frontier 570 service manual

This Servicing Manual outlines the maintenance and servicing procedures for the Fujifilm Digital Minilab FRONTIER 570 SP-3000 and LP5700.

When servicing internal machine parts, make sure the built-in circuit breaker and the main power supply on the power distribution board are both set to the OFF position and the scanner’s power supply cord is disconnected from the wall outlet. If the main power is left ON, electricity will flow as far as the power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to maybe accidentally activated causing damage to the machine and/or bodily injury.
The dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures.
• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.
• When mounting machine parts, take care not to sandwich any of the wires.
• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols.
• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch first; to connect, make sure the catch engages (locks).
WARNING!
CAUTION!

1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).
2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel.
3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited.

1.2.1 Menu Table ............................................................................................................... 1-6 1.2.2 0 [MENU] Item...........................................................................................................1-7 1.2.3 1 [STARTUP CHK.] Item...........................................................................................1-8 1.2.4 2 [END CHK.] Item .................................................................................................. 1-10 1.2.5 3 [LANGUAGE] Item ...............................................................................................1-11 1.2.6 4 [CHECK] Item....................................................................................................... 1-12 1.2.7 5 [SELECT FUNC.] Item .........................................................................................1-13 1.2.8 6 [PRINT COND.] Item............................................................................................ 1-14 1.2.9 7 [SPECIAL PRINT] Item ........................................................................................ 1-15 1.2.10 8 [SYSTEM] Item.....................................................................................................1-16 1.2.11 9 [INSTALLATION] Item.......................................................................................... 1-19
2.3.1 Lens Cleaning ........................................................................................................... 2-4 2.3.2 Mouse Cleaning ........................................................................................................ 2-4 2.3.3 Auto Film Carrier Inspection......................................................................................2-4 2.3.4 Carrier Base Slider Rail Cleaning..............................................................................2-5 2.3.5 Power Supply Cord Cleaning ....................................................................................2-5 2.3.6 Carrier Base Slider Guide Replacement ................................................................... 2-5 2.3.7 Floppy Disk Drive Inspection..................................................................................... 2-6 2.3.8 CD-ROM Drive Inspection.........................................................................................2-7 2.3.9 Printing Function Inspection ...................................................................................... 2-8 2.3.10 Cutter Inspection .......................................................................................................2-9 2.3.11 Back Printing Head Inspection ..................................................................................2-9 2.3.12 Back Printer Head Replacement............................................................................... 2-9 2.3.13 Registration Section Feed Roller Cleaning ............................................................. 2-10 2.3.14 Nip Release Mechanism (before exposure) Inspection........................................... 2-11 2.3.15 Sub-scanning Section Roller Cleaning....................................................................2-11 2.3.16 Cam Follower (Rubber Bearing) Replacement ....................................................... 2-12 2.3.17 Pipe Slider Inspection..............................................................................................2-13 2.3.18 Distribution Section Nip Release System/Roller Inspection....................................2-13 2.3.19 Processing Rack Helical Drive Gear Lubrication.....................................................2-14 2.3.20 Crossover Rack/Dryer Entrance Rack Auto Washing Nozzle Inspection................ 2-14 2.3.21 Circulation Pump Inspection....................................................................................2-15 2.3.22 Processing Solution Heater Inspection ................................................................... 2-15 2.3.23 Processing Solution Level Sensor Cleaning ........................................................... 2-16 2.3.24 Replenisher Level Sensor Cleaning........................................................................2-17 2.3.25 PS4 Solution Concentration Sensor Cleaning.........................................................2-18 2.3.26 Waste Solution Level Sensor Cleaning ................................................................... 2-18 2.3.27 PSR Level Sensor Inspection.................................................................................. 2-19 2.3.28 Solution Hose and Clamp Inspection ......................................................................2-20

3.1 Error Indication Outline........................................................................................................ 3-2
3.3 Trouble Shooting .............................................................................................................3-163
3.4 Restoration of Backup for Refreshing..............................................................................3-182
3.5 OS Recovery and Backup for Refreshing........................................................................ 3-184
5.2.1 Connection to Imaging Controller (0100) .................................................................. 5-6 5.2.2 Image Export Settings (0101).................................................................................... 5-6 5.2.3 Production Information (0120)................................................................................... 5-6 5.2.4 Timer Setup (0121) ................................................................................................... 5-8 5.2.5 Data Backup (0122) .................................................................................................. 5-9 5.2.6 Error Information Check (0123)...............................................................................5-10 5.2.7 DI Manager Administrative Setting (0124) .............................................................. 5-11 5.2.8 Timer Waiting Time Setup (0125) ........................................................................... 5-12

5.3.1 Paper Condition Setup (0200)................................................................................. 5-17 5.3.2 Print Size Setup (0220) ...........................................................................................5-19 5.3.3 Paper Magazine Registration (0221)....................................................................... 5-22 5.3.4 Monitor Adjustment (0222)...................................................................................... 5-24 5.3.5 Special Film Channel Setting (0223)....................................................................... 5-25 5.3.6 Monotone Correction Setting (0224) .......................................................................5-27 5.3.7 Custom Setting Regist/Delete (0225)...................................................................... 5-28 5.3.8 Back Printing Format (0226) ...................................................................................5-36 5.3.9 Index Conditions (0227) ..........................................................................................5-38 5.3.10 Image Correction Setup (0240) ............................................................................... 5-39 5.3.11 Fine Adjustment of the Print Mag.Setting (0241) ....................................................5-39 5.3.12 Paper Condition Method Setup (0242)....................................................................5-40 5.3.13 Paper Surfaces Display Setup (0243).....................................................................5-41

5.6 Printer Adjustment/Maintenance (05) ................................................................................ 5-95
5.6.1 Paper Magazine Feeding Fine Adjustment (0520).................................................. 5-95 5.6.2 G Laser (SHG) Optimal Temperature Setup (0522)................................................5-96 5.6.3 Paper Feed (0523) .................................................................................................. 5-97 5.6.4 Printer Temperature Display (0524)........................................................................ 5-97 5.6.5 Printer Input Check (0525) ...................................................................................... 5-98 5.6.6 Image Position and Tilt Fine Adjustment (0527) ..................................................... 5-98 5.6.7 Printer Function Select (0528)............................................................................... 5-100 5.6.8 Printer I/O Check (0540) ....................................................................................... 5-101 5.6.9 Test Pattern Printing (0541) ..................................................................................5-102 5.6.10 Laser Exposure Check (0542)...............................................................................5-104 5.6.11 R Laser (R-LD) Data (0543) ..................................................................................5-104 5.6.12 G Laser (G-SHG) Data (0544) ..............................................................................5-104 5.6.13 B Laser (B-LD) Data (0545) ..................................................................................5-105 5.6.14 Scan/Scan Home Position Parameter (0546) ....................................................... 5-105 5.6.15 Main Scan/Laser Beam Sync. Rough Adjust (0547) .............................................5-106 5.6.16 Laser Beam Sync. Fine Adjustment Print (0548) ..................................................5-107 5.6.17 Laser History Display (0549) ................................................................................. 5-109 5.6.18 Paper Condition Setup Table (LUT) Copy (0550) .................................................5-109 5.6.19 Printer Mechanical Fine Adjustment (0551) ..........................................................5-110 5.6.20 Filter Replacement History (0552).........................................................................5-111 5.6.21 Feeding Position Sensor Fine Adjustment (0553).................................................5-111 5.6.22 Image Position Initial Setting (0554)...................................................................... 5-112 5.6.23 Sub-scan Feeding Speed Adjustment (0555) ....................................................... 5-113 5.6.24 Sub-scanning Soft Nip Fine Adjustment (0557) .................................................... 5-114 5.6.25 Sensor Calibration (Initial) (0558)..........................................................................5-115 5.6.26 Sensor Calibration (Daily) (0559) .......................................................................... 5-116 5.6.27 Printer Operation Data Display (0560) .................................................................. 5-117 5.6.28 Data Saving (0561) ...............................................................................................5-118 5.6.29 Data Download (0562) ..........................................................................................5-119
5.7 Processor Adjustment/Maintenance (06) ........................................................................5-120

