front & back inch carmex · 2 all specifications in this catalogue are subject to change...

CARMEX FCE 1/2009 IN

CH©

Copyright C

AR

MEX

Precision Tools Ltd. 2009

Inch2009-2010

1st Hacharoshet St., Maalot Industrial Zone, 24952, ISRAEL.Tel (972) 4-9077400, Fax (972) 4-9077440. E-Mail: [email protected] Web site: www.carmex.com

Postal address: P.O.Box 404, Maalot 24952, ISRAEL

® ®

1

Company Profile

PRODUCT LINESCarmex specializes in the production of threading tools. Our product lines include ThreadTurning inserts and tool holders, Mill-Thread inserts and tool holders, Mill-Thread Solid -Carbide and Spiral Mill-Thread. In addition to threading, we produce grooving tools, MiniChamfer mills and the Tiny-Tools line of small boring bars for threading, turning, groovingsmall parts. The company's different product lines are recognized worldwide as advancedtechnology, reliable full range lines that offer accurate geometry, excellent cutting performanceand extended tool life.Carmex also produces special tools in accordance with customer's requirements.In addition to our unyielding strive for high quality, speedy service and reliability, Carmexholds the ISO 9001:2000 certificate of international quality assurance. Our products and theservice we provide live up to the highest standards and outperform them.Most of our customers' requirements are supplied immediately from our readily available widerange of stock, as well as from our agents and distributors' stocks around the world.

CARMEX BRANCHESIn addition to its distributors' chain, Carmex has three independent sales branches. Each of them keepsCarmex’s wide range of stock and employs talented, service oriented managers, engineers, techniciansand administrators willing to fulfill the customers' needs.

The branches were opened gradually,2003 - C.P.T. GmbH, a sales branch in Stuttgart Germany serving Europe.2004 - Carmex Precision Tools LLC, a sales branch in Wisconsin, USA serving North America and Mexico.2008 - Carmex Italia Srl, a sales branch in Modena, Italy.In addition to our customers' recognition of our high quality tools, we are also well known as a serviceoriented company and as a very competitive supplier that pledge for customer satisfaction.

Carmex Precision Tools Ltd. is a leading manufacturer of high quality cutting tools. Thecompany was founded in 1988 in Maalot, located in the beautiful North West part of Israel.

CONTENTS PAGE

2 All specifications in this catalogue are subject to change without notice.

Precision Tools Ltd.

3-30Thread Turning Inserts

31-42Thread Turning Toolholders and Kits

43-50Thread Turning Technical Section

Grooving Tools 51-54

Mill-Thread Inserts and Kits 55-62

Mill-Thread Toolholders 63-68

Mill-Thread Technical Section 69-72

73-82Spiral Mill-Thread and Finishing

Mill-Thread Solid Carbide 83-100

Mini Mill-Thread 101-110

Turning Tools 119-120

Tiny Tools 121-137

111-114Mill-Thread Solid Carbide forThreading and Grooving Deep Parts

Mini Chamfer 115-118

• High profile accuracy• A unique sintered chip-breaker form provides excellent performance

• Longer tool life

Advantages:

T h r e a d T u r n i n g I n s e r t s

Contents: Page: Contents:

All of Carmex Type Binserts are made ofBMA: Sub - Micrograingrade with TitaniumAluminium Nitridemultilayer coating.

A combinat ion ofground profi le andsintered chip-breakerthreading inserts.

Unl ike most othermanufacturers’ inserts,this combination ensuresconsistent high qualitythread, with preciseshape and dimensions.

Two different uniquestyles of chip-breakerwere designed to suitthe different specificrequirements of Internalthreads and Externalthreads.

Type B

IN-RH

EX-RH

Type B Threading Inserts

Trapez - DIN 103PG - DIN 40430Sagengewinde - DIN 513Round - DIN 405Round - DIN 20400UNJMJ - ISO 5855American ButtressOil Threads

Product IdentificationPartial Profile 60˚Partial Profile 55˚ISO - MetricUN - UnifiedWhitworth 55˚NPTNPTFBSPTAcmeStub Acme

3

45-67-89-1112-1415-1718-1919202122

Page:

232424252526272728-30

4

Thread Turning Inserts

Product IdentificationThread Turning Inserts Ordering Codes

I.C.

5/32"3/16"3/16"U1/4"3/8"1/2"1/2"U5/8"5/8"U3/4"U

L

060808U11162222U2727U33U

UN


R = Right HandL = Left Hand

E = ExternalI = Internal B = Type B

Pitch:in mm:0.35-12

or TPI(Threadsper Inch)72-2

CarbideGrade:P30K20BMAMXCP25CBXC

ISOUNWHITNPTNPTFBSPTACMEST.ACMETRAPEZROUNDUNJMJPGAM. BUTT.SAGEAPI

FullProfiles:

Multitoothstyle &numberof teeth

API size& taper

PartialProfiles:AGAGNQU

60º55º

12RE16 BMA

Ground Profile with Sintered Chip-breakerType B

5

16 IR B A60

16 IR B G60

16 IR B AG60

.03

.05

.05

16 ER B A60

16 ER B G60

16 ER B AG60

16

16

16

3/8

3/8

3/8

.04

.07

.07

I.C.Lmm

Pitch RangeTPI

YX

0.5 -1.5

1.75-3.0

0.5 -3.0

48-16

14- 8

48- 8

mm Right Hand Right Hand

EXTERNAL INTERNALOrdering Code Ordering Code

IN-RHEX-RH

Order example: 16 ER B G60 BMA

60 O

P

22U E/I/R/L U60

27U E/I/R/L U60

Partial Profile 60º

*08U IR/L U60

.02

.02

.03

.03

.03

.05

.05

.07

.02

.08

.04

11 EL A60

16 EL A60

16 EL G60

16 EL AG60

22 EL N60

27 EL Q60

*06 IL A60

*08 IL A60

11 IL A60

16 IL A60

16 IL G60

16 IL AG60

22 IL N60

27 IL Q60

11 ER A60

16 ER A60

16 ER G60

16 ER AG60

22 ER N60

27 ER Q60

6

8

8U

11

16

16

16

22

22U

27

27U

5/32

3/16

3/16U

1/4

3/8

3/8

3/8

1/2

1/2U

5/8

5/8U

*06 IR A60

*08 IR A60

11 IR A60

16 IR A60

16 IR G60

16 IR AG60

22 IR N60

27 IR Q60

.02

.03

.16

.04

.04

.07

.07

.10

.43

.12

.54

I.C.Lmm

Pitch RangeTPI

YX

0.5 -1.25

0.5 -1.5

1.75-2.0

0.5 -1.5

0.5 -1.5

1.75-3.0

0.5 -3.0

3.5 -5.0

5.5 -8.0

5.5 -6.0

6.5 -9.0

Order example: 16 ER G60 MXC

48-20

48-16

14-11

48-16

48-16

14- 8

48- 8

7- 5

4.5- 3.25

4.5- 4

4- 2.75

ULTRA MINIATURE

MINIATURE

“U" MINIATURE

mm

For small bore threading see page 127

* Available only in BXC grade

Right Hand Left Hand Right Hand Left Hand


X

Y

LI.C.

Y

X

L

I.C.

Y

X

L

I.C.


For Carbide grade and Cutting Speed see page 44


IN-RHEX-LH

EX-RHIN-LH

U Style

6

I.C.Lmm

Pitch RangeTPImm Right Hand

EXTERNALOrdering Code

16V ER A60

16V ER G60

16V ER AG60

22V ER G60

22V ER N60

.04

.04

.04

.05

.05

16

16

16

22

22

3/8

3/8

3/8

1/2

1/2

.04

.07

.07

.07

.10

YX

0.5 -1.5

1.75-3.0

0.5 -3.0

1.75-3.0

3.5 -5.0

48-16

14- 8

48- 8

14- 8

7- 5

.14

.14

.14

.16

.19

T

Order example: 16V ER G60 BMA

Y T

Partial Profile 60ºVertical


L

I.C.

X



7


Partial Profile 55º

Order example: 16 ER G55 MXC


X

Y

L

I.C.

Y

X

L

I.C.

Y

X

L

I.C.

I.C.Lmm

Pitch RangeTPI

YXmm Right Hand Left Hand Right Hand Left Hand


*08U IR/L U55

.02

.02

.04

.03

.03

.05

.05

.07

.04

.08

.05

11 EL A55

16 EL A55

16 EL G55

16 EL AG55

22 EL N55

27 EL Q55

*06 IL A55

*08 IL A55

11 IL A55

16 IL A55

16 IL G55

16 IL AG55

22 IL N55

27 IL Q55

11 ER A55

16 ER A55

16 ER G55

16 ER AG55

22 ER N55

27 ER Q55

6

8

8U

11

16

16

16

22

22U

27

27U

5/32

3/16

3/16U

1/4

3/8

3/8

3/8

1/2

1/2U

5/8

5/8U

*06 IR A55

*08 IR A55

11 IR A55

16 IR A55

16 IR G55

16 IR AG55

22 IR N55

27 IR Q55

48-20

48-16

14-11

48-16

48-16

14- 8

48- 8

7- 5

4.5- 3.25

4.5- 4

4- 2.75

.02

.03

.16

.04

.04

.07

.07

.10

.43

.11

.54

0.5 -1.25

0.5 -1.5

1.75-2.0

0.5 -1.5

0.5 -1.5

1.75-3.0

0.5 -3.0

3.5 -5.0

5.5 -8.0

5.5 -6.0

6.5 -9.0

ULTRA MINIATURE

MINIATURE

"U" MINIATURE

22U E/I/R/L U55

27U E/I/R/L U55


IN-RHEX-RH

I.C.Lmm TPI

YXmm Right Hand Right Hand


16 IR B G55

16 IR B AG55

.05

.05

16 ER B G55

16 ER B AG55

16

16

3/8

3/8

.07

.07

Pitch Range

1.75-3.0

0.5 -3.0

Order example: 16 ER B G55 BMA

14- 8

48- 8




IN-RHEX-LH

EX-RHIN-LH

U Style

8


Partial Profile 55ºVertical

Order example: 22V ER N55 BMA

I.C.Lmm

Pitch RangeTPImm Right Hand


16V ER A55

16V ER G55

16V ER AG55

22V ER N55

.04

.04

.04

.05

16

16

16

22

3/8

3/8

3/8

1/2

.04

.07

.07

.10

YX

0.5 -1.5

1.75-3.0

0.5 -3.0

3.5 -5.0

48-16

14- 8

48- 8

7- 5

.14

.14

.14

.19

T



Y T

L

I.C.

X

9



EXTERNAL INTERNALOrdering Code Ordering CodeI.C.L

mmPitch Y

ULTRA MINIATURE

"U" MINIATURE

11 EL 0.35 ISO11 EL 0.4 ISO11 EL 0.45 ISO11 EL 0.5 ISO11 EL 0.6 ISO11 EL 0.7 ISO11 EL 0.75 ISO11 EL 0.8 ISO11 EL 1.0 ISO11 EL 1.25 ISO11 EL 1.5 ISO11 EL 1.75 ISO

16 EL 0.35 ISO16 EL 0.4 ISO16 EL 0.45 ISO16 EL 0.5 ISO16 EL 0.6 ISO16 EL 0.7 ISO16 EL 0.75 ISO16 EL 0.8 ISO16 EL 1.0 ISO16 EL 1.25 ISO16 EL 1.5 ISO16 EL 1.75 ISO16 EL 2.0 ISO16 EL 2.5 ISO16 EL 3.0 ISO16 EL 3.5 ISO

*08U IR/L 2.0 ISO

6 6 6 6

8 8 8 8 8 8

8U

1111111111111111111111111111

16161616161616161616161616161616

5/325/325/325/32

3/163/163/163/163/163/16

3/16U

1/41/41/41/41/41/41/41/41/41/41/41/41/41/4

3/83/83/83/83/83/83/83/83/83/83/83/83/83/83/83/8

*06 IL 0.5 ISO*06 IL 0.75 ISO*06 IL 1.0 ISO*06 IL 1.25 ISO

*08 IL 0.5 ISO*08 IL 0.75 ISO*08 IL 1.0 ISO*08 IL 1.25 ISO*08 IL 1.5 ISO*08 IL 1.75 ISO

11 IL 0.35 ISO 11 IL 0.4 ISO 11 IL 0.45 ISO 11 IL 0.5 ISO 11 IL 0.6 ISO 11 IL 0.7 ISO 11 IL 0.75 ISO 11 IL 0.8 ISO 11 IL 1.0 ISO 11 IL 1.25 ISO 11 IL 1.5 ISO 11 IL 1.75 ISO 11 IL 2.0 ISO 11 IL 2.5 ISO

16 IL 0.35 ISO 16 IL 0.4 ISO 16 IL 0.45 ISO 16 IL 0.5 ISO 16 IL 0.6 ISO 16 IL 0.7 ISO 16 IL 0.75 ISO 16 IL 0.8 ISO 16 IL 1.0 ISO 16 IL 1.25 ISO 16 IL 1.5 ISO 16 IL 1.75 ISO 16 IL 2.0 ISO 16 IL 2.5 ISO 16 IL 3.0 ISO 16 IL 3.5 ISO

.03

.03

.03

.02

.02

.02

.02

.02

.03

.03

.03

.03

.03

.03

.03

.02

.02

.02

.02

.02

.03

.03

.03

.04

.04

.04

.05

.05

*06 IR 0.5 ISO*06 IR 0.75 ISO*06 IR 1.0 ISO*06 IR 1.25 ISO

*08 IR 0.5 ISO*08 IR 0.75 ISO*08 IR 1.0 ISO*08 IR 1.25 ISO*08 IR 1.5 ISO*08 IR 1.75 ISO

11 IR 0.35 ISO 11 IR 0.4 ISO 11 IR 0.45 ISO 11 IR 0.5 ISO 11 IR 0.6 ISO 11 IR 0.7 ISO 11 IR 0.75 ISO 11 IR 0.8 ISO 11 IR 1.0 ISO 11 IR 1.25 ISO 11 IR 1.5 ISO 11 IR 1.75 ISO 11 IR 2.0 ISO 11 IR 2.5 ISO

16 IR 0.35 ISO 16 IR 0.4 ISO 16 IR 0.45 ISO 16 IR 0.5 ISO 16 IR 0.6 ISO 16 IR 0.7 ISO 16 IR 0.75 ISO 16 IR 0.8 ISO 16 IR 1.0 ISO 16 IR 1.25 ISO 16 IR 1.5 ISO 16 IR 1.75 ISO 16 IR 2.0 ISO 16 IR 2.5 ISO 16 IR 3.0 ISO 16 IR 3.5 ISO

11 ER 0.35 ISO11 ER 0.4 ISO11 ER 0.45 ISO11 ER 0.5 ISO11 ER 0.6 ISO11 ER 0.7 ISO11 ER 0.75 ISO11 ER 0.8 ISO11 ER 1.0 ISO11 ER 1.25 ISO11 ER 1.5 ISO11 ER 1.75 ISO

16 ER 0.35 ISO16 ER 0.4 ISO16 ER 0.45 ISO16 ER 0.5 ISO16 ER 0.6 ISO16 ER 0.7 ISO16 ER 0.75 ISO16 ER 0.8 ISO16 ER 1.0 ISO16 ER 1.25 ISO16 ER 1.5 ISO16 ER 1.75 ISO16 ER 2.0 ISO16 ER 2.5 ISO16 ER 3.0 ISO16 ER 3.5 ISO

.04

.03

.03

.02

.02

.02

.02

.02

.02

.02

.04

.03

.03

.03

.02

.02

.02

.02

.02

.02

.03

.03

.03

.03

.03

.03

.03

.03

.02

.02

.02

.02

.02

.02

.03

.03

.04

.04

.04

.04

.05

.02

.02

.02

.02

.02

.02

.02

.03

.03

.03

.16

.01

.02

.02

.02

.02

.02

.02

.02

.03

.03

.04

.04

.04

.05

.01

.02

.02

.02

.02

.02

.02

.02

.03

.03

.04

.05

.05

.06

.06

.07

.02

.02

.02

.02

.02

.02

.02

.02

.03

.04

.04

.04

.02

.02

.02

.02

.02

.02

.02

.02

.03

.04

.04

.05

.05

.06

.06

.06

0.50.751.01.25

0.50.751.01.251.51.75

2.0

0.350.40.450.50.60.70.750.81.01.251.51.752.02.5

0.350.40.450.50.60.70.750.81.01.251.51.752.02.53.03.5

YX

MINIATURE

60 O

PP/4

P/8

mm

IN-RHEX-LH

X

Y

L

I.C.

EX-RHIN-LH

U StyleY

X

L

I.C.

Y

X

L

I.C.

ISO - metric


X

10


60 O

PP/4

P/8

X

Y

L

I.C.

Y

X

L

I.C.

Y

X

L

I.C.

ISO - metric

Order example: 22 IR 3.5 ISO BMA

22

22

22

22

22

22

22U

22U

27

27

27U

33U

.09

.09

.09

.10

.10

.11

.43

.43

.11

.11

.54

.65

Order example: 16 IR B 1.5 ISO BMA


Ground Profile with Sintered Chip-breakerType B IN-RHEX-RH



mmPitch YXYXmm

22U ER/L 5.5 ISO

22U ER/L 6.0 ISO

27U ER/L 8.0 ISO

33U ER/L 12.0 ISO

22U IR/L 5.5 ISO

22U IR/L 6.0 ISO

27U IR/L 8.0 ISO

33U IR/L 12.0 ISO

22 EL 3.5 ISO

22 EL 4.0 ISO

22 EL 4.5 ISO

22 EL 5.0 ISO

22 EL 5.5 ISO

22 EL 6.0 ISO

27 EL 5.5 ISO

27 EL 6.0 ISO

1/2

1/2

1/2

1/2

1/2

1/2

1/2U

1/2U

5/8

5/8

5/8U

3/4U

22 IL 3.5 ISO

22 IL 4.0 ISO

22 IL 4.5 ISO

22 IL 5.0 ISO

22 IL 5.5 ISO

22 IL 6.0 ISO

27 IL 5.5 ISO

27 IL 6.0 ISO

.06

.06

.07

.07

.07

.07

.09

.10

.07

.08

.09

.10

22 IR 3.5 ISO

22 IR 4.0 ISO

22 IR 4.5 ISO

22 IR 5.0 ISO

22 IR 5.5 ISO

22 IR 6.0 ISO

27 IR 5.5 ISO

27 IR 6.0 ISO

22 ER 3.5 ISO

22 ER 4.0 ISO

22 ER 4.5 ISO

22 ER 5.0 ISO

22 ER 5.5 ISO

22 ER 6.0 ISO

27 ER 5.5 ISO

27 ER 6.0 ISO

.06

.06

.06

.06

.06

.06

.09

.08

.06

.07

.09

.14

.09

.09

.09

.09

.09

.09

.43

.43

.09

.10

.54

.67

3.5

4.0

4.5

5.0

5.5

6.0

5.5

6.0

5.5

6.0

8.0

12.0

Right Hand Right Hand


mmPitch YXYXmm

16 ER B 0.8 ISO

16 ER B 1.0 ISO

16 ER B 1.25 ISO

16 ER B 1.5 ISO

16 ER B 1.75 ISO

16 ER B 2.0 ISO

16 ER B 2.5 ISO

16 ER B 3.0 ISO

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

16 IR B 1.0 ISO

16 IR B 1.25 ISO

16 IR B 1.5 ISO

16 IR B 1.75 ISO

16 IR B 2.0 ISO

16 IR B 2.5 ISO

16 IR B 3.0 ISO

.02

.03

.03

.03

.04

.04

.04

.05

.02

.03

.03

.04

.04

.04

.04

.03

.03

.04

.05

.05

.06

.06

0.8

1.0

1.25

1.5

1.75

2.0

2.5

3.0

16

16

16

16

16

16

16

16

.02

.03

.04

.04

.05

.05

.06

.06




IN-RHEX-LH

EX-RHIN-LH

U Style

11


I.C.Lmm Right Hand


16V ER 1.0 ISO

16V ER 1.25 ISO

16V ER 1.5 ISO

16V ER 1.75 ISO

16V ER 2.0 ISO

16V ER 2.5 ISO

.04

.04

.04

.04

.04

.04

1.0

1.25

1.5

1.75

2.0

2.5

.03

.04

.04

.05

.05

.06

YX

16

16

16

16

16

16

3/8

3/8

3/8

3/8

3/8

3/8

.14

.14

.14

.14

.14

.14

T

Order example: 16V ER 1.5 ISO BMA

ISO - metric

Pitchmm

16 ER 1.0 ISO 3M

16 ER 1.5 ISO 2M

22 ER 1.5 ISO 3M

22 ER 2.0 ISO 2M

22 ER 2.0 ISO 3M

27 ER 3.0 ISO 2M

3/8

3/8

1/2

1/2

1/2

5/8

16 IR 1.0 ISO 3M

16 IR 1.5 ISO 2M

22 IR 1.5 ISO 3M

22 IR 2.0 ISO 2M

22 IR 2.0 ISO 3M

27 IR 3.0 ISO 2M

.07

.06

.09

.08

.12

.11

.10

.09

.15

.12

.20

.18

AE16M

AE16M

AE22M

AE22M

AE22M

AE27M

AI16M

AI16M

AI22M

AI22M

AI22M

AI27M

1.0

1.5

1.5

2.0

2.0

3.0

16

16

22

22

22

27

3

2

3

2

3

2

Lmm

Pitch YXNumberof Teeth

I.C.mm

Anvil AnvilINTERNALOrdering Code


Order example: 22 IR 2.0 ISO 2M BMA

Y T

I.C.

Y

X

IN-RHEX-LH

L

Y

X

L

EX-RHIN-LH

I.C.

For recommended number of passes see page 45

Vertical

Multitooth

L

I.C.

X



12




mmPitch YX

ULTRA MINIATURE

"U" MINIATURE

11 EL 72 UN11 EL 64 UN11 EL 56 UN11 EL 48 UN11 EL 44 UN11 EL 40 UN11 EL 36 UN11 EL 32 UN11 EL 28 UN11 EL 27 UN11 EL 24 UN11 EL 20 UN11 EL 18 UN11 EL 16 UN11 EL 14 UN

16 EL 72 UN16 EL 64 UN16 EL 56 UN16 EL 48 UN16 EL 44 UN16 EL 40 UN16 EL 36 UN

*08U IR/L 13 UN*08U IR/L 12 UN*08U IR/L 11 UN

6 6 6 6 6

8 8 8 8 8 8 8

8U 8U 8U

111111111111111111111111111111111111

16161616161616

5/325/325/325/325/32

3/163/163/163/163/163/163/16

3/16U3/16U3/16U

1/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/4

3/83/83/83/83/83/83/8

*06 IL 32 UN*06 IL 28 UN*06 IL 24 UN*06 IL 20 UN*06 IL 18 UN

*08 IL 32 UN*08 IL 28 UN*08 IL 24 UN*08 IL 20 UN*08 IL 18 UN*08 IL 16 UN*08 IL 14 UN

11 IL 72 UN11 IL 64 UN11 IL 56 UN11 IL 48 UN11 IL 44 UN11 IL 40 UN11 IL 36 UN11 IL 32 UN11 IL 28 UN11 IL 27 UN11 IL 24 UN11 IL 20 UN11 IL 18 UN11 IL 16 UN11 IL 14 UN11 IL 13 UN11 IL 12 UN11 IL 11 UN

16 IL 72 UN16 IL 64 UN16 IL 56 UN16 IL 48 UN16 IL 44 UN16 IL 40 UN16 IL 36 UN

.03

.03

.03

.02

.02

.02

.02

.02

.02

.03

.03

.03

.03

.04

.04

.03

.03

.03

.02

.02

.02

.02

*06 IR 32 UN*06 IR 28 UN*06 IR 24 UN*06 IR 20 UN*06 IR 18 UN

*08 IR 32 UN*08 IR 28 UN*08 IR 24 UN*08 IR 20 UN*08 IR 18 UN*08 IR 16 UN*08 IR 14 UN

11 IR 72 UN11 IR 64 UN11 IR 56 UN11 IR 48 UN11 IR 44 UN11 IR 40 UN11 IR 36 UN11 IR 32 UN11 IR 28 UN11 IR 27 UN11 IR 24 UN11 IR 20 UN11 IR 18 UN11 IR 16 UN11 IR 14 UN11 IR 13 UN11 IR 12 UN11 IR 11 UN

16 IR 72 UN16 IR 64 UN16 IR 56 UN16 IR 48 UN16 IR 44 UN16 IR 40 UN16 IR 36 UN

11 ER 72 UN11 ER 64 UN11 ER 56 UN11 ER 48 UN11 ER 44 UN11 ER 40 UN11 ER 36 UN11 ER 32 UN11 ER 28 UN11 ER 27 UN11 ER 24 UN11 ER 20 UN11 ER 18 UN11 ER 16 UN11 ER 14 UN

16 ER 72 UN16 ER 64 UN16 ER 56 UN16 ER 48 UN16 ER 44 UN16 ER 40 UN16 ER 36 UN

.03

.03

.03

.02

.02

.02

.02

.02

.02

.02

.02

.02

.04

.04

.04

.03

.03

.03

.02

.02

.02

.02

.02

.02

.03

.03

.03

.03

.04

.04

.03

.04

.03

.03

.03

.03

.02

.02

.02

.02

.02

.02

.02

.02

.03

.02

.02

.02

.03

.03

.03

.03

.16

.16

.16

.01

.02

.02

.02

.02

.02

.02

.02

.03

.03

.03

.04

.04

.04

.04

.04

.04

.04

.01

.02

.02

.02

.02

.02

.02

.02

.02

.02

.02

.02

.02

.02

.02

.03

.03

.03

.04

.04

.04

.04

.02

.02

.02

.02

.02

.02

.02

3228242018

32282420181614

131211

726456484440363228272420181614131211

72645648444036

YX

MINIATURE

TPI

UN - Unified

60 O

PP/4

P/8

UNC, UNF, UNEF, UNSY

X

L

I.C.

