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MAINTENANCE

FRICK QUANTUM LXCOMPRESSOR

CONTROL PANELVersion 7.1x

Form 090.020-M (NOVEMBER 2013) MAINTENANCE

File: SERVICE MANUAL - Section 90Replaces: 090.020-M (APRIL 2013)Dist: 3, 3a, 3b, 3cRevised: 25 Aug 2014 - p. 82-85

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QUANTUM LX COMPRESSOR CONTROL PANELMAINTENANCE

090.020-M (NOV 2013)Page 2

TABLE OF CONTENTS

SECTION 1INTRODUCTION TO THE QUANTUM CONTROL SYSTEM....................................................................................................8

Quantum Controller...............................................................................................................................................................8Power Supply............................................................................................................................................................................8Digital Input / Output Boards....................................................................................................................................................8Analog Input / Output Boards...................................................................................................................................................8Operator Interface....................................................................................................................................................................8THE CONTROL PANEL ENCLOSURE...........................................................................................................................................8GENERAL INFORMATION...........................................................................................................................................................8WHAT TO DO BEFORE CALLING THE FACTORY..........................................................................................................................9

SECTION 2Q5

INTRODUCTION.......................................................................................................................................................................12FEATURES...............................................................................................................................................................................12WHAT SHOULD OCCUR WHEN APPLYING POWER...................................................................................................................12WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN....................................................................................................12BATTERY FUNCTION AND REPLACEMENT.................................................................................................................................13Q5 INTERFACE BOARD............................................................................................................................................................13Q5 BOARD PICTORIAL.............................................................................................................................................................14Q5 JUMPERS, LEDS AND CONNECTORS..................................................................................................................................15

Jumper Table....................................................................................................................................................................15LED Definition Table..................................................................................................................................................15Connector Pinout Table.............................................................................................................................................15

Q5 INTERFACE BOARD PICTORIAL..........................................................................................................................................16COMM 1 Jumpers.............................................................................................................................................................16COMM 2 Jumpers.............................................................................................................................................................16

Q5 INTERCONNECTIONS..........................................................................................................................................................17POWER SUPPLY.......................................................................................................................................................................18

DESCRIPTION...................................................................................................................................................................18POWER DISTRIBUTION.....................................................................................................................................................18MEASURING VOLTAGES....................................................................................................................................................18

ADJUSTMENT............................................................................................................................................................19+5VDC...............................................................................................................................................................19+12VDC..............................................................................................................................................................19+24VDC.............................................................................................................................................................19

POWER SUPPLY REPLACEMENT.......................................................................................................................................19Q5 FLOW DIAGRAM................................................................................................................................................................20Q5 RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY..................................................................................21Q5 I/O & D.C. POWER HARNESS.............................................................................................................................................25Q5 A. C. POWER HARNESS.....................................................................................................................................................26

Q5 COMPRESSOR REPLACEMENT PARTS.................................................................................................................................28

SECTION 3Q4

INTRODUCTION.......................................................................................................................................................................32WHAT SHOULD OCCUR WHEN APPLYING POWER...................................................................................................................32WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN....................................................................................................32BATTERY FUNCTION AND REPLACEMENT................................................................................................................................33Q4 BOARD PICTORIAL............................................................................................................................................................34Q4 BOARD SETTINGS..............................................................................................................................................................35

Processor Board Jumpers................................................................................................................................................35Communications Board Jumpers.......................................................................................................................................35

Com-1 (TB1).............................................................................................................................................................35Com-2 (TB2 - TB3)...................................................................................................................................................35

POWER SUPPLY.......................................................................................................................................................................36DESCRIPTION...................................................................................................................................................................36MEASURING VOLTAGES....................................................................................................................................................36FUSE REPLACEMENT........................................................................................................................................................37ADJUSTMENT...................................................................................................................................................................38

QUANTUM LX COMPRESSOR CONTROL PANELMAINTENANCE

090.020-M (NOV 2013)Page 3

POWER SUPPLY REPLACEMENT.......................................................................................................................................39+5 DC VOLTAGE MEASUREMENT LOCATION..................................................................................