5.8.1 Image Processing Section Information Display (0720) ......................................... 5-133 5.8.2 Image Processing Section I/O Check (0740) ........................................................5-133 5.8.3 Image Processing Section Function Setting (0741) .............................................. 5-134
5.9 Register/Delete................................................................................................................ 5-135
5.11 Special Operations (99)...................................................................................................5-139
LEE22 Circuit Board Replacement...................................................................... 7-11 7.1.7 135 Feed Roller Replacement.................................................................................7-12
DTE23 Circuit Board Replacement ..................................................................... 7-43 7.2.18 DTB23 Circuit Board Replacement ......................................................................... 7-43 7.2.19 DTF23 Circuit Board Replacement ......................................................................... 7-44 7.2.20 DBF23 Circuit Board Replacement ......................................................................... 7-44 7.2.21 Dummy Head Opposite Roller Replacement ..........................................................7-45 7.2.22 Lane Change Lever/Arm Replacement ................................................................... 7-46 7.2.23 Pressure Cover Lock Lever Replacement...............................................................7-47 7.2.24 Feed Roller/Belt Replacement ................................................................................ 7-48 7.2.25 Flexible Cable (CYA23 to JNC23) Replacement..................................................... 7-50
7.3 NC100AY Nest Section .....................................................................................................7-52

7.4 NC100AY Body Section .................................................................................................... 7-70
7.4.1 Carrier Cover Removal/Reinstallation .....................................................................7-70 7.4.2 Load Harness Replacement.................................................................................... 7-70 7.4.3 135/IX240 Feed Lane Position Sensor (D129/D130) Replacement........................ 7-71 7.4.4 Plug-in Connector Replacement .............................................................................7-72 7.4.5 Bottom Cover Removal/Reinstallation..................................................................... 7-73 7.4.6 CYA23 Circuit Board Replacement......................................................................... 7-74 7.4.7 NC100AY Unit Replacement................................................................................... 7-80
7.6 Carrier Base Section ......................................................................................................... 7-92
7.6.1 Plug-in Connector Replacement .............................................................................7-92 7.6.2 Carrier Base Assembly Removal/Reinstallation......................................................7-94 7.6.3 Carrier Lock Sensor (D208) Replacement .............................................................. 7-96 7.6.4 Carrier Lock Assembly Removal/Reinstallation ...................................................... 7-96 7.6.5 Lock Release Shaft Disassembly/Reassembly....................................................... 7-98 7.6.6 Roller/Arm Replacement .........................................................................................7-99 7.6.7 Lock Release Arm Replacement........................................................................... 7-100 7.6.8 Lock Arm Replacement.........................................................................................7-100

8.2.1 Scanner Section Rear Cover Removal/Reinstallation...............................................8-9 8.2.2 Scanner Section Upper Cover Removal/Reinstallation............................................. 8-9 8.2.3 Scanner Section Front Cover Removal/Reinstallation ..............................................8-9 8.2.4 Scanner Section Exhaust Fan (F211) Replacement............................................... 8-10 8.2.5 Scanner Section Cooling Fan (F212) Replacement................................................8-10 8.2.6 Scanner Section Bracket Removal/Reinstallation ...................................................8-11 8.2.7 CTB23 Circuit Board Replacement ......................................................................... 8-12 8.2.8 CPZ23 Circuit Board Replacement ......................................................................... 8-12 8.2.9 CCD Unit Removal/Reinstallation ........................................................................... 8-14 8.2.10 Shutter/Gear Replacement...................................................................................... 8-16 8.2.11 Lens Home Position Sensor (D202) Replacement..................................................8-17 8.2.12 Lens Drive Motor (M202) Replacement .................................................................. 8-18 8.2.13 Lens Unit Replacement...........................................................................................8-19 8.2.14 Conjugate Length Variable Motor (M201) Replacement ......................................... 8-20 8.2.15 Conjugate Length Variable Section Home Position Sensor
(D201) Replacement ........................................................................................... 8-21 8.2.16 Conjugate Length Variable Gear/Rack Replacement .............................................8-22 8.2.17 Program Downloading to Scanner Circuit Board..................................................... 8-25 8.2.18 Fixing Bracket Installation ....................................................................................... 8-29

9.2.1 Image Processing Circuit Board Box Removal/Reinstallation................................... 9-7 9.2.2 Box Cover and Circuit Board Holder Removal/Reinstallation ...................................9-9 9.2.3 GSR23 Circuit Board Replacement...........................................................................9-9 9.2.4 GIA23 Circuit Board Replacement .......................................................................... 9-10 9.2.5 GIE23 Circuit Board Replacement .......................................................................... 9-10 9.2.6 GPA23 Circuit Board Replacement.........................................................................9-11 9.2.7 GMB23 Circuit Board Replacement ........................................................................9-11 9.2.8 Image Processing Circuit Board Expansion............................................................ 9-12 9.2.9 Image Processing Section Cooling Fan (F321) Replacement ................................9-12
9.3 Main Control Unit...............................................................................................................9-14
10.3 Lower Magazine Table ......................................................................................................10-9
10.4 Magazine Drive Unit/Interlock Switch..............................................................................10-14

11.1.1 Left Cover Removal/Reinstallation.......................................................................... 11-6 11.1.2 Cutter/Feed Unit Removal/Reinstallation ................................................................11-6 11.1.3 Upper Sensor Bracket Removal/Reinstallation ....................................................... 11-9 11.1.4 Lower Sensor Bracket Removal/Reinstallation ....................................................... 11-9 11.1.5 Upper/Lower Magazine Paper End Sensor (D616/D626) Replacement............... 11-10 11.1.6 Upper Magazine ID Sensor 1 to 6 (D610 to D615), Open/
Close Sensor (D617/D618), Lower Magazine ID Sensor 1 to 6 (D620 to D625), Open/Close Sensor (D627/D628) Replacement ............................................... 11-10
11.1.7 Feed Motor 1 (M630) Replacement ......................................................................11-11 11.1.8 Drive Gear Replacement.......................................................................................11-11 11.1.9 Upper Magazine Paper Sensor (D631) Replacement...........................................11-12 11.1.10 Lower Magazine Paper Sensor (D632P) Replacement ........................................ 11-12 11.1.11 Connector Cover Removal/Reinstallation ............................................................. 11-13 11.1.12 Upper Cutter Unit Removal/Reinstallation............................................................. 11-14 11.1.13 Upper and Lower Common use Guide Plate Removal/Reinstallation................... 11-15 11.1.14 Lower Magazine Paper Sensor LED (D632L) Replacement................................. 11-15

11.2 Back Printing Section ......................................................................................................11-23
11.3 Registration Section ........................................................................................................11-40

12.2 Laser Optical Unit ............................................................................................................12-10
12.3 Sub-scanning Unit ........................................................................................................... 12-17
Exposure Position Paper Sensor (D653P) Replacement.................................. 12-25 12.3.10 Exposure Section Entrance Paper Sensor LED (D650L)/

13.2 Distribution Unit ............................................................................................................... 13-23
(Front: D664P/Center: D660P/Rear: D665P) Replacement.............................. 13-36 13.2.15 Distribution Section Paper Sensor LED
(Front: D664L/Center: D660L/Rear: D665L) Replacement ............................... 13-37 13.2.16 Pipe Slider Replacement....................................................................................... 13-38 13.2.17 Distribution Section Drive Standby Sensor (D669) Replacement .........................13-40 13.2.18 Drive Gear with Torque Limiter Replacement .......................................................13-40 13.2.19 Nip Roller Guide Plate Removal/Reinstallation ..................................................... 13-41 13.2.20 Exit Side Feed Roller Replacement ......................................................................13-42
13.3 Printer Exit Section .......................................................................................................... 13-44
13.3.1 Printer Exit Unit Removal/Reinstallation................................................................ 13-44 13.3.2 Feed Section Cooling Fan Cover Removal/Reinstallation ....................................13-44 13.3.3 Feed Section Cooling Fan 3 (F607) Replacement................................................ 13-45 13.3.4 Feed Section Cooling Fan 2 (F606) Replacement................................................ 13-45 13.3.5 Printer Exit Unit Drive Gear Replacement............................................................. 13-46 13.3.6 Speed Control Section Paper Sensor
(Front: D666P/Center: D667P/Rear: D668P) Replacement.............................. 13-47 13.3.7 Speed Control Section Paper Sensor
LED (Front: D666L/Center: D667L/Rear: D668L) Replacement ....................... 13-47 13.3.8 Speed Control Motor (M664)/Belt (Front) Replacement........................................13-48 13.3.9 Speed Control Motor (M665)/Belt (Rear) Replacement ........................................ 13-49 13.3.10 Front Entrance Feed Roller Replacement.............................................................13-50 13.3.11 Rear Entrance Feed Roller Replacement ............................................................. 13-51 13.3.12 Front/Rear Entrance Nip Roller Replacement.......................................................13-52 13.3.13 Exit Nip Roller Replacement ................................................................................. 13-53