Y

X

L

I.C.

X

Y

L

I.C.


IN-RHEX-LH

EX-RHIN-LH

U Style

16 EL 32 UN

16 EL 28 UN

16 EL 27 UN

16 EL 24 UN

16 EL 20 UN

16 EL 18 UN

16 EL 16 UN

16 EL 14 UN

16 EL 13 UN

16 EL 12 UN

16 EL 11.5 UN

16 EL 11 UN

16 EL 10 UN

16 EL 9 UN

16 EL 8 UN

22 EL 7 UN

22 EL 6 UN

22 EL 5 UN

27 EL 4.5 UN

27 EL 4 UN

16 ER 32 UN

16 ER 28 UN

16 ER 27 UN

16 ER 24 UN

16 ER 20 UN

16 ER 18 UN

16 ER 16 UN

16 ER 14 UN

16 ER 13 UN

16 ER 12 UN

16 ER 11.5 UN

16 ER 11 UN

16 ER 10 UN

16 ER 9 UN

16 ER 8 UN

22 ER 7 UN

22 ER 6 UN

22 ER 5 UN

27 ER 4.5 UN

27 ER 4 UN

13




mmPitch YX

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

22

22

22

22U

22U

27

27

27U

33U

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

1/2

1/2

1/2

1/2U

1/2U

5/8

5/8

5/8U

3/4U

16 IL 32 UN

16 IL 28 UN

16 IL 27 UN

16 IL 24 UN

16 IL 20 UN

16 IL 18 UN

16 IL 16 UN

16 IL 14 UN

16 IL 13 UN

16 IL 12 UN

16 IL 11.5 UN

16 IL 11 UN

16 IL 10 UN

16 IL 9 UN

16 IL 8 UN

22 IL 7 UN

22 IL 6 UN

22 IL 5 UN

27 IL 4.5 UN

27 IL 4 UN

.02

.02

.03

.03

.03

.03

.04

.04

.04

.04

.04

.04

.04

.05

.05

.06

.06

.07

.08

.08

.07

.08

.10

.11

16 IR 32 UN

16 IR 28 UN

16 IR 27 UN

16 IR 24 UN

16 IR 20 UN

16 IR 18 UN

16 IR 16 UN

16 IR 14 UN

16 IR 13 UN

16 IR 12 UN

16 IR 11.5 UN

16 IR 11 UN

16 IR 10 UN

16 IR 9 UN

16 IR 8 UN

22 IR 7 UN

22 IR 6 UN

22 IR 5 UN

27 IR 4.5 UN

27 IR 4 UN

.02

.02

.03

.03

.03

.03

.04

.04

.04

.04

.04

.04

.04

.05

.04

.06

.06

.06

.09

.09

.07

.07

.11

.14

.02

.03

.03

.03

.04

.04

.04

.05

.05

.06

.06

.06

.06

.07

.06

.09

.09

.09

.43

.43

.09

.11

.54

.67

.02

.03

.03

.03

.04

.04

.04

.05

.05

.06

.06

.06

.06

.07

.06

.09

.09

.10

.43

.43

.11

.12

.54

.65

32

28

27

24

20

18

16

14

13

12

11.5

11

10

9

8

7

6

5

4.5

4

4.5

4

3

2

YXTPI

60 O

PP/4

P/8

X

Y

L

I.C.

Y

X

L

I.C.

Y

X

L

I.C.

Order example: 16 ER 12 UN BMA

22U IR/L 4.5 UN

22U IR/L 4 UN

27U IR/L 3 UN

33U IR/L 2 UN

22U ER/L 4.5 UN22U ER/L 4 UN

27U ER/L 3 UN

33U ER/L 2 UN


UN - Unified UNC, UNF, UNEF, UNS




IN-RHEX-LH

EX-RHIN-LH

U Style

2

3

2

3

2

Lmm


I.C.TPI



I.C.

Y

X

IN-RHEX-LH

L

Y

X

L

EX-RHIN-LH

I.C.


Multitooth

14


I.C.Lmm

Y

16

16

16

16

16

16

16

16

16

16

16

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

.03

.03

.03

.04

.04

.04

.04

.04

.04

.05

.05

16 ER B 24 UN

16 ER B 20 UN

16 ER B 18 UN

16 ER B 16 UN

16 ER B 14 UN

16 ER B 13 UN

16 ER B 12 UN

16 ER B 11 UN

16 ER B 10 UN

16 ER B 9 UN

16 ER B 8 UN

.03

.04

.04

.04

.05

.05

.06

.06

.06

.07

.06

YX

16 IR B 24 UN

16 IR B 20 UN

16 IR B 18 UN

16 IR B 16 UN

16 IR B 14 UN

16 IR B 12 UN

16 IR B 10 UN

16 IR B 8 UN

.03

.03

.03

.04

.04

.04

.04

.04

.03

.04

.04

.04

.05

.06

.06

.06

PitchTPI

X

24

20

18

16

14

13

12

11

10

9

8

Order example: 16 IR B 12 UN BMA


IN-RHEX-RH



16 ER 16 UN 2M

22 ER 16 UN 3M

22 ER 12 UN 2M

22 ER 12 UN 3M

27 ER 8 UN 2M

3/8

1/2

1/2

1/2

5/8

16 IR 16 UN 2M

22 IR 16 UN 3M

22 IR 12 UN 2M

22 IR 12 UN 3M

27 IR 8 UN 2M

.06

.10

.09

.13

.12

.09

.16

.13

.21

.19

AE16M

AE22M

AE22M

AE22M

AE27M

AI16M

AI22M

AI22M

AI22M

AI27M

16

16

12

12

8

16

22

22

22

27

Order example: 22 IR 16 UN 3M BMA

UN - Unified UNC, UNF, UNEF, UNS



55 O

P

R=0.137P

15




mmPitch YX

ULTRA MINIATURE

"U" MINIATURE

11 EL 72 W11 EL 60 W11 EL 56 W11 EL 48 W11 EL 40 W11 EL 36 W11 EL 32 W11 EL 28 W11 EL 26 W11 EL 24 W11 EL 22 W11 EL 20 W11 EL 19 W11 EL 18 W11 EL 16 W11 EL 14 W

16 EL 72 W16 EL 60 W16 EL 56 W16 EL 48 W16 EL 40 W16 EL 36 W16 EL 32 W16 EL 28 W16 EL 26 W16 EL 24 W

*08U IR/L 14 W

*08U IR/L 12 W

*08U IR/L 11 W

6 6 6 6

8 8 8 8 8 8

8U 8U 8U

111111111111111111111111111111111111

16161616161616161616

5/325/325/325/32

3/163/163/163/163/163/16

3/16U3/16U3/16U

1/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/41/4

3/83/83/83/83/83/83/83/83/83/8

*06 IL 26 W*06 IL 22 W*06 IL 20 W*06 IL 18 W

*08 IL 28 W*08 IL 24 W*08 IL 20 W*08 IL 19 W*08 IL 18 W*08 IL 16 W

11 IL 72 W 11 IL 60 W 11 IL 56 W 11 IL 48 W 11 IL 40 W 11 IL 36 W 11 IL 32 W 11 IL 28 W 11 IL 26 W 11 IL 24 W 11 IL 22 W 11 IL 20 W 11 IL 19 W 11 IL 18 W 11 IL 16 W 11 IL 14 W 11 IL 12 W 11 IL 11 W

16 IL 72 W 16 IL 60 W 16 IL 56 W 16 IL 48 W 16 IL 40 W 16 IL 36 W 16 IL 32 W 16 IL 28 W 16 IL 26 W 16 IL 24 W

*06 IR 26 W*06 IR 22 W*06 IR 20 W*06 IR 18 W

*08 IR 28 W*08 IR 24 W*08 IR 20 W*08 IR 19 W*08 IR 18 W*08 IR 16 W

11 IR 72 W 11 IR 60 W 11 IR 56 W 11 IR 48 W 11 IR 40 W 11 IR 36 W 11 IR 32 W 11 IR 28 W 11 IR 26 W 11 IR 24 W 11 IR 22 W 11 IR 20 W 11 IR 19 W 11 IR 18 W 11 IR 16 W 11 IR 14 W 11 IR 12 W 11 IR 11 W

16 IR 72 W 16 IR 60 W 16 IR 56 W 16 IR 48 W 16 IR 40 W 16 IR 36 W 16 IR 32 W 16 IR 28 W 16 IR 26 W 16 IR 24 W

11 ER 72 W11 ER 60 W11 ER 56 W11 ER 48 W11 ER 40 W11 ER 36 W11 ER 32 W11 ER 28 W11 ER 26 W11 ER 24 W11 ER 22 W11 ER 20 W11 ER 19 W11 ER 18 W11 ER 16 W11 ER 14 W

16 ER 72 W16 ER 60 W16 ER 56 W16 ER 48 W16 ER 40 W16 ER 36 W16 ER 32 W16 ER 28 W16 ER 26 W16 ER 24 W

.03

.02

.02

.02

.02

.02

.02

.02

.02

.02

.04

.04

.04

.03

.03

.03

.02

.02

.02

.02

.02

.03

.03

.03

.03

.03

.03

.04

.04

.04

.04

.03

.03

.03

.02

.02

.02

.02

.02

.03

.03

.02

.02

.03

.03

.02

.02

.03

.03

.03

.03

.16

.16

.16

.02

.02

.02

.02

.02

.02

.02

.03

.03

.03

.04

.04

.04

.04

.04

.04

.04

.05

.02

.02

.02

.02

.02

.02

.02

.03

.03

.03

26222018

282420191816

141211

726056484036322826242220191816141211

72605648403632282624

MINIATURE

TPI

Whitworth - 55º BSW, BSF, BSP, BSB


IN-RHEX-LH

X

Y

I.C.

EX-RHIN-LH

U Style

L

Y

X

L

I.C.

Y

X

L

I.C.

55 O

P

R=0.137P

16




mmPitch YX

16

16

16

16

16

16

16

16

16

16

16

22

22

22

22U

22U

27

27

27U

27U

27U

27U

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

1/2

1/2

1/2

1/2U

1/2U

5/8

5/8

5/8U

5/8U

5/8U

5/8U

16 IL 22 W

16 IL 20 W

16 IL 19 W

16 IL 18 W

16 IL 16 W

16 IL 14 W

16 IL 12 W

16 IL 11 W

16 IL 10 W

16 IL 9 W

16 IL 8 W

22 IL 7 W

22 IL 6 W

22 IL 5 W

27 IL 4.5W

27 IL 4 W

16 IR 22 W

16 IR 20 W

16 IR 19 W

16 IR 18 W

16 IR 16 W

16 IR 14 W

16 IR 12 W

16 IR 11 W

16 IR 10 W

16 IR 9 W

16 IR 8 W

22 IR 7 W

22 IR 6 W

22 IR 5 W

27 IR 4.5W

27 IR 4 W

.03

.03

.03

.03

.04

.04

.04

.04

.04

.05

.05

.06

.06

.07

.09

.07

.07

.08

.08

.08

.09

.09

.04

.04

.04

.04

.04

.05

.06

.06

.06

.07

.06

.09

.09

.09

.43

.43

.10

.11

.54

.54

.54

.54

22

20

19

18

16

14

12

11

10

9

8

7

6

5

4.5

4

4.5

4

3.5

3.25

3

2.75

TPI

Whitworth - 55ºX

Y

I.C.L

Y

X

L

I.C.

22U E/I/R/L 4.5W

22U E/I/R/L 4 W

27U E/I/R/L 3.5 W

27U EI/R/L 3.25W

27U E/I/R/L 3 W

27U E/I/R/L 2.75W

16 EL 22 W

16 EL 20 W

16 EL 19 W

16 EL 18 W

16 EL 16 W

16 EL 14 W

16 EL 12 W

16 EL 11 W

16 EL 10 W

16 EL 9 W

16 EL 8 W

22 EL 7 W

22 EL 6 W

22 EL 5 W

27 EL 4.5W

27 EL 4 W

16 ER 22 W

16 ER 20 W

16 ER 19 W

16 ER 18 W

16 ER 16 W

16 ER 14 W

16 ER 12 W

16 ER 11 W

16 ER 10 W

16 ER 9 W

16 ER 8 W

22 ER 7 W

22 ER 6 W

22 ER 5 W

27 ER 4.5W

27 ER 4 W

Order example: 16 IR 18 W BMA

BSW, BSF, BSP, BSB



Y

X

L

I.C.


IN-RHEX-LH

EX-RHIN-LH

U Style

Whitworth - 55º

Order example: 16 IR B 10 W BMA

17


I.C.Lmm

Y

16

16

16

16

16

3/8

3/8

3/8

3/8

3/8

16 ER B 19 W

16 ER B 16 W

16 ER B 14 W

16 ER B 11 W

16 ER B 10 W

16 IR B 19 W

16 IR B 16 W

16 IR B 14 W

16 IR B 11 W

16 IR B 10 W

.03

.04

.04

.04

.04

.04

.04

.05

.06

.06

PitchTPI

X

19

16

14

11

10



YT


IN-RHEX-RH

Vertical

EX-RHI N - L H

IN-RHEX-LH

I.C.

Y

X

L

I.C.

Y

X

L

Multitooth


Order example: 22 ER 11 W 2M BMA

2

3

2

Lmm


I.C.TPI



16 ER 14 W 2M

22 ER 14 W 3M

22 ER 11 W 2M

3/8

1/2

1/2

16 IR 14 W 2M

22 IR 14 W 3M

22 IR 11 W 2M

.11

.18

.13

.07

.11

.09

AE16M

AE22M

AE22M

AI16M

AI22M

AI22M

14

14

11

16

22

22

Order example: 16V ER 14 W MXC

Lmm

T

16

16

16

3/8

3/8

3/8

16V ER 19 W

16V ER 14 W

16V ER 11 W

.04

.05

.06

.14

.14

.14

PitchTPI

Y

19

14

11

Right Hand


.04

.04

.04

X

BSW, BSF, BSP, BSB

L

I.C.

X



I.C.

P

30 O

Taper 1:1690 O

30 O

NPT

Order example: 16 ER 14 NPT MXC

18




mmPitch YX

6

8

8

11

11

11

16

16

16

16

16

5/32

3/16

3/16

1/4

1/4

1/4

3/8

3/8

3/8

3/8

3/8

* 06 IL 27 NPT

* 08 IL 27 NPT

* 08 IL 18 NPT

11 IL 27 NPT

11 IL 18 NPT

11 IL 14 NPT

16 IL 27 NPT

16 IL 18 NPT

16 IL 14 NPT

16 IL 11.5 NPT

16 IL 8 NPT

* 06 IR 27 NPT

* 08 IR 27 NPT

* 08 IR 18 NPT

11 IR 27 NPT

11 IR 18 NPT

11 IR 14 NPT

16 IR 27 NPT

16 IR 18 NPT

16 IR 14 NPT

16 IR 11.5 NPT

16 IR 8 NPT

.02

.02

.02

.03

.03

.03

.03

.03

.04

.04

.05

27

27

18

27

18

14

27

18

14

11.5

8

TPI

.02

.02

.02

.03

.04

.04

.03

.04

.05

.06

.07

11 ER 27 NPT

11 ER 18 NPT

11 ER 14 NPT

16 ER 27 NPT

16 ER 18 NPT

16 ER 14 NPT

16 ER 11.5 NPT

16 ER 8 NPT

ULTRA MINIATURE

MINIATURE

11 EL 27 NPT

11 EL 18 NPT

11 EL 14 NPT

16 EL 27 NPT

16 EL 18 NPT

16 EL 14 NPT

16 EL 11.5 NPT

16 EL 8 NPT

I.C.Lmm

Y

16

16

16

16

3/8

3/8

3/8

3/8

16 ER B 18 NPT

16 ER B 14 NPT

16 ER B 11.5 NPT

16 ER B 8 NPT

16 IR B 18 NPT

16 IR B 14 NPT

16 IR B 11.5 NPT

16 IR B 8 NPT

.03

.04

.04

.05

.04

.05

.06

.07

PitchTPI

X

18

14

11.5

8


IN-RHEX-RH



Order example: 16 IR B 11.5 NPT BMA




EX-RHIN-LH

IN-RHEX-LHY

X

L

I.C.

Y

X

L

I.C.

19


P

30 O

Taper 1:1690 O

30 O

Order example: 11 ER 27 NPTF BMA

NPTF - Dryseal



mmPitch YX

6

8

8

11

11

11

16

16

16

16

16

5/32

3/16

3/16

1/4

1/4

1/4

3/8

3/8

3/8

3/8

3/8

*06 IL 27 NPTF

*08 IL 27 NPTF

*08 IL 18 NPTF

11 IL 27 NPTF

11 IL 18 NPTF

11 IL 14 NPTF

16 IL 27 NPTF

16 IL 18 NPTF

16 IL 14 NPTF

16 IL 11.5 NPTF

16 IL 8 NPTF

*06 IR 27 NPTF

*08 IR 27 NPTF

*08 IR 18 NPTF

11 IR 27 NPTF

11 IR 18 NPTF

11 IR 14 NPTF

16 IR 27 NPTF

16 IR 18 NPTF

16 IR 14 NPTF

16 IR 11.5 NPTF

16 IR 8 NPTF

.03

.02

.02

.03

.03

.03

.03

.03

.04

.04

.05

27

27

18

27

18

14

27

18

14

11.5

8

TPI

.02

.02

.02

.03

.04

.04

.03

.04

.05

.06

.07

11 ER 27 NPTF

11 ER 18 NPTF

11 ER 14 NPTF

16 ER 27 NPTF

16 ER 18 NPTF

16 ER 14 NPTF

16 ER 11.5 NPTF

16 ER 8 NPTF

ULTRA MINIATURE

MINIATURE

11 EL 27 NPTF

11 EL 18 NPTF

11 EL 14 NPTF

16 EL 27 NPTF

16 EL 18 NPTF

16 EL 14 NPTF

16 EL 11.5 NPTF

16 EL 8 NPTF

Order example: 27 IR 11.5 NPT 3M BMA

EX-RH IN-RH

I.C.

Y

X

L

I.C.

Y

X

L

Multitooth

2

3

2

Lmm


I.C.TPI



1/2

5/8

5/8

.09

.13

.12

.14

.22

.20

AE22M

AE27M

AE27M

AI22M

AI27M

AI27M

11.5

11.5

8

22

27

27


NPT

22 ER 11.5 NPT 2M

27 ER 11.5 NPT 3M

27 ER 8 NPT 2M

22 IR 11.5 NPT 2M

27 IR 11.5 NPT 3M

27 IR 8 NPT 2M




EX-RHI N - L H

IN-RHEX-LHY

X

L

I.C.

Y

X

L

I.C.

Order example: 11 IR 14 BSPT BMA

Order example: 16 ER B 11 BSPT BMA

P

Taper 1:16

R=0.137P

27.5 O

90 O

27.5 O

20


BSPT



mmPitch YX

6

8

8

11

11

11

16

16

16

16

5/32

3/16

3/16

1/4

1/4

1/4

3/8

3/8

3/8

3/8

* 06 IL 28 BSPT

* 08 IL 28 BSPT

* 08 IL 19 BSPT

11 IL 28 BSPT

11 IL 19 BSPT

11 IL 14 BSPT

16 IL 28 BSPT

16 IL 19 BSPT

16 IL 14 BSPT

16 IL 11 BSPT

* 06 IR 28 BSPT

* 08 IR 28 BSPT

* 08 IR 19 BSPT

11 IR 28 BSPT

11 IR 19 BSPT

11 IR 14 BSPT

16 IR 28 BSPT

16 IR 19 BSPT

16 IR 14 BSPT

16 IR 11 BSPT

.03

.02

.02

.02

.03

.04

.02

.03

.04

.04

28

28

19

28

19

14

28

19

14

11

TPI

.02

.02

.02

.02

.04

.04

.02

.04

.05

.06

MINIATURE

16 EL 28 BSPT

16 EL 19 BSPT

16 EL 14 BSPT

16 EL 11 BSPT

16 ER 28 BSPT

16 ER 19 BSPT

16 ER 14 BSPT

16 ER 11 BSPT

Lmm

Y

16

16

16

3/8

3/8

3/8

16 ER B 19 BSPT

16 ER B 14 BSPT

16 ER B 11 BSPT

16 IR B 14 BSPT

16 IR B 11 BSPT

.04

.04

.04

.04

.05

.06

PitchTPI

X

19

14

11


IN-RHEX-RH



Y

X

L

I.C.

ULTRA MINIATURE



EX-RHI N - L H

IN-RHEX-LH


I.C.

Y

X

L

I.C.

21


Acme



mmPitch YXTPI

29 O

P

22U ER/L 4 ACME

27U ER/L 3 ACME

33U ER/L 2 ACME

11 EL 16 ACME

16 EL 16 ACME

16 EL 14 ACME

16 EL 12 ACME

16 EL 10 ACME

16 EL 8 ACME

22 EL 6 ACME

22 EL 5 ACME

27 EL 4 ACME

** One cutting edge

*08U IR/L 14 ACME

*08U IR/L 12 ACME

*08U IR/L 10 ACME

22U IR/L 4 ACME

27U IR/L 3 ACME

33U IR/L 2 ACME

**08 IL 16 ACME

16 IL 16 ACME

16 IL 14 ACME

16 IL 12 ACME

16 IL 10 ACME

16 IL 8 ACME

22 IL 6 ACME

22 IL 5 ACME

27 IL 4 ACME

**08 IR 16 ACME

16 IR 16 ACME

16 IR 14 ACME

16 IR 12 ACME

16 IR 10 ACME

16 IR 8 ACME

22 IR 6 ACME

22 IR 5 ACME

27 IR 4 ACME

11 ER 16 ACME

16 ER 16 ACME

16 ER 14 ACME

16 ER 12 ACME

16 ER 10 ACME

16 ER 8 ACME

22 ER 6 ACME

22 ER 5 ACME

27 ER 4 ACME

16

14

12

10

16

16

14

12

10

8

6

5

4

4

3

2

8

8U

8U

8U

11

16

16

16

16

16

22

22

22U

27

27U

33U

3/16

3/16U

3/16U

3/16U

1/4

3/8

3/8

3/8

3/8

3/8

1/2

1/2

1/2U

5/8

5/8U

3/4U

.02

.03

.03

.03

.04

.04

.04

.04

.05

.06

.07

.08

.09

.09

.11

.17

.02

.16

.16

.16

.04

.04

.05

.05

.05

.06

.08

.09

.43

.11

.54

.67

11 IR 16 ACME 11 IL 16 ACME

Y

X

L

I.C.

IN-RHEX-LH

X

Y

I.C.

U StyleY

X

L

I.C.

EX-RHIN-LH

L

MINIATURE

“U” MINIATURE

Order example: 16 ER 16 ACME MXC





22

Stub Acme



mmPitch YXTPI

22U ER/L 4 STACME

22U ER/L 3 STACME

11 EL 16 STACME

16 EL 16 STACME

16 EL 14 STACME

16 EL 12 STACME

16 EL 10 STACME

16 EL 8 STACME

16 EL 6 STACME

22 EL 5 STACME

27 EL 4 STACME

27 EL 3 STACME

**08 IR16 STACME

16 IR 16 STACME

16 IR 14 STACME

16 IR 12 STACME

16 IR 10 STACME

16 IR 8 STACME

16 IR 6 STACME

22 IR 5 STACME

27 IR 4 STACME

27 IR 3 STACME

**08 IL16 STACME

16 IL 16 STACME

16 IL 14 STACME

16 IL 12 STACME

16 IL 10 STACME

16 IL 8 STACME

16 IL 6 STACME

22 IL 5 STACME

27 IL 4 STACME

27 IL 3 STACME

*08U IR/L 14 STACME

*08U IR/L 12 STACME

*08U IR/L 10 STACME

22U IR/L 4 STACME

22U IR/L 3 STACME

16

14

12

10

16

16

14

12

10

8

6

5

4

3

4

3

2

.02

.03

.04

.04

.04

.04

.04

.05

.05

.06

.07

.08

.10

.13

.09

.11

.20

.02

.16

.16

.16

.04

.04

.04

.05

.05

.06

.07

.09

.43

.43

.09

.11

.67

8

8U

8U

8U

11

16

16

16

16

16

16

22

22U

22U

27

27

33U

3/16

3/16U

3/16U

3/16U

1/4

3/8

3/8

3/8

3/8

3/8

3/8

1/2

1/2U

1/2U

5/8

5/8

3/4U

** One cutting edge

Order example: 22 IR 5 STACME MXC

11 ER 16 STACME

16 ER 16 STACME

16 ER 14 STACME

16 ER 12 STACME

16 ER 10 STACME

16 ER 8 STACME

16 ER 6 STACME

22 ER 5 STACME

27 ER 4 STACME

27 ER 3 STACME

33U ER/L 2 STACME 33U IR/L 2 STACME

MINIATURE

“U” MINIATURE

Y

X

L

I.C.

IN-RHEX-LH

X

Y

I.C.

U StyleY

X

L

I.C.

