Frick 090 020-m Quantum

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<p>Form 090.020-M (SEP 2011)MAINTENANCEFile: Replaces: Dist: SERVICE MANUAL - Section 90 090.020-M (JUNE 2011) 3, 3a, 3b, 3c</p> <p>MAINTENANCE</p> <p>FRICK QUANTUM LX COMPRESSOR CONTROL PANELVersion 7.0x</p> <p>090.020-M (SEP 11) Page 2</p> <p>QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE</p> <p>TABLE OF CONTENTSSECTION 1INTRODUCTION TO THE QUANTUM CONTROL SYSTEM......................................................................................8 INTRODUCTION..........................................................................................................................................................8 Quantum Controller..........................................................................................................................................8 Power Supply.......................................................................................................................................................8 Digital Input / Output Boards................................................................................................................................8 Analog Input / Output Boards...............................................................................................................................8 Operator Interface...............................................................................................................................................8 THE CONTROL PANEL ENCLOSURE..............................................................................................................................8 GENERAL INFORMATION............................................................................................................................................8 WHAT TO DO BEFORE CALLING THE FACTORY...........................................................................................................9</p> <p>SECTION 2Q5 INTRODUCTION.........................................................................................................................................................12 FEATURES.................................................................................................................................................................12 WHAT SHOULD OCCUR WHEN APPLYING POWER....................................................................................................12 WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN.....................................................................................12 BATTERY FUNCTION AND REPLACEMENT..................................................................................................................13 Q5 INTERFACE BOARD..............................................................................................................................................13 Q5 BOARD PICTORIAL...............................................................................................................................................14 Q5 JUMPERS, LEDS AND CONNECTORS...................................................................................................................15 Jumper Table.....................................................................................................................................................15 LED Denition Table....................................................................................................................................15 Connector Pinout Table................................................................................................................................15 Q5 INTERFACE BOARD PICTORIAL.............................................................................................................................16 COMM 1 Jumpers..............................................................................................................................................16 COMM 2 Jumpers..............................................................................................................................................16 Q5 INTERCONNECTIONS............................................................................................................................................17 POWER SUPPLY........................................................................................................................................................18 DESCRIPTION ....................................................................................................................................................18 POWER DISTRIBUTION......................................................................................................................................18 MEASURING VOLTAGES.....................................................................................................................................18 ADJUSTMENT....................................................................................................................................................19 +5VDC........................................................................................................................................................19 +12VDC......................................................................................................................................................19 +24VDC......................................................................................................................................................19 POWER SUPPLY REPLACEMENT..........................................................................................................................19 Q5 FLOW DIAGRAM..................................................................................................................................................20 Q5 RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY....................................................................21 Q5 I/O &amp; D.C. POWER HARNESS...............................................................................................................................25 Q5 A. C. POWER HARNESS.......................................................................................................................................26 Q5 COMPRESSOR REPLACEMENT PARTS..................................................................................................................28</p> <p>SECTION 3</p> <p>QUANTUM 4 INTRODUCTION........................................................................................................................................................32 WHAT SHOULD OCCUR WHEN APPLYING POWER....................................................................................................32 WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN.....................................................................................32 BATTERY FUNCTION AND REPLACEMENT..................................................................................................................33 QUANTUM 4 BOARD PICTORIAL................................................................................................................................34 QUANTUM 4 BOARD SETTINGS.................................................................................................................................35 Processor Board Jumpers...................................................................................................................................35 Communications Board Jumpers.........................................................................................................................35 Com-1 (TB1)...............................................................................................................................................35 Com-2 (TB2 - TB3).....................................................................................................................................35 POWER SUPPLY........................................................................................................................................................36 DESCRIPTION ....................................................................................................................................................36 MEASURING VOLTAGES......................................................................................................................................36 FUSE REPLACEMENT..........................................................................................................................................37</p> <p>QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE</p> <p>090.020-M (SEP 11) Page 3</p> <p>ADJUSTMENT.....................................................................................................................................................38 POWER SUPPLY REPLACEMENT..........................................................................................................................39 +5 DC VOLTAGE MEASUREMENT LOCATION.......................................................................................................40 DC POWER SUPPLY PIN ASSIGNMENTS.............................................................................................................40 QUANTUM 4 FLOW DIAGRAM 36 &amp; 48 INCH PANELS.........................................................................................................................................40 22 &amp; 28 INCH PANELS.........................................................................................................................................41 QUANTUM 4 RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY....................................................42 QUANTUM 4 I/O &amp; D.C. POWER HARNESS (36 AND 48 INCH PANELS ).....................................................................46 QUANTUM 4 I/O &amp; D.C. POWER HARNESS (22 AND 28 INCH PANELS)......................................................................47 QUANTUM 4 COMPRESSOR REPLACEMENT PARTS..................................................................................................48</p> <p>SECTION 4</p> <p>DIGITAL BOARD....................................................................................................................................................52 INFORMATION..........................................................................................................................................................52 DIGITAL BOARD DESCRIPTION..................................................................................................................................52 COMMUNICATIONS LED'S..........................................................................................................................................52 CONNECTIONS TO THE QUANTUM 4.........................................................................................................................52 LOGIC VOLTAGE (POWER) LED..................................................................................................................................53 ACTIVE LED...............................................................................................................................................................53 DIGITAL INPUTS........................................................................................................................................................53 DIGITAL OUTPUTS....................................................................................................................................................54 CHECKING THE DIGITAL INPUTS AND OUTPUTS........................................................................................................54 FUSE TESTING AND REPLACEMENT...........................................................................................................................54 INPUT AND OUTPUT MODULE TESTING AND REPLACEMENT....................................................................................54 TROUBLESHOOTING AN OUTPUT...............................................................................................................................54 TROUBLESHOOTING AN INPUT..................................................................................................................................55 REPLACING A DEFECTIVE DIGITAL BOARD.................................................................................................................55 DIGITAL I/O BOARD #1 PICTORIAL.............................................................................................................................56 DIGITAL I/O BOARD #2 PICTORIAL.............................................................................................................................57 DIGITAL BOARD SETTINGS.......................................................................................................................................58 COMMUNICATIONS SETTINGS............................................................................................................................58 DIPSWITCH SETTINGS.......................................................................................................................................58</p> <p>SECTION 5</p> <p>ANALOG BOARD..................................................................................................................................................60 OVERVIEW................................................................................................................................................................60 ANALOG BOARD VERSIONS......................................................................................................................................60 ANALOG BOARD DESCRIPTION.................................................................................................................................60 COMMUNICATIONS LED'S..........................................................................................................................................60 CONNECTIONS TO THE QUANTUM.........................................................................................................................61 LOGIC VOLTAGE (POWER) LEDS................................................................................................................................61 ACTIVE LED...............................................................................................................................................................61 ANALOG INPUTS.......................................................................................................................................................61 ANALOG BOARD INPUT CONFIGURATION TABLE.......................................................................................................62 ANALOG OUTPUTS...............................................................</p>