14.4.1 Right Cover Removal/Reinstallation......................................................................14-25 14.4.2 Processor Rear Cover Removal/Reinstallation ..................................................... 14-25 14.4.3 Motor Driver Bracket Removal/Reinstallation........................................................14-26 14.4.4 Motor Driver Replacement ....................................................................................14-27 14.4.5 Auto Chain Tensioner Removal/Reinstallation......................................................14-27 14.4.6 Processor Drive Motor (M700) Replacement........................................................14-28 14.4.7 Drive Bracket Removal/Reinstallation ................................................................... 14-29 14.4.8 Drive Sprocket/Gear Replacement........................................................................ 14-30 14.4.9 Processor Drive Chain Replacement ....................................................................14-31 14.4.10 Printer Drive Gear/Sprocket Replacement............................................................ 14-32

15.2 Processing solution Heater/Circulation Pump Section ...................................................... 15-7
15.2.1 Lower Connector Cover Removal/Reinstallation.....................................................15-7 15.2.2 Heater Cooling Fan (F700 to F703) Replacement ..................................................15-7 15.2.3 Heater Safety Thermostat (D700 to D703) Replacement ....................................... 15-8

15.3 Waste Solution System ................................................................................................... 15-15
15.3.1 Waste Solution Level Sensor (FS728) Replacement ............................................15-15 15.3.2 Waste Solution Tank Replacement .......................................................................15-16 15.3.3 Waste Solution Hose Replacement.......................................................................15-17

16.1.2 Replenisher Cartridge Setting Sensor (D721) Replacement...................................16-3 16.1.3 Replenisher Cartridge Box Upper/Lower Sensor (D722/D723) Replacement ........ 16-4 16.1.4 Replenisher Cartridge Open Unit Removal/Reinstallation ......................................16-5 16.1.5 Replenisher Cartridge Open Cam/Gear Replacement............................................16-6 16.1.6 Cartridge Set Box Removal/Reinstallation .............................................................. 16-7 16.1.7 Cartridge Opening Motor (M720) Replacement ...................................................... 16-8 16.1.8 Replenisher Box Door Lock Manual Releasing.......................................................16-9
16.2 Processing Solution Replenishment System...................................................................16-10
16.3.1 Auto Washing Pump (PU720) Replacement.........................................................16-23 16.3.2 Rack Auto Washing Valve/P1WR Water Replenishment Valve
(S728/S729/S730/S731) Replacement ............................................................. 16-25

17.2.1 Dryer Rack Removal/Reinstallation......................................................................... 17-6 17.2.2 Dryer Section Open/Close Detecting Interlock Switch (D762A) Replacement........17-8 17.2.3 Dryer Feed Roller Drive Belt Replacement ............................................................. 17-9 17.2.4 Dryer Feed Roller Replacement..............................................................................17-9 17.2.5 Dryer Unit Exit Turn Roller Replacement ..............................................................17-10 17.2.6 Dryer Unit Exit Roller Replacement....................................................................... 17-12 17.2.7 Dryer Unit Lock Assembly Replacement...............................................................17-13 17.2.8 Exit Feed Belt Replacement..................................................................................17-13
(D770L/D771L/D772L)/Lower Exit Paper Sensor LED (Rear/Center/Front) (D773L/D774L/D775L) Replacement ................................................................ 18-12
18.1.5 Feeding Path Switching Paper Sensor (Rear/Center/Front) (D770P/D771P/D772P) Replacement............................................................... 18-13
18.1.7 Feeding Path Switching Solenoid (S770) Replacement........................................ 18-14 18.1.8 Feeding Path Switch Position Sensor (Large Size)(D776) Replacement .............18-15 18.1.9 Dryer Section Drive Motor (M770) Replacement ..................................................18-16 18.1.10 Feed Roller Drive Belt Replacement .....................................................................18-17 18.1.11 Guide Plate Removal/Reinstallation...................................................................... 18-18 18.1.12 Roller Replacement............................................................................................... 18-22 18.1.13 Nip Roller Replacement ........................................................................................ 18-24
18.2.1 Print Sending Unit Removal/Reinstallation............................................................18-25 18.2.2 Print Sending Drive Motor (M771)/Belt Replacement ...........................................18-25 18.2.3 Feed Belt/Feed Belt Drive Roller Replacement..................................................... 18-27
18.3.1 SU1400AY Transversal Sorter Removal/Reinstallation ........................................ 18-29 18.3.2 Cover/Lower Bracket Removal/Reinstallation ....................................................... 18-29 18.3.3 Transversal Sorter Stop Sensor LED (D813L) Replacement................................ 18-30 18.3.4 Transversal Sorter Stop Sensor (D813P) Replacement .......................................18-31 18.3.5 Transversal Sorter Drive Motor (M811) Replacement...........................................18-31 18.3.6 Feed Belt/Belt Drive Roller Replacement..............................................................18-32

18.5 SU2400AY Transversal Sorter ........................................................................................ 18-39
18.5.1 SU2400AY Transversal Sorter Removal/Reinstallation ........................................ 18-39 18.5.2 Transversal Sorter Upper Cover Removal/Reinstallation......................................18-40 18.5.3 Transversal Sorter Stop Sensor/LED (D813P/D813L) Replacement.................... 18-40 18.5.4 Transversal Sorter Lower Cover Removal/Reinstallation......................................18-41 18.5.5 Transversal Sorter Drive Motor (M811) Replacement...........................................18-41 18.5.6 Print Alignment Motor (M812) Replacement .........................................................18-42 18.5.7 Print Alignment Stop Sensor (D814) Replacement ............................................... 18-43 18.5.8 Roller/Feed Belt Replacement ..............................................................................18-44
18.6 SU2400AY Sorter............................................................................................................18-46

19.3 Image Control Box...........................................................................................................19-10

19.4.1 Left Lower Cover Removal/Reinstallation ............................................................. 19-19 19.4.2 DC Power Supply Bracket Removal/Reinstallation ............................................... 19-19 19.4.3 PWR23 Circuit Board Replacement......................................................................19-20 19.4.4 DC Power Supply Unit Replacement ....................................................................19-21
19.5 Control Section ................................................................................................................ 19-23
20.2.1 Scanner Section (SP-3000)...................................................................................20-15 20.2.2 Printer Section (LP5700) ....................................................................................... 20-16
20.4 Scanner DC Power Supply Unit and Circuit Boards........................................................20-22
20.4.1 DC Power Supply Voltage Adjustment.................................................................. 20-22 20.4.2 DC Voltage Check List ..........................................................................................20-23 20.4.3 DC Power Supply Unit Fuses and LEDs...............................................................20-24 20.4.4 Circuit Board Layout Diagrams .............................................................................20-26
20.5.1 Scanner Wiring Diagram ....................................................................................... 20-29 20.5.2 Auto Film Carrier NC100AY Wiring Diagram ........................................................20-32 20.5.3 Multi-film Carrier MFC10AY Wiring Diagram.........................................................20-33
20.6 Printer/Processor DC Power Supply Unit and Circuit Boards ......................................... 20-34
20.6.1 Input Extension Cable Connection........................................................................ 20-34 20.6.2 DC Voltage Check List ..........................................................................................20-35
20.7.1 AC Power Supply Wiring Diagram ........................................................................ 20-53 20.7.2 PAC23 Circuit Board Wiring Diagram ................................................................... 20-54 20.7.3 PWR23 Circuit Board Wiring Diagram .................................................................. 20-55 20.7.4 CTL23 Circuit Board Wiring Diagram.................................................................... 20-56 20.7.5 JND23 Circuit Board Wiring Diagram.................................................................... 20-59 20.7.6 JNE23 Circuit Board Wiring Diagram.................................................................... 20-61 20.7.7 LDD23 Circuit Board Wiring Diagram.................................................................... 20-63 20.7.8 Image Control Box Circuit Board Wiring Diagram .................................................20-64 20.7.9 PDA23 Circuit Board Wiring Diagram ................................................................... 20-65 20.7.10 PDB23 Circuit Board Wiring Diagram ................................................................... 20-67