EX-RHIN-LH

L

29 O

P




23


Trapez - DIN 103



mmPitch YXmm

MINIATURE

“U” MINIATURE

16 EL 1.5 TR

16 EL 2 TR

16 EL 3 TR

22 EL 4 TR

22 EL 5 TR

22 EL 6 TR

27 EL 6 TR

27 EL 7 TR

1.5

2.0

1.5

2.0

3.0

4.0

5.0

6.0

6.0

7.0

8.0

6.0

7.0

8.0

9.0

10.0

12.0

8

8U

16

16

16

22

22

22

22U

22U

22U

27

27

27U

27U

27U

33U

3/16

3/16U

3/8

3/8

3/8

1/2

1/2

1/2

1/2U

1/2U

1/2U

5/8

5/8

5/8U

5/8U

5/8U

3/4U

16 ER 1.5 TR

16 ER 2 TR

16 ER 3 TR

22 ER 4 TR

22 ER 5 TR

22 ER 6 TR

27 ER 6 TR

27 ER 7 TR

30 O

P

22U ER/L 6 TR22U ER/L 7 TR22U ER/L 8 TR

27U ER/L 8 TR27U ER/L 9 TR

**27U ER/L 10 TR

33U ER/L 12 TR

**08 IR 1.5 TR

16 IR 2 TR

16 IR 3 TR

22 IR 4 TR

22 IR 5 TR

22 IR 6 TR

27 IR 6 TR

27 IR 7 TR

**08 IL 1.5 TR

16 IL 2 TR

16 IL 3 TR

22 IL 4 TR

22 IL 5 TR

22 IL 6 TR

27 IL 6 TR

27 IL 7 TR

*08U IR/L 2 TR

.02

.04

.04

.04

.05

.07

.08

.08

.08

.09

.10

.09

.09

.10

.12

.13

.15

.02

.16

.04

.05

.06

.07

.09

.09

.43

.43

.43

.11

.10

.54

.54

.54

.67

22U IR/L 6 TR22U IR/L 7 TR22U IR/L 8 TR

27U IR/L 8 TR27U IR/L 9 TR

**27U IR/L 10 TR

33U IR/L 12 TR

** One cutting edge

Order example: 22 IR 5 TR MXC

EX-RHI N - L H

IN-RHEX-LH

X

Y

I.C.

U StyleY

X

L

I.C.

Y

X

L

I.C.

L





24

80 O

P

Order example: 16 ER 16 PG BMA

20

18

20

18

16

8

11

16

16

16

3/16

1/4

3/8

3/8

3/8

16 ER 20 PG

16 ER 18 PG

16 ER 16 PG

.02

.03

.03

.03

.03

.03

.04

.03

.04

.04

*08 IR 20 PG

11 IR 18 PG

16 IR 18 PG

16 IR 16 PG

(PG 7)

(PG 9)

(PG 11,13.5, 16)

(PG 21, 29, 36, 42, 48)

PG - DIN 40430

Right Hand Standard Right Hand Standard


mmPitch YXTPI

MINIATURE

(PG 7)

(PG 9,11,13.5, 16)

(PG 21, 29, 36, 42, 48)

IMPORTANT NOTE:In CARMEX standard execution,the flank withthe large angle is theleading edge. If otherwise required,please specify in your order.

Sagengewinde - DIN 513

P

30 O3O

* Requires a special anvilOrder example: 22 IR 4 SAGE BMA

I.C.Work direction

3/8

1/2

1/2

1/2U

1/2U

.05

.07

.09

.07

.08

.07

.11

.14

.46

.47

2.0

3.0

4.0

5.0

6.0

16

22

22

22U

22U

Lmm

Pitch YXI.C.mm

INTERNALOrdering Code


16 IR 2 SAGE

22 IR 3 SAGE

22 IR 4 SAGE

22U IR 5 SAGE

22U IR 6 SAGE

16 IL 2 SAGE

22 IL 3 SAGE

22 IL 4 SAGE

22U IL 5 SAGE

22U IL 6 SAGE

16 ER 2 SAGE

22 ER 3 SAGE

22 ER 4 SAGE

22U ER 5 SAGE

22U ER 6 SAGE

16 EL 2 SAGE

22 EL 3 SAGE

22 EL 4 SAGE

22U EL 5 SAGE

22U EL 6 SAGE

.04

.06

.07

.05

.05

.06

.09

.12

.46

.46

Right Hand Left HandYX

Right Hand Left Hand

Y

X

Y

X

L

I.C.

EX-RHIN-LH

EX-RH or IN-LHY

X

L

I.C.

IN-RHEX-LH

IN-RHEX-LH

EX-RHIN-LH Y

X

L

I.C.

Y

X

L

I.C.

*

*

L




25


Order example: 27 IL 4 RD BMA

30 O

PR=0.25P

R=0.24P

Round - DIN 405

3/8

3/8

3/8

1/2

1/2

5/8

.04

.06

.06

.06

.09

.09

.05

.06

.06

.07

.09

.09

10

8

6

6

4

4

16

16

16

22

22

27

Lmm

PitchTPI

YXI.C.INTERNALOrdering Code


16 IR 10 RD

16 IR 8 RD

16 IR 6 RD

22 IR 6 RD

22 IR 4 RD

27 IR 4 RD

16 IL 10 RD

16 IL 8 RD

16 IL 6 RD

22 IL 6 RD

22 IL 4 RD

27 IL 4 RD

16 ER 10 RD

16 ER 8 RD

16 ER 6 RD

22 ER 6 RD

22 ER 4 RD

27 ER 4 RD

16 EL 10 RD

16 EL 8 RD

16 EL 6 RD

22 EL 6 RD

22 EL 4 RD

27 EL 4 RD

.04

.06

.06

.06

.09

.09

.05

.05

.07

.07

.09

.09

Right Hand Left HandYX

Right Hand Left Hand

30 O

P

RO.153xP

RO.221xP

RO.221xP

Round - DIN 20400

Y

X

L

I.C.

EX-RHI N - L H Y

X

L

I.C.

IN-RHEX-LH

Order example: 22 ER 4.0 RD 20400 MXC

* Same insert for Internal and External Right Hand Thread

I.C.Lmm

Y

22

22

22

27U

1/2

1/2

1/2

5/8U

22 ER 4.0 RD 20400

22 ER 5.0 RD 20400

22 ER 6.0 RD 20400

* 27U - 8.0 RD 20400

22 IR 4.0 RD 20400

22 IR 5.0 RD 20400

22 IR 6.0 RD 20400

*27U - 8.0 RD 20400

.06

.07

.07

.12

.06

.07

.08

.54

Pitchmm

X

4.0

5.0

6.0

8.0



IN-RHEX-LH

EX-RHIN-LH

U StyleY

X

L

I.C.

Y

X I.C.X

Y

L

I.C.

L



26


UNJ



mmPitch YXTPI

48

44

40

36

32

28

24

20

18

16

14

48

44

40

36

32

28

24

20

18

16

14

13

12

11

10

9

8

11

11

11

11

11

11

11

11

11

11

11

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

.02

.02

.02

.02

.02

.02

.03

.03

.03

.03

.04

.02

.02

.02

.02

.02

.02

.03

.03

.03

.03

.04

.04

.04

.04

.04

.05

.05

.02

.02

.02

.02

.02

.02

.03

.04

.04

.04

.04

.02

.02

.02

.02

.02

.02

.03

.04

.04

.04

.05

.05

.06

.06

.06

.06

.06

UNJC, UNJF, UNJEF, UNJS

11 ER 48 UNJ

11 ER 44 UNJ

11 ER 40 UNJ

11 ER 36 UNJ

11 ER 32 UNJ

11 ER 28 UNJ

11 ER 24 UNJ

11 ER 20 UNJ

11 ER 18 UNJ

11 ER 16 UNJ

11 ER 14 UNJ

16 ER 48 UNJ

16 ER 44 UNJ

16 ER 40 UNJ

16 ER 36 UNJ

16 ER 32 UNJ

16 ER 28 UNJ

16 ER 24 UNJ

16 ER 20 UNJ

16 ER 18 UNJ

16 ER 16 UNJ

16 ER 14 UNJ

16 ER 13 UNJ

16 ER 12 UNJ

16 ER 11 UNJ

16 ER 10 UNJ

16 ER 9 UNJ

16 ER 8 UNJ

11 EL 48 UNJ

11 EL 44 UNJ

11 EL 40 UNJ

11 EL 36 UNJ

11 EL 32 UNJ

11 EL 28 UNJ

11 EL 24 UNJ

11 EL 20 UNJ

11 EL 18 UNJ

11 EL 16 UNJ

11 EL14 UNJ

16 EL 48 UNJ

16 EL 44 UNJ

16 EL 40 UNJ

16 EL 36 UNJ

16 EL 32 UNJ

16 EL 28 UNJ

16 EL 24 UNJ

16 EL 20 UNJ

16 EL 18 UNJ

16 EL 16 UNJ

16 EL 14 UNJ

16 EL 13 UNJ

16 EL 12 UNJ

16 EL 11 UNJ

16 EL 10 UNJ

16 EL 9 UNJ

16 EL 8 UNJ

11 IR 48 UNJ

11 IR 44 UNJ

11 IR 40 UNJ

11 IR 36 UNJ

11 IR 32 UNJ

11 IR 28 UNJ

11 IR 24 UNJ

11 IR 20 UNJ

11 IR 18 UNJ

11 IR 16 UNJ

11 IR 14 UNJ

16 IR 48 UNJ

16 IR 44 UNJ

16 IR 40 UNJ

16 IR 36 UNJ

16 IR 32 UNJ

16 IR 28 UNJ

16 IR 24 UNJ

16 IR 20 UNJ

16 IR 18 UNJ

16 IR 16 UNJ

16 IR 14 UNJ

16 IR 13 UNJ

16 IR 12 UNJ

16 IR 11 UNJ

16 IR 10 UNJ

16 IR 9 UNJ

16 IR 8 UNJ

11 IL 48 UNJ

11 IL 44 UNJ

11 IL 40 UNJ

11 IL 36 UNJ

11 IL 32 UNJ

11 IL 28 UNJ

11 IL 24 UNJ

11 IL 20 UNJ

11 IL 18 UNJ

11 IL 16 UNJ

11 IL 14 UNJ

16 IL 48 UNJ

16 IL 44 UNJ

16 IL 40 UNJ

16 IL 36 UNJ

16 IL 32 UNJ

16 IL 28 UNJ

16 IL 24 UNJ

16 IL 20 UNJ

16 IL 18 UNJ

16 IL 16 UNJ

16 IL 14 UNJ

16 IL 13 UNJ

16 IL 12 UNJ

16 IL 11 UNJ

16 IL 10 UNJ

16 IL 9 UNJ

16 IL 8 UNJ

Order example: 16 IR 16 UNJ MXC

60 O

P5/16P

P/8

Y

X

L

I.C.

IN-RHEX-LHY

X

L

I.C.

EX-RHI N - L H



27


Order example: 16 IL 12 ABUT MXC

Y

X

I.C.

Y

X

L

I.C.

EX-RHI N - L H

EX-RH or IN-LHY

X

L

I.C.

IN-RHEX-LH

Order example: 16 ER 1.5 MJ BMA

American ButtressP

45 O7 O

MJ - ISO 5855



mmPitch YXmm

1.0

1.25

1.5

2.0

1.0

1.25

1.5

2.0

11

11

11

11

16

16

16

16

1/4

1/4

1/4

1/4

3/8

3/8

3/8

3/8

16 ER 1.0 MJ

16 ER 1.25MJ

16 ER 1.5 MJ

16 ER 2.0 MJ

.03

.03

.03

.04

.03

.03

.03

.04

.03

.04

.04

.04

.03

.04

.04

.05

11 IR 1.0 MJ

11 IR 1.25MJ

11 IR 1.5 MJ

11 IR 2.0 MJ

16 IR 1.0 MJ

16 IR 1.25MJ

16 IR 1.5 MJ

16 IR 2.0 MJ

.04

.04

.04

.04

.06

.06

.08

.08

.09

.12

.05

.06

.05

.06

.08

.09

.13

.13

.37

.46

**

Lmm

PitchTPI

YXI.C.INTERNALOrdering Code



11 IR 20 ABUT

11 IR 16 ABUT

16 IR 20 ABUT

16 IR 16 ABUT

16 IR 12 ABUT

16 IR 10 ABUT

22 IR 8 ABUT

22 IR 6 ABUT

22U IR 4 ABUT

27U IR 3 ABUT

11 IL 20 ABUT

11 IL 16 ABUT

16 IL 20 ABUT

16 IL 16 ABUT

16 IL 12 ABUT

16 IL 10 ABUT

22 IL 8 ABUT

22 IL 6 ABUT

22U IL 4 ABUT

27U IL 3 ABUT

11 ER 20 ABUT

11 ER 16 ABUT

16 ER 20 ABUT

16 ER 16 ABUT

16 ER 12 ABUT

16 ER 10 ABUT

22 ER 8 ABUT

22 ER 6 ABUT

22U ER 4 ABUT

27U ER 3 ABUT

11 EL 20 ABUT

11 EL 16 ABUT

16 EL 20 ABUT

16 EL 16 ABUT

16 EL 12 ABUT

16 EL 10 ABUT

22 EL 8 ABUT

22 EL 6 ABUT

22U EL 4 ABUT

27U EL 3 ABUT

20

16

20

16

12

10

8

6

4

3

11

11

16

16

16

16

22

22

22U

27U

1/4

1/4

3/8

3/8

3/8

3/8

1/2

1/2

1/2U

5/8U

60 O

P5/16P

P/8

Y

X

L

I.C.

IN-RHEX-LHY

X

L

I.C.

EX-RHI N - L H

IMPORTANT NOTE:In CARMEX standard execution,the flank withthe large angle is theleading edge. If otherwise required,please specify in your order.

Work directionL



28


OIL Threads

30 O

P

TAPER 1:16 90 O

30 O

API RoundY

X

L

I.C.

IN-RHEX-LHY

X

L

I.C.

EX-RHIN-LH


I.C.Lmm

Pitch YXTPI

10

8

16 ER 10 API RD

16 ER 8 API RD

16

16

3/8

3/8

16 IR 10 API RD

16 IR 8 API RD

.06

.05

.06

.06

0.75

0.75

TaperIPF

Order example: 16 ER 10 API RD BMA

EX-RHIN-LH

IN-RHEX-LH

I.C.

Y

X

L

I.C.

Y

X

L

Order example: 27 IR 10 API RD 3M MXC

Multitooth


2

3

2

Lmm


I.C.TPI



1/2

5/8

5/8

.09

.15

.12

.15

.24

.18

AE22M

AE27M

AE27M

AI22M

AI27M

AI27M

10

10

8

22

27

27

22 ER 10 API RD 2M

27 ER 10 API RD 3M

27 ER 8 API RD 2M

22 IR 10 API RD 2M

27 IR 10 API RD 3M

27 IR 8 API RD 2M



30 O

P

TAPER- IPF

30 O

90 O

29


OIL Threads

Y

X I.C.

V-0.038REXTERNAL INTERNALOrdering Code Ordering Code

I.C.Lmm

Pitch YXTPI

27 ER 4 API 382

27 ER 4 API 383

27

27

5/8

5/8

27 IR 4 API 382

27 IR 4 API 383

.08

.08

.08

.11

NC23-NC50

NC56-NC77

ConnectionNo. or Size

2

3

TaperIPF

4

4

V-0.050EXTERNAL INTERNALOrdering Code Ordering Code

I.C.Lmm

Pitch YXTPI

27 ER 4 API 502

27 ER 4 API 503

27

27

5/8

5/8

27 IR 4 API 502

27 IR 4 API 503

.08

.08

.12

.12

65/8 REG

51/2, 75/8, 85/8, REG


2

3

TaperIPF

4

4

V-0.040EXTERNAL INTERNALOrdering Code Ordering Code

I.C.Lmm

Pitch YXTPI

22 ER 5 API 40322 1/2 22 IR 5 API 403 .07 .10 23/8-41/2 REG


3

TaperIPF

5


IN-RHEX-LH

EX-RHI N - L H Y

X

L

I.C.

L


30

6 O

TAPER- IPF

6 O

90 O

Extreme - Line Casing

Buttress Casing10 O

TAPER- IPF90 O

3 O


OIL Threads


I.C.Lmm

Pitch YXTPI

22 ER 6 EL 1.5

22 ER 5 EL 1.25

22

22

1/2

1/2

22 IR 6 EL 1.5

22 IR 5 EL 1.25

.07

.09

.07

.09

5-75/8

85/8-103/4


1.50

1.25

TaperIPF

6

5

Order example: 22 ER 5 BUT 0.75 MXC


I.C.Lmm

Pitch YXTPI

22 ER 5 BUT 0.75

22 ER 5 BUT 1.0

22

22

1/2

1/2

22 IR 5 BUT 0.75

22 IR 5 BUT 1.0

.09

.09

.09

.09

41/2-133/8

16-20


0.75

1.00

TaperIPF

5

5



Thread Turning Toolholders and Kits

31

Toolholders Contents: Page: Kits Contents:

Standard KitsType B KitsMiniature & Ultra-miniature KitsThreading & Boring Combination KitAnvils and Anvil Kits

Product IdentificationExternal ToolholdersExternal Toolholders with Top ClampVertical ToolholdersInternal ToolholdersInternal Toolholders with Coolant BoreInternal Toolholders with Top ClampCarbide Shank Boring BarsDrophead ToolholdersGang Toolholders

32333434353636373738

Page:

3939404041-42

32

Thread Turning Toolholders

Product IdentificationThreading Toolholders Ordering Codes


E = ExternalI = Internal

ClampingMethodD = ClampS = Screw

Shank Cross Section:

External toolholderssquare shank

0750 = 3/4 x 3/4

Internal toolholders& boring barsround shank

0750 = Diam. of 3/4

B - With coolant bore

C - Carbide shank

V - Vertical (on edge)

O - Offset style

D - Drop head

G - Gang tool

U - U type

L

I.C.

InsertPocket Size

Length oftoolholder:

D = 2.5F = 3.25H = 4K = 5L = 5.5M = 6P = 7R = 8S =10T =12U =14V =16

L mm

060808U11162222U2727U33U

I.C.

5/32"3/16"3/16"U1/4"3/8"1/2"1/2"U5/8"5/8"U3/4"U

S E R 0750 16K


33


External Toolholders

For LEFT HAND toolholders specify SEL instead of SER

Ordering CodeRight Hand

B = H L F

* Toolholders with no anvil

InsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

K11

K11

K16

K16

K16

K16

K16

K16

K22

K22

K22

K22

K22

K22

K27

K27

K27

K27

K27

K27

K33

K33

-

-

A16

A16

A16

A16

A16

A16

A22

A22

A22

A22

A22

A22

A27

A27

A27

A27

A27

A27

-

-

-

-

AE16

AE16

AE16

AE16

AE16

AE16

AE22

AE22

AE22

AE22

AE22

AE22

AE27

AE27

AE27

AE27

AE27

AE27

-

-

.43

.43

.63

.63

.63

.75

1.00

1.25

1.00

1.25

1.50

1.10

1.25

1.50

1.25

1.25

1.50

1.25

1.25

1.50

1.45

1.45

S11

S11

S16

S16

S16

S16

S16

S16

S22

S22

S22

S22

S22

S22

S27

S27

S27

S27

S27

S27

S33

S33

4.00

4.00

2.50

3.25

4.00

5.00

6.00

7.00

6.00

7.00

8.00

6.00

7.00

8.00

6.00

7.00

8.00

6.00

7.00

8.00

6.00

7.00

11

11

16

16

16

16

16

16

22

22

22

22U

22U

22U

27

27

27

27U

27U

27U

33U

33U

.31

.38

.38

.50

.63

.75

1.00

1.25

1.00

1.25

1.50

1.00

1.25

1.50

1.00

1.25

1.50

1.00

1.25

1.50

1.00

1.25

*

*

U TYPE

Toolholders are made with a 1.5o Helix Angle. For other Helix Anglesplease consult helix angle chart in the technical section of this catalogue.

U

U

U

U

U

U

-

-

AI16

AI16

AI16

AI16

AI16

AI16

AI22

AI22

AI22

AI22

AI22

AI22

AI27

AI27

AI27

AI27

AI27

AI27

-

-

U

U

U

U

U

U

H B

STANDARD TYPE

L

BF


SER 0310 H11

SER 0375 H11

SER 0375 D16

SER 0500 F16

SER 0625 H16

SER 0750 K16

SER 1000 M16

SER 1250 P16

SER 1000 M22

SER 1250 P22

SER 1500 R22

SER 1000 M22U

SER 1250 P22U

SER 1500 R22U

SER 1000 M27

SER 1250 P27

SER 1500 R27

SER 1000 M27U

SER 1250 P27U

SER 1500 R27U

SER 1000 M33U

SER 1250 P33U

mm

L

BH

F B

L

H B

BF

L

34


External toolholders with top clamp


B=H L F ClampAnvil

ScrewTorxKey

RHAnvil

LHAnvil

InsertScrew


Two clamping methods can be used: screw or top clamp.

B=H L FOrdering Code

Right HandInsertScrew

TorxKey

DER 0750 K16

DER 1000 M16

DER 1000 M22

16

16

22

.75

1.00

1.00

5.0

6.0

6.0

.75

1.00

1.00

C16

C16

C22

K16

K16

K22

AE16

AE16

AE22

AI16

AI16

AI22

S16

S16

S22

SER 0750 K16V

SER 1000 M16V

SER 1000 M22V

16

16

22

.75

1.00

1.00

5.0

6.0

6.0

.87

1.06

1.08

K16

K16

K22

Vertical toolholders

* Use K21 torx key with C22 clamp

*

A16S

A16S

A22

S16S

S16S

S22S


mm

mm

L

For LEFT HAND toolholders specify DEL instead of DER

Internal Toolholders

35


For LEFT HAND toolholders specify SIL instead of SIR

Toolholders are made with a 1.5o Helix Angle. For other Helix Anglesplease consult Helix Angle chart in the technical section of this catalogue.

* Toolholders with no anvil.

D L FL1D1MinBoreDiam.


InsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

S06

S08

S08

S11

S11

S11

S16S

S16S

S16

S16

S16

S16

S22S

S22

S22

S22

S22

S22

S27

S27

S27

S27

S27

S27

S27

S27

S33

-

-

-

-

-

-

-

-

A16

A16

A16

A16

-

A22

A22

A22

A22

A22

A27

A27

A27

A27

A27

A27

A27

A27

-

K06

K08

K08

K11

K11

K11

K16

K16

K16

K16

K16

K16

K22

K22

K22

K22

K22

K22

K27

K27

K27

K27

K27

K27

K27

K27

K33

-

-

-

-

-

-

-

-

AI16

AI16

AI16

AI16

-

AI22

AI22

AI22

AI22U

AI22U

AI27

AI27

AI27

AI27

AI27U

AI27U

AI27U

AI27U

-

6

8

8U

11

11

11

16

16

16

16

16

16

22

22

22

22

22U

22U

27

27

27

27

27U

27U

27U

27U

33U

-

-

-

-

-

-

-

-

AE16

AE16

AE16

AE16

-

AE22

AE22

AE22

AE22U

AE22U

AE27

AE27

AE27

AE27

AE27U

AE27U

AE27U

AE27U

-

U TYPE

Min. Bore

LL1

FD

D1

STANDARD TYPE


.50

.62

.62

.38

.62

.62

.62

.75

.75

1.00

1.25

1.50

.75

1.00

1.25

1.50

1.25

1.50

1.25

1.50

2.00

2.50

1.25

1.50

2.00

2.50

2.00

.47

.70

.83

-

1.00

1.25

1.25

1.57

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

.17

.21

.26

.28

.28

.34

.39

.45

.51

.65

.77

.90

.59

.71

.85

.98

.95

1.08

.88

1.00

1.25

1.50

1.00

1.13

1.37

1.61

1.50

.20

.26

.29

.38

.38

.50

.50

.62

.75

1.00

1.25

1.50

.75

1.00

1.25

1.50

1.25

1.50

1.25

1.50

2.00

2.50

1.25

1.50

2.00

2.50

2.00

.24

.31

.35

.47

.47

.58

.64

.75

.90

1.16

1.40

1.65

.90

1.16

1.50

1.75

1.50

1.75

1.56

1.80

2.30

2.80

1.56

1.80

2.30

2.80

2.50

4.0

5.0

5.0

4.0

5.0

5.5

6.0

7.0

7.0

8.0

10.0

12.0

7.0

8.0

10.0

12.0

10.0

12.0

10.0

12.0

14.0

16.0

10.0

12.0

14.0

16.0

14.0

* SIR 0205 H06

* SIR 0265 K08

* SIR 0310 K08U

* SIR 0375 H11

* SIR 0375 K11

* SIR 0500 L11

* SIR 0500 M16

* SIR 0625 P16

SIR 0750 P16

SIR 1000 R16

SIR 1250 S16

SIR 1500 T16

* SIR 0750 P22

SIR 1000 R22

SIR 1250 S22

SIR 1500 T22

SIR 1250 S22U

SIR 1500 T22U

SIR 1250 S27

SIR 1500 T27

SIR 2000 U27

SIR 2500 V27

SIR 1250 S27U

SIR 1500 T27U

SIR 2000 U27U

SIR 2500 V27U

* SIR 2000 U33U

mm

L

Internal toolholders with coolant bore

FDD1

LL1

36




InsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

* Toolholders with no anvilFor LEFT HAND toolholders specify SIL instead of SIR

Internal toolholders with top clamp



InsertScrew

ClampTorxKey

RHAnvil

LHAnvil

D

L1L

F

D1

For LEFT HAND toolholders specify DIL instead of DIRTwo clamping methods can be used: screw or top clamp

11

16

16

16

16

22

.62

.62

.75

.75

1.00

1.00

.38

.50

.63

.75

1.00

1.00

.47

.64

.75

.90

1.16

1.16

5.0

6.0

7.0

7.0

8.0

8.0

.98

1.26

1.57

-

-

-

.28

.39

.45

.90

.65

.71

S11

S16S

S16S

S16

S16

S22

-

-

-

A16

A16

A22

K11

K16

K16

K16

K16

K22

-

-

-

AI16

AI16

AI22

DIR 0750 P16

DIR 1000 R16

DIR 1250 S16

DIR 1000 R22

16

16

16

22

.75

1.00

1.25

1.00

.90

1.16

1.40

1.16

7.0

8.0

10.0

8.0

-

-

-

-

.51

.65

.77

.71

S16

S16

S16

S22

C16

C16

C16

C22

K16

K16

K16

K22

AI16

AI16

AI16

AI22

AE16

AE16

AE16

AE22

-

-

-

AE16

AE16

AE22


*

*

*

* Use K21 torx key with C22 clamp

*

AnvilScrew

A16S

A16S

A16S

A22

SIR 0375 K11B

SIR 0500 M16B

SIR 0625 P16B

SIR 0750 P16B

SIR 1000 R16B

SIR 1000 R22B

mm

L

mm

L

.75

1.00

1.25

1.00

Drophead Toolholders

Carbide Shank Boring Barsare used when chatter anddeflection are expected dueto long overhang in deepsmall bores.

