free mode. If the valve assembly is included, this function is provided by the software of the unit´s control module; if the valve assem-bly is not ordered, the measuring and control components must be provided by the customer.

Air speed sensor

– speed sensor for outlet air equipped with a stainless steel bracket for mounting on a partition wall.

Dwyer Photohelic manometer

– As standard, the pressure drop is controlled by a differential pressure switch and indicated on the control panel. This optional sensor can be replaced by a Dwyer Photohelic manometer with an upper limit control feature and an analogue display.

Sound attenuator

– For additional reduction of sound level an attenuator can be optionally selected.

PVC curtains

– To minimize turbulences the use of a “soft wall” (e.g. PVC curtains) is recommen-ded along the borders of the laminar air flow field . PVC curtains are necessary to maximize the laminar air flow zone.

Two configuratiuons of PVC curtains are available:– PVC curtains, thickness 5 mm– PVC strip curtains with antistatic finish, thickness = 2 mm, width = 200 mm

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Project Design Instruction Fresh Heaven MAXXFresh Heaven MAXX POWER

Dimensions and tolerances

Consider manufacturing and assembly tolerances when designing the dimensions of the FHM field (theoretical tolerance of 5 mm is recommended). The picture shows a sample unit connected to a suspended false ceiling (KS false ceiling profile) and R panel (the joint is covered by a R30-radius profile).

The maximum size of the unit is limited by structural, manufacturing and transport opti-ons and is determined upon agreement between the manufacturer, designer and end user. Large-size fields include more components with emphasis placed on minimizing the effect of joints between different parts and ensuring uniform air flow (see the cross section).

The casing is suspended on M8 threaded rods using suspension lugs located outside the unit (access to the outer sides of the unit must be provided). The rod is screwed into a riveting nut located on the suspension lug and secured by an M8 nut. To set a horizontal position we recommend using specially-provided anchors. The project designer determi-nes the type of material used for anchoring the unit to the ceiling. For detailed instructions on mounting contact your relevant sales office.

Space for valve assembly

When designing FHM PowerU Cool and PowerS Cool units, ensure enough space for the valve assembly. Consult the manufacturer for the location of these components and the required piping.

Several units (installed next to each other) can be supplied from a single valve assem-bly (each coil must have its own balancing valve). We recommend using special wall panels equipped with ducts for piping; the valve assembly can be mounted in a wall-panel compartment (access through an inspection door).

joint

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Fresh Heaven MAXX Project Design InstructionFresh Heaven MAXX POWER

Switch box

When designing FHM and FHM PowerU units consider the required access to the switch box mounted on the unit side (e.g. provide an inspection tile in the false ceiling – make sure to avoid contact with other lines, pipework and components). Consult the distributor for the location.

Panel heightIf a partition wall is connected to FHM, such panels should not project more than 30 mm into the bottom edge of the laminar module (due to risk of damage by contacting piping or by-pass).

Schematic wiring diagram of FHM unit

Schematic wiring diagram of FHMP unit

L N PE

Protected Power Supply230 VACcalibre 6A/type C

Service board

Pre

ssur

e lo

ss

HE

PA fi

lter 2

x ho

se

Power supply for LED lights

for lights longer than 2 m

false ceiling level FHM laminar field

photohelic (optional)

display

air speed sensor (opt.)

max. 10 mMonitoring panel / LOGO text display

Protected Power Supply

L N PE

L N PE

230 VAC for fanscalibre 10A/type C/ 1 fan

Protected Power Supply230 VAC for coolingcable 6A/type B

Protected Power Supply230 VACcalibre 6A/type C

Service board

relay coolingterm. boardcooling

pow

er s

uppl

y fa

ns

Power supplyLED lights

for lights longer 2 m

false ceiling level FHM laminar field

photohelic(optional)

thermostat

display

air flowsensor (opt.)

max 10m

Cooling Servo heating-coolingCirculating water pump

Sensorscool water thermometerinlet air thermometer (T213)dewpoint sensor (T213)sensor condensation

com

mun

icat

ion

HEP

A fil

ter 2

hos

es

pre-

filte

r 2 h

oses

external board

Power module

L N PE

terminal board

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Unit Type Code Fresh Heaven MAXXFresh Heaven MAXX POWER

24 PR-2012-0057-GB • Subject to changes • K0-10/2013

Ordering codes indicate only the basic data of the product (type, dimensions and features). When placing an order it is necessary to specify a range of other parameters such as the filter class, mean air outlet speed, front panels, etc.