21.2.1 Auto Film Carrier NC100AY ....................................................................................21-5 21.2.2 Scanner ...................................................................................................................21-6 21.2.3 Paper Supply and Feed Sections............................................................................21-7 21.2.4 Exposure Section .................................................................................................... 21-7 21.2.5 Processing Solution Replenishment System...........................................................21-8 21.2.6 Sorter.......................................................................................................................21-8 21.2.7 Power Supply/Electrical Equipment/Control Section...............................................21-8
1.2 Printer/Processor Operation Panel Menu Table ..................................1-6

1.2.5 3 [LANGUAGE] Item ..............................................................................................1-11
1.2.10 8 [SYSTEM] Item....................................................................................................1-16

0100 Connection to Imaging Controller

0200 Paper Condition Setup

0320 Input Check K K
0321 Focus Position Adjustment K K
0322 Working Information Display K K
0323 AF Function Setup K K
0340 Dark Correction/Bright Correction K
0341 I/O Check K
1
0344 Lens Registration K
0347 Focus Calibration K
0348 Spectral Calibration K
0350 Scanner Parameter Check/Update K
0351 CCD Adjustment K
04 Carrier Adjustment/ Maintenance
0420 Mask Position Adjustment K K
0421 NC100AY Input Check K K
0422 MFC10AY Input Check K K
0423 NC100AY Working Information Display K K
0424 MFC10AY Working Information Display K K
0425 NC100AY Monitor Frame Ratio Setup K K
0426 MFC10AY Monitor Frame Ratio Setup K K
0440 NC100AY Sensor Calibration K
0441 NC100AY Focus Offset Adjustment K
0442 MFC10AY Focus Offset Adjustment K
0443 NC100AY Sensor Calibration Information K
0444 NC100AY Installation Information Display K
0445 MFC10AY Installation Information Display K
0446 NC100AY Installation Information Setup K
0447 MFC10AY Installation Information Setup K
0448 NC100AY I/O Check K
0449 MFC10AY I/O Check K
0450 Film Carrier ID Setup/Delete K
0451 NC100AY Machine Data Setup K
0452 NC100AY Magnetic Information Reading K
0453 NC100AY Magnetic Verify K
0454 NC100AY Nest Section Operation K
0455 NC100AY Feeding Operation K
No. Submenu No. Menu
05 Printer Adjustment/ Maintenance
0522 G Laser (SHG) Optimal Temperature Setup K K
0523 Paper Feed K K
0524 Printer Temperature Display K K
0525 Printer Input Check K K
0527 Image Position and Tilt Fine Adjustment K K
0528 Printer Function Select K K
0540 Printer I/O Check K
0541 Test Pattern Printing K
0542 Laser Exposure Check K
0543 R Laser (R-LD) Data K
0544 G Laser (G-SHG) Data K
0545 B Laser (B-LD) Data K
0546 Scan/Scan Home Position Parameter K
0547 Main Scan/Laser Beam Sync. Rough Adjustment
K
0549 Laser History Display K
0550 Paper Condition Setup Table (LUT) Copy K
0551 Printer Mechanical Fine Adjustment K
0552 Filter Replacement History K
0553 Feeding Position Sensor Fine Adjustment K
0554 Image Position Initial Setting K
0555 Sub-Scan Feeding Speed Adjustment K
0557 Sub-Scanning Soft Nip Adjustment K
0558 Sensor Calibration (Initial) K
0559 Sensor Calibration (Daily) K
0560 Printer Operation Data Display K
0561 Data Saving K
0562 Data Download K
No. Submenu No. Menu
1
K K
0623 Processor Temperature Calibration K K
0624 Processor Input Check K K
0625 Processor Operating Condition Setup K K
0640 Processor Temperature Setting K
0642 Processor I/O Check K
0643 Processor Operating Data Display K
0644 PS Liquid Concentration Management K
07 Image Processing Section Adjustment/ Maintenance
0720 Image Processing Section Information Display
K K
0741 Image Processing Section Function Setting
K
1021 Template Regist/Delete K K
1022 Holiday File Regist/Delete K K
1023 Custom Button Regist/Save K K
21 Help 2140 Trouble Help (SE) K
22 Self-Diagnostics (Scanner)
2241 Image Data Diagnostics K
2242 Main Control Unit Diagnostics K
2243 NC100AY Magnetic Data Test (IX240) K
2244 NC100AY Feeding Drive Test K
2245 NC100AY Sensor Test K
23 Self-Diagnostics (Printer) 2340 Paper Feed Check K
99 Special Operations 9940 Paint K
9941 Explorer K
9942 Command K
Key Operation for Menu
Manager SE
12 CALIBRATION K K
2 END CHK. 21 STARTUP TME K K
3 LANGUAGE 31 SET LANG. Language change K K
32 ORG. LANG NO. Required data version K K
33 ADD LAND NO. Loaded data version K K
4 CHECK 41 PROC TEMP Processor temperature indication
K K
5 SELECT FUNC. 51 POWER OFF Power supply OFF K K
6 PRINT COND. 61 CALIBRATION Condition upkeep printing K K
62 MEASURE DENS Density measurement K K
7 SPEC. PRINT 71 TEST PATTERN Pattern printing K K
8 SYSTEM 81 PROC. TYPE Processor type selection K
82 PROC. METHOD Processing method selection
K
84 NIGHT ALARM Night alarm ON - OFF K
85 SET AREA K
9 INSTALLATION 91 PSR AIR EXT. PSR line air bleeding K
92 MIX REPL. Replenisher preparation K
93 PUMP AIR EXT. Replenishment line air bleeding
K
User Key Operation
11.2.2 0 [MENU] Item
1.2.3 1 [STARTUP CHK.] Item
11 <PROC. TEMP.>
1
1.2.4 2 [END CHK.] Item
0 [MENU]
11.2.5 3 [LANGUAGE] Item
1.2.6 4 [CHECK] Item
11.2.7 5 [SELECT FUNC.] Item
0 [MENU]
1.2.8 6 [PRINT COND.] Item
0 [MENU]
11.2.9 7 [SPECIAL PRINT] Item
7 [SPEC. PRINT]
1 TEST PATTERN ?
71 <TEST PATTERN>
81 [PROC. TYPE]
8 [SYSTEM]
182 [PROC. METHOD]
83 [SORTER TYPE]
84 [NIGHT ALARM]
85 [SET AREA]
11.2.11 9 [INSTALLATION] Item
91 <PSR AIR EXT.>
Number change
Number change
2.3 Maintenance and Inspection Procedures.............................................2-4
2.3.5 Power Supply Cord Cleaning .................................................................................2-5
2.3.6 Carrier Base Slider Guide Replacement................................................................2-5
2.3.7 Floppy Disk Drive Inspection .................................................................................2-6
2.3.8 CD-ROM Drive Inspection.......................................................................................2-7
2.3.9 Printing Function Inspection..................................................................................2-8
2.3.14 Nip Release Mechanism (before exposure) Inspection.....................................2-11
2.3.15 Sub-scanning Section Roller Cleaning ...............................................................2-11
2.3.16 Cam Follower (Rubber Bearing) Replacement ...................................................2-12
2.3.17 Pipe Slider Inspection...........................................................................................2-13
2.3.19 Processing Rack Helical Drive Gear Lubrication ............................................... 2-14
2.3.20 Crossover Rack/Dryer Entrance Rack Auto Washing Nozzle Inspection ........ 2-14
2.3.21 Circulation Pump Inspection................................................................................2-15
2.3.24 Replenisher Level Sensor Cleaning ....................................................................2-17
2.3.25 PS4 Solution Concentration Sensor Cleaning....................................................2-18
2.3.26 Waste Solution Level Sensor Cleaning...............................................................2-18
2.3.27 PSR Level Sensor Inspection...............................................................................2-19
2.3.30 Dryer Mesh Belt Inspection..................................................................................2-21
Clean
Clean
Clean
Wash
Clean Replace
Printer/ Processor
Printer/ Processor
Clean
Clean
Printer/ Processor
Clean
Clean
Replace
Setup