*

*

*

Carbide Shank Boring Bars

37




InsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

FDD1

LL1

* Carbide shank boring bars with anvilsFor LEFT HAND toolholders specify SIL instead of SIR

*

*

*

A C1 C2FA1 COrdering Code

Right HandInsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

*

*

6

8

8U

11

11

16

16

16

.25

.31

.31

.38

.50

.62

.75

1.00

.20

.26

.29

.38

.50

.62

.75

1.00

.24

.31

.35

.47

.58

.75

.90

1.10

4.0

5.0

5.0

6.0

7.0

8.0

10.0

10.0

1.02

1.22

1.38

-

-

-

-

-

.17

.21

.26

.28

.34

.46

.54

.64

S06

S08

S08

S11

S11

S16S

S16

S16

-

-

-

-

-

-

A16

A16

K06

K08

K08

K11

K11

K16

K16

K16

-

-

-

-

-

-

AI16

AI16**

K16

K16

K22

AE16

AE16

AE22

AI16

AI16

AI22

SER 0750 K16D

SER 1000 M16D

SER 1000 M22D

16

16

22

.75

1.00

1.00

.75

1.00

1.00

5.0

6.0

6.0

.84

.84

1.00

1.00

1.25

1.25

1.5

1.5

1.5

S16

S16

S22

A16

A16

A22

AA1

C2

A

C

F

C1

With coolant bore

-

-

-

-

-

-

AE16

AE16

SIR 0205 H06CB

SIR 0265 K08CB

SIR 0310 K08UCB

SIR 0375 M11CB

SIR 0500 P11CB

SIR 0625 R16CB

SIR 0750 S16CB

SIR 1000 S16CB

mm

L

mm

L

* Toolholders with no anvilFor LEFT HAND toolholders specify SEL instead of SER

Gang Toolholders

38


B = Hmm

Lmm

Fmm


InsertScrew

AnvilScrew

TorxKey

RHAnvil

LHAnvil

Gang Toolholders areExternal Holders, used insmall automatic machineswith a gangtool post

* SER 8 8 H11G

* SER 10 10 H11G

SER 16 16 K16G

SER 20 20 K16G

11

11

16

16

8

10

16

20

100

100

125

125

12.0

14.0

21.7

26.2

S11

S11

S16

S16

-

-

A16

A16

K11

K11

K16

K16

-

-

AE16

AE16

-

-

AI16

AI16

H

L

FB

mm

L

If a larger toolholder with a 1.0 inch shank is required, add to the kit 1.0. For example: KIU-1.0

Type B Kits

Threading Kits are a versatile solutionfor users that cut a variety of threadtypes in limited quantity and do not wantto sacrifice thread quality.

Standard Kits

39

Thread Turning Kits

TYPEB

Type B threading inserts.A combination of ground profile andsintered chip-breaker threading inserts.BMA Grade: sub-Micron carbide gradewith TIALN Multi-Layer Coating.

External UN kitOrdering Code:KEU

Internal UN kitOrdering Code:KIU

KEY

K16

SCREW

S16

16 IR A60 P25C

16 IR G60 P25C

16 IR AG60 P25C

16 IR 8 UN P25C

16 IR 12 UN P25C

16 IR 14 UN P25C

16 IR 16 UN P25C

16 IR 18 UN P25C

16 IR 20 UN P25C

16 IR 24 UN P25C

TOOLHOLDER

SIR 0750 P16

INSERTS

KEY

K16

SCREW

S16

16 ER A60 P25C

16 ER G60 P25C

16 ER AG60 P25C

16 ER 8 UN P25C

16 ER 12 UN P25C

16 ER 14 UN P25C

16 ER 16 UN P25C

16 ER 18 UN P25C

16 ER 20 UNP25C

16 ER 24 UNP25C

TOOLHOLDER

SER 0750 K16

INSERTS

IN-RH

EX-RH

KIUB - BMAINTERNAL UN KIT

16 IR B A60 BMA16 IR B G60 BMA16 IR B AG60 BMA16 IR B 12 UN BMA16 IR B 16 UN BMA16 IR B 18 UN BMA16 IR B 20 UN BMA16 IR B 24 UN BMA

2 Pcs1 Pcs2 Pcs1 Pcs1 Pcs1 Pcs1 Pcs1 Pcs

KEUB - BMAEXTERNAL UN KIT

16 ER B A60 BMA16 ER B G60 BMA16 ER B AG60 BMA16 ER B 12 UN BMA16 ER B 16 UN BMA16 ER B 18 UN BMA16 ER B 20 UN BMA16 ER B 24 UN BMA

2 Pcs1 Pcs2 Pcs1 Pcs1 Pcs1 Pcs1 Pcs1 Pcs

BMA - Coated carbide grade for medium to high cutting speedsBXC - Coated carbide grade for low cutting speed - 130 to 300 ft/minCB - Carbide shank boring bar with coolant bore

A practical and convenient combination

kit for Ultra Miniature Threading and

Boring. It enables Boring and Threading

of mini bores as small as

1/4" diameterwith just one deep reaching

CARBIDE shank ultra mini Boring Bar.

Threading & Boring Combination Kit

Miniature & Ultra-miniature Kits

40

Thread Turning Kits

TypeOrdering CodeNo. ofInserts Insert Boring Bar

KU60I - BXC

KM60I - BXC

ULTRA

MINI

10

10

SIR 0205 H06

SIR 0265 K08

Contents

06 IR A60 BXC

08 IR A60 BXC

Threading InsertOrdering Code Turning Insert Boring Bar

KC6TI 06 IR A60 BXC

10 Pcs

SIR 0205 H06CB06 IR TURN BMA

10 Pcs

Contents

Key

K6

K8

Key

K6

Thread Helix Angle

41

Anvils and Anvil Kits

3/8

3/8

1/2

1/2

1/2U

1/2U

5/8

5/8

5/8U

5/8U

EX-RH OR IN-LH

EX-LH OR IN-RH

EX-RH OR IN-LH

EX-LH OR IN-RH

EX-RH OR IN-LH

EX-LH OR IN-RH

EX-RH OR IN-LH

EX-LH OR IN-RH

EX-RH OR IN-LH

EX-LH OR IN-RH

AE16+4.5

AI 16+4.5

AE22+4.5

AI 22+4.5

AE22U+4.5

AI 22U+4.5

AE27+4.5

AI 27+4.5

AE27U+4.5

AI 27U+4.5

AE16+3.5

AI 16+3.5

AE22+3.5

AI 22+3.5

AE22U+3.5

AI 22U+3.5

AE27+3.5

AI 27+3.5

AE27U+3.5

AI 27U+3.5

AE16+2.5

AI 16+2.5

AE22+2.5

AI 22+2.5

AE22U+2.5

AI 22U+2.5

AE27+2.5

AI 27+2.5

AE27U+2.5

AI 27U+2.5

AE16

AI 16

AE22

AI 22

AE22U

AI 22U

AE27

AI 27

AE27U

AI 27U

AE16+0.5

AI 16+0.5

AE22+0.5

AI 22+0.5

AE22U+0.5

AI 22U+0.5

AE27+0.5

AI 27+0.5

AE27U+0.5

AI 27U+0.5

AE16-0.5

AI 16-0.5

AE22-0.5

AI 22-0.5

AE22U-0.5

AI 22U-0.5

AE27-0.5

AI 27-0.5

AE27U-0.5

AI 27U-0.5

AE16-1.5

AI 16-1.5

AE22-1.5

AI 22-1.5

AE22U-1.5

AI 22U-1.5

AE27-1.5

AI 27-1.5

AE27U-1.5

AI 27U-1.5

Lmm

Pocket’s Angle 0.5o1.5o2.5o4.5o 3.5o -0.5o -1.5o

Standardγ

Negative helix is usually used when threading RH thread with LH Holder or LH

thread with RH Holder.

CARMEX Toolholders Pockets have a built in 1.5o helix angle. This angle may be

adjusted to better match the thread helix angle by simply changing the anvil.

IC

16

16

22

22

22U

22U

27

27

27U

27U

Toolholder

βNegativeHelix

γInsertAnvil

Toolholder

β

γInsert

Anvil

Standard and Slanted Anvils

Pβ

D

103/8

5

12

Diametermminch

2o4o 3o

1o

β

203/4

301.25

401.5

502

602.5

753

0.5

1

1.5

2

2.5

3

4

48

24

16

10

8

6

5 PTan β = π x D

Simplified formula

D = 1.18 "P = 16 TPI

Example:

β=20P/D

TPIPitchmm

β = 20 = 10

16 x 1.18

Anvil Kits

42

Anvils and Anvil Kits

AI (FOR IN.RH. & EX.LH.)AE (FOR EX.RH. & IN.LH.)

ContentsOrdering Code

AE16+3.5

AI 16+3.5

AE22+3.5

AI 22+3.5

AE22U+3.5

AI 22U+3.5

AE16+2.5

AI 16+2.5

AE22+2.5

AI 22+2.5

AE22U+2.5

AI 22U+2.5

AE27+2.5

AI 27+2.5

AE27U+2.5

AI 27U+2.5

AE16+4.5

AI 16+4.5

AE22+4.5

AI 22+4.5

AE22U+4.5

AI 22U+4.5

AE27+4.5

AI 27+4.5

AE27U+4.5

AI 27U+4.5

AE16+0.5

AI 16+0.5

AE22+0.5

AI 22+0.5

AE22U+0.5

AI 22U+0.5

AE16-1.5

AI 16-1.5

AE22-1.5

AI 22-1.5

AE22U-1.5

AI 22U-1.5

AE27-1.5

AI 27-1.5

AE27U-1.5

AI 27U-1.5

5 AE and 5 AI anvils with various helix angles

KA27

KA27U

KA16

KA22

KA22U

31

T h r e a d Tu r n i n g Te c h n i c a l S e c t i o n

43

Contents: Page:

Carbide Grade SelectionRecommended Cutting SpeedConversion of Cutting Speed to Rotational SpeedNumber of Threading Passes SelectionThread Turning MethodsImportant Points about Carmex Threading InsertsAnvil Change RecommendationThread Turning Step by StepTroubleshooting

4444444546474849-5050

Coated Grades

Carbide Grade SelectionChoose the CARMEX grade specifically formulated for your application from the following list:

Due to our unique and specialized production techniques, CARMEX coated insertsprovide superior cutting performance and exceptionally long tool life.

Note:

Uncoated Grades

44

Thread Turning Technical Section

Recommended cutting speed (ft/min) for thread turning inserts

Conversion of Cutting Speed to Rotational SpeedConversion of aselected cuttingspeed to rotationalspeed is calculatedby the followingformula:

Example

UncoatedCoated

Steel:Low & Medium Carbon Steels

BMAMXCMaterialsISOStandard

High Carbon Steels

PAlloy Steels, Treated Steels

Cast Steel

Stainless steel: Cast steels Stainlessaustenitic and austenitic ferritic steel andcast steel

260-520

260-390

160-330

260-460

330-590

260-520

260-390

390-520

295-520

260-490

260-390

330-460

65-330

100-260

130-295

100-260

230-330100-295

100-295

65-660

50-100

50-100

230-430

260-430

980-2620

130-330

65-160

295-390

260-490

980-1970

130-260

65-130

M

K

N

S

H

Cast iron:Grey cast iron, cast iron with sphericalgraphite, malleable cast iron

Nonferrous Metal:Aluminium and other nonferrousmetals, copper alloys non metallic

Super-alloys and Titanium: Heat resistantspecial alloys based on iron, nickel andcobalt, titanium and titanium alloys

Hard Materials:Hardened steel, hardened cast ironmaterials, chilled cast iron

* Upon request

** For miniature and ultra miniature insert

K20P30BXCP25C


260-330

200-330

390-660

230-390

200-330

160-260

160-330

V x 12 400 x 12N = = =1294 RPM x D 3.14 x 1.18π

** * *

PVD TiN coated micrograin for free cutting untreated alloysteels (below 30 HRc), for stainless steels and cast iron.

MXC(K10-K20)(P10-P25)

PVD TiN coated grade for treated and hard alloy steels(25 HRc & up) at medium to low cutting speeds.

P25C(P15-P35)

(P30-P50)PVD TiN coated grade for low cutting speed. Works wellwith wide range of stainless steels.

(K25-K40)

BMA PVD TiALN coated sub-micrograin grade for stainlesssteels and exotic materials at medium to high cuttingspeeds.

(P20-P40)(K20-K30)

V=400 ft/min

N

D=

1

.18”

Carbide grade for carbon and caststeels, works well at medium to lowcutting speeds.

P30(P20-P30)

*

Carbide grade for non ferrousmetals, aluminum and cast iron.(K10-K30)

K20*

BXC**

Number of passes and depth of cut per pass for multitooth inserts

45


Number of threading passes selection for single point inserts

1. For most standard applications the middle of the range is a good starting point.2. For most materials, the tougher the material, the higher the number of cutting passes you should select.3. As a general rule of thumb, less passes are better than more speed.

NOTES:

0.548

3-6

1.0 24

4-9

1.516

5-11

2.012

6-13

2.510

7-15

3.0 8

8-17

4.06

10-20

6.04

11-22

mmTPIPitch:

1.75 14

9-12

1.25 20

6-10

0.8 32

4-7Number ofPasses

L (mm)

Depth of Cut per PassNo. ofPasses 4321I.C.

No. ofTeeth

NPTInternal

API RoundExternal

API RoundInternal

NPTExternal

Whitworth55˚

Internal

Whitworth55˚

External

UNInternal

UNExternal

3/81/21/21/25/83/81/21/21/25/83/81/21/23/81/21/23/81/21/23/81/21/21/25/85/81/25/85/8

2323223232232232232232232232

16 ER16 UN 2M22 ER16 UN 3M22 ER12 UN 2M22 ER12 UN 3M27 ER 8 UN 2M16 IR 16 UN 2M22 IR 16 UN 3M22 IR 12 UN 2M22 IR 12 UN 3M27 IR 8 UN 2M16 ER14 W 2M22 ER14 W 3M22 ER11 W 2M16 IR 14 W 2M22 IR 14 W 3M22 IR 11 W 2M16 ER11.5NPT 2M22 ER11.5NPT 3M22 ER 8 NPT 2M16 IR 11.5 NPT 2M22 IR 11.5 NPT 3M22 IR 8 NPT 2M22 ER10 APIRD 2M27 ER10 APIRD 3M27 ER 8 APIRD 2M22 IR 10 APIRD 2M27 IR 10 APIRD 3M27 IR 8 APIRD 2M

Ordering Code

.009

.012

.018

.009

.012

.016

.011

.013

.011

.013

.015

.015

.022

.015

.015

.022

.012

.016

.012

.016

.014

.012

.012

.018

.012

.018

Insert SizePitchTPI

16222222271622222227162222162222162222162222222727222727

16161212 816161212 814141114141111.511.5 811.511.5 81010 81010 8

3232432324323323434434323323

.017

.023

.023

.031

.024

.017

.022

.021

.029

.025

.020

.028

.026

.020

.028

.026

.021

.030

.032

.021

.030

.032

.024

.039

.031

.024

.039

.031

.012

.015

.017

.020

.021

.011

.015

.015

.019

.020

.015

.030

.019

.015

.018

.019

.019

.021

.024

.019

.021

.024

.020

.016

.024

.020

.016

.024

L (mm)

Depth of Cut per PassNo. of

Passes 4321I.C.No. ofTeeth

ISOExternal

ISOInternal

3/83/81/21/21/25/83/83/81/21/21/25/8

323232323232

Ordering Code

232324232324

Insert SizePitchmm

16 ER 1.0 ISO 3M16 ER 1.5 ISO 2M22 ER 1.5 ISO 3M22 ER 2.0 ISO 2M22 ER 2.0 ISO 3M27 ER 3.0 ISO 2M16 IR 1.0 ISO 3M16 IR 1.5 ISO 2M22 IR 1.5 ISO 3M22 IR 2.0 ISO 2M22 IR 2.0 ISO 3M27 IR 3.0 ISO 2M

.015

.017

.022

.022

.030

.023

.013

.015

.020

.020

.028

.023

.010

.012

.015

.016

.019

.020

.010

.011

.015

.014

.018

.018

.008

.011

.017

.008

.010

.015

.013

.012

161622222227161622222227

1.001.501.502.002.003.001.001.501.502.002.003.00


Thread Turning Methods

46


Change toNegative Anvil



IN-RHThread

IN-LHThread

IN-RHToolholder

& Insert

IN-LHToolholder

& Insert

IN-RHToolholder & Insert

IN-LHToolholder & Insert

If you want to turn an IN-RHThread but you prefer to pull themetal chips while Thread Turningoutwards, you should use an IN-LH Insert & Toolholder .

If you want to turn anEX-LH Thread andyou only have EX-RHInsert & Toolholder.

EX-RHToolholder

& Insert(2)

EX-LHToolholder

& Insert(1)

EX-RHToolholder

& Insert(2)

EX-LHToolholde& Insert

(1)

(1)

(2)

EX-LHThread

EX-RHThread

(1)

(2)



Important Points about Carmex Threading Inserts

47


when used in theircorrespondingtoolholders.Using internal insertswith an external holder willresult in distortion of angleand insert geometry.

Insert and toolholdershould always match.An IN-RH insert must beused with an IN-RHtoolholder.No mismatch is allowed.

In most thread formsinternal and externalthreads have differentdepth and radii, thustools are notinterchangeable

The Insert reliefangle of a standardCarmex externaltoolholder is 10º; for aninternal toolholder it is 15º.This 5º difference is toprovide additional necessaryradial clearance.

Our built-in relief anglesensure automatic insertflank angle clearance

Profiles of Carmexinternal & externalthreading insertsare precision groundedto ensure accuratethread geometry


Flank Clearance Angle

γ=−1.5ο

ε=3.74

negative anvil

Anvil Change Recommendation

.25 .50 .75 1 1.25 1.50 2 3 4 5

1.52

3

4

5

6

7

8

9

161210 2.58

6

5

4

3.5

3

2.5

5 10 20 7030 40 50 80 100 120 130

Diameter

Pitch

mm:

Inch:

mmTPI

3.5

1109060 140

10

2.50

1.52

3

4

5

6

7

8

9

161210 2.58

6

5

4

3.5

3

2.5

5 10 20 7030 40 50 80 100 120 130Diameter

Pitch

mm:Inch:

mmTPI

3.5

1109060 140

10

As can be seen from the chart, some Pitch to Diameter combinationsrequire an anvil change. If change isrequired, use AE anvils for EX-RH and IN-LH toolholders and AI anvils for IN-RH and EX-LH toolholders.

As can be seen from the chart, most applications require an anvil change. In most cases a negative anvil isrequired. use AE anvils for EX-RH

Standard anvil(supplied withtoolholder)

Standard anvil(supplied withtoolholder)

SpecialHolderRequired

AE

or A

I+4.

5O

AE o

r AI+

3.5

O

AE o

r AI+

2.5

O

Change to anvil AE or AI+0.5O

1.52

3

4

5

6

7

8

9

161210 2.58

6

5

4

3.5

3

2.5

5 10 20 7030 40 50 80 100 120 130Diameter

Pitch

mm:Inch:

mmTPI

3.5

1109060 140

10

As can be seen from the chart, most applications do not require an anvil change. If change is required, use AEanvils for EX-RH and IN-LH toolholders and AI anvils for IN-RH and EX-LH toolholders

standard anvil(supplied withtoolholder)

ISOUNWHIT.NPTBSPT

PARTIAL PROFILES 60O

PARTIAL PROFILES 55O

AE

or A

I+4.

5O

AE

or A

I+3.

5O

AE

or A

I+2.

5O

AE

or A

I+2.

5O

β

ε

1.5ο

Toolholder

Anvil

Specialholderrequired


Change to negative anvil AE or AI-1.5O

After Anvil Change

48


β = 1ο

Std. anvilγ=1.5ο

ε=0.74

Before Anvil change

Bad

Replacing the standard anvil withan anvil with negative angle, will eliminate side rubbing

Correct

.25 .50 .75 1 1.25 1.50 2 3 4 52.50

.25 .50 .75 1 1.25 1.50 2 3 4 52.50


ACMESTUB ACMETRAPEZ (DIN 103)ROUND (DIN 405)

AMERICAN BUTTRESSSAGENGEWINDE (DIN 513)


Thread Turning - Step by StepStep 1 : Choose Thread Turning Method

Step 2 : Choose Insert

Step 3 : Choose Toolholder

Step 4 : Choose Insert Grade

Step 5 : Choose Thread Turning Speed

Step 6 : Choose Number of Threading Passes

In most cases the above mentioned 6 steps would be the steps needed to ensure a good thread. When cutting morecomplicated threads such as TRAPEZ, ACME, BUTTRESS or SAGE, it is advisable to check the effect of the thread"HELIX ANGLE" β on the "RESULTANT FLANK CLEARANCE" ε. If ε is smaller than 2o, an anvil change is required.

EXAMPLES:Example No. 1:

Choose Thread Turning Methodfrom page 46, we chose EX - RH Insert & Toolholder

Choose Insert from page 13: 16 ER 16 UN

Choose Toolholder from page 33: SER 0750 K16

Choose Insert Grade from selection on page 44Our choice for Alloy Steel is Grade P25C

Choose Thread Turning Speed from chart on page 44,we chose 330 ft/min

Rotational Speed calculation:

Choose Number of Threading passesfrom table on page 45, we chose 8 passes

Choose Thread Turning Method from page 46Usually, an IN-RH Toolholder and Insert will be chosen,however, in this particular case we prefer to pull the metalchips while thread turning outward, thus we chose to workwith IN-LH Insert & Toolholder

Choose Insert from page 13: 16 IL 12 UN

Choose Toolholder from page 35 : SIL 1000 R16Note: since we thread cut IN-RH thread outward with anIN-LH tool, do not forget to replace the standard anvil (suppliedwith the holder)with a negative anvil AE16-1.5

Choose Insert Grade from selection on page 44Our choice for Brass is Grade K20

Choose Thread Turning Speed from chart on page 44,we chose 450 ft/min

Rotational Speed calculation:

Choose Number of Threading passes from tableon page 45, we chose 9 passes

Step 1:

Step 2:

Step 3:

Step 4:

Step 5:

Step 6:

Step 1:

Step 2:

Step 3:

Step 4:

Step 5:

Step 6:

Example No. 2:

49


P=16 TPI

D=1

.25

External Right HandUN Thread

4130Alloy Steel

Step 7 : Find Thread Helix Angle

Step 8 : Choose Correct Anvil


π330 x 12

x 1.25N = = 1,008 RPM

π450 x 12

x 1.5N = = 1,146 RPM

IN-LHToolholder & Insert

D=1.5

Brass

Change ANVILto NegativeAnvil

IN-RH 12 UNThread

EX-RH. AMERICAN BUTTRESS12 TPI on 1.5” diameter.

Stainless Steel 304

Choose Thread Turning Method from page 46We chose EX-RH Insert & Toolholder.

Choose Insert from page 27: 16 ER 12 ABUT

Choose Toolholder from page 33: SER 1000 M16

Choose Insert Grade from selection on page 44Our choice for Stainless Steel is Grade BMA

Choose Thread Turning Speed from chart on page 44We chose 360 ft/min.Rotational Speed calculation:

Choose Number of Threading passesfrom table on page 45. We chose 13 passes

Find Thread Helix Angle: on page 41for Pitch of 12 TPI and 1.5” DiameterHelix Angle as shown in the chart is 1º

Choose correct Anvil: As can be seenfrom the chart on page 48, for AMERICANBUTTRESS Thread, for 12 TPI and 1.5” Diametera negative anvil AE16-1.5 should replace thestandard anvil supplied with the toolholder

Example No. 3:

TroubleshootingCrater Wear

Fracture

Chipping Build-up Edge

Thermal Cracking Deformation

1. Reduce cutting speed2. Apply coolant fluid3. Use a harder carbide grade

1. Use a harder carbide grade2. Eliminate tool overhang3. Check if insert is correctly clamped4. Eliminate vibration

1. Apply coolant fluid2. Increase cutting speed3. Use a harder carbide grade

1. Use a harder carbide grade2. Reduce cutting speed3. Reduce depth of cut4. Apply coolant fluid

1. Use a harder carbide grade2. Reduce depth of cut3. Index insert sooner4. Check machine and tool stability

Step 1:

Step 2:

Step 3:

Step 4:

Step 5:

Step 6:

Step 7:

Step 8:

1. Reduce cutting speed2. Apply coolant fluid3. Use a harder carbide grade

negative anvil

Replacing the standard anvilwith an anvil with negative

angle,will eliminate side rubbing

Correct

Anvil chosen:AE16-1.5

3.74o

50

Thread Turning Technical SectionPrecision Tools Ltd.

π360 x 12

x 1.5N = = 917 RPM

G r o o v i n g To o l s

• Same Toolholder for Grooving and Threading• Minimum Investment in Tooling

• Three Cutting Edges• Precision Ground

Advantages:

51

Contents: Page:

Grooving InsertsGrooving Inserts for Snap RingGrooving KitsTechnical Section

52525354

A combination of ground profile and sintered chip-breaker

Grooving Inserts for Snap Ring

52

Grooving Tools

PVD TiN coated grade forlow cutting speed. Workswell with a wide range ofstainless steels.

