fresme from residual steel gases to methanol...2017/06/14 · thank you for your attention ecn...
TRANSCRIPT
TCCS9 Trondheim 2017
www.ecn.nl
FReSMe – From Residual Steel gases
to Methanol
Trondheim 14th June 2017
TCCS9 Trondheim 2017
The ECN approach towards
decarbonisation of the steel industry
Realisation
• Fuel costs and energy are almost synonymous
• After energy content, separation is the main driver for efficient operation
• A more efficient separation of CO2 from residual steel gases leads directly to more energy for commodity production
Implementation
• Develop low energy separation technologies
• De-risk upscaling through a tailored TRL approach
• Build the right consortium for the job
TCCS9 Trondheim 2017
• Recycle more iron scrap
• Use reductants with a lower CO2 foot print – Methane, hydrogen, electrical routes
• Use a new emerging technology – e.g. HIsarna
• Reuse emitted carbon species – Convert CO/CO2 into value added compounds
• Capture CO2 and sequestrate permanently
Routes the reduce CO2 emissions
from a steel plant
Very Fuel Sensitive
Widely practiced
More efficient heat use
Non-electricity valorization
Long term solution
TCCS9 Trondheim 2017
• Decarbonisation of blast furnace gas
• Utilization of the energy content of the residual steel gases for methanol synthesis
• Usage of low power prices to provide affordable H2 for steel making
• Recovery of valuable components from residual steel gases
• Separation technologies for the purification of CO2 based products
ECN involvement and partners
Our HORIZON2020 projects Our partners in the iron and steel industry
TCCS9 Trondheim 2017
• Unique feature of current steel making processes
• Presence of diluted energy containing streams
Focus on energy containing
residual streams
5
Gas type CO2 CO N2 H2 CH4
Representative
size range
(kNm3/hr)
LHV
(MJ/Nm3)
BOF gas 19 58 20 3 -- 130 8
BF gas 24 23 49 4 -- 720 3.5
CO gas 2 5 7 62 24 180 18
10Mt/year Iron&Steel Mill, see IEAGHG report on Iron&Steel, http://www.ieaghg.org/docs/General_Docs/Reports/2013-04.pdf
BOF gas – Basic Oxygen Furnace gas, BF gas – Blast Furnace gas CO gas – Cokes Oven gas
TCCS9 Trondheim 2017
Approach
Diluted stream, energy containing
Concentrated stream,
energy containing
Conversion, upgrade and separation
Storage ready CO2
Low carbon power and heat
Synthesis value added compounds
Additional renewable energy (H2)
or COG
TCCS9 Trondheim 2017
Approach
Diluted stream, energy containing
Concentrated stream,
energy containing
SEWGS on BF and BOF gases
Storage ready CO2
Low carbon power and heat
Synthesis Methanol
Di Methyl Ether Urea
Additional renewable energy (H2)
or COG
CLUSTER meeting Berlin 2017
FReSMe Project Introduction
TCCS9 Trondheim 2017
FReSMe Consortium
TCCS9 Trondheim 2017
FReSMe Project
• FReSMe started in November 2016, and is funded by H2020 Programme
• Project data: 11 European partners - 11,4 M€ - 48 months
• Objective:
To demonstrate feasibility of valorising CO2 and H2 capture from blast furnace gases (BFG) by turning into a versatile platform chemical and renewable fuel such as Methanol (MeOH)
• Benefits: • Add value to CO2 capture
• Increase competitiveness of the steel industry
• Reduce the European dependency from fossil fuels
TCCS9 Trondheim 2017
Main actions
• FReSMe is implemented through the following main activities:
• Underpinning lab developments (catalyst, sorbent, process optimization)
• Pilot plant construction, test campaigns and Methanol production
• Life cycle analysis for evaluating the impact of the technology
• End user demonstration: use of methanol in the Germanica Ferry
• The pilot plant will run for a total of three months divided in three different configurations of the operation conditions. Nominal production rate expected: up to 50 kg/hr from an input of 800 m3/hr BFG
• The target is to demonstrate the technology in a relevant environment (TRL6)
TCCS9 Trondheim 2017
Project implementation
Demonstrate TRL6 with 3 campaigns of 1 month, 800m3/hr BFG, 50 kg/hr Methanol
TCCS9 Trondheim 2017
FReSMe will supply methanol to the
Stena Germanica: Kiel-Gothenburg
TCCS9 Trondheim 2017
What is the SEWGS
separation technology?
TCCS9 Trondheim 2017
7th High Temperature Solid
Looping Cycles Network Meeting
• 4-5th September 2017
• Luleå, Northern Sweden
Pilot Grand Opening
http://www.ieaghg.org/networks/high-temperature
TCCS9 Trondheim 2017
Pilot design and construction
SCANMET V June 2016
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WGS & SEWGS construction
TCCS9 Trondheim 2017
This presentation is part of the FReSMe project that has received funding from the European Union’s Horizon 2020 research and Innovation programme under grant agreement No. 727504
Acknowledgement
www.fresme.eu [email protected]
TCCS9 Trondheim 2017
The ECN approach towards
decarbonisation of the steel industry
Realisation
• Fuel costs and energy are almost synonymous
• After energy content, separation is the main driver for efficient operation
• A more efficient separation of CO2 from residual steel gases leads directly to more energy for commodity production
Implementation
• Develop low energy separation technologies
• De-risk upscaling through a tailored TRL approach
• Build the right consortium for the job
TCCS9 Trondheim 2017
Thank you for your attention
ECN
Westerduinweg 3 P.O. Box 1
1755 LE Petten 1755 ZG Petten
The Netherlands The Netherlands
T +31 88 515 49 49 [email protected]
F +31 88 515 44 80 www.ecn.nl
Iron & Steel related projects STEPWISE – decarbonised power FReSMe – methanol H2Future – H2-fueled production CURE – Urea from residual steel gases Other opportunities SEWGS for decarbonisation of H2 streams