Implementation Period (Every)
Item 6 months year 2 Years 3 Years 5 Years Refer to
Scanner
Lens Clean Subsection 2.3.1 Mouse Clean Subsection 2.3.2 Auto Film Carrier Inspect Subsection 2.3.3 Floppy Disk Drive Inspect Subsection 2.3.7 CD-ROM Drive Inspect Subsection 2.3.8 Printing Functions Inspect Subsection 2.3.9 Carrier Base Slider Rails Clean Subsection 2.3.4 Carrier Base Slide Guides Replace Subsection 2.3.6 Carrier Base Plug-in Connector Replace Subsection 7.6.1 Main Control Unit Backup Battery Replace Subsection 9.3.4 Power Supply Cord Clean Subsection 2.3.5
Printer/ Processor
Cutters Inspect Replace
Subsection 2.3.10 for inspection Subsection 11.1.12 for upper cutter replacement Subsection 11.1.15 for lower cutter replacement
Back Printer Head Inspect Replace
Subsection 2.3.11 for inspection Subsection 2.3.12 for replacement
Registration Section Feed Rollers Clean Subsection 2.3.13 Nip Release System (before exposure) Inspect Subsection 2.3.14 Sub-scanning Section Rollers Clean Subsection 2.3.15 Steel Belt Replace Subsection 12.3.3 Rubber Belt Replace Subsection 12.3.7 Cam Followers (Rubber Bearings) Replace Subsection 2.3.16 Distribution Pipe Slider Inspect Subsection 2.3.17 Distribution Section Nip Release System/Rollers
Clean Subsection 2.3.18
Laser Optical Unit Air Filter Replace Subsection 12.2.1 Processing Rack Helical Drive Gears Grease Subsection 2.3.19 P1R, P2RA, P2RB Pump Output/ Leaks
Inspect Subsection 5.7.1
PSR Pump Bellows/Valve Replace
Subsection 16.2.6 for bellows Subsection 16.2.5 for valve
Crossover Rack Auto Washing Nozzle Inspect Subsection 2.3.20 Dryer Entrance Rack Auto Washing Nozzle
Inspect Subsection 2.3.20
PS Tank Separate Plate Blade/Seal Replace Subsection 14.3.1 Circulation Pumps Inspect Subsection 2.3.21 Processing Solution Heaters Inspect Subsection 2.3.22 Processing Solution Level Sensors Clean Subsection 2.3.23 Replenisher Level Sensors Clean Subsection 2.3.24 PS4 Solution Concentration Sensor Clean Subsection 2.3.25 Waste Solution Level Sensor Clean Subsection 2.3.26 PSR Level Sensor Inspect Subsection 2.3.27 Processing Solution Temperature Sensors
Calibrate Subsection 5.7.4
Solution Hoses/Clamps Inspect Subsection 2.3.28 Processor Drive Chain Grease Subsection 2.3.29 Dryer Mesh Belt Inspect Subsection 2.3.30
Drive Timing Belt Tension (Dryer Rack, Dryer Exit and Print Sending Units)
Inspect/ Adjust
Subsection 17.2.3 for Dryer rack unit Subsection 18.1.10 for dryer exit unit Subsection 18.2.2 for print sending unit
Print Sending Feed Belt Tension Inspect Subsection 18.2.3
Sorter Drive Chain Tension Inspect
Subsection 18.4.7 for SU1400AY Subsection 18.6.8 for SU2400AY
SU1400AY/SU2400AY Transverse Sorter Belt Tension
Inspect
SU1400AY/SU2400AY Sorter Stop Position

2.3 Maintenance and Inspection Procedures
1. Wipe the lens surface clean using a lens cleaning cloth (TORAY TORAYSEE or equivalent). Use a
lens cleaning fluid if it is available.
1. Turn the mouse ball cover counterclockwise and
remove it and the ball.
2. Wipe any dirt and dust off the ball using a cloth moistened with water.
3. Remove any dirt or dust adhering to the ball cavity
using tweezers.
4. Remove any dirt or dust adhering to the rollers
using a cotton swab moistened with alcohol solution (mixture of an equal amount of alcohol
and water).
5. Reinstall the ball and cover.
1. Make sure that the carrier maintenance operations are executed correctly by the
customer.
2. Clean the sensors on the carrier and check them
for scratches or cracks.
2.3.1 Lens Cleaning
Z2533
2 1. Wipe the carrier slider rails clean with a cloth
moistened with alcohol solution (mixture of an
equal amount of alcohol and water).
2. Wipe the carrier base slider rails clean with a cloth moistened with alcohol solution (mixture of an
equal amount of alcohol and water).
1. Remove any dirt or dust adhering to the power
supply cord using a cloth moistened with water.
Removal
and left-hand slider guides.
removal.
Z2580
2.3.6 Carrier Base Slider Guide Replacement
Z2156

1. Prepare a formatted floppy disk.
2. Insert the floppy disk into the floppy disk drive.
3. Proceed to Menu 0122 “Data Backup”.
4. Select “Film Scanner” or “Printer Processor” for
“Destination”.
6. Click the [Cancel] button after backup is completed.
• Operation returns to the menu screen.
7. Proceed to Menu 9941 “Explorer”.
8. Double-click the “My Computer” and “3.5 inch FD”
icons.
9. Make sure there are the three files in the floppy disk.
10. Exit the “Explorer” screen.
2.3.7 Floppy Disk Drive Inspection
Z2041
2
11. Remove the floppy disk from the floppy disk drive.
1. Press the CD-ROM eject button.
• The CD-ROM tray is ejected.
2. Press the CD-ROM eject button.
• The CD-ROM tray returns.
NOTE: If the CD-ROM tray does not operate properly after Steps 1 and 2 are taken, the CD-ROM drive may be defective.
Z2042