Carbide Grade: BXC (P30 - P50, K25 - K40)

Grooving Inserts

Order example: 16 ER/IL .047 BXCThe inserts should be used with our standard threading toolholders (See pages 33-38)Attention: The anvil must be changed to AE 16-0 or AI 16-0Other available blank sizes: I.C. 5/8”, 1/2”, 1/4”, 3/16” & 5/32”

.031

.039

.047

.055

.062

.067

.077

.089

.094

.055

.055

.063

.071

.075

.079

.079

.089

.089

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

16 ER/IL .031

16 ER/IL .039

16 ER/IL .047

16 ER/IL .055

16 ER/IL .062

16 ER/IL .067

16 ER/IL .077

16 ER/IL .089

16 ER/IL .094

16 IR/EL .031

16 IR/EL .039

16 IR/EL .047

16 IR/EL .055

16 IR/EL .062

16 IR/EL .067

16 IR/EL .077

16 IR/EL .089

16 IR/EL .094

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

Ordering CodeOrdering CodeT ICER/IL Inserts Anvil AnvilIR/EL Inserts

W.001

Carbide Grade: BXC

External & Internal

Same insert can be usedfor EX.RH and for IN.LH.

R

Same insert can be usedfor IN.RH and for EX.LH.

Order example: 16ER/IL R1.20 BXCThe inserts should be used with our standard threading toolholders (See pages 33-38)Attention: The anvil must be changed to AE 16-0 or AI 16-0Other available blank sizes: I.C. 5/8”, 1/2”, 1/4”, 3/16” & 5/32”

.020

.024

.035

.039

.043

.077

.055

.063

.079

.079

.087

.089

3/8

3/8

3/8

3/8

3/8

3/8

16 ER/IL R0.50

16 ER/IL R0.60

16 ER/IL R0.90

16 ER/IL R1.00

16 ER/IL R1.10

16 ER/IL R1.20

16 IR/EL R0.50

16 IR/EL R0.60

16 IR/EL R0.90

16 IR/EL R1.00

16 IR/EL R1.10

16 IR/EL R1.20

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AE 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

AI 16 - 0

Ordering CodeOrdering CodeT ICER/IL Inserts Anvil AnvilIR/EL Inserts

R.001

Same insert can be usedfor EX.RH and for IN.LH.

Same insert can be usedfor IN.RH and for EX.LH.

R

External & InternalPartial Profile Inserts

53

Grooving Kits

Grooving Kits

16 ER / IL .031 BXC 1 unit16 ER / IL .039 BXC 1 unit16 ER / IL .047 BXC 1 unit16 ER / IL .062 BXC 1 unit16 ER / IL .077 BXC 1 unit16 ER / IL .094 BXC 1 unit

ANVIL AE 16 - 0 1 unit

ER / IL INSERTKGROI - EXTERNAL

IR / EL INSERTKGROI - INTERNAL

16 IR / EL .031 BXC 1 unit16 IR / EL .039 BXC 1 unit16 IR / EL .047 BXC 1 unit16 IR / EL .062 BXC 1 unit16 IR / EL .077 BXC 1 unit16 IR / EL .094 BXC 1 unit

ANVIL AI 16 - 0 1 unit

54

For grooving small bores see pages 130-134

Technical SectionCutting Speeds for Grooving Tools

65-330

100-260

130-300

100-260

100-300

100-300

65-660

Cutting Speed ft/minMaterials

Low & Medium Carbon Steel

High Carbon Steel

Alloy Steels and Treated Steels

Stainless Steels

Cast Steels

Cast Iron

Non-Ferrous & Aluminium

ISOStandard

P

M

KN

Technical Section

M i l l - T h r e a d I n s e r t s a n d K i t s

Mill-Thread tools for threading on CNC milling machinesby using helical interpolation programs

55

Contents: Page:

Product IdentificationISOUNWHITBSPTNPT

565758595960

Advantages of Mill-Thread ToolsSame toolholder and insert can produce both right-hand and left-hand threads.

A single insert & toolholder can produce a giventhread on many diameters (External & Internal).

Prismatic shape of insert's tail ensures exact andreliable clamping in the toolholder.

Most inserts are double sided, having two cuttingedges.

Thread is produced in one tool pass.

MT tools can produce tapered threads.

Improved productivity thanks to increased cuttingspeeds and multitooth type carbide inserts.

Threading to one pitch of a shoulder in a blind hole.

Longer tool life thanks to a special multilayer coatingprocess.

Lower tooling costs, considerably less expensive thanusing taps and dies.

Since lower machine power is required, a smallermachine can produce larger threads in a single operationwith less idle time and tool changes.

NPTFNPSNPSFPG - DIN 40430Internal UN Kits

6061616262

Contents: Page:

CarbideGrade

ISOUNWHITBSPTNPTNPTFNPSNPSFPG

MT5MT7

ThreadProfile

ThreadPitch

1214213040

Mill - Thread Inserts

Product IdentificationMill-Thread Inserts Ordering Codes

E = ExternalI = Intternal- = Ext + Int

30 MT7UN12E

56

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

0.5

0.5

0.75

0.75

1.0

1.0

1.25

1.25

1.5

1.5

1.75

1.75

2.0

2.0

2.5

2.5

3.0

3.0

3.5

3.5

4.0

4.0

4.5

4.5

5.0

5.0

5.5

5.5

6.0

6.0

14 I 0.5 ISO

14 E 0.75 ISO

14 I 0.75 ISO

14 E 1.0 ISO

14 I 1.0 ISO

14 E 1.25 ISO

14 I 1.25 ISO

14 E 1.5 ISO

14 I 1.5 ISO

14 E 1.75 ISO

14 I 1.75 ISO

14 E 2.0 ISO

14 I 2.0 ISO

14 E 2.5 ISO

14 I 2.5 ISO

21 E 1.0 ISO

21 I 1.0 ISO

21 E 1.5 ISO

21 I 1.5 ISO

21 I 1.75 ISO

21 E 2.0 ISO

21 I 2.0 ISO

21 E 2.5 ISO

21 I 2.5 ISO

21 E 3.0 ISO

21 I 3.0 ISO

21 I 3.5 ISO

30 E 1.5 ISO

30 I 1.5 ISO

30 E 2.0 ISO

30 I 2.0 ISO

30 E 3.0 ISO

30 I 3.0 ISO

30 E 3.5 ISO

30 I 3.5 ISO

30 E 4.0 ISO

30 I 4.0 ISO

30 I 4.5 ISO

30 I 5.0 ISO

12 I 0.5 ISO

12 I 0.75 ISO

12 I 1.0 ISO

12 I 1.25 ISO

12 I 1.5 ISO

40 E 1.5 ISO

40 I 1.5 ISO

40 E 2.0 ISO

40 I 2.0 ISO

40 E 3.0 ISO

40 I 3.0 ISO

40 I 3.5 ISO

40 E 4.0 ISO

40 I 4.0 ISO

40 I 4.5 ISO

40 E 5.0 ISO

40 I 5.0 ISO

40 I 5.5 ISO

40 E 6.0 ISO

40 I 6.0 ISO

*

*

*

*

*


H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

ISO

57

Order example: 14 I 1.5 ISO MT7

* One cutting edge

H

T

P

A


PitchTPI

Insert Size = A14 mm.551

40 mm1.575

12 mm.472

30 mm1.181

21 mm.827

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

UN UNC, UNF, UNEF, UNS

58

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

Ext.

Int.

32

32

28

28

27

27

24

24

20

20

18

18

16

16

14

14

12

12

11

11

10

10

8

8

7

7

6

6

5

5

4.5

4.5

4

4

21 E 24 UN

21 I 24 UN

21 E 20 UN

21 I 20 UN

21 E 18 UN

21 I 18 UN

21 E 16 UN

21 I 16 UN

21 E 14 UN

21 I 14 UN

21 E 12 UN

21 I 12 UN

21 E 10 UN

21 I 10 UN

21 I 8 UN

21 I 7 UN

30 E 20 UN

30 I 20 UN

30 E 18 UN

30 I 18 UN

30 E 16 UN

30 I 16 UN

30 E 14 UN

30 I 14 UN

30 E 12 UN

30 I 12 UN

30 E 10 UN

30 I 10 UN

30 E 8 UN

30 I 8 UN

30 E 6 UN

30 I 6 UN

30 I 5 UN

40 E 16 UN

40 I 16 UN

40 E 14 UN

40 I 14 UN

40 E 12 UN

40 I 12 UN

40 E 10 UN

40 I 10 UN

40 E 8 UN

40 I 8 UN

40 E 6 UN

40 I 6 UN

40 I 4.5UN

40 I 4 UN

12 I 32 UN

12 I 28 UN

12 I 24 UN

12 I 20 UN

12 I 18 UN

12 I 16 UN

14 E 32 UN

14 I 32 UN

14 E 28 UN

14 I 28 UN

14 I 27 UN

14 E 24 UN

14 I 24 UN

14 E 20 UN

14 I 20 UN

14 E 18 UN

14 I 18 UN

14 E 16 UN

14 I 16 UN

14 E 14 UN

14 I 14 UN

14 E 12 UN

14 I 12 UN

14 I 11 UN

14 I 10 UN

Order example: 21 E 18 UN MT7

* One cutting edge

H

T

P

A


PitchTPI

Insert Size = A30 mm14 mm 21 mm

.551 .827 1.18140 mm1.575

12 mm.472

PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

Same Insert for External andInternal thread

Conical pipe thread inserts are one-sided and may be used for bothExternal and Internal threading.

WHIT

BSPT

BSW, BSF, BSP

59

Order example: 21-11 W MT7

Order example: 14-19 BSPT MT7

* One cutting edge

For conical preparation end mills see page 98

12-19 W

24

20

19

16

14

11

8

21-20 W

21-19 W

21-16 W

21-14 W

21-11 W

30-16 W

30-14 W

30-11 W 40-11 W

40- 8 W

*

14-24 W

14-20 W

14-19 W

14-16 W

14-14 W

19

14

11

21-14 BSPT

21-11 BSPT 30-11 BSPT 40-11 BSPT

14-19 BSPT

14-14 BSPT

12-19 BSPT

H

T

P

A

H

T

P

A


PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248



NPT

NPTF

60

12-18 NPT18

14

11.5

8

14-18 NPT

14-14 NPT 21-14 NPT

21-11.5 NPT 30-11.5 NPT

30- 8 NPT

40-11.5 NPT

40- 8 NPT

18

14

11.5

8

21-14 NPTF

21-11.5 NPTF 30-11.5 NPTF

30- 8 NPTF

40-11.5 NPTF

40- 8 NPTF

14-18 NPTF

14-14 NPTF

12-18 NPTF

Order example: 30-11.5 NPT MT7

Order example: 21-14 NPTF MT7


H

T

P

A

H

T

P

A


61

PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

PitchTPI


.551 .827 1.18140 mm1.575

12 mm.472

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248

H

T

.248

.114

.295

.122

.472

.185

.630

.217

.787

.248



NPSF

NPS

Order example: 30-11.5 NPS MT7

Order example: 21-14 NPSF MT7

18

14

11.5

8

21-14 NPSF

21-11.5 NPSF 30-11.5 NPSF

30- 8 NPSF

40-11.5 NPSF

40- 8 NPSF

14-18 NPSF

14-14 NPSF

H

T

P

A

H

T

P

A

18

14

11.5

8

21-14 NPS

21-11.5 NPS 30-11.5 NPS

30- 8 NPS

40-11.5 NPS

40- 8 NPS

14-18 NPS

14-14 NPS

* One cutting edge

* One cutting edge

12-18 NPS*

12-18 NPSF*


Order example : MTK 14 I UN

MTK 14 I UNMTK 12 I UN

12 I 32 UN

12 I 24 UN

12 I 20 UN

12 I 20 UN

12 I 16 UN

12 I 16 UN

INSERTS INSERTS

TOOLHOLDER TOOLHOLDER

SR 0375 H12

KEY

K12

SCREW

S12

14 I 24 UN

14 I 24 UN

14 I 20 UN

14 I 20 UN

14 I 16 UN

14 I 16 UN

SR 0670 H14

KEY

K14

SCREW

S14

Internal UN Kits

62

Order example: 21-18 PG MT7

H

T

PitchTPI

Insert Size = A

18

16

30 mm

.295

.122

.472

.185

.630

.217

21-16 PG

(PG 21, 29, 36, 42, 48)

30-16 PG

(PG 36, 42, 48)

14 mm 21 mm

(PG 9, 11, 13.5, 16)

21-18 PG

(PG 16)

.551 .827 1.181

14-18 PG

PG - DIN 40430


H

T

P

A

M i l l - T h r e a d To o l h o l d e r s

63

Contents: Page:

Product IdentificationSingle Insert ToolholdersLong Shank ToolholdersTwin Insert ToolholdersMulti Insert ToolholdersExternal Multi-Insert ToolholdersLong Carbide Shank ToolholdersCarbide Shank Toolholders for Single Point Threading

6465656667676868

Mill - Thread Toolholders

64

Product IdentificationMill-Thread Toolholders Ordering Codes

Numberof

Inserts

InsertPocket Size Carbide

ShankLength ofToolholder

ClampingMethodS=Screw

Cutting Diameter

1180 = 1.18

1214213040

A

C21H1180RS 2


Order example: SR1140J30

For conic inserts: 12-18 NPT, 12-18 NPTF, 12-19 BSPT*

Long Shank Toolholders

Order example: SR1240M30

Single Insert Toolholders

65

Mill-Thread Toolholders

D LD1TorxKey

SR0940K21

SR1240M30

SR1500M30

21

30

30

.94

1.24

1.50

.75

1.00

1.25

5.00

6.00

6.00

K21

K30

K30

Ordering CodeInsertScrew

TorxKey

L1LD2D1D

InsertScrew

S21

S30

S30

Amm

Ordering Code

.37

.39

.50

.54

.57

.67

.79

1.14

1.73

.75

.75

.75

.75

.75

.75

.75

1.00

1.50

3.35

3.35

2.95

2.98

3.20

3.35

3.70

4.27

6.02

.51

.51

.70

.77

1.00

1.18

1.57

1.85

3.19

.30

.30

.37

.38

.41

.53

.61

.88

1.38

12

12

14

14

14

14

21

30

40

S12

S12

S14

S14

S14

S14

S21

S30

S40

SR0375H12

SR0390H12

SR0500F14

SR0540F14

SR0570H14

SR0670H14

SR0790H21

SR1140J30

SR1730M40

*

K12

K12

K14

K14

K14

K14

K21

K30

K40

LL1

D

A

With internalcoolant bore

D2 D1

L

D

A


D1


Amm

For holders with long overhang reduce the cutting speed and feed rate between20% to 40% (depends on workpiece material pitch and overhang)

Twin Insert Toolholders

66


L

D

A


D1D2

L1

Order example: SR1180J21-2

Ordering Code

.79

1.18

1.57

1.97

.75

1.00

1.25

1.50

3.66

4.25

5.12

6.02

2

2

2

2

.63

.95

1.18

1.49

14

21

30

40

S14

S21

S30

S40

K14

K21

K30

K40

InsertScrew

TorxKey

No. ofInserts

LD2D1DA

mm

SR0790H14-2

SR1180J21-2

SR1580L30-2

SR1970M40-2

L1

1.54

1.97

2.80

3.35


Multi Insert Toolholders

67

Mill-Thread Toolholders Precision Tools Ltd.

External Multi-InsertToolholders

3

3

4

SLE0790D21- 3

SLE1180D21- 3

SLE1770E21- 4

Amm

21

21

21

D

.79

1.18

1.77

D1

.75

.75

1.00

D2

2.28

2.68

3.27

L

2.56

2.56

2.76

L1

.95

.95

.95

S21

S21

S21

K21

K21

K21

Order example: SLE 1180D21-3

21

30

30

30

40

40

Order example: SR3150D30-4

S21

S30

S30

S30

S40

S40

K21

K30

K30

K30

K40

K40


TorxKey

LD1DA

mm

5

4

4

4

4

4

1.97

1.97

2.16

2.36

2.56

2.76

.75

.75

1.00

1.25

1.00

1.25

2.48

2.48

3.15

3.94

3.15

3.94

SR2480C21-5

SR2480C30-4

SR3150D30-4

SR3940D30-4

SR3150D40-4

SR3940E40-4

No. ofInserts

L

D

A

D1


TorxKey

No. ofInserts

Reduced machining timeOptimal coolant supply

D

with InternalCoolant bore

L1 A

D2L

D1

Long Carbide Shank Toolholders

68


Ordering Code

.39

.50

.62

.82

.312

.375

.500

.625

5.0

6.0

7.0

8.0

.312

.375

.500

.625

12

14

14

21

S12

S14

S14

S21

K12

K14

K14

K21

InsertScrew

TorxKey

LD2D1DA

mm

Carbide Shank Toolholders for Single Point Threading

For Inserts see the Threading Tools section of this Catalogue

Without coolant bore

For an internal application use an internal R.H. insert.

*

**

S 8

S11

K 8

K11

Order example: SR0620K14C

For holders with long overhang reduce the cutting speed and feed rate between20% to 40% (depends on workpiece material, pitch and overhang)


TorxKey

LD1D

0.5-1.75

0.5-2.00

48-14

48-11***

TPIPitch Range

mm

.25

.38

L

D

A


D1D2

L

DD1


For an external application use an external L.H. insert.


SR0390K12C

SR0500J14C

SR0620K14C

SR0820M21C

SR0250H08C

SR0375M11C

.35

.50

4.0

6.0

08

11

mm

L

M i l l - T h r e a d Te c h n i c a l S e c t i o n

69

Contents: Page:

Carbide Grade and Speed SelectionConversion of Cutting Speed to Rotational SpeedTool SelectionCarmex Mill-Thread Catalogue and CNC Programming CD-ROMThread Milling CNC Program for Internal Threading

7070717272

Mill - Thread Technical Section

P

MKNS

330-820

360-590

300-530

360-560

430-560

230-490

520-980

330-1300

65-260

Low and Medium Carbon Steels

High CarbonSteels

Alloy Steels, Treated Steels

Stainless Steels

Cast Steels

Cast Iron

Non- Ferrous and Aluminum

Synthetics, Duroplastics, Thermoplastics

Nickel Alloys, Titanium Alloys

380-920

430-660

340-590

430-620

490-620

260-560

590-1120

380-1500

80-300

Grades ft/min

MT7MaterialsISO

70

N

DV

As you may note, cutting speed is shown in rangeterms. In most standard cases choosing a speedin the middle of the range would be a good choicefor a start.

For hard metals reduce cutting speed.

Conversion of selected cutting speed to rotationalspeed is calculated by the following formula:

Recommended FEED RATE : .002 - .006 MT7Sub-Micron Grade with TitaniumAluminum Nitride multi-layercoating (ISO K10 - K20). Thisis a general purpose grade,which can be used with allmaterials; it should be run atmedium to high cutting speeds.

Microngrain Grade with CarbonNitride multi-layer coating (ISOK30 - K40). This is a generalpurpose grade, which can beused with all materials; it shouldbe run at medium to low cuttingspeeds.

Carbide Grade and Speed Selection

Internal Thread

Right HandThread

SR12

50K

40

Left HandThread

External Thread

SR12

50K

40

Right HandThread

Left HandThread

*MT5

*MT5

*Per request

D=Cutting diameter


V=400 ft/minExample:D=1.25

V x 12 400 x 12N = = = 1,222 RPM π x D 3.14 x 1.25

Conversion of Cutting Speed to Rotational Speed

The chart is suitable for the following thread forms: ISO, UN, WHIT, NPT, NPTF, BSPT and PG.

Tool SelectionThe following chart provides a fairly accurate visual selection tool for Internal Threading.

Find a Milling Tool to produce d=1.25 inch Internalright hand UN thread having thread pitch P=1/16 inch.As can be seen from the chart above, the two red linesintersect at selected tool having cutting diameter of D=.79 inch.

For indexable and solid carbide Mill Threads

71


TPI

P=1/16

d=1.25

D= Tool cutting diameter


Insert: 21 I 16 UN MT7

.15

.11

.23

.19

.27.39

.39 D =

.55

D =

.67

D =

.70 D= .79 D= 1.14

D = .50D = .35

Chosen Tool holder: SR0790H21

Right HandThread

4

5

6

8

10

12

16

20

24

32

48

mm

6.0

5.0

4.0

3.5

3.0

2.5

2.0

1.5

1.25

1.0

0.75

0.5

d= Thread diameter

4 5 6 7 8 9 10 11 12 13 14 15 16 18 20 22 24 26 28 30 32 34 36 38 40 44 48 52 58 64mm

inch 1/4 3/8 1/2 5/8 3/4 1 1.25 1.5 2 2.5

P= Thread Pitch

Example: Internal thread 1 1/4 x 16UNAny tool with a small cutting diameter can produce large diameter threads.

d

Thread Milling CNC Program for Internal Threading

G90 G00 G54 G43 H1X0 Y0 Z0.39 S2800G00 Z-0.71G01 G91 G41X0.1150 Y-0.1150 Z0 F3.35 D1G03 X0.1150 Y0.1150 R0.1150 Z0.0104G03 X0 Y0 I-0.23 J0 Z0.0833G03 X-0.1150 Y0.1150 R0.1150 Z0.0104G01 G40 X-0.1150 Y-0.1150 Z0G90 G0 X0 Y0 Z0

G90 G00 G54 G43 H1X0 Y0 Z10 S--- G00 Z- ( TO THREAD DEPTH ) G01 G91 G41 D1 X(A/2) Y-(A/2) Z0 F--- G03 X(A/2) Y(A/2) R(A/2) Z(1/8 PITCH) G03 X0 Y0 I-(A) J0 Z(PITCH) G03 X-(A/2) Y(A/2) R(A/2) Z(1/8 PITCH) G01 G40 X-(A/2) Y-(A/2) Z0 G90 X0 Y0 Z0

General Program

Internal Thread

Program is based on tool center.This method of programming needs no tool radiuscompensation value other than an offset for wear.

Right hand thread (climb milling) from bottom up.

72


Carmex Mill-Thread catalogue andCNC programming CD-ROM

This CD is provided by Carmex to assist you, the thread milling user,to select and apply the correct tool to machine threads on CNCmachining centers. The program will find tools and inserts which aresuitable for your application, calculate cutting data and generate aCNC program for a variety of controls.


EXAMPLE : 11/4-12UN (Thread depth .71)TOOLHOLDER : SR0790 H21 (Cutting Dia. .79)INSERT: 21 I 12 UNA = (1.25 - .79)/2 = .23

AD0

D

= Radius of tool path.= Major thread dia.= Cutting dia.

D0 - D2

A =

The software is also available at ourweb site - www.carmex.com

S p i r a l M i l l - T h r e a d

73

Advantages of Spiral Mill-Thread Tools

Contents: Page:

The spiral designed tools enable a smooth cuttingoperation at a high feed rate and reduced machiningtime.

The tools suit a wide range of applications, frommachining small components in small machiningcenters to heavy-duty applications in high powermilling machines.

Spiral fluted toolholders hold 2 or 9 inserts in acomparatively small cutting diameter.

The unique clamping method enables optimalindexability.

Spiral tools reduce vibration and chatter.

High grade finish is achieved in all applications:threading, roughing and finishing.

Inserts are available in MT7 Sub-Micron Grade withTitanium Aluminium Nitride multi-layer coating(ISO K10 - K20). This is a general purpose grade,which can be used with all materials.

H23 ToolholdersH23 Threading InsertsH32 ToolholdersH32 Threading InsertsH45 ToolholderH45 Threading InsertsH63 ToolholderH63 Threading Inserts

7474-757575-777777-787878-79

Contents: Page:

Spiral Inserts and Toolholders for FinishingSpecial Tools

80-8182

74

Spiral Mill - Thread

H23 Threading Inserts

H23 Toolholders

UNPitchTPI Thread SizeOrdering Code

D1D

L

A

L1

Cutti

ng D

iam

eter

For internal thread

ISOPitchmm Thread Size

≥ M26

≥ M27

≥ M28

≥ M30

Ordering Code

For internal thread

Spiral inserts haveone cutting edge

InsertSize A

SR091H23-2

SR091H23M-2

1.06

1.06

2

2

No. ofInserts Screw Key

S23

S23

K21

K21

0.91

0.91

1.0

1.0

4.5

6.0

D D1 L

2.00

3.07

L1Ordering Code


≥ 1”

≥ 1”

≥1 1/16”

≥1 1/16”

≥1 1/8”

≥1 1/8”

≥1 3/16”

≥1 1/4”

H23 I 1.0 ISO

H23 I 1.5 ISO

H23 I 2.0 ISO

H23 I 3.0 ISO

1.0

1.5

2.0

3.0

24

20

18

16

14

12

8

7

H23 I 24 UN

H23 I 20 UN

H23 I 18 UN

H23 I 16 UN

H23 I 14 UN

H23 I 12 UN

H23 I 8 UN

H23 I 7 UN

75

Spiral Mill - Thread Precision Tools Ltd.

Same insert for internal and external thread

11

Thread Size

≥ G 1”

Ordering Code

H23-11 W

WhitworthPitchTPI

H32 Toolholders

D1D

L

A

L1

Ordering CodeInsertSize A

5

5

Screw Key

S32

S32

K22

K22

5.0

7.0

D D1 L

2.36

3.58

L1 No. ofInserts


11

Thread Size

≥ 1” BSPT

Ordering Code

H23-11 BSPT

BSPTPitchTPI


11.5

Thread Size

1”-2” NPT

Ordering Code

H23-11.5 NPT

NPTPitchTPI


11.5

Thread Size

1”-2” NPTF

Ordering Code

H23-11.5 NPTF

NPTFPitchTPI

SR126H32-5

SR126H32P-5

1.26

1.26

1.26

1.26

1.25

1.25

76

Spiral Mill - ThreadPrecision Tools Ltd.