Example: F H M x 3 0 0 x 3 0 0 x 5 5 S P U C 0 A

FHM Product designation

Total length L [cm]

Width W [cm]

Total outlet H [cm]

Casing

R Perforated 35%, painted RAL 9010

S Stainless steel perforated 40%, electrochemically polished

L Single-layer fabric laminarizer

Air supply

V From above (supplied by AHU)

S From side (supplied by AHU)

O Version for operating theatres

P Via Power fan module

Air suction

U Suction from bottom

S Suction from side

T Suction at floor level

D Suction at floor level, extended reach

O For operating theatres (attenuators + mixing)

Coil

– Without coil

C With water-based coil

Valve assembly

A With valve assembly and measurement and control

0 Without valve assembly

Accessories (can be combined)

4 Stainless steel AISI316L

A Sound attenuators

B PVC strip curtains with antistatic finish, thickness = 2 mm, witdh = 200 mm

F Side panels

S PVC curtains, thickness = 5 mm

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Fresh Heaven MAXX Tender specificationFresh Heaven MAXX POWER

__ units of Fresh Heaven MAXX __________________ __ units Fresh Heaven MAXX POWER_____________

Standard components Standard componentsCasing from stainless steel Casing from stainless steel

– 450 mm – 550 mm– Suction from the front / side

– perforated suction grille: stainless steel or painted steel

Fan(s) Fan(s)

Standard components with alternatives Standard components with selectionFilters Filters

HEPA H13 HEPA H13

HEPA H14 HEPA H14

ULPA U15 ULPA U15Outlets Outlets

electrochemically polished stainless steel perforated (40 % of clear area)

electrochemically polished stainless steel perforated (40 % of free area)

steel perforated (40 % of clear area) RAL9010 painted steel perforated (40 % of clear area) RAL9010 paintedsingle-layer polyester fabric laminarizer (aluminium frame + stainless steel edges)

single-layer polyester fabric laminarizer (aluminium frame + stainless steel edges)

Air-supply source Air-supply sourcecentral-plant air handling unit central-plant air handling unit

recirculating-air moduleControl and measurement Control and measurement

Switch box 300 (length) x 300 (height) x 150 (depth) [mm]

Switch box 600 (length) x 300 (height) x 150 (depth) [mm]

Optional with: outputs to the central control panel

Optional with: outputs to the central control panel

Monitoring panel Monitoring panel with additional – pre-filter replacement indication – air-flow speed alarm (too high/low) – switchover between the “day” (nominal flow) and “night” (reduced flow) mode

Optional components Optional componentsSide panels Side panels

side face panels (brushed stainless steel) side face panels (brushed stainless steel)Lights Lights

powerful light-emitting diode (LED) powerful light-emitting diode (LED)Coil Coil

casing made of stainless steel, copper pipes and fins casing of stainless steel, copper pipes and fins Air-flow speed sensor Air-flow speed sensor

outlet speed sensor with stainless steel bracket outlet speed sensor with stainless steel bracketDwyer Photohelic manometer Dwyer Photohelic manometer

with upper limit control feature and an analogue display with upper limit control feature and an analogue displaySound attenuator Sound attenuator

PVC curtains PVC curtainsstandard, thickness = 5 mm standard, thickness = 5 mm

strips with antistatic finish, 2 mm thick, 200 mm wide strips with antistatic finish, 2 mm thick, 200 mm wideValve assembly

for FHM Power U Cool and Power S Cool units

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Notes Fresh Heaven MAXXFresh Heaven MAXX POWER

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Fresh Heaven MAXX NotesFresh Heaven MAXX POWER

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