1. Perform:
• scanner correction
• print condition upkeep printing
2. Set the paper magazine for the largest size print available at the lab.
3. Proceed to Menu 0541 “Test Pattern Printing”.
4. Move the cursor to “Test pattern selection” and
select “Grid”.
5. Move the cursor to “Feed length” and enter the feed length for the largest size print.
6. Click the [Print] button.
• After about three minutes, the print is output to the large size print tray.
7. Check the color drift for the C, M and Y lines at the
center of the print using a magnifying lens (×20 to ×40).
If the color drift exceeds 1/3 of the color line thickness, perform the following maintenance
operations.
Adjustment/Laser Beam Sync. Rough Adjustment” (See Subsection 5.6.15)
• Menu 0548 “Laser Beam Sync. Fine Adjustment
Print” (See Subsection 5.6.16)
(See Subsection 5.6.22).
8. Proceed to the printing screen.
9. Perform test printing several times with known good negatives and reversals and make sure all
system functions are normal.
2.3.9 Printing Function Inspection
21. Check the edges of prints. If they are rough,
replace the unit with a new one (See Subsection
11.1.12 for the upper cutter or 11.1.19 for the lower
one).
1. Check the back printing of prints. If it is abnormal,
replace the ink ribbon cassette with a new one and check the back printing again.
2. If the back printing is still abnormal, replace the
back printer head (See Subsection 2.3.12).
Removal
2. Loosen the screw and move the back printer unit
to the r ight side. Then retighten the screw.
3. Push the locking tab and remove the ink ribbon
cassette.
2.3.10 Cutter Inspection
L2928
Screw
5. Disconnect the connector.
6. Remove the two screws and then the back printer
head.
Installation
NOTE: After installation, adjust the printer head clearance (See Subsection 11.2.21).
1. Remove the registration unit (See Subsection
11.3.1).
2. Wipe the feed and nip rollers clean with a cloth moistened with water while turning the knob or
gear as shown.
L2930
L2931
Knob
Rollers
Rollers
Gear
2 1. Remove the left cover (See Subsection 11.1.1).
2. Check the four nip release solenoids for smooth operation by moving them with hand.
3. Reinstall the left cover (See Subsection 11.1.1).
1. Remove the sub-scanning unit (See Subsection
12.3.1).
connectors.
4. Wipe the lower nip rollers clean with a cloth
moistened with water while turning the knob.
5. Reinstall the bracket.
L2932
L2933
Clamp
6. Set the nip rollers and wipe the feed rollers clean
with a cloth moistened with water while turning the knob.
7. Wipe the scanning rollers clean with a cloth moistened with water while feeding a sheet of
paper to turn them.
12.3.1).
Removal
12.3.1).
3. Remove the three screws and then the timing belt
cover.
L2935
Knob
L2436
2
5. Lift the nip roller assembly slightly and remove the
two cam followers.
removal.
2. Open the distribution section guide plate.
3. Check the pipe slider for smooth operation by
sliding it back and forth.
NOTE: If there are scores on the slider shaft caused by the sliding balls, the pipe slider is no problem if it slides smoothly.
4. Close the distribution section guide plate.
1. Open the magazine door.
2. Open the distribution section guide plate.
3. Check the nip rollers are free from foreign matter
and for smooth operation by turning them.
4. Close the distribution section guide plate.
L21155
L2938
1. Remove the crossover racks.
2. Wipe grease off the helical drive gears fitted on each rack.
3. Apply recommended grease to the helical drive
gears.
4. Reinstall the crossover racks.
1. Open the dryer unit and support it with Stopper 2
(yellow).
2. Remove the No.1 to No.3 crossover and dryer entrance racks.
3. Check the auto washing nozzles for clogging and
clean them using a toothbrush if necessary.
4. Reinstall the dryer entrance and No.1 to No.3
crossover racks.
2.3.19 Processing Rack Helical Drive Gear Lubrication
L2939
Inspection
L2940
21. Remove the processor front cover
2. Turn ON the main power supply and the built-in circuit breaker, then press the START switch to
start up the system.
1) Go to the second page of Menu 0642 “Processor I/O Check”.
3. Click the [ON] - [OFF] buttons for the PU700 to
PU705 circulation pumps and check that the
pumps are operating normally.
1. Start up the system and open Menu 4 "Processor Solution Temperature Check" screen in the pre-
operational checks.
2. Check that the temperatures increase normally.
3. If the temperature increases slowly or does not rise, either the circulation filter is clogged or the
safety thermostat or heater is malfunctioning.
2.3.21 Circulation Pump Inspection

1. Remove the processor inner cover (See Subsection
15.1.3).
4. Remove the screw and then the splash-prevention
cover.
5. Open the dryer unit and support it using Stopper 2
(yellow).
6. Remove the screw and then the processing solution level sensor from the sub-tank.
7. Wipe dirt off each processing solution level sensor
with a cloth moistened with water.
8. Reinstall the removed parts.
9. Close the dryer unit.
2.3.23 Processing Solution Level Sensor Cleaning
L21051
Screw
2 1. Remove the right cover (See Subsection 14.4.1).
2. Remove the two screws and pull the replenisher tanks out.
3. Remove the two screws and then the level sensor.
4. Wipe dirt off each replenisher level sensor with a cloth moistened with water.
2.3.24 Replenisher Level Sensor Cleaning
L21131
P2RA P2RB
1. Remove the processor inner cover
port inner cover.
3. Remove the screw and then the PS4 solution concentration sensor.
4. Wipe dirt off the PS4 solution concentration sensor with a cloth moistened with water.
1. Perform the post-operational checks to shut down the system and turn OFF the built-in circuit
breaker and main power supply.
2. Open the dryer unit and support it using Stopper 2
(yellow).
3. Remove the screw and then the waste solution level sensor cover.
2.3.25 PS4 Solution Concentration Sensor Cleaning
L21129
Screw
L2665
Screw

2
5. Look through the slits (peep holes) in the right
cover and remove the waste solution tank cap.
6. Wipe dirt off the waste solution level sensor with a
cloth moistened with water.
1. Open the Menu 0624 "Processor Input Check" screen.
2. Remove the right cover (See Subsection 14.4.1).
L21191
Flashlight

3. The PSR level sensor is normal if its level
matches the screen display.
1. Remove:
• Processor front cover (See Subsection 15.1.1). • Right cover (See Subsection 14.4.1).
2. Check the processor bottom pan for any sign of
solution leakage.
replenisher system for:
2) Loose hose clamps.
4. If necessary, repair or replace parts.
5. Reinstall the removed covers.
L21151

2 1. Remove all crossover racks.
2. Wipe grease off the drive chain and sprockets.
3. Apply a sufficient amount of recommended grease to the drive chain.
Recommended Grease:
1. Remove the dryer belt unit (See Subsection 17.2.1).
2. Check the mesh belt for damage or fouling by
turning it with hand.
• Replace the mesh belt if it is damaged. • Clean the mesh belt if it is fouling.
3. Reinstall the dryer belt unit (See Subsection 17.2.1).
2.3.29 Processor Drive Chain Lubrication
L2941
Chain
GREASE
L21194
3.3.4 Replenishment Cartridge Box Malfunction.......................................................3-166
3.3.5 Processing Solution Temperature Abnormality............................................... 3-168
3.3.7 Processing Solution Tank Level Lowering .......................................................3-176
3.3.8 Replenishment Pump Diagnostics ....................................................................3-177
3.3.10 P1R Stirring Valve/Replenishment Cartridge Washing Valve Diagnostics....3-179
3.3.11 Replenishment Level Sensor Diagnostics........................................................ 3-180
3.3.13 Replenishment Cartridge Opening Malfunction............................................... 3-181
3.5 OS Recovery and Backup for Refreshing ........................................3-184
3.5.1 OS Recovery ........................................................................................................3-184
3.5.2 Device Driver Installation....................................................................................3-189
3.5.3 Backup for Refreshing........................................................................................3-194
X-#### errors (software error)
Take the following actions.
1. Write down the error number.
2. Restart the system. 3. Reinstall the software if the problem persists.
4. Create a report in the specified format.
3.1.1 Message Number
E Trouble (Error requires action of the service representative.)
W Mismatching of condition (Error can be corrected by the operator.)
I Information
Icon Error
Errors with code “E” (Take measures after turning OFF the power supply.)
Errors with code “E” , “W” or “X” (Error can be recovered.)
For code “I” (Information)
3-3
3
NOTE 1: The refreshing backup can be restored (see Section 3.4).
3.2 Messages and Actions
No. Message Factor Actions
Install the magazine, and then start printing.
Install the paper magazine.
Magazine is not installed. (Causes of the error message) 1. Magazine not installed. 2. ID chip not installed. 3. Upper/lower magazine ID
sensor(D610 to D615/D620 to D625) malfunction
4. Magazine abnormal
1. Install magazine. 2. Install ID chip. 3. Replace upper/lower magazine ID
sensor(D610 to D615/D620 to D625).
4. Replace magazine.
Press [OK] to change magazine, or change print size.
Printing size width and magazine paper mismatch. (Causes of the error message) 1. Print size and magazine
mismatched. 2. Upper/lower magazine ID
2. Replace upper/lower magazine ID sensor(D610 to D615/D620 to D625).
W-1408 Back print cannot be performed with specified paper.
Press [Continue] to perform pr inting without back print.
Back printing is not applied for medium weight paper.
Back printing is specified with medium weight paper. Magazine with postcard ID installed. (Causes of the error message) 1. Wrong magazine installed or
incorrect print mode. 2. Upper/lower magazine ID
1. Install correct magazine, or change mode to postcard print.
2. Replace upper/lower magazine sensor(D610 to D615/D620 to D625).
Do the pre-scan again.
Error occurred during auto setup. (Causes of the error message) 1. Software failure
2. Hard disk malfunction. 3. Main control unit malfunction.
1. Restart system, and if problem persists, reinstall system software. (NOTE 1)
2. Replace the HDD. 3. Replace main control unit.
W-1418 ##### not installed or paper end processing in progress.
Install the magazine, and then start printing.
Magazine is not installed during the index format consistency check. (Causes of the error message) 1. Magazine not installed. 2. Magazine ID chip not installed. 3. Upper/lower magazine ID
1. Install magazine. 2. Install ID chip. 3. Replace upper/lower magazine
sensor(D610 to D615/D620 to D625)
W-1419 Selected paper width and index print size mismatched.
Press the [OK] button and replace magazine, or change the index format.
If you press [Output], an incorrect index print will be outputted.
Paper width mismatch occurred during the index format inconsistency check. (Causes of the error message) 1. Index format and magazine
mismatched. 2. Upper/lower magazine ID
sensor(D610 to D615/D620 to D625) malfunction.
2. Replace upper/lower magazine sensor(D610 to D615/D620 to D625).
I-1420 Printer processor is busy, so post- operational check not performed.
Upon completion of printing, perform “Post-operational check”.
Post-operational check was started while in operating in pr inter.
Wait until processing is completed.
I-1421 Printer processor is busy.
Please wait a moment, and then perform “Post-operational check”.
(Causes of the error message) 1. Printing is processing. 2. Paper jamming