11.5

Thread Size

Internal 1 1/4”-2” NPTExternal 1”-2” NPT

Ordering Code

H32-11.5 NPT

NPTPitchTPI


11

Thread Size

Internal ≥ 1 1/8” BSPTExternal ≥ 1” BSPT

Ordering Code

H32-11 BSPT

BSPTPitchTPI


11

Thread Size

Internal ≥ G 1 1/8”External ≥G 1”

Ordering Code

H32-11 W

WhitworthPitchTPI

UNPitchTPI Thread SizeOrdering Code

20

18

16

12

8

6

≥1 3/8”

≥1 3/8”

≥1 3/8”

≥1 7/16”

≥1 1/2”

≥1 9/16”

H32 I 20 UN

H32 I 18 UN

H32 I 16 UN

H32 I 12 UN

H32 I 8 UN

H32 I 6 UN

For internal thread

H32 Threading InsertsSpiral inserts haveone cutting edge

ISOPitchmm Thread SizeOrdering Code

H32 I 1.5 ISO

H32 I 2.0 ISO

H32 I 3.0 ISO

H32 I 4.0 ISO

For internal thread

1.5

2.0

3.0

4.0

≥ M35

≥ M36

≥ M38

≥ M40

77



11.5

Thread Size

Internal 1 1/4”- 2” NPTFExternal 1”- 2” NPTF

Ordering Code

H32-11.5 NPTF

NPTFPitchTPI

H45 Threading InsertsSpiral inserts haveone cutting edge

For internal thread

PitchTPI

16

12

8

6

Thread Size

≥ 2”

≥ 2”

≥ 2 1/4”

≥ 2 1/4”

Ordering Code

H45 I 16 UN

H45 I 12 UN

H45 I 8 UN

H45 I 6 UN

UN

ISO

For internal thread

Pitch mm

1.5

2.0

3.0

4.0

Thread Size

≥ M50

≥ M50

≥ M56

≥ M56

Ordering Code

H45 I 1.5 ISO

H45 I 2.0 ISO

H45 I 3.0 ISO

H45 I 4.0 ISO

H45 Toolholder

L

D D1

A

Ordering Code Insertsize A

SR177H45-6 1.46 1.77 1.25 5.0 6

D D1 LNo. ofInsert

Screw Key

S45 K40

78

Spiral Mill - ThreadPrecision Tools Ltd.

BSPT

Ordering CodeInsertsize A

SR248H63-9 1.50 2.48 0.75 2.0 9

D D1 LNo. ofInsert

Screw Key

S63 K40


11.5

Thread Size

Internal 2” NPTExternal 1”-2” NPT

Ordering Code

H45 - 11.5 NPT

NPTSame insert for internal and external thread

11

Thread Size


Ordering Code

H45 - 11 BSPT

L

A

D1

D

PitchTPI

PitchTPI

H63 Toolholder


11

Thread Size

Internal ≥ G 1 3/4”External ≥ G 1”

Ordering Code

H45 - 11 W

WhitworthPitchTPI

79


H63 Threading Inserts

ISO

For internal thread

1.5

2.0

3.0

4.0

Thread Size

≥ M70

≥ M70

≥ M75

≥ M75

Ordering Code

H63 I 1.5 ISO

H63 I 2.0 ISO

H63 I 3.0 ISO

H63 I 4.0 ISO

Pitch mm


For external thread

11.5

Thread Size

External ≥ 1” NPT

Ordering Code

H63 - 11.5 NPT

NPTPitchTPI


11

Thread Size


Ordering Code

H63 - 11 BSPT

BSPTPitchTPI


11

Thread Size

Internal ≥ G 2 1/2”External ≥ G 1”

Ordering Code

H63 - 11 W

WhitworthPitchTPI

For internal thread

16

12

8

6

Thread Size

≥ 2 3/4”

≥ 2 3/4”

≥ 3”

≥ 3”

Ordering Code

H63 I 16 UN

H63 I 12 UN

H63 I 8 UN

H63 I 6 UN

UNPitchTPI

80

Spiral Finishing

Spiral inserts and toolholders for finishing

H23 Toolholders


No. ofInsert Screw KeyD D1 L

.008

.020

.039

Ordering Code

H23 F R0.2

H23 F R0.5

H23 F R1.0

H23F Finishing InsertsR

L1

H32 Toolholders

.008

.020

.039

Ordering Code

H32 F R0.2

H32 F R0.5

H32 F R1.0


L

DD1

A

L1

Cutti

ng D

iam

eter

L

DD1

A

L1

Milling a 90º shoulder with variety of corner radiuses

Maximum length of cut in one tool pass - 1.46”


R



R

1.06

1.06

2

2

S23

S23

K21

K21

0.91

0.91

1.0

1.0

4.5

6.0

2.0

3.07

SR091H23 -2

SR091H23M-2


No. ofInsert

Screw KeyD D1 L L1

1.26

1.26

5

5

1.26

1.26

1.25

1.25

5.0

7.0

2.36

3.58

S32

S32

K22

K22

SR126H32 -5

SR126H32P-5

R

H63 Toolholder

.008

.020

.039

.059

.079

Ordering Code

H63 F R0.2

H63 F R0.5

H63 F R1.0

H63 F R1.5

H63 F R2.0



SR248H63-9 1.50 9

No. ofInsert

Screw Key

S63 K402.48 0.75 2.0

D D1 L

81

Spiral Finishing

L

A

D1

D

H45 Toolholder


SR177H45-6 1.46 6

No. ofInsert

Screw Key

S45 K401.77 1.25 5.0

D D1 L

.008

.020

.039

.059

.079

Ordering Code

H45 F R0.2

H45 F R0.5

H45 F R1.0

H45 F R1.5

H45 F R2.0


L

D D1

A


R



82

Mill-Thread and FinishingPrecision Tools Ltd.

S p e c i a l To o l s

In addition to standard products, Carmex manufacturesspecial tools and inserts according to customers’ requests.The toolholders are multi-purpose, making them suitablefor both roughing and finishing inserts.Special tools are supplied in short delivery times.

Inserts are available in MT7 Sub-Micron Gradewith Titanium Aluminium Nitride multi-layercoating (ISO K10 - K20). This is a general purposegrade, which can be used with all materials.

M i l l - T h r e a d S o l i d C a r b i d e

83

Product IdentificationISOISO - with Coolant BoreISO - with Internal Coolant through the flutesG (55˚)G (55˚) - with Internal Coolant through the flutesWhitworth - with Internal Coolant through the flutesUNUN - with Coolant BoreUN - with Internal Coolant through the flutesBSPTBSPT - with Coolant BoreBSPT - with Internal Coolant through the flutes

Advantages of Mill-Thread Solid Carbide

Contents:

Thread is generated in one pass.

Spiral flutes allow smooth cutting action.

Shorter machining time due to multi, 3 to 6, flutes.

2.2 mm and up cutting diameter.

Threads up to shoulder in blind holes.

Longer tool life due to special multi-layer coating.

Same tool can be used for a variety of materials.

Excellent surface finish.

Low cutting pressure allows thin wall machining.

Same tool used for R.H. and L.H. threads.

Carbide grade: MT7 Sub-micron grade with Titanium Aluminium Nitride multi-layer coating (ISO K10-K20).To be run at medium to high cutting speeds. General purpose for all materials.

Thread Mills with Internal CoolantCoolant fluid washes the chips out of hole

Increased tool life

NPTNPT - with Coolant BoreNPT - with Internal Coolant through the flutesNPTFNPTF - with Coolant BoreNPTF - with Internal Coolant through the flutesNPS - with Coolant BoreNPSF - with Coolant BoreSolid Carbide Tapered End MillsMill - Thread Solid Carbide for External Threads ISO UNCarbide Grade and Speed Selection

Page: Contents: Page:

84858687888889909192929393

949495959696979798999999

100

Mill - Thread Solid Carbide

84

Product IdentificationMill-Thread Solid Carbide Ordering Codes


E = External

MillThread

MT

B = With Internal CoolantZ = Internal coolant throughthe flutes

Shank Diameter

0250

Inch0250 = 1/40312 = 5/160375 = 3/8

Metric06 = 6mm08 = 8mm10 = 10mm

No. ofFlutes

C=3D=4E=5F=6

C

The ApproximateCutting Length

14

Thread Pitch

1.0

ThreadProfile

ISO

ISOUNW

BSPTNPT

NPTFNPS

NPSF

Order example: MT 0500D11 2.0 ISO MT7

ISOTools for Internal Thread

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

4.0

2.5

2.5

3.0

4.0

3.5

4.0

4.0

4.0

4.0

4.5

4.0

d DNo. ofFlutes

l LM

coarse

Mfinemm

Pitchmm

Ordering Code

85


.087

.150

.122

.177

.142

.157

.157

.236

.313

.197

.197

.276

.276

.375

.625

.313

.313

.375

.375

.472

.750

.551

.551

.625

.625

.750

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

1/4

1/4

5/16

5/16

3/8

5/8

5/16

5/16

3/8

3/8

1/2

3/4

5/8

5/8

5/8

5/8

3/4

3

3

3

3

3

3

3

3

4

3

3

3

3

4

6

3

3

3

3

4

6

4

4

3

3

4

M3

M4

M5

M6

M6

M8

M8

M10

M10

M12

M12

M16

M16

M20

M20

M24

M24

M27

0.5

0.5

0.7

0.75

0.8

1.0

1.0

1.0

1.0

1.25

1.25

1.5

1.5

1.5

1.5

1.75

1.75

2.0

2.0

2.0

2.0

2.5

2.5

3.0

3.0

3.0

.21

.41

.29

.40

.36

.41

.57

.49

.65

.57

.76

.68

.98

.86

1.33

.79

1.14

1.06

1.54

1.06

1.61

1.33

1.92

1.59

2.31

1.71

P

D

IL

d


MT0250C02 0.5 ISO

MT0250C04 0.5 ISO

MT0250C03 0.7 ISO

MT0250C04 0.75 ISO

MT0250C04 0.8 ISO

MT0250C04 1.0 ISO

MT0250C06 1.0 ISO

MT0250C05 1.0 ISO

MT0312D07 1.0 ISO

MT0250C06 1.25 ISO

MT0250C07 1.25 ISO

MT0312C07 1.5 ISO

MT0312C09 1.5 ISO

MT0375D09 1.5 ISO

MT0625F13 1.5 ISO

MT0312C08 1.75 ISO

MT0312C11 1.75 ISO

MT0375C11 2.0 ISO

MT0375C15 2.0 ISO

MT0500D11 2.0 ISO

MT0750F16 2.0 ISO

MT0625D13 2.5 ISO

MT0625D19 2.5 ISO

MT0625C16 3.0 ISO

MT0625C23 3.0 ISO

MT0750D17 3.0 ISO

4

5

5

6

6

7

7

9

10

10

10

12

12

14

20

14

14

17

17

18

26

22

22

25

25

28

For small thread mills see pages 103 & 108

For thread mills with coolant bore see following pages

With internal coolant bore

Order example: MTB†0312C06 1.5 ISO MT7


d DNo. ofFlutes

l LM

coarse

Mfinemm

Pitchmm

Ordering Code

0.5

0.7

0.75

0.8

1.0

1.0

1.0

1.0

1.0

1.25

1.25

1.5

1.5

1.5

1.5

1.5

1.75

1.75

2.0

2.0

2.0

2.0

2.5

2.5

3.0

3.0

M 4

M 5

M 6

M 6

M 8

M 8

M10

M10

M12

M12

M14

M16

M16

M20

M20

M24

M27

MTB0250C04 0.5 ISO

MTB0250C02 0.7 ISO

MTB0250C04 0.75 ISO

MTB0250C03 0.8 ISO

MTB0250C04 1.0 ISO

MTB0250C06 1.0 ISO

MTB0250C05 1.0 ISO

MTB0312D06 1.0 ISO

MTB0375D09 1.0 ISO

MTB0250C05 1.25 ISO

MTB0250C07 1.25 ISO

MTB0312C06 1.5 ISO

MTB0312C09 1.5 ISO

MTB0375D08 1.5 ISO

MTB0500D10 1.5 ISO

MTB0625F13 1.5 ISO

MTB0375C07 1.75 ISO

MTB0375C11 1.75 ISO

MTB0375C10 2.0 ISO

MTB0500D10 2.0 ISO

MTB0500D15 2.0 ISO

MTB0750F16 2.0 ISO

MTB0625E13 2.5 ISO

MTB0625E19 2.5 ISO

MTB0750D15 3.0 ISO

MTB0750D17 3.0 ISO

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

3/8

1/4

1/4

5/16

5/16

3/8

1/2

5/8

3/8

3/8

3/8

1/2

1/2

3/4

5/8

5/8

3/4

3/4

.150

.122

.177

.150

.181

.181

.250

.312

.375

.250

.250

.307

.307

.375

.500

.625

.354

.354

.375

.465

.465

.750

.591

.591

.709

.750

3

3

3

3

3

3

3

4

4

3

3

3

3

4

4

6

3

3

3

4

4

6

5

5

4

4

.41

.29

.40

.36

.41

.60

.50

.65

.96

.57

.76

.67

.98

.86

1.04

1.33

.79

1.14

1.06

1.06

1.54

1.61

1.33

1.92

1.59

1.71

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

2.5

2.5

2.5

2.5

3.0

4.0

4.0

3.0

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

86


d

LI

D

P


5

5

6

6

7

7

9

10

12

10

10

12

12

14

16

20

12

12

15

17

17

26

22

22

25

27


For thread mills with coolant through the flutes see next page

87

Mill - Thread Solid Carbide Precision Tools Ltd.

Order example: MTZ 08078C17 1.5 ISO MT7

ISOTools for Internal Thread - Metric Shanks

2.3

2.3

2.5

2.3

2.3

2.5

2.9

3.3

4.0

2.9

2.9

2.9

3.3

4.0

dmm

DNo. ofFlutes

l LM

coarseM

finePitchmm

Ordering Code

.189

.236

.315

.236

.236

.307

.394

.472

.630

.354

.354

.394

.465

.591

3

3

4

3

3

3

4

4

5

3

3

3

4

5

6

6

8

6

6

8

10

12

16

10

10

10

12

16

.41

.49

.65

.57

.76

.67

.86

1.03

1.33

.79

1.14

1.06

1.06

1.33

M6

M8

M8

M10

M12

M12

M14

M16

M20

7

9

10

10

10

12

14

16

20

12

12

15

17

22

1.0

1.0

1.0

1.25

1.25

1.5

1.5

1.5

1.5

1.75

1.75

2.0

2.0

2.5

P

D

I L

d

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

ISO

1.0

1.0

1.0

1.25

1.25

1.5

1.5

1.5

1.5

1.75

1.75

2.0

2.0

2.5

MTZ06048C10

MTZ0606C12

MTZ0808D16

MTZ0606C14

MTZ0606C19

MTZ08078C17

MTZ1010D21

MTZ1212D26

MTZ1616E33

MTZ1009C20

MTZ1009C28

MTZ1010C27

MTZ12118D27

MTZ1615E33


With internal coolant through the flutes

Order example: MT 1212D19 14 W MT7

Order example: MTB 1010D16 19 W MT7

(55º)GSame Tool for Internal and External Thread - Metric shanks

dmm

DNo. ofFlutes

l LPitchTPI

Ordering CodeStandard


dmm D

No. ofFlutes l L

PitchTPI Ordering CodeStandard

Same Tool for Internal and External Thread - Metric shanks

28

19

14

11

11

G1/8

G1/4-3/8

G1/2-7/8

G 1

G 1

8

10

16

16

20

.307

.394

.630

.630

.787

3

4

5

4

5

.56

.66

1.04

1.50

1.86

2.5

2.9

4.1

4.1

4.1

MTB08078C14 28W

MTB1010D16 19W

MTB1616E26 14W

MTB1616D38 11W

MTB2020E47 11W

28

19

14

14

11

11

11

G1/8

G1/4-3/8

G1/2-7/8

G1/2-7/8

G1-11/2

G 1

G 1

6

8

12

12

12

16

20

.236

.315

.472

.472

.472

.630

.787

3

3

4

4

3

4

5

.38

.55

.75

1.04

.95

1.50

1.86

2.3

2.5

3.3

3.3

3.3

4.1

4.1

88


MT0606C9 28 W

MT0808C14 19 W

MT1212D19 14 W

MT1212D26 14 W

MT1212C24 11 W

MT1616D38 11 W

MT2020E47 11 W

d

LI

D

P

d

L

I

D

P


BSF, BSP


89

Same Tool for Internal and External Thread - Metric shanks(55º)G

Order example: MTZ 08078C14 28 W MT7

dmm

DNo. ofFlutes

l LPitchTPI Ordering CodeStandard

28

19

14

11

G1/8

G1/4-3/8

G1/2-7/8

G 1

8

10

16

16

.307

.394

.630

.630

3

4

5

4

.56

.66

1.04

1.50

2.5

2.9

4.0

4.0

MTZ08078C14 28W

MTZ1010D16 19W

MTZ1616E26 14W

MTZ1616D38 11W

P

D

I L

d

WhitworthSame Tool for Internal and External Thread - Metric Shanks


BSF, BSP

BSW

Order example: MTZ 08064C16 16 W MT7

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

20

18

16

16

14

12

11

6

6

8

10

8

10

12

.181

.209

.268

.362

.307

.339

.429

2.3

2.3

2.5

2.9

2.5

2.9

3.3

3

3

3

4

4

4

4

.48

.58

.66

.97

.82

.96

1.14

20W

18W

16W

16W

14W

12W

11W

MTZ06045C12

MTZ06053C14

MTZ08064C16

MTZ10092D24

MTZ08074D20

MTZ10085D24

MTZ12109D28

P

D

I L

d

Standard

1/4

5/16

3/8

1/2

7/16

1/2

5/8



* Cutter without coolant

*

Order example: MT 0625E15 14 UN MT7

UNTools for Internal Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

2.5

3.0

2.5

3.5

2.5

4.0

2.5

3.0

4.0

3.0

3.5

4.0

4.0

4.0

UNC UNEF

90


.098

.126

.157

.236

.197

.276

.177

.276

.472

.197

.375

.236

.472

.276

.591

.313

.375

.625

.375

.472

.591

.625

.750

40

32

28

28

24

24

20

20

20

18

18

16

16

14

14

13

12

12

11

10

9

8

7

5

8

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

10

1/4

5/16

3/8

7/16-1/2

9/16-5/8

3/4

7/8

1/4

1/4

1/4

1/4

1/4

5/16

1/4

5/16

1/2

1/4

3/8

1/4

1/2

5/16

5/8

5/16

3/8

5/8

3/8

1/2

5/8

5/8

3/4

3

3

3

3

3

3

3

3

5

3

4

3

4

3

5

3

3

5

3

3

3

3

4

.24

.27

.45

.57

.56

.81

.48

.83

1.08

.58

1.03

.66

1.22

.82

1.46

.88

1.04

1.63

1.14

1.35

1.50

1.69

1.78

d

LI

D

P


MT0250C02 40UN

MT0250C02 32UN

MT0250C04 28UN

MT0250C05 28UN

MT0250C06 24UN

MT0312C08 24UN

MT0250C05 20UN

MT0312C08 20UN

MT0500E11 20UN

MT0250C06 18UN

MT0375D10 18UN

MT0250C07 16UN

MT0500D12 16UN

MT0312C08 14UN

MT0625E15 14UN

MT0312C09 13UN

MT0375C10 12UN

MT0625E16 12UN

MT0375C11 11UN

MT0500C14 10UN

MT0625C15 9UN

MT0625C17 8UN

MT0750D17 7UN

12

7/16-1/2

9/16-5/8

3/4-1

11/8-15/8

1-11/2

11/8-11/4

UNF

For small thread mills see pages 104 -105 & 109

For thread mills with coolant bore see following pages

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

4.0

2.5

4.0

2.5

4.0

2.5

4.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

.126

.250

.312

.197

.250

.260

.312

.185

.312

.375

.500

.220

.445

.264

.500

.303

.625

.362

.413

.625

.449

.567

.625

.750

.750

3

3

4

3

3

3

4

3

3

4

5

3

4

3

4

3

5

3

3

5

3

4

3

4

4

.27

.58

.74

.44

.56

.56

.81

.48

.83

.88

1.07

.58

1.03

.66

1.22

.82

1.46

.89

1.04

1.63

1.14

1.35

1.50

1.69

1.78

Order example: MTB 0625E14 14 UN MT7


d DNo. ofFlutes

l LPitchTPI

Ordering CodeUNC UNEF


32

32

32

28

28

24

24

20

20

20

20

18

18

16

16

14

14

13

12

12

11

10

9

8

7

8

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

10

1/4

5/16

3/8

7/16

1/2

9/16-5/8

3/4

7/8

1-11/2

MTB0250C02 32 UN

MTB0250C05 32 UN

MTB0312D07 32 UN

MTB0250C04 28 UN

MTB0250C05 28 UN

MTB0312C05 24 UN

MTB0312D08 24 UN

MTB0250C04 20 UN

MTB0312C08 20 UN

MTB0375D08 20 UN

MTB0500E10 20 UN

MTB0250C05 18 UN

MTB0500D10 18 UN

MTB0312C06 16 UN

MTB0500D12 16 UN

MTB0312C08 14 UN

MTB0625E14 14 UN

MTB0375C08 13 UN

MTB0500C10 12 UN

MTB0625E16 12 UN

MTB0500C11 11UN

MTB0625D13 10UN

MTB0625C15 9 UN

MTB0750D16 8 UN

MTB0750D17 7 UN

1/4

1/4

5/16

1/4

1/4

5/16

5/16

1/4

5/16

3/8

1/2

1/4

1/2

5/16

1/2

5/16

5/8

3/8

1/2

5/8

1/2

5/8

5/8

3/4

3/4

91


12

5/16

3/8

7/16-1/2

9/16-5/8

3/4-1

d

LI

D

P


11/8-11/4

11/8-15/8

UNF

For small thread mills see pages 104 -105 & 109


UNTools for Internal Thread - Metric Shanks P

D

I L

d

92

Mill - Thread Solid CarbidePrecision Tools Ltd.

Order example: MTZ 0808D21 24 UN MT7

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

7/16-1/2

9/16-5/8

3/4-1

11/8-15/8

UNC UNEF

28

28

24

24

20

20

20

18

18

16

16

14

14

13

12

11

10

5/16

3/8

7/16

1/2

9/16

5/8

3/4

1/4

5/16

3/8

7/16

1/2

9/16-5/8

3/4

7/8

6

6

8

8

8

10

12

6

12

8

12

8

16

10

12

12

16

.197

.236

.260

.315

.315

.394

.472

.220

.445

.264

.472

.303

.630

.362

.413

.449

.567

2.3

2.3

2.5

2.5

2.5

2.9

3.3

2.3

3.3

2.5

3.3

2.5

4.0

2.9

3.3

3.3

4.0

3

3

3

4

3

4

5

3

4

3

4

3

5

3

3

3

4

.44

.56

.56

.81

.83

.88

1.07

.58

1.03

.66

1.22

.82

1.46

.89

1.04

1.14

1.35

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

UN

28

28

24

24

20

20

20

18

18

16

16

14

14

13

12

11

10

MTZ0605C11

MTZ0606C14

MTZ08066C14

MTZ0808D21

MTZ0808C21

MTZ1010D22

MTZ1212E27

MTZ06056C14

MTZ12113D26

MTZ08067C16

MTZ1212D31

MTZ08077C20

MTZ1616E37

MTZ10092C22

MTZ12105C26

MTZ12114C28

MTZ16144D34

UNF

For small thread mills see pages 104-105 & 109

BSPTSame Tool for Internal and External Thread - Metric shanks

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

2.3

2.5

3.3

4.1

Order example: MT 1616D28 11 BSPT MT7

.236

.315

.472

.630

.38

.55

.75

1.14

3

3

4

4

6

8

12

16

RC1/8

RC1/4-3/8

RC1/2-7/8

RC1-2

28

19

14

11

Standard

MT0606C9 28 BSPT

MT0808C14 19 BSPT

MT1212D19 14 BSPT

MT1616D28 11 BSPT

d

LI

D

P



93


BSPTSame Tool for Internal and External Thread - Metric shanks

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

2.5

2.9

4.0

4.0

Order example: MTZ 1010D16 19 BSPT MT7

.307

.394

.630

.630

.56

.66

1.04

1.14

3

4

5

4

8

10

16

16

RC1/8

RC1/4-3/8

RC1/2-7/8

RC1-2

Standard

28

19

14

11

MTZ08078C14 28 BSPT

MTZ1010D16 19 BSPT

MTZ1616E26 14 BSPT

MTZ1616D28 11 BSPT

P

D

I L

d

Same Tool for Internal and External Thread - Metric shanksWith internal coolant bore

d

LI

D

P

BSPT

Order example: MTB 08078C14 28 BSPT MT7

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

2.5

2.9

4.1

4.1

.56

.66

1.04

1.14

3

4

5

4

.307

.394

.630

.630

8

10

16

16

MTB08078C14 28 BSPT

MTB1010D16 19 BSPT

MTB1616E26 14 BSPT

MTB1616D28 11 BSPT

RC1/8

RC1/4-3/8

RC1/2-7/8

RC1-2

28

19

14

11

Standard


NPTSame Tool for Internal and External Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code

Order example: MT 0312C06 18 NPT MT7

2.5

2.5

2.5

3.5

4.0

4.0

94


.230

.250

.312

.500

.625

.750

Standard

.39

.39

.58

.82

1.09

1.56

3

3

3

4

4

4

1/4

1/4

5/16

1/2

5/8

3/4

27

27

18

14

11.5

8

1/16

1/8

1/4-3/8

1/2-3/4

1-2

≥ 2 1/2

MT0250C03 27 NPT

MT0250C04 27 NPT

MT0312C06 18 NPT

MT0500D08 14 NPT

MT0625D11 11.5 NPT

MT0750D16 8 NPT

d

LI

D

P




Order example: MTB 0312C04 27 NPT MT7

Same Tool for Internal and External Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code

With internal coolant

2.5

3.0

4.0

4.0

4.0

.43

.64

.89

1.17

1.56

3

4

4

4

4

.299

.375

.610

.750

.750

5/16

3/8

5/8

3/4

3/4

MTB0312C04 27 NPT

MTB0375D06 18 NPT

MTB0625D08 14 NPT

MTB0750D11 11.5NPT

MTB0750D15 8 NPT

1/8

1/4-3/8

1/2-3/4

1-2

≥ 2 1/2

27

18

14

11.5

8

Standard

d

LI

D

P

NPT

95

NPTSame Tool for Internal and External Thread - Metric shanks

dmm

DNo. ofFlutes

l LOrdering Code

Order example: MTZ 08076C10 27 NPT MT7

2.5

2.9

4.0

.299

.394

.610

Standard

.43

.64

.89

3

4

4

8

10

16

1/8

1/4-3/8

1/2-3/4

27

18

14

MTZ08076C10 27NPT

MTZ1010D16 18NPT

MTZ16155D22 14NPT

P

D

I L

d

PitchTPI



For thread mills with coolant bore see next page

NPTFSame Tool for Internal and External Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code

Order example: MT 0500D08 14 NPTF MT7

2.5

2.5

2.5

3.5

4.0

4.0

.230

.250

.312

.500

.625

.750

3

3

3

4

4

4

.39

.39

.58

.82

1.09

1.56

1/16

1/8

1/4-3/8

1/2-3/4

1-2

≥ 2 1/2

27

27

18

14

11.5

8

Standard

1/4

1/4

5/16

1/2

5/8

3/4

MT0250C03 27 NPTF

MT0250C04 27 NPTF

MT0312C06 18 NPTF

MT0500D08 14 NPTF

MT0625D11 11.5 NPTF

MT0750D16 8 NPTF

P

D

L

d

I



96


NPTFSame Tool for Internal and External Thread - Metric shanks

dmm

DNo. ofFlutes

l LPitchTPI

Ordering Code

Order example: MTZ 1010D16 18 NPTF MT7

2.5

2.9

4.0

.299

.394

.610

8

10

16

.43

.64

.89

3

4

4

Standard

27

18

14

1/8

1/4-3/8

1/2-3/4

MTZ08076C10 27NPTF

MTZ1010D16 18NPTF

MTZ16155D22 14NPTF

P

D

IL

d

Same Tool for Internal and External Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code


Order example: MTB 0312C04 27 NPTF MT7

2.5

3.0

4.0

4.0

4.0

.43

.64

.89

1.17

1.57

3

4

4

4

4

.299

.375

.610

.750

.750

5/16

3/8

5/8

3/4

3/4

MTB0312C04 27 NPTF

MTB0375D06 18 NPTF

MTB0625D08 14 NPTF

MTB0750D11 11.5NPTF

MTB0750D15 8 NPTF

1/8

1/4-3/8

1/2-3/4

1-2

≥ 2 1/2

27

18

14

11.5

8

Standard

P

D

L

d

I

NPTF


Order example: MTB 0312C04 27 NPSF MT7

NPSSame Tool for Internal and External Thread

d DNo. ofFlutes

l LPitchTPI

Ordering Code

Order example: MTB 0375D06 18 NPS MT7


2.5

3.0

4.0

4.0

d DNo. ofFlutes

l LPitchTPI

Ordering Code

2.5

3.0

4.0

4.0

.43

.64

.89

1.17

3

4

4

4

.299

.375

.610

.750

5/16

3/8

5/8

3/4

MTB0312C04 27 NPSF

MTB0375D06 18 NPSF

MTB0625D08 14 NPSF

MTB0750D11 11.5 NPSF

1/8

1/4-3/8

1/2-3/4

1-2

27

18

14

11.5

97


.299

.375

.610

.750

Standard

Standard

.43

.64

.89

1.17

3

4

4

4

5/16

3/8

5/8

3/4

27

18

14

11.5

1/8

1/4-3/8

1/2-3/4

1-2

MTB0312C04 27 NPS

MTB0375D06 18 NPS

MTB0625D08 14 NPS

MTB0750D11 11.5 NPS

d

LI

D

P


NPSF

d

LI

D

P


Same Tool for Internal and External ThreadWith internal coolant

60 O

P

60 O

P

Solid Carbide Tapered End Mills

Order example: SC 0500D12 MT7Carbide grade: MT7

SC0375D09

SC0500D12

3/8

1/2

.32

.42

.95

1.26

3

3.5

4

4

NPT 1/8” - 1”NPTF 1/8” - 1”BSPT 1/8” - 1”

NPT 1/4” - 3”NPTF 1/4” - 3”BSPT 1/4” - 3”

Solid carbide tapered end mills are used for milling preparation ofconic threads before the thread milling operation.

No. ofFlutes

Ordering Code d D I L Size

1º4

7’

Advantages:Increases the tool life of mill thread cutters and indexable inserts.Equal and uniform load along the cutting edge of the mill thread cutter.

Shorter machining time during the mill thread operation, due to the tapered preparation.

98


External Preparation Internal Preparation


D

L

d

I

99


ISO

dmm

DNo. ofFlutes

l LOrdering Code

UN

Order example: EMT 1010D15 1.5 ISO MT7

2.9

3.3

2.9

3.3

3.3

2.9

3.3

.65

.81

.62

.80

.79

.67

.83

4

5

4

4

4

3

4

.394

.472

.394

.472

.472

.394

.472

10

12

10

12

12

10

12

EMT1010D16 1.0 ISO

EMT1212E20 1.0 ISO

EMT1010D15 1.5 ISO

EMT1212D20 1.5 ISO

EMT1212D20 1.75 ISO

EMT1010C17 2.0 ISO

EMT1212D21 2.0 ISO

1.0

1.0

1.5

1.5

1.75

2.0

2.0

dmm

DNo. ofFlutes

l LOrdering Code

Order example: EMT 1212D20 18 UN MT7

2.9

3.3

3.3

3.3

3.3

3.3

.65

.83

.81

.84

.82

.79

4

5

4

4

4

4

.394

.472

.472

.472

.472

.472

10

12

12

12

12

12

EMT1010D16 24 UN

EMT1212E21 20 UN

EMT1212D20 18 UN

EMT1212D21 16 UN

EMT1212D20 14 UN

EMT1212D20 12 UN

24

20

18

16

14

12

L

Pitchmm

PitchTPI

d

P

D

I

L

d

P

D

I

Advantages:Excellent surface finish thanks to the spiral flutesShort machining time due to multi 3 to 5 flutes

Mill - Thread Solid Carbide for External Threads


- Metric Shanks

- Metric Shanks

100

Mill-Thread Solid Carbide Technical Section

For cutters with long cutting length reduce feed rate by 40%


High CarbonSteels


Stainless Steels

Cast Steels

Cast Iron

AluminumSynthetics, Duroplastics,Thermoplastics


CuttingSpeed

ft/min

Carbide Grade and Speed Selection

.0008 .0008 .0008 .001 .001 .001 .001 .002 .002 .002 .002

ISOStandard

330-820

360-590

300-520

360-560

430-560

230-500

520-980

330-1300


.0012

.0009

.0008

.0008

.0008

.0012

.0012

.0020

ø1.25ø1/8 ø5/32 ø1/4 ø5/16 ø3/8 ø1/2 ø5/8 ø3/4 ø1ø3/32

.0014

.0011

.0009

.0009

.0009

.0014

.0014

.0024

.002

.001

.001

.001

.001

.002

.002

.003

.002

.002

.001

.001

.001

.002

.002

.004

.003

.002

.002

.002

.002

.003

.003

.004

.003

.003

.002

.002

.002

.003

.003

.004

.004

.003

.002

.002

.002

.004

.004

.005

.005

.004

.003

.003

.003

.005

.005

.006

.005

.005

.003

.003

.003

.005

.005

.007

.007

.006

.004

.004

.004

.007

.007

.009

.009

.007

.005

.005

.005

.009

.009

.010

Feed inch/tooth

70-260

Cutting DiameterMaterial

M i n i M i l l - T h r e a d

101

Contents: Page:

Product IdentificationISOUNUNJ - with Internal Coolant through the flutesMJ - with Internal Coolant through the flutesCutting DataMini Mill-Thread vs. Taps

102103

104-105106106107107

Advantages:Specially designed solid-carbide thread mills for theproduction of internal threads in very small bores.Due to the unique tool design, accurate geometries andhigh quality sub-micron carbide grade with TitaniumAluminum Nitride coating, the following are achieved:

Sub-Micron grade with Titanium Aluminum Nitride multi-layer coating (ISO K10 - K20). To be run at medium tohigh cutting speeds. General purpose for all materials.

Threading from 0-80 UNF (bore diameter ø.05).

Working in high cutting speed.

Short machining time.

Low cutting forces thanks to the short profile.

No broken taps.

Threading up to shoulder in blind holes.

Machining of hardened materials.

Carbide grade: MT7

Mini Mill-Thread HARDCUTISOUNCutting DataCase Study

108108109110110

For Mini MIll-ThreadHARDCUT informationsee page 108Contents:

102

Mini Mill - Thread

Product Identification

Mini Mill ThreadMTSH=HARDCUT

Thread Profile

ISOUNUNJMJ

No. of Flutes

C = 3D = 4E = 5

ThreadPitch


Mini Mill-Thread Ordering Codes

MTS 0250 C 18 0.7 ISO


Shank DiameterInch

0250 = 1/40312 = 5/160375 = 3/8

Metric06 = 6mm08 = 8mm10 = 10mm

For thread depth up to 2xD1

103

Mini Mill - Thread


D1

60ºP

*Specially designed for the production of dental implants- Machining Titanium, surgical stainless steels and hardened materials.- Suitable for high speed air turbine machines (30,000-40,000 RPM) and for standard machining centers (6,000 RPM and higher).- Can also be used for general purpose threading.

3

3

3

3

3

3

3

3

3

3

3

3

3

4

5

.10

.12

.18

.20

.22

.26

.30

.35

.49

.55

.71

.91

1.02

1.38

1.69

1.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

3.5

4.0

d DNo. ofFlutes

l LPitchmm

Ordering CodeD1

0.25

0.25

0.4

0.45

0.45

0.5

0.6

0.7

0.8

1.0

1.25

1.5

1.75

2.0

2.5

M1

M1.2

M2

M2.2

M2.5

M3

M3.5

M4

M5

M6

M8

M10

M12

M16

M20

MTS03007C2 0.25 ISO

MTS03009C3 0.25 ISO

MTS0250C18 0.4 ISO

MTS0250C20 0.45 ISO

MTS0250C22 0.45 ISO

MTS0250C26 0.5 ISO

MTS0250C30 0.6 ISO

MTS0250C35 0.7 ISO

MTS0250C49 0.8 ISO

MTS0250C55 1.0 ISO

MTS0250C71 1.25 ISO

MTS0312C91 1.5 ISO

MTS0375C10 1.75 ISO

MTS0500D13 2.0 ISO

MTS0625E16 2.5 ISO

3mm

3mm

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

3/8

1/2

5/8

.028

.035

.061

.065

.077

.093

.108

.122

.150

.183

.234

.307

.354

.465

.591

d

LI

D

P


Order example: MTS 0250C26 0.5 ISO MT7


d DNo. ofFlutes

l LPitchmm

Ordering CodeD1

0.3

0.35

0.4

0.45

0.5

0.7

0.8

1.0

1.25

M1.4

M1.6

M2

M2.5

M3

M4

M5

M6

M8

MTS03011C4 0.3 ISO

MTS03012C5 0.35 ISO

MTS03016C6 0.4 ISO

MTS0250C30 0.45 ISO

MTS0250C37 0.5 ISO

MTS0250C49 0.7 ISO

MTS0250C63 0.8 ISO

MTS0250C79 1.0 ISO

MTS0250C94 1.25 ISO

3mm

3mm

3mm

1/4

1/4

1/4

1/4

1/4

1/4

.041

.047

.061

.077

.093

.122

.150

.183

.234

3

3

3

3

3

3

3

3

3

.16

.19

.24

.30

.37

.49

.63

.79

.94

1.5

1.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

***


104

Mini Mill - Thread


D1

60

ºP

d

LI

D

P


d DNo. ofFlutes

l LPitchTPI

Ordering CodeUNF

726456484040363232322828242420201818161413121110

12345

68

10,12

1/4

5/165/83/87/161/29/165/83/4

MTS0250C15 72 UNMTS0250C15 64 UNMTS0250C17 56 UNMTS0250C20 48 UNMTS0250C25 40 UNMTS0250C28 40 UNMTS0250C35 36 UNMTS0250C28 32 UNMTS0250C37 32 UNMTS0250C41 32 UNMTS0250C43 28 UNMTS0250C57 28 UNMTS0250C42 24 UNMTS0312C67 24 UNMTS0250C55 20 UNMTS0312C98 20 UNMTS0250C67 18 UNMTS0500D14 18 UNMTS0312C87 16 UNMTS0312C98 14 UNMTS0375C10 13 UNMTS0500C12 12 UNMTS0500C13 11 UNMTS0625D16 10 UN

1/41/41/41/41/41/41/41/41/41/41/41/41/4

5/161/4

5/161/41/2

5/165/163/81/21/25/8

.057

.055

.065

.075

.083

.096

.130

.100

.126

.146

.165

.197

.138

.260

.187

.312

.236

.500

.264

.303

.362

.413

.449

.567

333333333333333334333334

.15

.15

.17

.20

.25

.28

.35

.28

.37

.41

.43

.57

.42

.67

.55

.98

.671.38.87.98

1.081.241.361.63

2.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.53.52.52.53.03.53.54.0

1234

68

10121/4

5/16, 3/8

7/16

UNC

Order example: MTS 0250C28 40UN MT7


333333333333

.16

.24

.26

.31

.38

.41

.49

.59

.75

.94

.75

.91

2.51.52.52.52.52.52.52.52.52.52.52.5

d DNo. ofFlutes

l LOrdering Code

807256404032323228242018

MTS0250C16 80 UNMTS03015C6 72 UNMTS0250C26 56 UNMTS0250C31 40 UNMTS0250C38 40 UNMTS0250C40 32 UNMTS0250C49 32 UNMTS0250C59 32 UNMTS0250C75 28 UNMTS0312C94 24 UNMTS0250C75 20 UNMTS0250C91 18 UN

1/43mm1/41/41/41/41/41/41/4

5/161/41/4

.045

.057

.065

.083

.096

.100

.126

.146

.197

.260

.187

.236

013

6

101/4

5/16, 3/8

*

UNC

24568

1/45/16

*Specially designed for the production of dental implants- Machining Titanium, surgical stainless steels and hardened materials.- Suitable for high speed air turbine machines (30,000-40,000 RPM) and for standard machining centers (6,000 RPM and higher).- Can also be used for general purpose threading.

PitchTPI

UNF

105

Mini Mill - Thread


D1

60

ºP

d

LI

D

P


Order example: MTS 0250C26 56 UN MT7

d

LI

D

P

d

LI

D

P

For thread depth up to 2.5xD1

106

Mini Mill - Thread

UNJTools for Internal Thread - Metric shanks

D1

60ºP



dmm

DNo. ofFlutes

l LPitchTPI

Ordering CodeUNJF

322824202018161413

8

1/4

5/163/87/161/2

MTS06033C10MTS08051C16MTS08067C20MTS06049C16MTS0808C28MTS08061C20MTS08069C24MTS08079C25MTS10094C27

68868888

10

.130

.201

.264

.193

.315

.242

.272

.311

.370

333333333

.41

.63

.79

.631.10.79.94.98

1.08

2.32.52.52.32.52.52.52.52.9

101/4

5/16, 3/8

7/16

UNJC

* Cutters without coolantOrder example: MTS 06049C16 20 UNJ MT8

MJTools for Internal Thread - Metric shanks

D1

60ºP


* Cutters without coolant

For thread depth up to 2.5xD1d

mmD

No. ofFlutes

l LPitchmm

Ordering CodeD1

0.7

0.8

1.0

1.25

1.5

1.75

2.0

MJ4

MJ5

MJ6

MJ8

MJ10

MJ12

MJ14, MJ16

0.7 MJ

0.8 MJ

1.0 MJ

1.25 MJ

1.5 MJ

1.75 MJ

2.0 MJ

6

6

6

8

8

10

10

.126

.154

.189

.240

.315

.362

.394

3

3

3

3

3

3

3

.39

.49

.59

.79

.98

1.18

1.38

2.3

2.3

2.3

2.5

2.5

2.9

2.9

*

*

*

Order example: MTS 06048C15 1.0 MJ MT8

32 UNJ28 UNJ24 UNJ20 UNJ20 UNJ18 UNJ16 UNJ14 UNJ13 UNJ

MTS06032C10

MTS06039C12

MTS06048C15

MTS08061C20

MTS0808C25

MTS10092C30

MTS1010C35

*

*

Carbide grade MT8 Sub Micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K 10-K20).Extremely high resistant and smooth cutting operation, for high performance, and normal machiningconditions. General purpose for all materials

Carbide grade MT8 Sub Micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K 10-K20).Extremely high resistant and smooth cutting operation, for high performance, and normal machiningconditions. General purpose for all materials

startpoint

centerlocation

arcentrance

threadmilling

arcexit

endpoint

Cutting Data

Mini Mill-Thread vs. Taps

Features Mini Mill-Thread Taps

Thread surface quality

Thread geometry

Thread tolerances

Machining time

Tool breakage

Machining load

Range of thread diameters

Right/Left hand threading

Geometric shape

High

Very accurate

4H, 5H, 6H with std cutter

Same as tap or shorter

Almost not possible

Very low

Wide range of diameters

Same cutter

Full profile

Medium

Medium

6H with standard tap, 4H with specific tap

Short

Could happen often

High

Specific tap for each diameter

Specific tap for each

Partial profile


High CarbonSteels


Stainless Steels

Cast Steels

Cast Iron

AluminumSynthetics, Duroplastics,Thermoplastics


CuttingSpeedft/min

.0011

ISOStandard

200-390

200-300

160-260

200-300

230-300

130-260

260-490

160-660

70-130

.0018

.0016

.0015

.0011

.0015

.0018

.0018

.0038

ø .08ø .06 ø .12 ø .16 ø .20 ø .24 ø .28 ø .31 ø .35 ø .39 ø .47 ø .55 ø .59

.0013

.0021

.0019

.0017

.0013

.0017

.0021

.0021

.0042

.0015

.0028

.0024

.0019

.0016

.0019

.0028

.0028

.0049

.0017

.0035

.0030

.0021

.0019

.0021

.0035

.0035

.0056

.0020

.0043

.0035

.0024

.0022

.0024

.0043

.0043

.0063

.0022

.0050

.0041

.0026

.0025

.0026

.0050

.0050

.0070

.0024

.0057

.0046

.0028

.0026

.0028

.0057

.0057

.0073

.0025

.0060

.0050

.0033

.0031

.0033

.0060

.0060

.0074

.0026

.0062

.0054

.0037

.0035

.0037

.0062

.0062

.0075

.0027

.0064

.0057

.0041

.0038

.0041

.0064

.0064

.0075

.0029

.0067

.0062

.0047

.0044

.0047

.0067

.0067

.0077

.0031

.0070

.0067

.0052

.0049

.0052

.0070

.0070

.0078

.0031

.0071

.0069

.0055

.0051

.0055

.0071

.0071

.0078

Feed inch/tooth

Materials Cutting Diameter

Mini Mill - Thread Precision Tools Ltd.

107

A unique line of thread milling tools designedspecifically for the machining of hardened materialsup to 62HRc.These tools provide high performance, improved cutand an excellent surface finish.Carbide grade: MT9Sub-micron carbide grade with advanced TitaniumAluminium Nitride coating.

D1

60ºP

Threading from 0-80 UNFPerfect solution for the Die and Mold industryWorking at high cutting speedsShort machining timeLow cutting forces thanks to the short profileThreading up to shoulder in blind holes

D

P

IL

d

Mini Mill - ThreadPrecision Tools Ltd.

108

Order example: MTSH 0250C35C 0.7 ISO MT9


For thread depth up to 2xD1Tools for Internal ThreadISO

D1

M2

M2.2

M2.5

M3

M3.5

M4

M5

M6

M8

M10

M12

M16

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

3/8

12mm

.061

.065

.077

.093

.108

.122

.150

.183

.234

.307

.354

.465

No. ofFlutes

3

3

3

3

3

3

3

3

3

3

3

4

.18

.20

.22

.26

.30

.35

.49

.55

.71

.91

1.02

1.38

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

3.3

Pitchmm

d D I LOrdering Code

MTSH0250C18 0.4 ISO

MTSH0250C20 0.45 ISO


MTSH0250C26 0.5 ISO

MTSH0250C30 0.6 ISO

MTSH0250C35 0.7 ISO

MTSH0250C49 0.8 ISO

MTSH0250C55 1.0 ISO


MTSH0312C91 1.5 ISO


MTSH12118D35 2.0 ISO

0.4

0.45

0.45

0.5

0.6

0.7

0.8

1.0

1.25

1.5

1.75

2.0

0.3

0.35

0.4

0.45

0.5

0.7

0.8

1.0

1.25

M1.4

M1.6

M2

M2.5

M3

M4

M5

M6

M8

3mm

3mm

3mm

1/4

1/4

1/4

1/4

1/4

1/4

.041

.047

.061

.077

.093

.122

.150

.183

.234

3

3

3

3

3

3

3

3

3

.16

.19

.24

.30

.37

.49

.63

.79

.94

1.5

1.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

D1 d D I LNo. ofFlutes

Pitchmm

Ordering Code

MTSH03011C4 0.3 ISO


MTSH03016C6 0.4 ISO


MTSH0250C37 0.5 ISO

MTSH0250C49 0.7 ISO

MTSH0250C63 0.8 ISO

MTSH0250C79 1.0 ISO


Left hand cuttingFor CNC code use M04


109

Mini Mill - Thread Precision Tools Ltd.

60ºP

D

P

IL

d

D1


Order example: MTSH 0250C28 40 UN MT9

Left hand cuttingFor CNC code use M04


72

64

56

48

40

40

36

32

32

32

28

28

24

24

20

20

18

16

14

13

12

11

1

2

3

4

5

6

8

10,12

1/4

5/16

3/8

7/16

1/2

9/16

5/8

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

1/4

5/16

1/4

5/16

5/16

3/8

12mm

12mm

.057

.055

.065

.075

.083

.096

.130

.100

.126

.146

.165

.197

.138

.260

.187

.312

.236

.264

.303

.362

.413

.449

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

.15

.15

.17

.20

.25

.28

.35

.28

.37

.41

.43

.57

.42

.67

.55

.98

.67

.87

.98

1.08

1.24

1.36

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.0

3.3

3.3

UNC UNF

1

2

3

4

6

8

10

12

1/4

5/16, 3/8

7/16

I LNo. ofFlutes

PitchTPI

Ordering Code d D

MTSH0250C15 72 UN

MTSH0250C15 64 UN

MTSH0250C17 56 UN

MTSH0250C20 48 UN

MTSH0250C25 40 UN

MTSH0250C28 40 UN

MTSH0250C35 36 UN

MTSH0250C28 32 UN

MTSH0250C37 32 UN

MTSH0250C41 32 UN

MTSH0250C43 28 UN

MTSH0250C57 28 UN

MTSH0250C42 24 UN

MTSH0312C67 24 UN

MTSH0250C55 20 UN

MTSH0312C98 20 UN

MTSH0250C67 18 UN

MTSH0312C87 16 UN

MTSH0312C98 14 UN

MTSH0375C10 13 UN

MTSH12105C31 12 UN

MTSH12114C34 11 UN

80

72

56

40

40

32

32

32

28

24

20

18

1/4

3mm

1/4

1/4

1/4

1/4

1/4

1/4

1/4

5/16

1/4

1/4

.045

.057

.065

.083

.096

.100

.126

.146

.197

.260

.187

.236

3

3

3

3

3

3

3

3

3

3

3

3

.16

.24

.26

.31

.38

.41

.49

.59

.75

.94

.75

.91

2.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2

4

5

6

8

1/4

5/16

0

1

3

6

10

1/4

5/16, 3/8

UNC UNF I LNo. ofFlutes

PitchTPI

Ordering Code d D

MTSH0250C16 80 UN

MTSH03015C6 72 UN

MTSH0250C26 56 UN

MTSH0250C31 40 UN

MTSH0250C38 40 UN

MTSH0250C40 32 UN

MTSH0250C49 32 UN

MTSH0250C59 32 UN

MTSH0250C75 28 UN

MTSH0312C94 24 UN

MTSH0250C75 20 UN

MTSH0250C91 18 UN

startpoint

centerlocation

arcentrance

threadmilling

arcexit

endpoint

Cutting Data

Hardened Steels

200-230

160-200

130-160

.0016

.0012

.0008

ø.06Material

CuttingSpeedft/min

Feed inch/toothCutting Diameter = D

45-50

51-55

56-62

HardnessHRc

H

ISO

Application

Thread Depth

Workpiece Material

Hardness

Internal Thread M4 X 0.7

.31 Inch

Tool Steel: D2

60-62 (HRc)

Cutter Description MTSH0250C35 0.7 ISO

Machining ConditionsCutting Speed: 144 ft/min

Feed: .0012 Inch/min

Machine

Control

Cooling Lubricant

Mori Seiki VN5000

Fanuc

Emulsion

Tool Life (No. of Threads) 84

ø.08 ø.12 ø.16 ø.20 ø.24 ø.28 ø.31 ø.35

.0016

.0012

.0008

.0020

.0016

.0012

.0024

.0020

.0016

.0020

.0016

.0012

.0024

.0020

.0016

.0028

.0024

.0020

.0028

.0024

.0020

.0031

.0028

.0024

110

Mini Mill - ThreadPrecision Tools Ltd.