NOTE 1: The refreshing backup can be restored (See Section 3.4).
W-1422 A communication error occurred between the main control section and printer processor.
“No response” is received from printer at the start-up of the post- operational check. (Causes of the error message) 1. Connection error or disconnection
of 1394(interface) cable or grounding wire
2. Abnormal system software
1. Connect cable correctly, or replace it.
2. Restart the system software. If the error occurs again, reinstall the system software. (NOTE 1)
E-1425 Initializing of printer processor failed. Consult your technical representative. [S-alone]: Starts only the scanner. [End]: Shuts down the system. [Retry]: Retries to initialize the printer.
If you restart the system, please wait 12 seconds and then turn on the power switch.
Please wait 12 seconds, and then turn on the system.
(Causes of the error message) 1. Abnormal system software
2. Faulty main control unit
1. Reinstall system software. (NOTE 1)
2. Replace main control unit.
Check the connection, and then press the [Retry] button.
Error returned when the printer status notice registering command is issued at start-up. (Causes of the error message) 1. Connection error or disconnection
2. System software failure
1. Connect 1394 cable correctly or replace it.
Check the connection, and then press the [Retry] button.
Error returned when the magazine status retrieving command is issued to printer at start-up. (Causes of the error message) 1. Connection error or disconnection
1. Connect 1394 cable correctly or replace it.
W-1449 No valid frame detected during frame detection.
Do the pre-scan again.
Number of detected frames was zero during frame detection. (Causes of the error message) 1. Optical path interrupted during
bright correction at pre-operational check
2. Lamp burned out. 3. CCD unit system abnormal
1. Perform scanner correction at pre- operational check.
2. Replace lamp. 3. Replace the CCD unit.
W-1450 Error occurred while reading magnetic information.
Clean the magnetic head and then try pre-scan again.
Magnetic information reading error (Causes of the error message) 1. Pressure cover not closed
completely. 2. Dust or debris collect on the
magnetic head. 3. Connector’s connection error or
harness disconnection in carrier. 4. MRH23(read head) circuit board
malfunction 5. CYA23 circuit board malfunction
1. Close cover.
3.
4.
5.
3
I-1455 Magnetic data registered on film failure.
Continue the process ignoring the magnetic information.
Magnetic information contents error. (Causes of the error message) 1. Dust or dirt collected on the
magnetic head. 2. High-intensity radio wave such as
from a cell phone near the carrier 3. High power supply noise
1. Clean the magnetic head and scan again.
2. Keep radio wave source far away form the carrier.
3. Ground the power supply securely.
W-1473 Incorrect template.
Delete all templates stored in HD and register them again.
Composite format to the extended SIP failed. (Causes of the error message) 1. Frontier D-drive full
2. Faulty Frontier hard disk
1. Delete all templates and register them again.
2. Replace the HDD of the main control unit.
W-1475 Template and paper widths mismatched.
Press the [OK] button, and then replace magazine.
Template and paper width mismatch Replace the paper magazine or change the print size.
W-1479 Template image size does not match print size.
Confirm print size and template size.
Template and print sizes specified in frame/character print do not match. (Causes of the error message) 1. Print size does not match
template. 2. Faulty magazine ID sensors (D610
to D615/D620 to D625).
2. Replace the sensor.
Consult technical representative.
Hard disk fault is detected when file is imported from or exported to the Imaging Controller. (Causes of the error message) 1. Faulty hard disk in main control
unit. 1. Replace the HDD of the main
control unit.
Consult technical representative.
Image data file cannot be read out when editing index print. (Causes of the error message) 1. Faulty Frontier system software
(A1). 2. Faulty Frontier hard disk.
1. Reinstall the software. (NOTE 1)
W-1484 Initializing of printer processor failed.
Press the [S-alone] button, and only the film scanner will be started up.
Printer initialization failed at system start-up. (Causes of the error message) 1. Printer processor did not start. 2. Poor connection of 1394
communication cable. 3. Faulty ATX power supply
1. Start the printer processor. 2. Connect the 1394 cable correctly.
3. Replace ATX power supply.
W-1487 Selected print size and paper width mismatched.
Press [OK] to change magazine, or change print size.
Press [Output] to output forcibly.
Print size does not match paper in magazine.
Replace magazine or change print size.
W-1488 Template and print widths mismatched.
Press [OK] and replace magazine.
Template width does not match paper in magazine.
Replace paper magazine.
W-1492 Carrier not installed.
Install carrier and press [OK].
Carrier is not installed. (Causes of the error message) 1. Carrier is not installed. 2. Faulty carrier I/O or electric system
1. Install the carrier. 2. (See Subsection 3.3.1)
W-1495 Select the correct magazine paper type.
Paper types (emulsion types or surface types) different between upper and lower magazines regardless of selecting “Auto” for “Switch magazine”.
Replace magazine so that upper and lower paper types are same.
–
I-1502 Insert the floppy disk into the FD drive.
–
Insert the floppy disk into the FD drive.
This message appears when FD is not inserted during the data backup. (Causes of the error message) 1. Floppy disk not set. 2. Floppy disk drive malfunction
1. Insert floppy disk into drive. 2. Replace main control unit.
I-1504 Insert the next floppy disk into the FD drive.
–
Insert the correct floppy disk into the FD drive.
This message appears when the inserted FD is incorrect. (Causes of the error message) 1. Floppy disk abnormal 2. Floppy drive malfunction
1. Insert correct floppy disk into drive. 2. Replace main control unit.
E-1506 Reading of control information file failed.
Couldn’t display the selected screen.
To use this function, consult your technical representative.
This message appears when the files required to display image cannot be read. (Causes of the error message) 1. Write protected FD
1. Set the FD to the write enable mode.
3. Replace the main control unit.
E-1507 Data backup completed abnormally. This message appears when data backup fails. (Causes of the error message) 1. Faulty FD 2. Write protected FD 3. Lack of HDD capacity
1. Replace the FD. 2. Set the FD to write enable mode. 3. Delete unnecessary files in the
HDD. 4. Reinstall the system software.
I-1508 Cancel data backup. The data backup processing is cancelled according to operator’s instruction.
Click the [Cancel] button to stop the backup.
W-1510 Date value exceeds the limit.
(1998/01/01 00:00:00 - 2037/12/31 23:59:59)
Set the correct date.
Set date value exceeds the limit. (Causes of the error message) 1. Current date/time entry error 2. System software failure
3. Main control unit failure
1. Enter correct date/time. 2. Restart system, and if problem
persists, reinstall system software. (NOTE 1)
W-1511 Next timer-ON time exceeds the limit.
(1998/01/01 00:00:00 - 2037/12/31 23:59:59)
Confirm the present time.
Next timer-ON time exceeds the limit. Set time value must be changed. (Causes of the error message) 1. Current date/time entry error 2. System software failure
1. Enter correct date/time. 2. Restart system, and if problem
persists, reinstall system software. (NOTE 1)
3
W-1512 The FD free space insufficient.
Insert the correct floppy disk into the FD drive.
Inserted FD is full. (Causes of the error message) 1. Inserted floppy disk is full. 2. Faulty floppy disk drive
1. Insert a blank disk. 2. Replace the main control unit.
W-1513 An unsettled order exists.
Settle the order.
W-1521 PU800B is not turned ON or is disconnected.
Check the connection with PU800B, press the [Retry] button.
Communication error occurred in downloading from PU800B. (Causes of the error message) 1. PU800B turned OFF 2. Connection error or disconnection
of PU800B communication cable
1. Turn ON PU800B. 2. Connect cable correctly, or replace
it.
Check the connection with PU800B, press the [Retry] button.
Communication error occurred in uploading to PU800B. (Causes of the error message) 1. PU800B turned OFF 2. Connection error or disconnection
it.
Check the connection with PU800B, press [Retry] to retry.
To stop printing of the price table, press the [Stop] button.
Communication error occurred in sending PU800B bill. (Causes of the error message) 1. PU800B turned OFF 2. Connection error or disconnection
it.
Check the connection with PU800B.
File reading error occurred in downloading from PU800B. (Causes of the error message) 1. System software failure