M i l l - T h r e a d S o l i d C a r b i d e

111

Contents: Page:

Product IdentificationPartial Profile 60˚Groove Milling- with Internal Coolant throughthe flutesRadius Groove Milling- with Internal Coolantthrough the flutes (metric shanks)

112113114

114

AdvantagesF o r T h r e a d i n g a n d G r o o v i n g D e e p P a r t s

Carbide grade: MT8 Sub-micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K10-K20).Extremely high heat resistant and smooth cutting operation, for high performance, and normalmachining conditions. General purpose for all materials.

Enables machining in deep holes.

Coolant through the flutes is very effective for deep holes.

Spiral flutes allow smooth cutting action.

Shorter machining time due to multi, 3 to 5, flutes.

Longer tool life due to special multi-layer coating.

THREADING:

Same tool can produce a wide range of threads and pitches.

Same tool can produce both External and Internal threads.

112


Product IdentificationThreading and Grooving Ordering Codes


M

R=Groove Radius

05 = 0.5mm06 = 0.6mm

W=Groove Width

08 = 0.8mm10 = 1.0mm

A60=Thread ProfilePartial Profile 60˚

08


8 = 8mm10 = 10mm40 = 40mm

C

No. of Flutes

C = 3D = 4E = 5

0606

G = End Millsfor Groove

Milling

TI = Thread MillsPartial Profile

60˚

Shank Diameter

06 = 6mm08 = 8mm10 = 10mm

Order example: MTI 0808D28 A60 MT8

For threading deep parts

113


4

4

5

4

4

5

5

5

5

.79

1.10

1.50

1.18

1.38

1.54

1.57

1.77

1.97

2.3

2.5

3.3

2.5

2.9

3.3

3.3

4.0

4.0

DNo. ofFlutes

l LPitchmm

Ordering Code

Int. 0.5 - 0.8

Ex. 0.4 - 0.7

56-32

64-36

MTI0605D20 A60

MTI0808D28 A60

MTI1212E38 A60

MTI0808D30 A60

MTI1010D35 A60

MTI1212E39 A60

MTI1212E40 A60

MTI1614E45 A60

MTI1616E50 A60

6

8

12

8

10

12

12

16

16

.197

.315

.472

.315

.394

.472

.472

.551

.630


D

L

d

I

60˚

Partial Profile 60˚Same Tool for Internal and External ThreadMetric shanks


PitchTPI

ThreadDia. (min.) mm

dmm

ø≥6

ø≥9

ø≥13

ø≥10

ø≥12

ø≥14

ø≥16

ø≥18

ø≥20

28-14

32-16

13- 8

15-10

Int. 1.0 - 1.75

Ex. 0.8 - 1.5

Int. 2.0 - 3.0

Ex. 1.75-2.5

114


Order example: MG 10098D20 W12 MT8

For grooving deep parts

3

4

4

5

5

5

.31

.39

.79

1.18

1.57

1.77

2.3

2.5

2.9

4.0

4.0

4.0

DNo. ofFlutes

l LW

± .001Ordering Code

.031

.039

.047

.055

.067

.077

.03

.05

.06

.07

.08

.10

MG0606C8

MG08078D10

MG10098D20

MG1616E30

MG1616E40

MG1616E45

6

8

10

16

16

16

.236

.307

.386

.630

.630

.630

Groove MillingMetric shanksWith internal coolant through the flutes

TMax.

GrooveDia. (min.) mm

ø>6

ø≥8

ø≥10

ø>16

ø>16

ø>16

Order example: MG 1010D20 R06 MT8

For grooving deep parts

3

4

4

4

5

5

.31

.63

.79

1.18

1.57

1.57

2.3

2.5

2.9

3.3

4.0

4.0

DNo. ofFlutes

l LW

± .001Ordering Code

.039

.039

.047

.071

.079

.118

.03

.04

.04

.06

.06

.09

MG0606C8

MG10088D16

MG1010D20

MG1212D30

MG1616E40

MG1616E40

6

8

10

12

16

16

.236

.346

.394

.472

.630

.630

Full Radius Groove MillingMetric shanksWith internal coolant through the flutes

TMax.

GrooveDia. (min.) mm

dmm

ø>6

ø>8.8

ø>10

ø>12

ø>16

ø>16

R

.020

.020

.024

.035

.039

.059

dmm

W8

W10

W12

W14

W17

W19

R05

R05

R06

R09

R10

R15

M i n i - C h a m f e r

115

AdvantagesCarbide grade: MT8 Sub-micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K10-K20).

Extremely high heat resistant and smooth cutting operation, for high performance, and normalmachining conditions. General purpose for all materials.

Optimal for deburring and back chamfering

Double side cutting

Spiral flute allows smooth cutting action

Contents: Page:

Product IdentificationMini Chamfer

116117


Product IdentificationMini Chamfer Ordering Codes

Shank Diameter

03 = 3mm05 = 5mm

03

MiniChamfer

MC

Cutting Diameter015 = 1.5mm

015

ProfileAngle

A90 = 90˚A60 = 60˚

A903


C

No. of FlutesC = 3

116

Mini - Chamfer

Mini - Chamfer

117


Mini Chamferd

L

A

D

I

.008

H

A60

A60

A60

A60

A60

A60

MC0302C5

MC0303C7

MC04035C9

MC0404C10

MC05045C11

MC0505C12

.20

.30

.35

.39

.44

.49

No. ofFlutes

l L

3

3

4

4

5

5

.079

.118

.138

.157

.177

.197

Dd

mmH

.016

.024

.028

.031

.039

.043

60˚

60˚

60˚

60˚

60˚

60˚

3

3

3

3

3

3

1.5

1.5

2.0

2.0

2.0

2.0

Ordering Code

30º

Long Reach 45ºNo. ofFlutes

l LOrdering Code Dd

mmH

A90

A90

A90

A90

A90

A90

A90

A90

A90

A90

MC03015C3

MC0302C5

MC03025C6

MC0303C7

MC04035C9

MC0404C10

MC05045C11

MC0505C12

MC06055C13

MC0606C15

.15

.20

.25

.30

.35

.39

.44

.49

.54

.59

No. ofFlutes

l LOrdering Code

3

3

3

3

4

4

5

5

6

6

.059

.079

.098

.118

.138

.157

.177

.197

.217

.236

Dd

mmH

.012

.016

.020

.024

.028

.031

.039

.043

.047

.059

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

3

3

3

3

3

3

3

3

3

3

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

45º

A90

A90

A90

A90

A90

A90

A90

A90

A90

A90

MC0303C12

MC04035C14

MC0404C16

MC05045C18

MC0505C20

MC06055C22

MC0606C24

MC0808D28

MC1010E35

MC1212F42

.47

.55

.63

.71

.79

.87

.94

1.10

1.38

1.65

3

4

4

5

5

6

6

8

10

12

.118

.138

.157

.177

.197

.217

.236

.315

.394

.472

.024

.028

.031

.039

.043

.047

.059

.063

.071

.083

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

90˚

3

3

3

3

3

3

3

4

5

6

1.5

2.0

2.0

2.0

2.0

2.3

2.3

2.5

2.9

3.3

Detail A

Metric shanks


118

Special Solid Carbide Tools

As part of being a service-oriented company,Carmex produces specials according to

customer’s requirements.Special tools are supplied in short delivery times.

Mini Chamfer Kit

MC 0303 C12 A90

MC 03025 C6 A90

MC 0404 C10 A90

MC 04035 C9 A90

MC 05045 C11 A90

MC 0606 C24 A90

Kit KMC Qty

1

1

1

1

1

1

Mini - Chamfer kits

Tu r n i n g To o l s

119

Contents: Page:

Carbide Shank Boring Bars and Inserts 120

120

Turning Tools

For turning small bores see pages 123-126.

Insert ordering code: 06 IR TURN BMANose radius R= .008

Carbide Shank Boring Bars and Inserts

Boring BarOrdering Code

Min.Bore Dia.

Screw KeyD FL


K6

K6

.27

.34

.14

.17

4

5

1/4

5/16

SIR 0250 H06CT

SIR 0310 K06CT

D

L

F


S6

S6

T i n y To o l s

121

Contents: Page: Contents:

MKR BarsMFR BarsMFL BarsMZR BarsTiny Tools Bar HoldersTiny Tools KitsTechnical Section

122123124125126127-128129130

Page:

131132133134135136137

Solid Carbide tools for working in small bores

Product IdentificationMTR BarsMXR BarsMPR BarsMQR BarsMIR BarsMCR BarsMGR Bars

These tools are made for the high-tech, medical and small component industry. All tools includecooling channel on the shank, enabling the cooling fluid to reach efficiently the cutting edge, for

easy chip removal and smooth cutting operations.

Tiny Tools

Product IdentificationTiny Bars Ordering Codes

L10R0.23RTM

L10 = 10 mm = .39L15 = 15 mm = .59L22 = 22 mm = .87

Neck Length

Bar Diameter3 = 3.00 mm4 = 4.00 mm5 = 5.00 mm6 = 6.00 mm8 = 8.00 mm


M = Tiny Bars

T = TurningX = Back TurningP = ProfilingQ = Profiling & Boring I = ThreadingC = ChamferingG = GroovingK = Full Radius GroovingF = FacingZ = Full Radius Facing

122

Boring

Threading

Grooving

MTR Bars Boring - with Coolant Channel

123

Order example: MTR 4 R0.2 L15 BXC

For L.H. bars specify MTL instead of MTR

Dmm

L L1 R F Min. Bore Dia. HolderOrdering Code

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

2.3

2.5

2.5

.16

.24

.20

.39

.39

.59

.39

.59

.39

.59

.59

.87

.59

.87

1.18

.59

.87

.002

.004

.006

.006

.002

.002

.008

.008

.008

.008

.008

.008

.008

.008

.008

.008

.008

,02

.03

.03

.03

.05

.05

.05

.05

.07

.07

.08

.08

.11

.11

.11

.15

.15

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

4.0

4.0

5.0

5.0

6.0

6.0

6.0

8.0

8.0

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

SIM 0750 H8

SIM 0750 H8

MTR 1 R0.05 L4

MTR 1.5 R0.10L6

MTR 2 R0.15 L5

MTR 2 R0.15 L10

MTR 3 R0.05 L10

MTR 3 R0.05 L15

MTR 3 R0.2 L10

MTR 3 R0.2 L15

MTR 4 R0.2 L10

MTR 4 R0.2 L15

MTR 5 R0.2 L15

MTR 5 R0.2 L22

MTR 6 R0.2 L15

MTR 6 R0.2 L22

MTR 6 R0.2 L30

MTR 8 R0.2 L15

MTR 8 R0.2 L22

R

F

L1

L

D

A

.04

.06

.08

.08

.12

.12

.12

.12

.16

.16

.20

.20

.24

.24

.24

.32

.32

124

Dmm

L L1 R F Min. Bore Dia. HolderOrdering Code

Order example: MXR 4 R0.15 L15 BXC

4.0

4.0

4.0

5.0

5.0

6.0

6.0

MXR 4 R0.1 L10

MXR 4 R0.15 L10

MXR 4 R0.15 L15

MXR 5 R0.2 L15

MXR 5 R0.2 L22

MXR 6 R0.2 L15

MXR 6 R0.2 L22

SIM 0750 H4

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

H

.12

.16

.16

.20

.20

.24

.24

.05

.06

.06

.09

.09

.11

.11

2.0

2.0

2.0

2.0

2.0

2.0

2.0

.39

.39

.59

.59

.87

.59

.87

.004

.006

.006

.008

.008

.008

.008

.02

.03

.03

.04

.04

.07

.07

Tiny Tools

MXR Bars Back Turning - with Coolant Channel

Detail A

R

F

.06

30º

2º

L1

L

D

A

Tiny Tools

Dmm

L L1 R F Min. Bore Dia. HolderOrdering Code H

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

2.5

2.5

.16

.24

.20

.39

.39

.59

.39

.59

.39

.59

.59

.87

.59

.87

.59

.87

.002

.004

.006

.006

.002

.002

.008

.008

.008

.008

.008

.008

.008

.008

.008

.008

.01

.01

.02

.02

.03

.03

.03

.03

.03

.03

.05

.05

.06

.06

.06

.06

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

4.0

4.0

5.0

5.0

6.0

6.0

8.0

8.0

.02

.03

.03

.03

.05

.05

.05

.05

.07

.07

.08

.08

.11

.11

.15

.15

MPR 1 R0.05 L4

MPR 1.5R0.10 L6

MPR 2 R0.15 L5

MPR 2 R0.15 L10

MPR 3 R0.05 L10

MPR 3 R0.05 L15

MPR 3 R0.2 L10

MPR 3 R0.2 L15

MPR 4 R0.2 L10

MPR 4 R0.2 L15

MPR 5 R0.2 L15

MPR 5 R0.2 L22

MPR 6 R0.2 L15

MPR 6 R0.2 L22

MPR 8 R0.2 L15

MPR 8 R0.2 L22

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H3

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H8

SIM 0750 H8

125

MPR Bars

For L.H. bars specify MPL instead of MPR

Order example: MPR 4 R0.2 L15 BXC

Profiling and Boring - with Coolant Channel

L1

L

D

A

.04

.06

.08

.08

.12

.12

.12

.12

.16

.16

.20

.20

.24

.24

.32

.32

Tiny Tools

Dmm

L L1 R F Min. Bore Dia. HolderOrdering Code H

4.0

4.0

4.0

5.0

5.0

6.0

8.0

.16

.16

.20

.20

.24

.24

.32

.07

.07

.09

.09

.11

.11

.15

2.0

2.0

2.0

2.0

2.0

2.0

2.5

.39

.59

.59

.87

.59

.87

.87

.008

.008

.008

.008

.008

.008

.008

.03

.03

.04

.04

.06

.06

.06

MQR 4 R0.2 L10

MQR 4 R0.2 L15

MQR 5 R0.2 L15

MQR 5 R0.2 L22

MQR 6 R0.2 L15

MQR 6 R0.2 L22

MQR 8 R0.2 L22

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H8

126

Profiling and Boring - with Coolant ChannelMQR Bars

Order example: MQR 5 R0.2 L15 BXC

L1

L

D

A

Tiny Tools

Dmm

L L1 F Min. Bore Dia. HolderOrdering Codemm TPI

Pitch Range

0.8-1.0

0.5-1.0

0.8-1.0

0.5-1.0

1.0-1.25

0.5-1.25

1.0-1.5

0.5-1.5

32-24

48-24

32-24

48-24

24-20

48-20

24-16

48-16

60

55

60

55

60

55

60

55

.13

.13

.16

.16

.20

.20

.24

.24

SIM 0750 H3

SIM 0750 H3

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

MIR 3 L15 A60

MIR 3 L15 A55

MIR 4 L15 A60

MIR 4 L15 A55

MIR 5 L15 A60

MIR 5 L15 A55

MIR 6 L15 A60

MIR 6 L15 A55

.06

.06

.07

.07

.08

.09

.10

.10

3.0

3.0

4.0

4.0

5.0

5.0

6.0

6.0

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

.59

.59

.59

.59

.59

.59

.59

.59

127

MIR Bars Threading - with Coolant ChannelPartial Profile 60° & 55°

Order example: MIR 5 L15 A60 BXC

For L.H. bars specify MIL instead of MIR

L1

L

D

A

Tiny Tools

Dmm

Pitchmm

L F Min. Bore Dia. HolderOrdering Code L1

Min. Bore Dia. HolderDmm

PitchTPI

L FOrdering Code L1

Order example: MIR 5 L15 1.0 ISO BXC

MIR 3 L15 0.5 ISO

MIR 3 L15 0.75 ISO

MIR 4 L15 0.5 ISO

MIR 4 L15 0.75 ISO

MIR 5 L15 1.0 ISO

SIM 0750 H3

SIM 0750 H3

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

Order example: MIR 4 L15 36 UN BXCFor L.H. bars specify MIL instead of MIR

MIR 3 L15 36UN

MIR 3 L15 32UN

MIR 4 L15 36UN

MIR 4 L15 32UN

MIR 5 L15 28UN

SIM 0750 H3

SIM 0750 H3

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

.13

.13

.16

.16

.19

.06

.06

.07

.07

.09

3.0

3.0

4.0

4.0

5.0

.59

.59

.59

.59

.59

1.5

1.5

2.0

2.0

2.0

0.5

0.75

0.5

0.75

1.0

.13

.13

.16

.16

.19

.06

.06

.07

.07

.09

3.0

3.0

4.0

4.0

5.0

.59

.59

.59

.59

.59

1.5

1.5

2.0

2.0

2.0

36

32

36

32

28

128

Threading - with Coolant ChannelMIR BarsFull Profile – ISO 60°

Full Profile – UN 60°

L1

L

D

A

Tiny Tools

Dmm

L F Min. Bore Dia. HolderOrdering Code HL1 R H1

.12

.16

.20

.24

.01

.02

.03

.03

3.0

4.0

5.0

6.0

.008

.008

.008

.008

.39

.59

.59

.59

1.5

2.0

2.0

2.0

.05

.07

.08

.11

.03

.03

.05

.06

129

Chamfering and Boring - with Coolant Channel

Order example: MCR 4 R0.2 L15 BXC

For L.H. bars specify MCL instead of MCR

MCR Bars

SIM 0750 H3

SIM 0750 H4

SIM 0750 H5

SIM 0750 H6

MCR 3 R0.2 L10

MCR 4 R0.2 L15

MCR 5 R0.2 L15

MCR 6 R0.2 L15

L1

L

D

A

Tiny Tools

Dmm

L L1 F Min. Bore Dia. HolderOrdering Code B H

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

MGR 4 B1.0 L10

MGR 4 B1.5 L10

MGR 5 B1.0 L15

MGR 5 B1.5 L15

MGR 5 B2.0 L15

MGR 6 B1.0 L15

MGR 6 B1.5 L15

MGR 6 B2.0 L15

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

.39

.39

.59

.59

.59

.59

.59

.59

.07

.07

.08

.08

.09

.11

.11

.11

4.0

4.0

5.0

5.0

6.0

6.0

8.0

8.0

.16

.16

.20

.20

.20

.24

.24

.24

.04

.04

.05

.05

.05

.06

.06

.06

.04

.06

.04

.06

.08

.04

.06

.08

130

Grooving - with Coolant Channel

Order example: MGR 5 B1.5 L15 BXC

For L.H. bars specify MGL instead of MGR

MGR Bars

L1

L

D

A

Tiny Tools

Dmm

L L1 W F Min. Bore Dia. HolderOrdering Code R H

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

.39

.39

.59

.59

.59

.59

.59

.59

.07

.07

.09

.09

.09

.11

.11

.11

4.0

4.0

5.0

5.0

5.0

6.0

6.0

6.0

.16

.16

.20

.20

.20

.24

.24

.24

.04

.04

.05

.05

.05

.06

.06

.06

.04

.06

.04

.06

.08

.04

.06

.08

MKR Bars

131

Full Radius Grooving - with Coolant Channel

Order example: MKR 5 R1.0 L15 BXC

For L.H. bars specify MKL instead of MKR

MKR 4 R0.5 L10

MKR 4 R0.75 L10

MKR 5 R0.5 L15

MKR 5 R0.75 L15

MKR 5 R1.0 L15

MKR 6 R0.5 L15

MKR 6 R0.75 L15

MKR 6 R1.0 L15

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

.020

.030

.020

.030

.039

.020

.030

.039

L1

L

D

A

Tiny Tools

Dmm

L L1 T F Min. Bore Dia. HolderOrdering Code B

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

SIM 0750 H8

MFR 4 B0.75 L15

MFR 4 B1.0 L15

MFR 5 B0.75 L22

MFR 5 B1.0 L22

MFR 5 B1.5 L22

MFR 6 B1.0 L22

MFR 6 B1.5 L22

MFR 6 B2.0 L22

MFR 8 B2.5 L22

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.5

.59

.59

.87

.87

.87

.87

.87

.87

.87

.08

.08

.10

.10

.10

.12

.12

.12

.16

4.0

4.0

5.0

5.0

5.0

6.0

6.0

6.0

8.0

.20

.20

.24

.24

.24

.31

.31

.31

.39

.05

.06

.05

.06

.10

.06

.10

.12

.14

.03

.04

.03

.04

.06

.04

.06

.08

.10

MFR Bars

132

Face Grooving - with Coolant Channel

Order example: MFR 5 B1.0 L22 BXC

Min.BoreDiameter

L1

L

DA

Tiny Tools

Dmm

L L1 T F Min. Bore Dia. HolderOrdering Code B

133

Face Grooving - with Coolant ChannelMFL Bars

Order example: MFL 6 B1.0 L22 BXC

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

SIM 0750 H8

MFL 4 B0.75 L15

MFL 4 B1.0 L15

MFL 5 B0.75 L22

MFL 5 B1.0 L22

MFL 5 B1.5 L22

MFL 6 B1.0 L22

MFL 6 B1.5 L22

MFL 6 B2.0 L22

MFL 8 B2.5 L22

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.5

.59

.59

.87

.87

.87

.87

.87

.87

.87

.07

.07

.09

.09

.09

.11

.11

.11

.16

4.0

4.0

5.0

5.0

5.0

6.0

6.0

6.0

8.0

.20

.20

.24

.24

.24

.31

.31

.31

.39

.05

.06

.05

.06

.10

.06

.10

.12

.14

.03

.04

.03

.04

.06

.04

.06

.08

.10

L1

L

D

A

Tiny Tools

Order example: MZR 5 R0.5 L22 BXC

Dmm L L1 W F Min. Bore Dia. HolderOrdering Code

4.0

4.0

5.0

5.0

5.0

6.0

6.0

6.0

MZR 4 R0.5 L15

MZR 4 R0.75 L15

MZR 5 R0.5 L22

MZR 5 R0.75 L22

MZR 5 R1.0 L22

MZR 6 R0.5 L22

MZR 6 R0.75 L22

MZR 6 R1.0 L22

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

.20

.20

.24

.24

.24

.31

.31

.31

SIM 0750 H4

SIM 0750 H4

SIM 0750 H5

SIM 0750 H5

SIM 0750 H5

SIM 0750 H6

SIM 0750 H6

SIM 0750 H6

TR

.08

.08

.10

.10

.10

.12

.12

.12

.05

.06

.05

.06

.10

.05

.06

.10

.04

.06

.04

.06

.08

.04

.06

.08

.020

.030

.020

.030

.039

.020

.030

.039

.59

.59

.87

.87

.87

.87

.87

.87

Face Grooving - with Coolant ChannelMZR Bars

Min.BoreDiameter

134

Detail A

F

T

W

R

L1

L

DA

Tiny Tools

123

ClampingMethodS = Screw

I = Internal

M = Tiny Bars

Shank Cross Section0750 = Dia. 3/4

Bar Diameter3 = Dia. 3.00 mm

Bar Length

Tiny Bar Holders Ordering Codes

3HMIS

Tiny Tools Bar Holders

135

0750

Ordering Code ClampingScrew

AdjustingScrew

KeyL DD1mm

3.0

4.0

5.0

6.0

8.0

SIM 0750 H3

SIM 0750 H4

SIM 0750 H5

SIM 0750 H6

SIM 0750 H8

3.5

3.5

3.5

3.5

3.5

.75

.75

.75

.75

.75

K25

K25

K25

K25

K25

S25

S25

S25

S25

S25

S35

S35

S35

S35

S35

D1

L

Dd

Tiny Tools

136

Tiny Tools Kits

Order example: KT4-0750

Chamfering& Boring

Grooving

Profiling & Boring

Boring

Threading

Face Grooving

Threading

Chamfering

Grooving

Face Grooving

Boring

Profiling

MTR 4 R0.2 L10

MPR 4 R0.2 L10

MIR 4 L15 A60

MCR4 R0.2 L15

MGR4 B1.5 L10

MFR 4 B1.0 L15

SIM 0750 H4

K25

SIM 0750 H5

K25

MTR 5 R0.2 L15

MPR 5 R0.2 L15

MIR 5 L15 A60

MCR5 R0.2 L15

MGR5 B1.5 L15

MFR 5 B1.0 L22

Tiny Tools

Technical Section

Carbide Grade: BXC (P30 - P50, K25 - K40)

PVD TiN coated grade for low cutting speed, Works well with a wide range of stainless steels.

Cutting speed for Tiny Tools

Recommended Feed Rate: .0005 - .001 inch/rev

Threading Passes

H

Low & Medium Carbon Steel

High Carbon Steel

Alloy Steels & Treated Steels

Stainless Steels

Cast Steels

Cast Iron

Non-Ferrous & Aluminium

Super alloy and Titanium

Hard Materials

Cutting Speed ft/min

P

M

KNS

65 - 460

100 - 330

130 - 300

65 - 300

130 - 300

130 - 390

160 - 390

50 - 100

40 - 100

MaterialsISO

Standard

137

CARMEX FCE 1/2009 IN

CH©

Copyright C

AR

MEX

Precision Tools Ltd. 2009

Inch2009-2010

1st Hacharoshet St., Maalot Industrial Zone, 24952, ISRAEL.Tel (972) 4-9077400, Fax (972) 4-9077440. E-Mail: [email protected] Web site: www.carmex.com

Postal address: P.O.Box 404, Maalot 24952, ISRAEL

® ®

front & back inch carmex · 2 all specifications in this catalogue are subject to change...

Documents