W-1525 Couldn’t write to the backup data for PU800B.
Check the connection with PU800B.
File writing error occurred in uploading to PU800B. (Causes of the error message) 1. System software failure
I-1526 Production information log file not found.
A new file will be created.
Production information log file reading error
Check that the production information log file exists.
W-1527 Production information cannot be written into file.
Error occurred in writing production information log file. (Causes of the error message) 1. System software failure
E-1530 FDi device registration failed.
Couldn’t provide the service.
Consult your technical representative.
Error in registering F-DIA logical output devices (cannot be recovered) (Causes of the error message) 1. No logical output/input device
name in registry.
2. Faulty Imaging Controller software.
1. Set up the logical output/input name in Menu 0124 “DI Manager Administrative Setting”.
2. Restart the Imaging Controller. If the trouble is not remedied, reinstall the software.
Check the network connections, and then press the [Retry] button.
Error in registering F-DIA logical output devices. (can be recovered) (Causes of the error message) 1. Imaging Controller did not start. 2. Poorly connected LAN cable. 3. No logical output/input device
name in registry.
4. Faulty Imaging Controller software. 5. Faulty main control unit for
Imaging Controller.
1. Start up the Imaging Controller. 2. Connect the LAN cable correctly. 3. Set up the logical output/input
name Menu 0124 “DI Manager Administrative Setting”.
4. Reinstall the software. 5. Replace the PC.
W-1532 Registering with FDi not done.
To register it, perform the “1. Pre- operational Check”.
Error occurred when registering F- DIA logical output device.
Perform pre-operational check.
Communication from the Imaging Controller has failed when processing the order with the Frontier. (Causes of the error message) 1. Poorly connected LAN cable. 2. Faulty Imaging Controller software. 1. Connect the LAN cable correctly.
2. Restart or reinstall the Imaging Controller software.
W-1535 Order not unlocked.
Communication from the Imaging Controller has failed down when processing the order with the Frontier. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
1. Connect the LAN cable correctly. 2. Restart or reinstall the Imaging
Controller software.
Incorrect order status.
Change the status in the Imaging Controller.
Inappropriate status, no device authority. (Causes of the error message) 1. Faulty Imaging Controller software 1. Restart or reinstall the Imaging
Couldn’t provide the service.
Other errors in F-DIA. (Causes of the error message) 1. Faulty Imaging Controller software 1. Restart or reinstall the Imaging
W-1538 Registering with FDi not done. To register it, perform the “1. Pre- operational Check”
Pre-operational Check has not been performed.
Perform the pre-operational checks.
The status shows “Wait to delete”.
Change the status in the Imaging Controller.
The order is already in the “Delete Waiting” state. (Causes of the error message) 1. Faulty Imaging Controller software 1. Restart or reinstall the Imaging
Replace magazine.
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Communication from the Imaging Controller has failed when processing the order with the Frontier. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software 1. Connect the LAN cable correctly.
3
W-1542 Couldn’t provide the service.
Error caused by status change during normal printing. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
Error caused by status change during abnormal printing. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
Error caused by notice of the completion of 1-order printing. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
Error at the time of order deletion. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
Error caused by status change when no order is read. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
Error caused by reading order. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
W-1548 Check the network connections, and then press the [Retry] button.
To cancel the image import, press the [Stop] button.
Error occurred while receiving image file printing command. (Causes of the error message) 1. The printer processor is not in
STANDBY condition when performing Digital Image Import.
1. Turn printer to STANDBY and press [Retry].
E-1549 Error occurred while deleting the order.
The status of the order to be deleted does not become “Creating”.
Change the status on the Imaging controller.
Every order except for the one currently being registered is deleted. (Causes of the error message) 1. The status of order has changed
by Imaging Controller side. 2. Faulty Imaging Controller software
1. Return the status of order to “Creating”.
E-1551 Dialog cannot be displayed.
Message definition file not found or defective.
The function for string resource management returns error while generating a dialog. (Causes of the error message) 1. Damaged message file
2. Faulty hard disk
E-1552 Could not start up the Red-eye/Soft/ Cross plug-in.
The Red-eye/Soft/Cross plug-in not installed or the file may be corrupted.
Error has occurred when starting Red Eye/Cross software. (Causes of the error message) 1. Faulty Frontier system software
(A1) 2. Faulty Variety Print software (B1) 3. Faulty hard disk
2. Reinstall the software. 3. Replace the HDD of the main
control unit.
E-1553 Couldn’t continue the Red-eye/Soft/ Cross.
Could not find the file that was required for the Red-eye/Soft/Cross plug-in or the file may be corrupted.
Error has occurred when reading Red Eye/Cross plug-in I/F file. (Causes of the error message) 1. Faulty Frontier system software
control unit.
E-1554 Couldn’t continue the Red-eye/Soft/ Cross.
Could not create the file that was required for the Red-eye/Soft/Cross plug-in.
Error has occurred when writing Red Eye/Cross plug-in I/F file. (Causes of the error message) 1. Faulty Frontier system software
control unit.
Frame No. to specify template not matched.
Select another frame again.
Frame number of mounted print mismatched. (Causes of the error message) 1. Large index or template frame
number mismatched. 2. Frame number reading failed.
1. Enter the correct frame number for the template.
2. Reload the film.
W-1566 Printing the image file. Couldn’t perform the pre-scan.
Eject film.
Pre-scanning is attempted when an image file is being exported.
Wait until present processing completes.
I-1569 Printing external file.
Wait until output is completed.
E-1571 Message definition file not found or defective.
Check message definition file.
Error occurred when reading string resource for creating a dialog. (Causes of the error message) 1. Faulty Frontier system software
(A1) 2. Faulty hard disk
2. Replace the main control unit.
W-1572 Incorrect font size value.
Specify 8 to 72 point as font size.
Font size is out of the specified range. Set up font size to 8 to 72.
W-1573 Logo or title exceeds area.
Select smaller font size or reduce number of characters.
Input characters exceed character area.
Reduce font size or number of characters.
W-1574 Frame with selected No. already mounted.
Frame overwritten.
–
Couldn’t start scan.
Pre-scanning is attempted while setting up a template.
–
W-1586 Couldn’t start scan, because the service to be exported is not started.
Eject film.
Pre-scanning is attempted while selecting service to be exported.
Wait a while and then reload the film.
I-1587 Reading print mag. fine adjust data.
Please wait.
Wait until reading is completed.
I-1588 Saving print mag. fine adjust data.
Please wait.
Data saving to registry is in progress. Wait until saving is completed.
W-1589 Carrier/mask and composite type mismatch.
Couldn’t start scan.
Film is fed out.
Pre-scanning is attempted when the carrier/mask and composite type do not match. (Causes of the error message) 1. Incorrect film mask 2. Incorrect template
1. Install the correct mask. 2. Select the correct template.
W-1591 Could not detect frame(s) specified in the “Re-order Sheet” screen.
Check the film.
Check the film.
Please wait.
This message appears while reading the service name list for image file export/import.
Wait until saving is completed.
I-1595 Start the connection with Imaging Controller, and update the data.
(Use digital imaging service without Imaging controller, update the inside data.)
Press [OK] to start.
–
Check the network connections.
FDI error occurred while reading service name list. (Causes of the error message) 1. Poorly connected LAN cable 2. Faulty Imaging Controller software
W-1597 The service type is not selected, so pre-scan not performed.
Eject film.
Select the service type, and then insert the film.
Pre-scanning for other than image file export is attempted when the scanner is doing stand

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